CN113385072A - Premixing device of chemical reaction kettle - Google Patents
Premixing device of chemical reaction kettle Download PDFInfo
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- CN113385072A CN113385072A CN202110673744.XA CN202110673744A CN113385072A CN 113385072 A CN113385072 A CN 113385072A CN 202110673744 A CN202110673744 A CN 202110673744A CN 113385072 A CN113385072 A CN 113385072A
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- pipe
- premixing device
- spoiler
- chemical reaction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Abstract
The invention discloses a premixing device for a chemical reaction kettle, which belongs to the technical field of chemical production and comprises a kettle body, a discharge pipe and a feed pipe, wherein the feed pipe is arranged at one end of the kettle body, the discharge pipe is arranged at the other end of the kettle body, a stirring mechanism is arranged at one end of the kettle body, which is far away from the discharge pipe, the stirring mechanism comprises a turbulence component for conveying and mixing materials in the kettle body, a driving component for driving the turbulence component to move and a power component for driving the turbulence component to intermittently rotate at a high speed, and a spray pipe is arranged on the inner wall of the kettle body; the stirring device is simple in structure and convenient to use, the posture of the turbulence assembly is changed periodically by the mutual matching of the driving assembly and the power assembly when the stirring device is used, the materials in the kettle body are stirred and mixed in an all-around mode by the cooperation of the mixing assembly and the transmission assembly, so that the stirring dead angle is avoided, and the mixing effect of the premixing device on the materials is improved remarkably.
Description
Technical Field
The invention belongs to the technical field of chemical production, and particularly relates to a premixing device of a chemical reaction kettle.
Background
Chemical production refers to a production process of changing the composition and structure of a substance or synthesizing a new substance by using a chemical method, products obtained by the chemical production are called chemical products, a reaction kettle is needed in the chemical production process, and a premixing device is needed to be used for mixing liquid materials when the liquid materials are mixed in the reaction kettle;
the traditional premixing device comprises a stirring shaft, stirring blades, a spoiler, a feeding cover, a feeding hole and the like, and has the advantage of heat preservation;
however, the premixing device cannot stir the materials at the bottom of the stirring barrel, so that the premixing device has stirring dead angles, and the mixing effect of the premixing device on the materials is not ideal.
Disclosure of Invention
The invention aims to provide a premixing device for a chemical reaction kettle, which is used for solving the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a chemical industry reation kettle premixing device, includes the cauldron body, arranges material pipe and inlet pipe, and the one end of the cauldron body is provided with the inlet pipe, and the other end of the cauldron body is provided with row material pipe, the one end that the cauldron body was kept away from row material pipe is provided with rabbling mechanism, and rabbling mechanism carries and the vortex subassembly that mixes including being used for carrying the internal material of cauldron, is used for driving the drive assembly that the vortex subassembly moved and is used for driving the vortex subassembly and carries out intermittent type nature high-speed pivoted power component, is provided with on the inner wall of the cauldron body and spouts the material pipe, and the both sides of the cauldron body are provided with pump material mechanism, and pump material mechanism is including being used for to spouting the defeated material subassembly of material pipe supply material and being used for driving the transmission assembly of defeated material subassembly and compounding subassembly opposite direction motion.
As a further scheme of the invention: the vortex subassembly includes the transmission shaft, and the one end of transmission shaft is provided with driven gear, and the one end of transmission shaft is provided with the pressure material subassembly that is used for the pump material, and the both sides of transmission shaft are provided with and are used for stirring the material and the compounding subassembly of stirring.
As a still further scheme of the invention: the material pressing assembly comprises a pump material disc, a plurality of pump material through holes are formed in the pump material disc, and elastic plugging plates used for plugging the pump material through holes are arranged on the side faces of the pump material disc.
As a still further scheme of the invention: the mixing component comprises a fixed base, a first spoiler is arranged on one side of the fixed base, a limiting base movably connected with the first spoiler is arranged at one end of the fixed base, second spoilers are arranged on two sides of the first spoiler, and a balancing weight is arranged at one end of each second spoiler.
As a still further scheme of the invention: and a second driving piece is embedded at one end of the second spoiler, a first driving piece mutually exclusive with the second driving piece is embedded at one end of the fixing base, and an elastic buffer plate corresponding to the second spoiler and used for reducing noise is arranged on the side surface of the fixing base.
As a still further scheme of the invention: the driving assembly comprises a fixing plate, a first driver is arranged at one end, far away from the kettle body, of the fixing plate, a transmission piece connected with the driven gear in a rotating mode is arranged on one side of the first driver, and a transmission disc used for driving the transmission piece to perform reciprocating motion is arranged at the output end of the first driver.
As a still further scheme of the invention: the power assembly comprises a second driver, and the output end of the second driver is provided with a driving gear for driving the driven gear to intermittently rotate.
As a still further scheme of the invention: defeated material subassembly includes the storage vat, and the inside sliding connection of storage vat has the piston rod, and the one end of storage vat is provided with the one-way discharging pipe that is used for carrying the material to the cauldron body, and one side of one-way discharging pipe is provided with the one-way material pipe that is used for supplying the material to the storage vat.
As a still further scheme of the invention: the transmission assembly comprises a first hydraulic cylinder used for driving the piston rod to reciprocate, a second hydraulic cylinder corresponding to the transmission piece is arranged on one side of the first hydraulic cylinder, and an oil conveying pipe is arranged at the joint of the second hydraulic cylinder and the first hydraulic cylinder.
As a still further scheme of the invention: one side of the kettle body is provided with a supporting bottom plate, and two ends of the supporting bottom plate are provided with supporting rods corresponding to the discharge pipes.
Compared with the prior art, the invention has the beneficial effects that: the stirring device is simple in structure and convenient to use, the posture of the turbulence assembly is changed periodically by the mutual matching of the driving assembly and the power assembly when the stirring device is used, the materials in the kettle body are stirred and mixed in an all-around mode by the cooperation of the mixing assembly and the transmission assembly, so that the stirring dead angle is avoided, the mixing effect of the premixing device on the materials is improved remarkably, and the stirring device is worthy of popularization and use.
Drawings
FIG. 1 is a schematic structural diagram of a premixing device of a chemical reaction kettle;
FIG. 2 is a schematic structural diagram of a stirring mechanism in a chemical reaction kettle premixing device;
FIG. 3 is a schematic structural diagram of a first spoiler in a chemical reactor pre-mixing device;
FIG. 4 is a schematic structural diagram of a second spoiler in the chemical reactor pre-mixing device;
FIG. 5 is a schematic structural diagram of a pumping mechanism in a chemical reactor pre-mixing device;
in the figure: 1-material spraying pipe, 2-kettle body, 3-stirring mechanism, 4-supporting rod, 5-material discharging pipe, 6-supporting bottom plate, 7-material pumping mechanism, 8-material feeding pipe, 31-material pumping through hole, 32-material pumping disk, 33-driven gear, 34-fixing plate, 35-transmission piece, 36-transmission disk, 37-first driver, 381-driving gear, 382-second driver, 383-first spoiler, 384-elastic plugging plate, 385-elastic buffer plate, 386-fixing base, 387-limiting base, 388-first driving piece, 389-transmission shaft, 391-second driving piece, 392-second spoiler, 393-counterweight block, 71-single-pass material pumping pipe, 72-material storage barrel, 73-a first hydraulic cylinder, 74-a second hydraulic cylinder, 75-an oil pipeline, 76-a piston rod and 77-a single-way discharge pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed.
The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Referring to fig. 1, an embodiment of the present invention provides a chemical reaction kettle premixing device, including a kettle body 2, a material discharge pipe 5 and a material feed pipe 8, where one end of the kettle body 2 is provided with the material feed pipe 8, the other end of the kettle body 2 is provided with the material discharge pipe 5, one end of the kettle body 2, which is far away from the material discharge pipe 5, is provided with a stirring mechanism 3, the stirring mechanism 3 includes a turbulence component for conveying and mixing materials in the kettle body 2, a driving component for driving the turbulence component to move, and a power component for driving the turbulence component to intermittently rotate at a high speed, the inner wall of the kettle body 2 is provided with a material spray pipe 1, two sides of the kettle body 2 are provided with pump mechanisms 7, and each pump mechanism 7 includes a material conveying component for supplying materials to the kettle body 2, and a transmission component for driving the material conveying component and the material mixing;
referring to fig. 2, in an embodiment, in order to enable the turbulent flow component to have a better mixing effect on the material, in the embodiment, preferably, the turbulent flow component includes a transmission shaft 389, a driven gear 33 is disposed at one end of the transmission shaft 389, a material pressing component for pumping the material is disposed at one end of the transmission shaft 389, and material mixing components for stirring and stirring the material are disposed at two sides of the transmission shaft 389;
referring to fig. 2, in an embodiment, in order to facilitate the overhaul of the pressing assembly, in this embodiment, preferably, the pressing assembly includes a pump material disc 32, the pump material disc 32 is provided with a plurality of pump material through holes 31, a side surface of the pump material disc 32 is provided with an elastic blocking plate 384 for blocking the pump material through holes 31, the material and the connection manner of the elastic blocking plate 384 are not limited, in this embodiment, preferably, the elastic blocking plate 384 and the material are rubber, and the middle part of the elastic blocking plate 384 is fixedly connected with the pump material disc 32 through screws;
when the pumping disc 32 moves upwards, the material passes through the pumping through hole 31 and enters the bottom end of the kettle body 2, and when the pumping disc 32 moves downwards, the elastic plugging plate 384 plugs the pumping through hole 31 on the pumping disc 32, so that the pressure at the bottom of the kettle body 2 is increased to realize pumping;
in another embodiment, in order to make the cost of the pumping assembly lower, in this embodiment, preferably, the pumping assembly is composed of only a skin plug slidably connected with the kettle body 2, when the skin plug slides upwards and loses contact with the bottom end of the kettle body 2, the material enters the bottom end of the kettle body 2, and when the skin plug contacts and slides downwards with the kettle body 2, the material at the bottom of the kettle body 2 is pumped out;
referring to fig. 2, fig. 3 and fig. 4, in an embodiment, in order to make the mixing component mix the materials better, in the embodiment, preferably, the mixing component includes a fixing base 386, a first spoiler 383 is disposed on one side of the fixing base 386, a limiting base 387 movably connected to the first spoiler 383 is disposed at one end of the fixing base 386, second spoilers 392 are disposed on two sides of the first spoiler 383, a weight block 393 is disposed at one end of the second spoiler 392, and the swing amplitude of the second spoiler 392 is increased by the arrangement of the weight block 393;
referring to fig. 3 and 4, in an embodiment, in order to further increase the swing amplitude of the second spoiler 392, in this embodiment, preferably, a second driving member 391 is embedded at one end of the second spoiler 392, a first driving member 388 which is mutually exclusive with the second driving member 391 is embedded at one end of the fixing base 386, and an elastic buffer plate 385 for reducing noise is disposed on a side surface of the fixing base 386 corresponding to the second spoiler 392;
the material and the connection mode of the elastic buffer plate 385 are not limited, in this embodiment, preferably, the material of the elastic buffer plate 385 is rubber, and the elastic buffer plate 385 and the fixed base 386 are bonded and connected by glue, which may also be made of silica gel;
the first driving member 388 and the second driving member 391 are strong magnets, and when the noise reduction device is used, the swinging amplitude of the second spoiler 392 is increased through the mutual matching of the first driving member 388 and the second driving member 391, so that the first spoiler 383 and the second spoiler 392 can better form an eddy current, the mixing effect of the eddy current on materials is obviously improved, and in addition, the second spoiler 392 and the fixed base 386 are prevented from being impacted through the arrangement of the first driving member 388 and the second driving member 391, so that the noise reduction effect is realized;
in another embodiment, in order to lower the cost of the mixing component, in this embodiment, preferably, the mixing component is only composed of a limiting spoiler and a limiting spring, the limiting spoiler is provided with a plurality of spoiler through holes, the limiting spoiler is connected with the transmission shaft 389 through the limiting spring, and the limiting spoiler is limited and vibrated by the limiting spring when in use;
referring to fig. 2, in an embodiment, in order to make the use of the driving assembly more reliable, in this embodiment, preferably, the driving assembly includes a fixing plate 34, the fixing plate 34 is fixedly connected to the kettle body 2 through a bolt, one end of the fixing plate 34 away from the kettle body 2 is provided with a first driver 37, one side of the first driver 37 is provided with a transmission member 35 rotatably connected to the driven gear 33 through a bearing, an output end of the first driver 37 is provided with a transmission disc 36 for driving the transmission member 35 to reciprocate, and the first driver 37 is a motor or a motor;
in another embodiment, in order to make the driving assembly lower in cost, in this embodiment, it is preferable that the driving assembly is composed of only a hydraulic cylinder or a pneumatic cylinder, and the driving shaft 389 is vertically moved by the arrangement of the hydraulic cylinder or the pneumatic cylinder when in use;
referring to fig. 2, in an embodiment, in order to make the use of the power assembly more reliable, in this embodiment, preferably, the power assembly includes a second driver 382, an output end of the second driver 382 is provided with a driving gear 381 for driving the driven gear 33 to rotate intermittently, in this embodiment, preferably, the second driver 382 is a motor;
a plurality of transmission teeth are symmetrically arranged at two ends of the driving gear 381, the driving gear 381 intermittently drives the driven gear 33 to rotate through the loss of partial transmission teeth, and the transmission shaft 389 intermittently rotates, so that the material mixing component intermittently rotates at a high speed;
when the mixing component rotates at a low speed, the first spoiler 383 sinks due to the arrangement of the balancing weight 393, and when the mixing component rotates at a high speed, the first spoiler 383 is gradually perpendicular to the transmission shaft 389 under the action of centrifugal force, so that the first spoiler 383 and the second spoiler 392 are stirred (like birds beating wings) through intermittent rotation of the mixing component, the material forms a vortex, the flowability of the material is improved through the vortex, and the mixing effect of the mixing component on the material is obviously improved;
in another embodiment, in order to make the cost of the second driver 382 lower, in this embodiment, it is preferable that the second driver 382 is a pneumatic motor, and the driving gear 381 is rotated by the rotation of the pneumatic motor;
referring to fig. 1 and 4, in an embodiment, in order to make the use of the feeding assembly more reliable, in this embodiment, preferably, the feeding assembly includes a material storage barrel 72, a piston rod 76 is slidably connected inside the material storage barrel 72, one end of the material storage barrel 72 is provided with a single-way discharge pipe 77 for conveying materials to the kettle body 2, the single-way discharge pipe 77 is connected to the material spraying pipe 1, and one side of the single-way discharge pipe 77 is provided with a single-way material pumping pipe 71 for supplying materials to the material storage barrel 72;
in another embodiment, in order to lower the cost of the material conveying assembly, in this embodiment, preferably, the material conveying assembly is composed of only a piston cylinder and a material conveying pipe, the material is continuously pumped and extracted by the action of the piston cylinder, and the position of the material is changed by pumping the material, so that the mixing effect is improved;
referring to fig. 4, in an embodiment, in order to improve the driving effect of the transmission assembly, in the embodiment, preferably, the transmission assembly includes a first hydraulic cylinder 73 for driving a piston rod 76 to reciprocate, a second hydraulic cylinder 74 corresponding to the transmission member 35 is disposed on one side of the first hydraulic cylinder 73, an oil delivery pipe 75 is disposed at a connection position of the second hydraulic cylinder 74 and the first hydraulic cylinder 73, and when the transmission assembly is used, the piston rod 76 and the transmission shaft 389 move in opposite directions (when the transmission shaft 389 moves upward, the piston rod 76 moves downward);
in another embodiment, in order to make the use of the transmission assembly more reliable, in this embodiment, preferably, the transmission assembly is composed of a lever and a movably connected limiting plate, when the transmission member 35 presses the transmission plate, the transmission plate lifts the piston rod 76 through the lever, so as to realize the reverse movement of the piston rod 76 and the transmission shaft 389, and in addition, the transmission assembly may also adopt a multi-link structure for transmission;
referring to fig. 1, in an embodiment, in order to make the use of the kettle body 2 more reliable, in this embodiment, it is preferable that a supporting bottom plate 6 is disposed at one side of the kettle body 2, and supporting rods 4 corresponding to the discharging pipes 5 are disposed at two ends of the supporting bottom plate 6.
The working principle and the using process of the invention are as follows: when the material mixing device is used, materials are injected into the kettle body 2 through the feeding pipe 8, the transmission piece 35 is driven to move vertically through the mutual matching of the first driver 37 and the transmission disc 36, so that the transmission shaft 389 moves vertically, the materials are continuously pumped through the mutual matching of the structures such as the pumping disc 32, the pumping through hole 31, the elastic plugging plate 384 and the like, the pumped materials are temporarily stored in the storage barrel 72, meanwhile, the transmission shaft 389 intermittently rotates through the mutual matching of the second driver 382 and the driving gear 381, so that the first spoiler 383 and the second spoiler 392 swing up and down while rotating and mixing the materials, and the vertical driving of the transmission piece 35 is matched, so that the swing amplitude of the first spoiler 383 and the second spoiler 392 is increased, and the material mixing effect of the first spoiler 383 and the second spoiler 392 is obviously improved;
secondly, when driving medium 35 vertical motion, first pneumatic cylinder 73 carries out the aggregate motion under the cooperation of second pneumatic cylinder 74, when pump material disc 32 downstream pump out the material, piston rod 76 upward movement extracts the material, when pump material disc 32 upward movement resets, piston rod 76 downward movement makes the material in the storage vat 72 discharge through one-way discharging pipe 77, the inside of cauldron body 2 is sprayed into through spouting material pipe 1 to the discharged material, thereby show the mixed effect of promotion premixing device to the material, carry out the omnidirectional stirring and mix to the material in the cauldron body 2, avoid having the stirring dead angle, show the mixed effect of promotion premixing device to the material, be worth promoting and using.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a chemical industry reation kettle premixing device, includes the cauldron body, arranges material pipe and inlet pipe, and the one end of the cauldron body is provided with the inlet pipe, and the other end of the cauldron body is provided with row material pipe, its characterized in that: the one end that row's material pipe was kept away from to the cauldron body is provided with rabbling mechanism, and rabbling mechanism is including being used for carrying the vortex subassembly that carries and mix to the internal material of cauldron, be used for driving the drive assembly that the vortex subassembly moved and be used for driving the vortex subassembly and carry out intermittent type nature high speed rotation's power component, is provided with on the inner wall of the cauldron body and spouts the material pipe, and the both sides of the cauldron body are provided with pump material mechanism, and pump material mechanism is including being used for to spouting the defeated material subassembly of material pipe supply material and being used for driving the transmission assembly of defeated material subassembly and compounding subassembly opposite direction movement.
2. The chemical reaction kettle premixing device of claim 1, wherein: the vortex subassembly includes the transmission shaft, and the one end of transmission shaft is provided with driven gear, and the one end of transmission shaft is provided with the pressure material subassembly that is used for the pump material, and the both sides of transmission shaft are provided with and are used for stirring the material and the compounding subassembly of stirring.
3. The chemical reaction kettle premixing device of claim 2, wherein: the material pressing assembly comprises a pump material disc, a plurality of pump material through holes are formed in the pump material disc, and elastic plugging plates used for plugging the pump material through holes are arranged on the side faces of the pump material disc.
4. The chemical reaction kettle premixing device of claim 3, wherein: the mixing component comprises a fixed base, a first spoiler is arranged on one side of the fixed base, a limiting base movably connected with the first spoiler is arranged at one end of the fixed base, second spoilers are arranged on two sides of the first spoiler, and a balancing weight is arranged at one end of each second spoiler.
5. The chemical reaction kettle premixing device of claim 4, wherein: and a second driving piece is embedded at one end of the second spoiler, a first driving piece mutually exclusive with the second driving piece is embedded at one end of the fixing base, and an elastic buffer plate corresponding to the second spoiler and used for reducing noise is arranged on the side surface of the fixing base.
6. The chemical reaction kettle premixing device of claim 2, wherein: the driving assembly comprises a fixing plate, a first driver is arranged at one end, far away from the kettle body, of the fixing plate, a transmission piece connected with the driven gear in a rotating mode is arranged on one side of the first driver, and a transmission disc used for driving the transmission piece to perform reciprocating motion is arranged at the output end of the first driver.
7. The chemical reaction kettle premixing device of claim 2, wherein: the power assembly comprises a second driver, and the output end of the second driver is provided with a driving gear for driving the driven gear to intermittently rotate.
8. The chemical reaction kettle premixing device of claim 6, wherein: defeated material subassembly includes the storage vat, and the inside sliding connection of storage vat has the piston rod, and the one end of storage vat is provided with the one-way discharging pipe that is used for carrying the material to the cauldron body, and one side of one-way discharging pipe is provided with the one-way material pipe that is used for supplying the material to the storage vat.
9. The chemical reaction kettle premixing device of claim 8, wherein: the transmission assembly comprises a first hydraulic cylinder used for driving the piston rod to reciprocate, a second hydraulic cylinder corresponding to the transmission piece is arranged on one side of the first hydraulic cylinder, and an oil conveying pipe is arranged at the joint of the second hydraulic cylinder and the first hydraulic cylinder.
10. The chemical reactor premixing device of any one of claims 1 to 9, wherein: one side of the kettle body is provided with a supporting bottom plate, and two ends of the supporting bottom plate are provided with supporting rods corresponding to the discharge pipes.
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| CN202110673744.XA CN113385072B (en) | 2021-06-17 | 2021-06-17 | Premixing device for chemical reaction kettle |
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| CN202110673744.XA CN113385072B (en) | 2021-06-17 | 2021-06-17 | Premixing device for chemical reaction kettle |
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| CN114225785A (en) * | 2021-12-31 | 2022-03-25 | 谢艳丽 | High-efficient numerical control industrial chemicals mixture mixer |
| CN114933378A (en) * | 2022-06-14 | 2022-08-23 | 贵州大学 | Method and equipment for removing ammonia nitrogen from electrolytic manganese slag |
| CN117160395A (en) * | 2023-11-02 | 2023-12-05 | 天津信谊津津药业有限公司 | Temperature-control type acetylation mixed reaction equipment |
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