Fireproof coating energy-saving preparation system based on Internet of things and preparation process thereof
Technical Field
The invention belongs to the technical field of fireproof paint preparation equipment, and particularly relates to an energy-saving fireproof paint preparation system based on the Internet of things and a preparation process thereof.
Background
The fireproof coating is brushed on the surface of a material, the fireproof capacity of the material can be improved, the flame spread propagation speed is slowed down, or the burning can be prevented within a certain time, the coating is called as the fireproof coating, or called as the flame retardant coating, but in the prior art, the fireproof coating mixing equipment is limited by the structure, so that the residual coating inside the equipment is not convenient to clean, the using effect of the equipment is influenced again, meanwhile, the actual structure of the existing fireproof coating mixing equipment is complex, the maintenance and replacement of functional parts are not easy to perform when the internal functional parts break down, meanwhile, the existing fireproof coating mixing equipment mostly performs the mixing of the materials through a stirring shaft, and most of the stirring shaft can perform the stirring and mixing of the coatings with a certain depth in the actual stirring process, so that the stirring shaft can perform effective mixing treatment on the fireproof coating under the action of the flowability of the material, however, the mixing mode cannot perform the mixing treatment of a large amount of the coatings, meanwhile, the time required by the actual mixing is long, and further the actual mixing efficiency of the fireproof coating is low. In addition, when pouring out the back with the fire retardant coating who prepares in the fire retardant coating mixing apparatus, still attached to on the inner wall of mixing apparatus and remained fire retardant coating, later stage need pour into a large amount of clear water and wash remaining fire retardant coating into mixing apparatus to ensure that mixing apparatus can reuse, but the actual production discovery, need pour into a large amount of clear water and just can wash away remaining fire retardant coating, this is the consumption that has increased the clear water undoubtedly, can not reach energy-conserving purpose, and then increased the preparation cost.
Disclosure of Invention
The invention aims to: the material guide pipe can effectively inject proper amount of fireproof coating raw materials into the storage frame in sequence, and further through the starting motor, the motor can drive the linkage shaft to rotate through the bevel gear, and further the linkage shaft can drive the gear to rotate effectively, and further the gear-matched gear ring can effectively drive the outer frame limited by the position of the limiting roller to rotate effectively, so that the pressing block and the support ring can effectively follow the outer frame to rotate, and further the rotating pressing block can effectively extrude the sliding block, and further under the effective support of the supporting spring, the sliding rod can effectively push the linkage plate to reciprocate, and further the pushing plate and the stirring plate can effectively push the coating to move and mix, and meanwhile, the support block can drive the support block to rotate in the rotation process, so that the support block can effectively extrude the sealing support rod, so that the sealing support rod can effectively and continuously inject flowing air current into the storage frame under the action of the reset spring and the one-way valve, and further under the effective guide of the air duct, and the flowing air current can effectively generate a certain amount of bubbles, and further, the material inside the storage frame can be effectively mixed and the storage frame can be treated, and further effectively improve the actual use effect of the equipment.
The technical scheme adopted by the invention is as follows: an energy-saving preparation system of fire retardant coating based on thing networking includes:
the power mechanism comprises a base, a rotating part and a driving part, wherein an installation pipe penetrates through the center of the top of the base, the top of the base is fixedly connected with a bottom frame, the bottom surface of the inside of the bottom frame, which is close to one side edge, is rotatably connected with a plurality of limiting rollers at equal intervals along the circumferential direction, the rotating part is arranged on the bottom frame, and the driving part is arranged on the rotating part; and
mixing mechanism, mixing mechanism includes storing frame, first hybrid component and second hybrid component, the storing frame sets up on the installation pipe, first hybrid component and second hybrid component set up on the storing frame, storing frame bottom intercommunication is provided with the discharging pipe.
The rotating part comprises an outer frame, the outer frame is arranged between the limiting rollers, and a gear ring is fixedly connected to the bottom of the outer frame.
Wherein, the frame is inside to be close to bottom edge fixedly connected with to the circle, support a plurality of pieces of supporting of circle bottom along edge direction equidistance fixedly connected with, the frame surface is close to top edge and has seted up a plurality of buffering mouths along the circumferencial direction equidistance, the table wall is located the equal fixedly connected with briquetting in a plurality of buffering mouth one sides in the frame.
The material guide pipe is arranged at the center of the top of the sealing cover in a penetrating manner.
Wherein, drive part is including placing the frame, place frame fixed connection on the underframe outer wall, it is connected with the interlock axle to place the inside bottom surface of frame and be close to rear side edge center department rotation, interlock axle top extends to and places the frame top, interlock off-axial surface is close to bottom edge cover and is equipped with the gear, gear and ring gear meshing connection, interlock off-axial surface is close to top edge cover and is equipped with conical gear.
The motor is fixedly connected to the center of the top of the placement frame, and the output end of the motor is also sleeved with a bevel gear which is meshed and connected.
The first mixing part comprises four supporting frames and four supporting frames which are fixedly connected to the bottom of the storage frame, and each supporting frame is provided with an air duct and four air ducts, wherein one end of each air duct extends to the inside of the storage frame, and each supporting frame top center is provided with a one-way valve and each supporting frame other end is communicated with a sealing frame and each sealing frame, a reset spring and a sealing support rod are arranged inside the sealing frame and each sealing frame top center is provided with a sealing support rod in a sliding mode, the bottom of the reset spring is fixedly connected with the bottom of the sealing frame, and the top of the reset spring is fixedly connected with the bottom of the sealing support rod.
The second mixing part comprises three limiting frames, the limiting frames are all arranged on the storage frames, each sliding rod penetrates through a group of sliding rods and each group of sliding rods, the number of the sliding rods is two, each group of sliding rods is two, a sliding block is fixedly connected between one end of each sliding rod, each group of sliding rods is two, a linkage plate is fixedly connected between the other ends of the sliding rods, each linkage plate is rotatably connected to the outer surface of one side of the linkage plate close to the edge of one side of the linkage plate, a stirring plate is rotatably connected to the center of the bottom of the pushing plate, the outer surfaces of the sliding rods are correspondingly provided with supporting springs in the limiting frames in an all-sliding sleeved mode, and the outer surfaces of the sliding rods are correspondingly provided with pressing sheets in one side of the supporting springs in an all sleeved mode.
Wherein, still include temperature control system, wherein, temperature control system includes:
the refrigerating sheet is arranged on the surface of the outer frame; and
and the temperature controller is electrically connected with the refrigerating sheet to realize temperature control.
A preparation process of an energy-saving fireproof coating preparation system based on the Internet of things comprises the following steps:
s1, adding materials: proper amount of fireproof paint raw materials can be effectively and sequentially injected into the storage frame through the material guide pipe;
s2, starting rotation: starting the motor, driving the linkage shaft to rotate by the motor through the bevel gear, driving the gear to effectively rotate by the linkage shaft, and further driving the outer frame under the position limitation of the limiting roller to effectively rotate by the gear matched with the gear ring;
s3, stirring materials: the pressing block and the abutting ring can rotate along with the outer frame, so that the rotating pressing block can effectively extrude the sliding block, the sliding rod can effectively push the linkage plate to reciprocate under the effective support of the supporting spring, and the pushing plate and the stirring plate can effectively push the coating to move and mix;
s4, forming of the nano coating: the supporting block can be driven to rotate in the rotation process of the supporting ring, the supporting block can effectively extrude the sealing supporting rod, the sealing supporting rod can effectively inject flowing air current into the air guide pipe continuously under the action of the reset spring and the one-way valve, and the flowing air current can effectively generate a certain amount of bubbles under the effective guide of the air guide pipe, so that the floating of the bubbles can effectively extrude and push materials inside the storage frame to move and mix, and then the nano coating is formed.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
(1) According to the invention, proper amounts of fireproof coating raw materials can be effectively injected into the storage frame in sequence through the material guide pipe, the pressing block and the abutting ring can effectively rotate along with the outer frame, the rotating pressing block can effectively extrude the sliding block, the sliding rod can effectively push the linkage plate to reciprocate under the effective support of the supporting spring, the pushing plate and the stirring plate can effectively push the coating to move and mix, the abutting block can be driven to rotate in the abutting ring rotating process, the abutting block can effectively extrude the sealing abutting rod, the sealing abutting rod can effectively inject flowing air current into the storage frame continuously under the action of the reset spring and the one-way valve, and further under the effective guide of the air guide pipe, the flowing air current can effectively generate a certain amount of bubbles, so that the materials in the storage frame can be effectively extruded and pushed to move and mix along with the upward floating of the bubbles, and further the materials in the storage frame can be mixed simultaneously, and further the actual use effect of the equipment can be effectively improved.
(2) According to the invention, proper amounts of raw materials of the fireproof paint can be effectively injected into the storage frame in sequence through the material guide pipe, the motor can drive the linkage shaft to rotate through the bevel gear, the linkage shaft can drive the gear to rotate effectively, the gear matched with the gear ring can effectively drive the outer frame under the limit of the position of the limiting roller to rotate effectively, the equipment can be conveniently and rapidly installed and maintained, the actual use effect of the equipment is effectively improved, after the mixed fireproof paint is discharged through the material discharge pipe, proper amounts of cleaning water can be effectively injected into the storage frame through the material guide pipe, and then under the stirring of flowing bubbles and the push plate, the residual fireproof paint in the storage frame can be fully cleaned, so that the equipment can be conveniently reused. Because the injected clear water is irregularly flowing, the residual fireproof coating can be cleaned by only a small amount of water, compared with the traditional cleaning mode, the water consumption is greatly saved, the energy-saving purpose is achieved, and meanwhile, the production cost is reduced.
(3) According to the invention, a certain amount of bubbles can be effectively generated through the flowing air flow effectively injected by the air guide tube, so that the materials in the storage frame can be effectively pushed to move and mix along with the floating of the bubbles, and meanwhile, the fireproof coating raw materials at different depths in the storage frame can be efficiently mixed under the pushing and stirring of the pushing plate and the stirring plate, so that the mixing time of the protective coating raw materials is effectively shortened, and the actual use efficiency of equipment is effectively improved.
Drawings
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a front cross-sectional perspective view of the present invention;
FIG. 3 is a rear perspective view of the present invention;
FIG. 4 is a front cross-sectional perspective view of the mixing mechanism of the present invention;
FIG. 5 is an enlarged view of portion A of FIG. 4 in accordance with the present invention;
FIG. 6 is an enlarged view of portion B of FIG. 4 in accordance with the present invention;
FIG. 7 is a front, sectional, expanded, perspective view of a power mechanism of the present invention;
fig. 8 is an enlarged view of the portion C of fig. 7 according to the present invention.
The labels in the figure are: 1. a mixing mechanism; 101. a storage frame; 102. a slide bar; 103. a linkage plate; 104. a support spring; 105. a slider; 106. pushing the plate; 107. a stirring plate; 108. a support frame; 109. a sealing frame; 110. a return spring; 111. sealing the abutting rod; 112. a one-way valve; 113. an air duct; 114. a discharge pipe; 115. tabletting; 2. a power mechanism; 201. a base; 202. a bottom frame; 203. an outer frame; 204. a ring gear; 205. briquetting; 206. abutting against the ring; 207. a resisting block; 208. a limiting roller; 209. a linkage shaft; 210. a gear; 211. a bevel gear; 212. a motor; 213. a material guide pipe; 214. and (5) installing a pipe.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example one, with reference to fig. 1-8: an energy-saving preparation system of fire retardant coating based on thing networking includes: power unit 2, power unit 2 includes base 201, rotary part and driver part, the establishment of base 201 provides the installation basis that other functional unit of equipment set up, base 201 top center department has run through installation pipe 214, the establishment of installation pipe conveniently carries out the installation setting of storing frame 101, base 201 top fixedly connected with underframe 202, the establishment of underframe 202 conveniently carries out the installation setting of other functional unit of equipment, the inside bottom surface of underframe 202 is close to one side edge department and is connected with a plurality of spacing rollers 208 along circumferencial direction equidistance rotation, the establishment of spacing roller 208 conveniently carries out the installation setting of frame 203, can effectively carry out the restriction of the mobile position of frame 203 simultaneously, rotary part sets up on underframe 202, the driver part sets up on rotary part, and mixing mechanism 1, mixing mechanism 1 includes storing frame 101, first hybrid and second hybrid, the establishment of storing frame 101 conveniently carries out the installation setting of other functional unit of equipment, storing frame 101 sets up on installation pipe 214, first hybrid and second hybrid set up on storing frame 101, the storing frame 101 bottom intercommunication is provided with storing frame 101, the discharging pipe 114, the fire prevention that the coating of discharging pipe 114 can effectively establish.
Referring to FIGS. 2-8: the rotating part comprises an outer frame 203, the outer frame 203 is convenient to install and arrange other functional parts of the equipment, the outer frame 203 is arranged among a plurality of limiting rollers 208, the bottom of the outer frame 203 is fixedly connected with a gear ring 204, the arrangement of the gear ring 204 is matched with a gear 210 to enable a motor 212 to effectively drive the outer frame 203 to effectively rotate, a supporting ring 206 is fixedly connected inside the outer frame 203 close to the bottom edge, the arrangement of the supporting ring 206 is convenient to install and arrange a supporting block 207, the bottom of the supporting ring 206 is fixedly connected with a plurality of supporting blocks 207 at equal intervals along the edge direction, the arrangement of the supporting blocks 207 can effectively extrude a sealing supporting rod 111 to move in position, a plurality of buffer ports are formed on the outer surface of the outer frame 203 close to the top edge and at equal intervals along the circumferential direction, the arrangement of the buffer ports effectively prevents a sliding block 105 from colliding with the outer frame 203 when resetting, a pressing block 205 is fixedly connected on one side of the inner surface wall of the outer frame 203, which is located at one side of the plurality of the buffer ports, the setting of the pressing block 205 can effectively pressurize the sliding block 105, the top of the outer frame 203 is provided with a sealing cover, the setting of the sealing cover can effectively prevent the external environment from influencing the inside of the storage frame 101, meanwhile, the installation and the setting of the material guide pipe 213 are conveniently carried out, the material guide pipe 213 penetrates through the center of the top of the sealing cover, the setting of the material guide pipe 213 can effectively inject a proper amount of fireproof coating into the storage frame 101, the driving part comprises a placing frame, the setting of the placing frame is convenient for the installation and the setting of other functional parts of the equipment, the placing frame is fixedly connected on the outer wall of the bottom frame 202, the bottom surface of the inside of the placing frame close to the center of the rear side edge is rotatably connected with a linkage shaft 209, the setting of the linkage shaft 209 is convenient for the installation and the setting of a gear 210 and a conical gear 211, the top end of the linkage shaft 209 extends to the placing frame, and the outer surface of the linkage shaft 209 is sleeved with the gear 210 close to the edge of the bottom end, the gear 210 is matched with the bevel gear 211 to enable the motor 212 to effectively drive the outer frame 203 to rotate, the gear 210 is in meshed connection with the gear ring 204, the bevel gear 211 is sleeved on the outer surface of the linkage shaft 209 close to the top edge, the motor 212 is fixedly connected to the center of the top of the placing frame, the motor 212 is arranged to provide power required by the rotation of the outer frame 203, the structure and the principle of the motor 212 belong to the prior art, detailed description is omitted here, the type of the motor can be selected according to actual use conditions, the bevel gear 211 is sleeved on the output end of the motor 212, the two bevel gears 211 are in meshed connection, the first mixing part comprises four support frames 108, the support frames 108 are convenient to install and arrange other functional parts of the equipment, the four support frames 108 are fixedly connected to the bottom of the storage frame 101, one end of each support frame 108 is communicated with the air guide tube 113, and the air guide tube 113 is arranged to effectively inject flowing air into the storage frame 101, one ends of the four air ducts 113 extend into the storage frame 101, a one-way valve 112 is arranged at the center of the top of each support frame 108, the establishment of the one-way valve 112 enables the sealing support rod 111 to continuously convey flowing air flow into the air ducts 113, the other end of each support frame 108 is communicated with the sealing frame 109, the establishment of the sealing frame 109 facilitates the installation and the establishment of other functional components of the device, a return spring 110 is arranged inside each sealing frame 109, the establishment of the return spring 110 can effectively and stably support the sealing support rod 111, the center of the top of each sealing frame 109 is slidably penetrated with the sealing support rod 111, the establishment of the sealing support rod 111 is matched with the one-way valve 112 to effectively and continuously inject flowing air flow into the air ducts 113, the second mixing component comprises three limit frames, the establishment of the limit frames facilitates the installation and the establishment of other functional components of the device, three spacing frames all set up on storing frame 101, every spacing frame one side surface all slides and runs through a set of slide bar 102, the establishment of slide bar 102 conveniently carries out the installation setting of other functional unit of equipment, every group slide bar 102 is provided with two altogether, equal fixedly connected with slider 105 between two slide bar 102 one end of every group, setting up of slider 105 makes briquetting 205 can effectively promote slide bar 102 to carry out the position and removes, equal fixedly connected with trace 103 between two slide bar 102 other ends of every group, setting up of trace 103 conveniently carries out the installation setting of other functional unit of equipment, every trace 103 one side surface is close to one side edge and all rotates and is connected with push pedal 106, setting up cooperation stirring board 107 of push pedal 106 can effectively carry out the hybrid processing of coating, every push pedal 106 bottom center department all rotates and is connected with stirring board 107, wherein three slide bar 102 surface is located and corresponds inside all sliding sleeve of spacing frame and is equipped with supporting spring 104, setting up of supporting spring 104 can effectively carry out the position restriction of preforming 115, wherein three slide bar 102 surface is located and all overlaps the cover is equipped with preforming 115, the establishment of preforming 115 makes supporting spring 104 can effectively carry out the restriction that removes the position.
A preparation process of an energy-saving fireproof coating preparation system based on the Internet of things comprises the following steps: step one, adding materials: through the passage 213 can effectively pour into proper amount fire prevention coating raw and other materials into in proper order to storage frame 101 inside, step two, start rotation: starting the motor 212, making the motor 212 drive the interlock axle 209 through the bevel gear 211 and rotate, making the interlock axle 209 drive the gear 210 and effectively rotate, and then making the gear 210 cooperate the ring gear 204 to drive the frame 203 under the restriction of spacing roller 208 position and effectively rotate, step three, material stirring: briquetting 205 and support circle 206 and can follow frame 203 and rotate, and rotatory briquetting 205 can effectively extrude slider 105, and then under the effective support of supporting spring 104, makes slide bar 102 can effectively promote interlock board 103 and carry out reciprocating motion, and then makes push pedal 106 and stirring board 107 can effectively promote coating and remove the mixture, step four, the shaping of nanometer coating: the abutting ring 206 can drive the abutting block 207 to rotate in the rotating process, so that the abutting block 207 can effectively extrude the sealing abutting rod 111, the sealing abutting rod 111 can effectively inject flowing air flow into the air guide pipe 113 continuously under the action of the reset spring 110 and the one-way valve 112, and then under the effective guide of the air guide pipe 113, the flowing air flow can effectively generate a certain amount of bubbles, so that the floating air flow can effectively extrude and push the material inside the storage frame 101 to move and mix, and then the nano-coating is formed.
When the device is used, a proper amount of fire-retardant coating raw materials can be effectively injected into the storage frame 101 through the material guide pipe 213 in sequence, the motor 212 is started to drive the linkage shaft 209 to rotate through the bevel gear 211, the linkage shaft 209 can drive the gear 210 to rotate effectively, the gear 210 is matched with the gear ring 204 to drive the outer frame 203 under the position limitation of the limiting roller 208 to rotate effectively, the pressing block 205 and the abutting ring 206 can rotate effectively along with the outer frame 203, the rotating pressing block 205 can effectively extrude the sliding block 105, the sliding rod 102 can effectively push the linkage plate 103 to move back and forth under the effective support of the supporting spring 104, the pushing plate 106 and the stirring plate 107 can effectively push coatings to move and mix, meanwhile, the abutting block 207 can be driven to rotate during the rotation of the abutting ring 206, the abutting block 207 can effectively extrude the sealing abutting rod 111, the sealing abutting rod 111 can effectively enable the sealing abutting rod 111 to continuously inject flowing air into the air pipe 113 under the effect of the reset spring 110 and the check valve 112, and further enable the flowing air to effectively generate a certain amount of air flow under the effective guide of air to push the air guide pipe 101, and the air guide pipe can effectively push the mixed materials inside the mixed material 101, and accordingly, and the mixed material can effectively use the mixed material in the storage frame 101.
The second embodiment:
in embodiment one, because the fire retardant coating needs to stir, because this stirring in-process easily produces a large amount of heats, influences the storage stability in fire retardant coating later stage then, consequently embodiment two optimizes on the basis of embodiment one, and embodiment two has additionally set up temperature control system (not shown in the figure), and this temperature control system comprises refrigeration piece and temperature controller, and is specific:
the refrigerating sheet is fixedly sleeved on the outer surface of the outer frame 203 and is attached to the outer surface of the outer frame for realizing refrigeration;
the temperature controller is electrically connected with the refrigerating sheet, and can control the refrigerating temperature of the refrigerating sheet and keep the temperature constant;
the arrangement of the refrigerating sheet and the temperature controller can keep the fireproof coating at low temperature in the stirring process;
it should be noted that: the present invention is not illustrated, but can be easily obtained by those skilled in the art based on the above idea.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.