CN113398939A - Iron-cerium composite oxide catalyst for VOCs treatment and preparation method thereof - Google Patents

Iron-cerium composite oxide catalyst for VOCs treatment and preparation method thereof Download PDF

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CN113398939A
CN113398939A CN202110335907.3A CN202110335907A CN113398939A CN 113398939 A CN113398939 A CN 113398939A CN 202110335907 A CN202110335907 A CN 202110335907A CN 113398939 A CN113398939 A CN 113398939A
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iron
cerium
composite oxide
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oxide catalyst
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李新正
董浩
刘鹏
李佳妮
于津伟
杨安海
胡运涛
李高进
苏娟娟
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Shanghai Lingang Shipbuilding Equipment Ltd Corp Cssc
Shipbuilding Technology Research Institute of CSSC No 11 Research Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/83Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/07Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/14Gaseous waste or fumes
    • F23G2209/142Halogen gases, e.g. silane

Abstract

The invention provides an iron-cerium composite oxide catalyst for VOCs treatment and a preparation method thereof, wherein the catalyst is prepared from a composite oxide Ce of rare earth metal cerium (Ce) and transition metal iron (Fe)xFeyOzA catalyst in the form of a solid powder; wherein x =2 ~ 40, y =2 ~ 4, and z =7 ~ 86. The iron-cerium composite oxide catalyst disclosed by the invention can be used for efficiently removing Volatile Organic Compounds (VOCs), the low-temperature catalytic combustion activity is high, particularly the spindle-shaped iron-cerium composite oxide catalyst has higher reaction activity, and the temperature is 304 ℃ when the chlorobenzene conversion rate is 90%; has wide application prospect and good economic benefit.

Description

Iron-cerium composite oxide catalyst for VOCs treatment and preparation method thereof
Technical Field
The invention belongs to the technical field of catalyst preparation and environmental protection, and particularly relates to an iron-cerium composite oxide catalyst for VOCs treatment and a preparation method thereof.
Background
VOCs refer to organic substances having a boiling point between 50 ℃ and 260 ℃ at normal temperature. VOCs mainly come from industries such as ships, chemical engineering, paints, automobiles and the like, and have the characteristics of stable chemical property and difficult degradation. VOCs can cause atmospheric pollution problems such as haze, photochemical smog and the like, and can threaten the life health of people and restrict the development of social economy. Therefore, VOCs treatment is an urgent task.
In industry, the treatment of VOCs is largely divided into two categories. The first method is a physical method, VOCs are removed by an adsorption method, a condensation method and the like, and the effect is good. However, the physical method only transfers the VOCs from the atmosphere to the surface of the material, and the pollutants are not oxidized and decomposed, so that the problem of secondary pollution is easily caused. The second type of process is a chemical process comprising: direct combustion, pulse corona discharge, osmotic reaction, catalytic hydrodechlorination, biodegradation, gas phase photocatalytic degradation, catalytic combustion, and the like. Compared with other chemical methods, the catalytic combustion method has the advantages of high low-temperature catalytic activity and low energy consumption, and is a mature environment-friendly technology at present.
The catalysts for eliminating VOCs by the catalytic combustion method can be divided into four types: transition metal oxide catalysts, noble metal catalysts, perovskite catalysts, rare earth metal catalysts. The noble metal catalyst shows high catalytic combustion activity on VOCs, but the noble metal catalyst has the defects of high price, easy loss of active components, easy inactivation and the like. Compared with noble metal catalysts, transition metal oxide catalysts have a stronger deactivation resistance. The catalytic combustion activity of highly dispersed rare earth cerium based metal catalysts on VOCs has been reported to approach palladium and platinum based noble metal catalysts. The research and development of the low-temperature bimetallic catalytic combustion catalyst for VOCs treatment not only has important theoretical significance, but also has important practical significance.
Disclosure of Invention
The invention aims to provide an iron-cerium composite oxide catalyst for VOCs treatment and a preparation method thereof, and aims to solve the problems of low VOC degradation activity and high VOC degradation cost in the prior art.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
an iron-cerium composite oxide catalyst for VOCs treatment is characterized in that the catalyst is prepared from a composite oxide Ce of rare earth metal cerium (Ce) and transition metal iron (Fe)xFeyOzA catalyst in the form of a solid powder; wherein x is 2-40, y is 2-4, and z is 7-86.
Preferably, the molar ratio of the cerium element to the iron element in the catalyst is 19: 1-1: 1.
The preparation method of the iron-cerium composite oxide catalyst for VOCs treatment is characterized by comprising the following steps:
(1) uniformly mixing the aqueous solution of the cerium precursor and the aqueous solution of the iron precursor to obtain a metal precursor mixed solution; (2) adding an alkali solution into the hydrothermal reaction kettle to adjust the pH value to 10, and stirring for 15-50 min; (3) heating the hydrothermal reaction kettle to 120-180 ℃, and carrying out hydrothermal reaction for 2-10 h; (4) cooling to room temperature, carrying out suction filtration to obtain a solid, and drying the washed solid at 40-80 ℃ for 2-10 h; obtaining the iron-cerium composite oxide catalyst;
the cerium precursor is one or two of cerium nitrate, cerium sulfate and cerium carbonate; the iron precursor can be one or two of ferric nitrate, ferric sulfate and ferric chloride, and is preferably cerium nitrate or ferric nitrate; the alkali solution is weak alkali solution or strong alkali solution, and the weak alkali solution is one or more of sodium bicarbonate solution, sodium carbonate solution, potassium bicarbonate solution, potassium carbonate solution and ammonia water; the strong alkali solution is sodium hydroxide solution and/or potassium hydroxide solution.
Preferably, in the step (2), the weak base solution is added to adjust the pH to 8-9, and then the strong base solution is added to adjust the pH to 10.
Preferably, the hydrothermal reaction is kept at 140-160 ℃ for 3-5 h.
Preferably, before use, the catalyst for low-temperature catalytic combustion needs to be ground and then screened by a 40-120-mesh screen.
The invention also provides application of the iron-cerium composite oxide catalyst in low-temperature catalytic combustion of volatile organic waste gas.
Further, the application of the iron-cerium composite oxide catalyst comprises the following steps: filling the iron-cerium composite oxide catalyst into a fixed bed reactor, and removing volatile organic compounds in the exhaust gas after catalytic combustion by taking oxygen-containing gas as an oxidant; the catalytic combustion temperature is 150-450 ℃.
Preferably, the fixed bed reactor is a quartz fixed bed reactor; the oxygen-containing gas is air, wherein the volume fraction of the oxygen is 2-20%; the loading of the catalyst is sufficient to completely convert the volatile organic compounds into carbon dioxide and water, and the preferred loading of the catalyst is 25-150 mg; the amount of the catalyst for treating the waste gas per gram is 10-50L/h.
Preferably, the volatile organic compound is a chlorinated aromatic volatile organic compound, such as: chlorobenzene, dichlorobenzene and the like, wherein the concentration of the volatile organic compound in the waste gas is 0.1-5 vol%.
The invention has the following beneficial effects:
the iron-cerium composite oxide catalyst disclosed by the invention can be used for efficiently removing Volatile Organic Compounds (VOCs), the low-temperature catalytic combustion activity is high, particularly, the spindle-shaped iron-cerium composite oxide catalyst has higher reaction activity, and the temperature is 304 ℃ when the chlorobenzene conversion rate is 90%; having a wide range of applications and good economic benefits, some of which will become apparent from the description below or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1: scanning electron micrographs of the iron cerium composite oxide catalyst of example 1.
Detailed Description
It should be understood by those skilled in the art that the present embodiment is only for illustrating the present invention and is not to be used as a limitation of the present invention, and the embodiment can be changed or modified within the scope of the claims of the present invention.
The raw materials used in this example are all commercially available.
Example 1
(1) Mixing 10mL of 0.1mol/L ferric nitrate solution and 10mL of 0.9mol/L cerous nitrate solution to obtain a metal precursor mixed solution; (2) placing the metal precursor mixed solution in a hydrothermal reaction kettle with a polytetrafluoroethylene inner container, adding a sodium carbonate solution to adjust the pH value to 9, continuously adjusting the pH value to 10 by using a sodium hydroxide solution, and continuously stirring for 20 min; (3) putting the hydrothermal reaction kettle into an air-blast drying oven, heating to 150 ℃, and keeping the reaction for 4 hours; (4) cooling to room temperature, performing suction filtration to separate to obtain a solid, and alternately washing with ethanol and water for three times; drying the washed solid in a vacuum oven at 60 deg.C for 4h to obtain spindle-shaped iron-cerium composite oxide catalyst, grinding the catalyst, sieving with a 40 mesh sieve, and naming as Ce9Fe1-A。
Example 2
(1) Mixing 10mL of 0.1mol/L ferric nitrate solution and 10mL of 0.9mol/L cerous nitrate solution to obtain a metal precursor mixed solution; (2) placing the metal precursor mixed solution in a hydrothermal reaction kettle with a polytetrafluoroethylene inner container, adding a potassium carbonate solution to adjust the pH value to 9, continuously adjusting the pH value to 10 by using a sodium hydroxide solution, and continuously stirring for 20 min; (3) putting the hydrothermal reaction kettle into a forced air drying oven, heating to 180 ℃, and keeping for 4 hours; (4) cooling to room temperature, performing suction filtration to separate to obtain a solid, and alternately washing with ethanol and water for three times; drying the washed solid in a vacuum oven at 60 ℃ for 4h to obtain a straight rod-shaped iron-cerium composite oxide catalyst, grinding the catalyst, and sieving the ground catalyst by using a 40-mesh sieve to obtain the catalyst named Ce9Fe1-B。
Example 3
(1) Mixing 10mL of 0.1mol/L ferric nitrate solution and 10mL of 0.9mol/L cerous nitrate solution to obtain a metal precursor mixed solution; (2) placing the metal precursor mixed solution in a hydrothermal reaction kettle with a polytetrafluoroethylene inner container, slowly dropwise adding a sodium hydroxide solution to adjust the pH value to 10, and continuously stirring for 20 min; (3) putting the hydrothermal reaction kettle into a forced air drying oven, heating to 150 ℃, and keeping for 4 hours; (4) cooling to room temperature, performing suction filtration to separate to obtain a solid, and alternately washing with ethanol and water for three times; drying the washed solid in a vacuum oven at 60 ℃ for 4h to obtain the irregular spherical iron-cerium composite metal oxide, grinding the catalyst, and sieving the catalyst by using a 40-mesh sieve to obtain the catalyst named Ce9Fe1-C。
Example 4
A fusiform iron-cerium composite oxide catalyst, having a molar ratio Ce: Fe of 6:1, designated Ce, was obtained as in example 1, with a cerium nitrate solution concentration of 0.6mol/L, the remainder being unchanged6Fe1-A。
Example 5
A fusiform iron-cerium composite oxide catalyst, having a molar ratio Ce: Fe of 3:1, designated C, was obtained as in example 1, with a cerium nitrate solution concentration of 0.3mol/L, the remainder being unchangede3Fe1-A。
Example 6
A fusiform iron-cerium composite oxide catalyst, having a molar ratio Ce: Mn of 1:1, designated as Ce, was obtained as in example 1, with a cerium nitrate solution concentration of 0.1mol/L, the remainder being unchanged1Fe1-A。
Example 7
A fusiform iron-cerium composite oxide catalyst, having a molar ratio Ce: Mn of 10:1, designated as Ce, was obtained as in example 1, wherein the concentration of the cerium nitrate solution was 1.0mol/L, and the balance was unchanged10Fe1-A。
Example 8
A fusiform iron-cerium composite oxide catalyst, having a molar ratio Ce: Mn of 15:1, designated as Ce, was obtained as in example 1, wherein the concentration of the cerium nitrate solution was 1.5mol/L, and the balance was unchanged15Fe1-A。
Application example 1
The applicant researches and discovers that: adjusting the pH value of the metal precursor mixed solution to 8-9 by using a weak base solution such as carbonate or ammonia water, and adjusting the pH value to 10 by using a strong base solution such as sodium hydroxide or potassium hydroxide, and obtaining the iron-cerium composite oxide catalyst in a spindle shape under the condition that the hydrothermal reaction temperature is 120-160 ℃; but at a lower temperature of 120-140 ℃, the obtained iron-cerium composite oxide catalyst is in an irregular spindle shape.
Adjusting the pH value of a metal precursor solution to 8-9 by using a weak base solution such as carbonate or ammonia water and the like, adjusting the pH value of the metal precursor solution to 10 by using a strong base solution such as sodium hydroxide or potassium hydroxide and the like, and obtaining the iron-cerium composite oxide catalyst in a straight rod shape under the condition that the hydrothermal reaction temperature is 160-180 ℃;
and (3) directly adjusting the pH value of the metal precursor solution to 10 by using a strong alkali solution, and obtaining the iron-cerium composite oxide catalyst in an irregular spherical shape under the conditions that the hydrothermal reaction temperature is 120-160 ℃.
The catalytic activity tests of the catalysts obtained in examples 1 to 8 were carried out in a quartz fixed bed reactor having an internal diameter of 3mm, the reactants being chloro-organics chlorobenzene and dichlorobenzene. The prepared ferro-cerium oxide is catalyzedThe catalyst is filled into a fixed bed reactor, VOCs are injected into a vaporization chamber (the whole pipeline is electrically heated) by a 100 series KDS120 micro-injection pump of Stoelting company of America to be vaporized, then the vaporized VOCs are mixed with oxygen-containing gas and enter a reactor, and the gas flow is controlled by a mass flow meter. And (3) monitoring the concentration of VOCs on line by connecting FID detectors with gas chromatography at the inlet and the outlet of the fixed bed reactor in series, and calculating the removal rate of VOC. Reaction conditions are as follows: the dosage of the catalyst is 125mg, the volume fraction of oxygen is 5 percent, and the airspeed of the system is 20000h-1The concentration of the reactant was 1500 ppm. Carrying out quantitative analysis on the reactants by adopting gas chromatography; the activity of the catalyst is expressed in terms of the conversion of chlorobenzene and dichlorobenzene, where T is50And T90The reaction temperatures at which the reactant conversions were 50% and 90%, respectively, were expressed. The relationship between the conversion of VOCs and temperature under the action of different catalysts is shown in table 1.
Table 1 examples 1-8 catalytic combustion activity of catalysts for benzene and toluene
Figure BDA0002997774560000071
As can be seen from comparison of examples 1 to 3 in Table 1, the spindle-shaped iron-cerium composite oxide catalyst has higher reactivity; as is clear from comparison of example 1 with examples 4 to 7, the highest activity was observed at a Ce/Fe ratio of 9:1, so that the reaction temperature in example 1 was the lowest and the temperature at which the chlorobenzene conversion was 90% was 313 ℃.
Application example 2
The catalyst loading was varied according to the procedure of application example 1, the remaining conditions were kept constant, and the conversion of chlorobenzene and dichlorobenzene on the catalyst of example 1 as a function of the amount of catalyst is shown in Table 2.
TABLE 2 relationship between catalytic combustion activity of chlorobenzene and dichlorobenzene on catalyst and catalyst loading
Figure BDA0002997774560000081
As can be seen from table 2, the catalyst of example 1 exhibited high catalytic combustion activity for both p-chlorobenzene and dichlorobenzene at catalyst dosages greater than 50mg, and the temperature was 304 ℃ at 90% chlorobenzene conversion.

Claims (10)

1. An iron-cerium composite oxide catalyst for VOCs treatment is characterized in that the catalyst is prepared from a composite oxide Ce of rare earth metal cerium (Ce) and transition metal iron (Fe)xFeyOzA catalyst in the form of a solid powder; wherein x =2 ~ 40, y =2 ~ 4, and z =7 ~ 86.
2. The iron-cerium composite oxide catalyst according to claim 1, wherein a molar ratio of the cerium element to the iron element in the catalyst is 19:1 to 1: 1.
3. The method for preparing an iron-cerium composite oxide catalyst according to claim 1 or 2, comprising the steps of:
(1) uniformly mixing the aqueous solution of the cerium precursor and the aqueous solution of the iron precursor to obtain a metal precursor mixed solution; (2) adding an alkali solution into the hydrothermal reaction kettle to adjust the pH value to 10, and stirring for 15-50 min; (3) heating the hydrothermal reaction kettle to 120-180 ℃, and carrying out hydrothermal reaction for 2-10 h; (4) cooling to room temperature, carrying out suction filtration to obtain a solid, and drying the washed solid at 40-80 ℃ for 2-10 h; obtaining the iron-cerium composite oxide catalyst.
4. The preparation method according to claim 3, wherein the cerium precursor is one or two of cerium nitrate, cerium sulfate and cerium carbonate; the iron precursor is one or two of ferric nitrate, ferric sulfate and ferric chloride; the alkali solution is weak alkali solution or strong alkali solution, and the weak alkali solution is one or more of sodium bicarbonate solution, sodium carbonate solution, potassium bicarbonate solution, potassium carbonate solution and ammonia water; the strong alkali solution is sodium hydroxide solution and/or potassium hydroxide solution.
5. The method according to claim 3, wherein in the step (2), the weak base solution is added to adjust the pH to 8 to 9, and then the strong base solution is added to adjust the pH to 10 to 11.
6. The preparation method according to claim 3, wherein the hydrothermal reaction is maintained at 140-160 ℃ for 3-5 hours.
7. Use of an iron cerium composite oxide catalyst according to claim 1 or 2, characterised in that it is used for low temperature catalytic combustion of volatile organic exhaust gases.
8. Use of an iron cerium composite oxide catalyst according to claim 7, comprising the steps of: filling the iron-cerium composite oxide catalyst into a fixed bed reactor, and removing volatile organic compounds in the exhaust gas after catalytic combustion by taking oxygen-containing gas as an oxidant; the catalytic combustion temperature is 150-450 ℃.
9. The use of the iron cerium composite oxide catalyst according to claim 7, wherein the fixed bed reactor is a quartz fixed bed reactor; the oxygen-containing gas is air, wherein the volume fraction of the oxygen is 2-20%; the loading amount of the catalyst is 25-150 mg; the amount of the catalyst for treating the waste gas per gram is 10-50L/h.
10. The application of the iron-cerium composite oxide catalyst according to claim 7, wherein the volatile organic compound is a chlorinated aromatic hydrocarbon volatile organic compound, and the concentration of the volatile organic compound in the exhaust gas is 0.1-5 vol%.
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