CN113387153B

CN113387153B - Energy-saving reversing mechanism of assembly line

Info

Publication number: CN113387153B
Application number: CN202110637725.1A
Authority: CN
Inventors: 章进平; 曹祯兴
Original assignee: Jiangsu Mabuqi Motor Manufacturing Co ltd
Current assignee: Jiangsu Mabuqi Motor Manufacturing Co ltd
Priority date: 2021-06-08
Filing date: 2021-06-08
Publication date: 2023-08-01
Anticipated expiration: 2041-06-08
Also published as: CN113387153A

Abstract

The invention discloses an energy-saving reversing mechanism of an assembly line, relates to the technical field of assembly lines, and aims to solve the problems that the whole assembly line is high in energy consumption and small assemblies cannot be screened during reversing due to the fact that a plurality of groups of conveying belts are generally adopted for reversing in an existing assembly line reversing device. The assembly line reversing mechanism body comprises a first reversing section, a suspension mechanism and a second reversing section, a distributing groove is arranged in the second reversing section, a plurality of distributing grooves are arranged in the distributing groove, a discharging groove is arranged below two sides of the distributing groove, a second driving motor group is arranged at the lower end of the distributing groove, a first driven gear is arranged on the outer wall of the output end of the second driving motor group, a second driven gear is arranged on two sides of the first driven gear, the first driven gear is connected with the second driven gear in a meshed mode, and a first bearing is arranged in the first driven gear.

Description

Energy-saving reversing mechanism of assembly line

Technical Field

The invention relates to the technical field of assembly lines, in particular to an energy-saving reversing mechanism of an assembly line.

Background

The assembly line is an effective combination of people and machines, fully reflects the flexibility of equipment, organically combines a conveying system, a follower fixture, an online special machine and detection equipment to meet the assembly requirements of various products, is also called a production line, and is one of the assembly lines. The assembly line is the line body of operation in the middle of the production, mainly divide into: powered and unpowered roller lines, plate-type chains, fluent strip conveying lines, wall-mounted assembly lines, belt conveying lines, differential chains, trolley assembly lines, hand-push (universal ball) assembly lines, filling lines and the like.

However, the existing assembly line reversing device generally adopts a plurality of groups of conveying belts to carry out reversing, so that the whole assembly line has higher energy consumption and can not screen small assemblies during reversing; therefore, the existing requirements are not met, and an energy-saving reversing mechanism of an assembly line is provided for the energy-saving reversing mechanism.

Disclosure of Invention

The invention aims to provide an energy-saving reversing mechanism of an assembly line, which aims to solve the problems that the existing reversing device of the assembly line, which is proposed in the background art, generally adopts a plurality of groups of conveying belts to carry out reversing, so that the whole assembly line has higher energy consumption and can not screen small assemblies during reversing.

In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an energy-conserving reversing mechanism of assembly line, includes assembly line reversing mechanism body, assembly line reversing mechanism body comprises first reversing section, suspension mechanism and second reversing section, the internally mounted of second reversing section has a branch silo, and divides the silo to install a plurality of, the lower part of branch silo both sides all installs down the silo, the second drive motor group is installed to the lower extreme of branch silo, install first driven gear on the outer wall of second drive motor group output, the second driven gear is all installed to the both sides of first driven gear, and first driven gear is connected with the meshing of second driven gear, the internally mounted of first driven gear has first bearing, the second transfer line is installed to the top of first bearing, install the branch material pole on the outer wall of second driven gear, the internally mounted of second transfer line has the second bearing, the third transfer line is installed down the feed rod on the outer wall of third transfer line, install the second driven gear on the outer wall of second drive motor group output, the second driven gear is all installed to the both sides of second driven gear, the second driven gear is connected with the second driven gear meshing, the second driven gear is installed to the second driven gear, the second driven gear is installed down the solid plate, install the orifice plate is installed down to the one side of the centre plate, the orifice plate is installed down.

Preferably, the reinforcing plate is installed to the below of first switching-over section, the last surface mounting of reinforcing plate has the drive case, the lower surface mounting of reinforcing plate has drive gear, the drive chain is all installed to drive gear's both sides, and drive gear is connected with the drive chain meshing.

Preferably, a first driving motor is installed at one end of the driving gear, a first coupler is installed at the output end of the first driving motor, a first driving rod is installed at one end of the first coupler, the output end of the first driving motor is in transmission connection with the first driving rod through the first coupler, and the first driving rod is in transmission connection with the driving gear.

Preferably, a hanging rod is installed at the lower end of the suspension mechanism, and an electromagnet is installed at the lower end of the hanging rod.

Preferably, a first assembly bin is mounted at one end of the transmission chain, and a second assembly bin is mounted at the other end of the transmission chain.

Preferably, the inner wall of the first assembly bin is provided with a first infrared sensor, and the inner wall of the second assembly bin is provided with a second infrared sensor.

Preferably, an assembling table is installed at one end of the inclined blanking plate, a table column is installed below the assembling table, and the lower part of the assembling table is fixedly connected with the table column.

Preferably, the connection crossbearer is all installed to the top at gusset plate both ends, the support frame is all installed at the both ends of connection crossbearer, and the both ends of connection crossbearer all with support frame threaded connection.

Preferably, the lower extreme of support frame is installed the fixed foot, install the fixed screw on the outer wall of fixed foot, and the fixed screw installs a plurality of.

Preferably, the outer wall of the transmission chain is provided with a mounting rail.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention carries out conveying and reversing operation on the assembled object by utilizing the first reversing section, in the conveying reversing process, the assembled object to be additionally reversed is subjected to secondary reversing, the assembled object firstly falls into solid plates in the material dividing grooves corresponding to the two sides from the upper part, the first driven gear is driven by the electric power of the second driving motor unit to rotate, the first bearing drives the second transmission rod and the material dividing rod to push the assembled object at the solid plates to the small through hole plates in a rotating way, the small assembled object falls from the through holes, the larger assembled object is then driven to the large through hole plates to fall, the assembled object is screened in the step, the assembled object can fall into the corresponding material discharging groove to be subjected to reversing discharging, the second driven gear and the second bearing arranged at the material discharging groove drive the material discharging rod and the third transmission rod to rotate, the second driven gear rotates along with the rotation of the first driven gear, so that the blanking rod can be driven to push the fallen assembly objects to the blanking opening, an inclined blanking plate can be installed below the blanking opening, the assembly parts automatically fall to the corresponding assembly table for users to carry out subsequent assembly operation in a rolling way by virtue of the angles from top to bottom, compared with a common assembly line reversing mechanism which adopts a plurality of groups of conveying belts to carry out reversing conveying, the invention reduces the conveying belts required in the assembly line, reduces the occupied area of the whole mechanism, relatively reduces the electric energy consumption required by the conveying belts, strengthens the energy conservation of the whole mechanism, has lower energy consumption in the reversing process by adopting a mechanical structure such as a gear driven structure, and can effectively screen the assembly parts in the reversing conveying process, the whole reversing mechanism is more suitable for users to select.

2. The first driving motor is utilized to drive the first driving rod to rotate with the driving gear, a plurality of racks on the outer wall of the first driving rod are meshed with the driving chain in the rotation process of the driving gear, so that the driving chain can be driven to move while rotating, the hanging mechanism below the driving chain can be driven to hang accessory operation, the driving chain is U-shaped, one end of the driving chain is fed to be reversed at the joint of the U-shaped, the other end of the driving chain is enabled to be discharged, the reversing conveying purpose of the assembly line is achieved, the conveying process is driven by only the electric power of the first driving motor, the whole energy consumption is small, the first driving motor can be combined with the corresponding encoder by adopting the stepping motor, the moving speed of the first driving motor can be controlled by a user, the whole automation is enhanced, and the driving chain is more suitable for being used in the assembly line.

3. The electromagnet can suspend and adsorb some assembly parts through the characteristics that magnetism is generated by electrifying the electromagnet and magnetism is lost by powering off, so that the electromagnet has the advantages that whether the electromagnet is electrified or not can be controlled according to different suspending positions, and can facilitate blanking operation by a user, and compared with the electric clamping, the electromagnet is smaller in energy consumption and more suitable for being used in an energy-saving reversing mechanism.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a schematic view of a partial structure of a reinforcing plate according to the present invention;

FIG. 3 is a schematic view of a partial structure of a distribution chute according to the present invention;

FIG. 4 is a schematic diagram of the internal structure of the material dividing groove;

FIG. 5 is a schematic view of a partial structure of a first driving motor according to the present invention;

in the figure: 1. the assembly line reversing mechanism body; 2. a first commutation segment; 3. a suspension mechanism; 4. a second commutation segment; 5. a first assembly bin; 6. a second assembly bin; 7. a drive chain; 8. a boom; 9. an electromagnet; 10. a drive box; 11. a transmission gear; 12. a first driving motor; 13. a first coupling; 14. a first transmission rod; 15. a support frame; 16. the connecting transverse frame; 17. a reinforcing plate; 18. a fixed foot; 19. a material dividing groove; 20. a second drive motor group; 21. a first driven gear; 22. a first bearing; 23. a second driven gear; 24. a second bearing; 25. discharging groove; 26. a solid plate; 27. a small-sized through hole plate; 28. a large through hole plate; 29. a material distributing rod; 30. a feed opening; 31. a blanking rod; 32. tilting the blanking plate; 33. an assembly table; 34. a table column; 35. a second transmission rod; 36. a third transmission rod; 37. a first infrared sensor; 38. a second infrared sensor; 39. a set screw; 40. and (5) installing a rail.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.

Referring to fig. 1-5, an embodiment of the present invention is provided: the utility model provides an energy-conserving reversing mechanism of assembly line, including assembly line reversing mechanism body 1, assembly line reversing mechanism body 1 comprises first reversing section 2, suspension mechanism 3 and second reversing section 4, and divide silo 19 to install a plurality of, divide the below of silo 19 both sides all to install down silo 25, divide the lower extreme of silo 19 to install second driving motor group 20, install first driven gear 21 on the outer wall of second driving motor group 20 output, the second driven gear 23 is all installed to the both sides of first driven gear 21, first driven gear 21 and second driven gear 23 meshing are connected, first driven gear 21's internally mounted has first bearing 22, second transfer line 35 is installed to the top of first bearing 22, install branch material pole 29 on the outer wall of second transfer line 35, second driven gear 23's internally mounted has second bearing 24, third transfer line 36 is installed to the upper end of branch silo 19, install down material pole 31 on the outer wall of third transfer line 36, the solid plate 26 is installed to the inside plate 26, the solid plate 26 is installed down, the through-hole 30 is installed to the other side of solid plate 26, the solid plate 30 is installed down plate 30 is installed to the other side, the through-hole 30 is installed to the solid plate 30 is installed to the inside plate 26.

Further, the reinforcing plate 17 is installed to the below of first switching-over section 2, and the upper surface mounting of reinforcing plate 17 has drive case 10, and the lower surface mounting of reinforcing plate 17 has drive gear 11, and drive chain 7 is all installed to drive gear 11's both sides, and drive gear 11 is connected with drive chain 7 meshing, and reinforcing plate 17 is used for playing the effect of reinforcing support to the below.

Further, first driving motor 12 is installed to one end of drive gear 11, first shaft coupling 13 is installed to the output of first driving motor 12, first transmission pole 14 is installed to one end of first shaft coupling 13, the output of first driving motor 12 is connected with first transmission pole 14 transmission through first shaft coupling 13, first transmission pole 14 is connected with drive gear 11 transmission, utilize first driving motor 12 to drive first transmission pole 14 and drive gear 11 and rotate, a plurality of rack and drive chain 7 of its outer wall carry out the meshing at the in-process that drive gear 11 rotated, make it can drive chain 7 and remove in the pivoted, and drive chain 7 removes and then can drive the suspension mechanism 3 of its below, make it can suspend accessory operation, drive chain 7 is the U type, from one end feeding in U type junction switching-over, make it can the other end ejection of compact again, reach assembly line switching-over purpose of carrying, the transmission process only needs the electric power of first driving motor 12 to drive, the whole energy consumption is less, first motor 12 can adopt its corresponding encoder of step-by-step to carry out, make the combination of speed that can adopt, make it carry out the combination to carry out the improvement, the assembly line has been applicable to its realization, and the realization of the speed is more suitable for the user.

Further, the lower extreme of suspension mechanism 3 is installed jib 8, and electro-magnet 9 is installed to the lower extreme of jib 8, and jib 8 is used for suspending fixedly, and electro-magnet 9 can suspend some assembly parts through its circular telegram production magnetism, outage lose the characteristics of magnetism and adsorb, and the benefit of doing so can be according to different suspension department whether it is electrified to can be convenient for the user carry out blanking operation, it consumes less than electric centre gripping its energy, more is fit for energy-conserving reversing mechanism practicality.

Further, a first assembly bin 5 is installed at one end of the transmission chain 7, a second assembly bin 6 is installed at the other end of the transmission chain 7, and the first assembly bin 5 and the second assembly bin 6 are used for feeding and discharging operations.

Further, the first infrared sensor 37 is installed to the inner wall of first assembly storehouse 5, and the second infrared sensor 38 is installed to the inner wall of second assembly storehouse 6, and model number of first infrared sensor 37 and second infrared sensor 38 is PTM20-36, can count the assembly part that detects in the business turn over in-process, makes whole assembly process more intelligent.

Further, an assembling table 33 is installed at one end of the inclined blanking plate 32, a table column 34 is installed below the assembling table 33, the lower part of the assembling table 33 is fixedly connected with the table column 34, and the assembling table 33 is used for facilitating assembling of objects by a user.

Further, the connection crossbearer 16 is all installed to the top at gusset plate 17 both ends, and support frame 15 is all installed at the both ends of connection crossbearer 16, and the both ends of connection crossbearer 16 all with support frame 15 threaded connection, utilize connection crossbearer 16 and support frame 15 can improve whole first switching-over section 2's steadiness.

Further, the lower end of the supporting frame 15 is provided with a fixing foot 18, the outer wall of the fixing foot 18 is provided with a fixing screw 39, the fixing screw 39 is provided with a plurality of fixing screws, and the fixing foot 18 and the fixing screw 39 are used for enhancing the stability of the bottom.

Further, a mounting rail 40 is mounted to the outer wall of the drive chain 7, the mounting rail 40 being used for mounting the drive chain 7.

Working principle: when in use, the first reversing section 2 is utilized to carry out conveying and reversing operation on the assembled objects, in the conveying and reversing process, the objects needing to be additionally reversed are subjected to secondary reversing, the assembled objects firstly fall into solid plates 26 in corresponding material distribution grooves 19 at two sides from the upper part, the first driven gear 21 is driven by the electric power of the second driving motor group 20 to rotate, the first bearing 22 drives the second transmission rod 35 and the material distribution rod 29 to push the assembled objects at the solid plates 26 to the small through hole plates 27 in a rotating manner, the small assembled objects fall from the through holes, the larger assembled objects are then driven to the large through hole plates 28 to fall, the assembled objects are screened, the assembled objects can fall into corresponding material distribution grooves 25 to be subjected to material distribution and discharging, the second driven gear 23 and the second bearing 24 arranged at the material distribution grooves 25 drive the material distribution rods 31 and the third transmission rods 36 to rotate, the second driven gear 23 rotates along with the rotation of the first driven gear 21, so that the blanking rod 31 can be driven to push the dropped assembly to the blanking opening 30, an inclined blanking plate 32 can be installed and connected below the blanking opening 30, the assembly automatically drops to the corresponding assembly table 33 in a rolling manner from top to bottom by means of an inclined angle for subsequent assembly operation by a user, the first driving motor 12 is utilized to drive the first driving rod 14 to rotate with the driving gear 11, a plurality of racks on the outer wall of the driving gear 11 are meshed with the driving chain 7 in the rotating process of the driving gear 11, so that the driving chain 7 can be driven to move while rotating, the driving chain 7 can be driven to move the hanging mechanism 3 below the driving chain 7, so that the hanging accessory operation can be carried out, the driving chain 7 is U-shaped, one end of the driving chain 7 is fed at the U-shaped connection position for reversing, the automatic feeding device can discharge at the other end of the assembly line, achieves the purpose of reversing and conveying of the assembly line, and is small in overall energy consumption only by driving the first driving motor 12 by electric power, the first driving motor 12 can be combined with a corresponding encoder by adopting a stepping motor, so that a user can control the moving speed and the like of the first driving motor, the automatic feeding device is improved, the automatic feeding device is more suitable for use in the assembly line, and the electromagnet 9 can suspend and adsorb some assemblies by means of the characteristics that magnetism is generated by electrifying the electromagnet and the electromagnet is lost by outage.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an energy-conserving reversing mechanism of assembly line, includes assembly line reversing mechanism body (1), its characterized in that: the assembly line reversing mechanism body (1) is composed of a first reversing section (2), a suspension mechanism (3) and a second reversing section (4), a plurality of material dividing grooves (19) are formed in the second reversing section (4), a plurality of material dividing grooves (19) are arranged below two sides of the material dividing grooves (19), a material dividing rod (29) is arranged on the outer wall of the output end of the material dividing groove (19), a first driven gear (21) is arranged on the outer wall of the output end of the second driving motor unit (20), a second driven gear (23) is arranged on two sides of the first driven gear (21), the first driven gear (21) is connected with the second driven gear (23) in a meshed mode, a first bearing (22) is arranged in the first driven gear (21), a second transmission rod (35) is arranged above the first bearing (22), a material dividing rod (29) is arranged on the outer wall of the second transmission rod (35), a material dividing rod (36) is arranged on the outer wall of the second bearing (24), a material dividing rod (36) is arranged on the inner wall of the second bearing (24), the novel blanking device is characterized in that a small through hole plate (27) is arranged on one side of the solid plate (26), a large through hole plate (28) is arranged on the other side of the solid plate (26), a blanking opening (30) is arranged in the blanking groove (25), and an inclined blanking plate (32) is arranged below the blanking opening (30).

2. The energy-saving reversing mechanism of an assembly line according to claim 1, wherein: the reinforcing plate (17) is installed below the first reversing section (2), a driving box (10) is installed on the upper surface of the reinforcing plate (17), a transmission gear (11) is installed on the lower surface of the reinforcing plate (17), transmission chains (7) are installed on two sides of the transmission gear (11), and the transmission gear (11) is meshed and connected with the transmission chains (7).

3. The energy-saving reversing mechanism of an assembly line according to claim 2, wherein: the one end of drive gear (11) is installed first driving motor (12), first shaft coupling (13) are installed to the output of first driving motor (12), first transfer line (14) are installed to the one end of first shaft coupling (13), and the output of first driving motor (12) is connected with first transfer line (14) transmission through first shaft coupling (13), and first transfer line (14) are connected with drive gear (11) transmission.

4. The energy-saving reversing mechanism of an assembly line according to claim 1, wherein: the lower end of the suspension mechanism (3) is provided with a suspender (8), and the lower end of the suspender (8) is provided with an electromagnet (9).

5. The energy-saving reversing mechanism of an assembly line according to claim 2, wherein: one end of the transmission chain (7) is provided with a first assembly bin (5), and the other end of the transmission chain (7) is provided with a second assembly bin (6).

6. The energy-saving reversing mechanism of an assembly line according to claim 5, wherein: the inner wall of the first assembly bin (5) is provided with a first infrared sensor (37), and the inner wall of the second assembly bin (6) is provided with a second infrared sensor (38).

7. The energy-saving reversing mechanism of an assembly line according to claim 1, wherein: an assembling table (33) is arranged at one end of the inclined blanking plate (32), a table column (34) is arranged below the assembling table (33), and the lower part of the assembling table (33) is fixedly connected with the table column (34).

8. The energy-saving reversing mechanism of an assembly line according to claim 2, wherein: the upper parts of the two ends of the reinforcing plate (17) are respectively provided with a connecting transverse frame (16), the two ends of the connecting transverse frame (16) are respectively provided with a supporting frame (15), and the two ends of the connecting transverse frame (16) are respectively in threaded connection with the supporting frames (15).

9. The energy-saving reversing mechanism of an assembly line according to claim 8, wherein: the lower extreme of support frame (15) is installed fixed foot (18), install fixed screw (39) on the outer wall of fixed foot (18), and fixed screw (39) install a plurality of.

10. The energy-saving reversing mechanism of an assembly line according to claim 2, wherein: the outer wall of the transmission chain (7) is provided with a mounting rail (40).