CN115155503B - Horizontal reaction kettle for preparing sodium silicate - Google Patents
Horizontal reaction kettle for preparing sodium silicate Download PDFInfo
- Publication number
- CN115155503B CN115155503B CN202210782215.8A CN202210782215A CN115155503B CN 115155503 B CN115155503 B CN 115155503B CN 202210782215 A CN202210782215 A CN 202210782215A CN 115155503 B CN115155503 B CN 115155503B
- Authority
- CN
- China
- Prior art keywords
- kettle body
- screw rod
- stirring shaft
- arc
- reciprocating screw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000004115 Sodium Silicate Substances 0.000 title claims abstract description 17
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 229910052911 sodium silicate Inorganic materials 0.000 title claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 210000003437 trachea Anatomy 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/28—Moving reactors, e.g. rotary drums
- B01J19/285—Shaking or vibrating reactors; reactions under the influence of low-frequency vibrations or pulsations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/402—Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/20—Silicates
- C01B33/32—Alkali metal silicates
Abstract
The invention discloses a horizontal reaction kettle for preparing sodium silicate, which comprises a kettle body and a base, wherein an arc-shaped support is fixedly arranged on the base, the kettle body is positioned in the arc-shaped support, a ball is arranged in the arc-shaped support, the bottom end of the kettle body is in contact with the ball, one side of the bottom end of the kettle body is provided with a swinging mechanism, a stirring shaft is rotatably arranged in the kettle body, a spiral stirring blade is arranged on the stirring shaft, a fixed frame is fixedly arranged at one end of the kettle body, and one end of the stirring shaft extends into the fixed frame. In the use process, the double-shaft motor is utilized to work and drive the first reciprocating screw rod to rotate, and the first reciprocating screw rod can drive the first screw rod nut to reciprocate while rotating, so that the fixed rod can be driven to move and move along the guide groove, the kettle body can be pushed to do left-right swing work, the material flow in the kettle body can be promoted, the mixing reaction of the material is promoted, and the reaction efficiency is improved.
Description
Technical Field
The invention relates to the technical field related to reaction kettles, in particular to a horizontal reaction kettle for preparing sodium silicate.
Background
Sodium silicate is commonly called sodium silicate, is a water-soluble silicate, has the advantages of strong binding power, higher strength, good acid resistance, good heat resistance and the like, is widely applied to analytical reagents, fireproof agents and adhesives, and needs to carry out mixing reaction on raw materials by using a horizontal reaction kettle when the sodium silicate is prepared.
In the use process of the existing horizontal reaction kettle, the positions of the reaction kettle and the stirring shaft are fixed, materials cannot be fully mixed when being stirred and mixed, and mixing dead angles are easy to occur, so that the reaction efficiency is influenced, and improvement is needed.
Disclosure of Invention
The invention aims to provide a horizontal reaction kettle for preparing sodium silicate, which solves the technical problems that in the prior art, the positions of a reaction kettle and a stirring shaft are fixed in the use process of the conventional horizontal reaction kettle, materials cannot be fully mixed while stirring and mixing are carried out, and a mixing dead angle is easy to occur, so that the reaction efficiency is influenced.
The invention aims to solve the technical problems, and is realized by adopting the following technical scheme: the utility model provides a horizontal reaction kettle for preparing sodium silicate, includes the cauldron body and base, fixed mounting has the arc support on the base, the cauldron body is located inside the arc support, the inside ball that is equipped with of arc support, cauldron body bottom and ball contact, cauldron body bottom one side is equipped with swing mechanism, the inside (mixing) shaft that rotates of cauldron body, be equipped with spiral stirring leaf on the (mixing) shaft, cauldron body one end fixed mounting has a fixed frame, (mixing) shaft one end extends to inside the fixed frame, the inside reciprocating motion mechanism that is equipped with of fixed frame, the (mixing) shaft is connected with reciprocating motion mechanism, the inside pneumatic mixing mechanism that is equipped with of cauldron body.
As a further preferred aspect of the present invention: the reciprocating mechanism comprises a second reciprocating screw rod and a polished rod which are rotatably arranged inside the fixed frame, one end of the polished rod is fixedly connected with one end of the second reciprocating screw rod, the stirring shaft is sleeved on the polished rod and the second reciprocating screw rod, a sliding block is arranged on the inner wall of the stirring shaft, and a sliding groove matched with the sliding block is formed in the side wall of the polished rod.
As a further preferred aspect of the present invention: be equipped with second lead screw nut on the second reciprocating screw, the (mixing) shaft rotates the cup joint through axle sleeve and second lead screw nut, fixed frame inside fixed mounting has the guide bar, the guide bar runs through second lead screw nut, install biax motor on the base, second reciprocating screw one end extends to fixed frame outside and through an output shaft of driving belt and biax motor.
As a further preferred aspect of the present invention: the swing mechanism comprises a first reciprocating screw rod rotatably mounted on the base, a first screw rod nut is arranged on the first reciprocating screw rod, a fixed rod is fixedly mounted on the first screw rod nut, and one end of the first reciprocating screw rod is connected with an output shaft of the double-shaft motor.
As a further preferred aspect of the present invention: the kettle body bottom fixed mounting has the arc, the guide way has been seted up on the arc, the guide way is snakelike setting, the top extension of dead lever is located inside the guide way.
As a further preferred aspect of the present invention: the stirring shaft is characterized in that an air cavity is formed in one end inside the stirring shaft, hard air pipes are fixedly arranged on two sides of the stirring shaft, one end of each hard air pipe is connected with the inside of the air cavity, and a jet head is arranged on each hard air pipe.
As a further preferred aspect of the present invention: the upper end of the kettle body is provided with a circulating air pump, the input end of the circulating air pump is communicated with the inside of the kettle body through an air pipe, the output end of the circulating air pump is communicated with the inside of the air cavity through an air pipe.
The beneficial effects of the invention are as follows:
1. according to the invention, the swinging mechanism is arranged, so that when the kettle body works, the double-shaft motor is utilized to work and drive the first reciprocating screw rod to rotate, and the first reciprocating screw rod can drive the first screw rod nut to reciprocate while rotating, so that the fixed rod can be driven to move and move along the guide groove, the kettle body can be pushed to do side-to-side swinging work, and meanwhile, the arc-shaped support is arranged, so that the side-to-side swinging stability of the kettle body can be improved, the material flow in the kettle body can be promoted, and the material mixing reaction can be promoted.
2. According to the invention, the reciprocating movement mechanism is arranged, the second reciprocating screw rod and the polished rod can be driven to synchronously rotate by utilizing the operation of the double-shaft motor, the stirring shaft is driven to rotate to stir and mix when the polished rod rotates, and the reciprocating screw rod is driven to rotate to reciprocate in the horizontal direction, so that the stirring shaft can reciprocate left and right when rotating, the stirring and mixing effect is improved, dead angles of stirring and mixing are avoided, and the efficiency of the mixing reaction is high.
3. According to the invention, the pneumatic mixing mechanism is arranged, so that the gas in the kettle body can be pumped by the circulating pump and sent into the air cavity, then the gas enters the hard air pipe, and the gas is sprayed to the materials in the kettle body through the air spraying head on the hard air pipe, so that the mixing reaction between the materials is promoted.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a horizontal reactor for preparing sodium silicate according to the present invention;
FIG. 2 is a schematic diagram of a left-hand structure of a horizontal reactor for preparing sodium silicate according to the present invention;
FIG. 3 is a schematic diagram of the arc plate structure of a horizontal reactor for preparing sodium silicate according to the present invention;
FIG. 4 is an enlarged view of part A of the horizontal reactor for preparing sodium silicate in FIG. 1;
reference numerals: 1. a kettle body; 2. a biaxial motor; 3. a stirring shaft; 4. a fixed frame; 5. a circulation air pump; 6. a base; 7. a hard trachea; 8. a jet head; 9. a first reciprocating screw rod; 10. a first lead screw nut; 11. a fixed rod; 12. an arc-shaped plate; 13. an arc-shaped bracket; 14. a ball; 15. a guide rod; 16. an air cavity; 17. a guide groove; 18. a polish rod; 19. a second reciprocating screw rod; 20. a slide block; 21. a chute; 22. and a second screw nut.
Detailed Description
In order that the manner in which the above recited features, objects and advantages of the present invention are obtained, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Based on the examples in the embodiments, those skilled in the art can obtain other examples without making any inventive effort, which fall within the scope of the invention.
Specific embodiments of the present invention are described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1, fig. 2 and fig. 4, a horizontal reaction kettle for preparing sodium silicate comprises a kettle body 1 and a base 6, wherein an arc-shaped support 13 is fixedly installed on the base 6, the kettle body 1 is positioned in the arc-shaped support 13, a ball 14 is arranged in the arc-shaped support 13, the bottom end of the kettle body 1 is in contact with the ball 14, a swinging mechanism is arranged on one side of the bottom end of the kettle body 1, a stirring shaft 3 is rotatably installed in the kettle body 1, a spiral stirring blade is arranged on the stirring shaft 3, a fixed frame 4 is fixedly installed at one end of the kettle body 1, one end of the stirring shaft 3 extends into the fixed frame 4, a reciprocating mechanism is arranged in the fixed frame 4, the stirring shaft 3 is connected with the reciprocating mechanism, and a pneumatic mixing mechanism is arranged in the kettle body 1;
the reciprocating mechanism comprises a second reciprocating screw rod 19 and a polished rod 18 which are rotatably arranged in the fixed frame 4, one end of the polished rod 18 is fixedly connected with one end of the second reciprocating screw rod 19, the stirring shaft 3 is sleeved on the polished rod 18 and the second reciprocating screw rod 19, a sliding block 20 is arranged on the inner wall of the stirring shaft 3, and a sliding groove 21 matched with the sliding block 20 is formed in the side wall of the polished rod 18;
the second reciprocating screw rod 19 is provided with a second screw rod nut 22, the stirring shaft 3 is rotatably sleeved with the second screw rod nut 22 through a shaft sleeve, a guide rod 15 is fixedly arranged in the fixed frame 4, the guide rod 15 penetrates through the second screw rod nut 22, the base 6 is provided with the double-shaft motor 2, and one end of the second reciprocating screw rod 19 extends to the outside of the fixed frame 4 and is connected with one output shaft of the double-shaft motor 2 through a transmission belt;
in the working process, as shown in fig. 1, the material to be mixed and reacted can be added into the kettle body 1 through the feed inlet arranged at the upper end of the kettle body 1, then the feed inlet is closed, at this time, the double-shaft motor 2 can be started to work, the second reciprocating screw rod 19 and the polish rod 18 are driven to synchronously rotate while the double-shaft motor 2 is used, the polish rod 18 can be used for rotating and driving the stirring shaft 3 to rotate through the sliding block 20 and the sliding groove 21 in sliding connection with the polish rod 18, and the screw rod nut can reciprocate along the guide rod 15 while the second reciprocating screw rod 19 rotates, so that the stirring shaft 3 can be driven to synchronously reciprocate left and right while rotating, the stirring range is wide, the stirring efficiency is high, the stirring and mixing effect can be effectively increased, dead angles of stirring and mixing are avoided, and the efficiency of the mixing reaction is high.
Example 2
As shown in fig. 1 and 3, the swinging mechanism comprises a first reciprocating screw rod 9 rotatably mounted on a base 6, a first screw rod nut 10 is arranged on the first reciprocating screw rod 9, a fixed rod 11 is fixedly mounted on the first screw rod nut 10, and one end of the first reciprocating screw rod 9 is connected with an output shaft of the double-shaft motor 2; the bottom end of the kettle body 1 is fixedly provided with an arc-shaped plate 12, the arc-shaped plate 12 is provided with a guide groove 17, the guide groove 17 is arranged in a serpentine shape, and the top end of the fixed rod 11 extends to be positioned in the guide groove 17;
in the working process, when the double-shaft motor 2 rotates, the first reciprocating screw rod 9 is driven to rotate, the first reciprocating screw rod 9 rotates and simultaneously can enable the first screw rod nut 10 to reciprocate, and the first screw rod nut 10 reciprocates and simultaneously can synchronously drive the fixed rod 11 to synchronously move, the fixed rod 11 moves and simultaneously moves along the guide groove 17 which is in a snake-shaped arrangement, and the fixed rod 11 moves in a straight line mode, so that the kettle body 1 can be pushed to swing left and right under the cooperation of the guide groove 17, and the kettle body 1 is arranged inside the arc-shaped support 13 through the balls 14, so that the balls 14 can increase the swinging flexibility of the kettle body 1, the arc-shaped support 13 can limit the kettle body 1 and increase the swinging stability of the kettle body 1, and the kettle body 1 can promote the mixing of materials inside and improve the reaction efficiency when swinging left and right.
Example 3
As shown in fig. 1, an air cavity 16 is arranged at one end inside the stirring shaft 3, hard air pipes 7 are fixedly arranged at two sides of the stirring shaft 3, one end of each hard air pipe 7 is connected with the inside of the air cavity 16, and a jet head 8 is arranged on each hard air pipe 7; the upper end of the kettle body 1 is provided with a circulating air pump 5, the input end of the circulating air pump 5 is communicated with the inside of the kettle body 1 through an air pipe, and the output end of the circulating air pump 5 is communicated with the inside of the air cavity 16 through an air pipe;
in the working process, the circulating air pump 5 can be utilized to carry out air extraction, air extracted by the circulating air pump 5 is sent into the air cavity 16 through the air pipe, air in the air cavity 16 enters into the hard air pipe 7, and the air is sprayed to materials in the kettle body 1 through the air jet head 8 on the hard air pipe 7, so that the mixing reaction between the materials is promoted.
Working principle: the material to be mixed and reacted can be added into the kettle body 1 through the feed inlet arranged at the upper end of the kettle body 1, and then the feed inlet is closed, at the moment, the double-shaft motor 2 can be started to work, the double-shaft motor 2 is utilized to work and simultaneously drive the second reciprocating screw rod 19 and the polished rod 18 to synchronously rotate, as the stirring shaft 3 is in sliding connection with the polished rod 18 through the sliding block 20 and the sliding groove 21, the polished rod 18 can be utilized to rotate and drive the stirring shaft 3 to rotate, and the second reciprocating screw rod 19 rotates and simultaneously enables the screw rod nut to reciprocate along the guide rod 15, so that the stirring shaft 3 can be driven to synchronously reciprocate left and right while rotating, the stirring range is wide, the stirring efficiency is high, the stirring and mixing effect can be effectively increased, dead angles of stirring and mixing are avoided, and the efficiency of the mixing reaction is high;
when the double-shaft motor 2 rotates, the first reciprocating screw rod 9 is driven to rotate, the first reciprocating screw rod 9 can enable the first screw rod nut 10 to reciprocate while rotating, the first screw rod nut 10 can synchronously drive the fixing rod 11 to synchronously move while reciprocating, the fixing rod 11 moves along the guide groove 17 which is arranged in a serpentine shape, and the fixing rod 11 moves along the guide groove 17, so that the kettle body 1 can be pushed to swing left and right under the cooperation of the guide groove 17, and the kettle body 1 is arranged in the arc-shaped support 13 through the balls 14, so that the balls 14 can increase the swing flexibility of the kettle body 1, the arc-shaped support 13 can limit the kettle body 1, the swing stability of the kettle body 1 is increased, the kettle body 1 can swing left and right while material mixing in the kettle body can be promoted, and the reaction efficiency is improved;
the circulating air pump 5 can be used for pumping air, the air pumped by the circulating air pump 5 is sent into the air cavity 16 through the air pipe, the air in the air cavity 16 enters the hard air pipe 7, and the air is sprayed to the materials in the kettle body 1 through the air jet head 8 on the hard air pipe 7, so that the mixing reaction between the materials is promoted; the materials after the mixed reaction are discharged through a discharge port at the bottom end of the kettle body 1.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The utility model provides a horizontal reation kettle of preparation sodium silicate, includes the cauldron body (1) and base (6), its characterized in that: the novel kettle comprises a base (6), wherein an arc-shaped support (13) is fixedly arranged on the base, a kettle body (1) is positioned inside the arc-shaped support (13), a ball (14) is arranged inside the arc-shaped support (13), the bottom end of the kettle body (1) is in contact with the ball (14), a swinging mechanism is arranged on one side of the bottom end of the kettle body (1), a stirring shaft (3) is rotatably arranged inside the kettle body (1), a spiral stirring blade is arranged on the stirring shaft (3), a fixed frame (4) is fixedly arranged at one end of the kettle body (1), one end of the stirring shaft (3) extends into the fixed frame (4), a reciprocating mechanism is arranged inside the fixed frame (4), the stirring shaft (3) is connected with the reciprocating mechanism, and a pneumatic mixing mechanism is arranged inside the kettle body (1);
the reciprocating mechanism comprises a second reciprocating screw rod (19) and a polished rod (18) which are rotatably arranged in the fixed frame (4), one end of the polished rod (18) is fixedly connected with one end of the second reciprocating screw rod (19), the stirring shaft (3) is sleeved on the polished rod (18) and the second reciprocating screw rod (19), a sliding block (20) is arranged on the inner wall of the stirring shaft (3), and a sliding groove (21) matched with the sliding block (20) is formed in the side wall of the polished rod (18);
the second reciprocating screw rod (19) is provided with a second screw rod nut (22), the stirring shaft (3) is rotatably sleeved with the second screw rod nut (22) through a shaft sleeve, a guide rod (15) is fixedly arranged in the fixed frame (4), the guide rod (15) penetrates through the second screw rod nut (22), the base (6) is provided with a double-shaft motor (2), and one end of the second reciprocating screw rod (19) extends to the outside of the fixed frame (4) and is connected with one output shaft of the double-shaft motor (2) through a transmission belt;
the swing mechanism comprises a first reciprocating screw rod (9) rotatably mounted on the base (6), a first screw rod nut (10) is arranged on the first reciprocating screw rod (9), a fixed rod (11) is fixedly mounted on the first screw rod nut (10), and one end of the first reciprocating screw rod (9) is connected with an output shaft of the double-shaft motor (2);
the kettle is characterized in that an arc-shaped plate (12) is fixedly arranged at the bottom end of the kettle body (1), a guide groove (17) is formed in the arc-shaped plate (12), the guide groove (17) is arranged in a serpentine shape, and the top end of the fixing rod (11) extends to be located inside the guide groove (17).
2. The horizontal reactor for preparing sodium silicate according to claim 1, wherein: the stirring shaft (3) is characterized in that an air cavity (16) is formed in one end inside the stirring shaft (3), hard air pipes (7) are fixedly arranged on two sides of the stirring shaft (3), one end of each hard air pipe (7) is connected with the inside of the air cavity (16), and a jet head (8) is arranged on each hard air pipe (7).
3. The horizontal reactor for preparing sodium silicate according to claim 2, wherein: the utility model discloses a gas circulation device, including a kettle body (1), a gas cavity (16), a gas pipe, a circulating air pump (5) is installed to kettle body (1) upper end, the input of circulating air pump (5) is through the inside intercommunication of trachea with kettle body (1), the output of circulating air pump (5) is through the inside intercommunication of trachea with gas cavity (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210782215.8A CN115155503B (en) | 2022-07-05 | 2022-07-05 | Horizontal reaction kettle for preparing sodium silicate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210782215.8A CN115155503B (en) | 2022-07-05 | 2022-07-05 | Horizontal reaction kettle for preparing sodium silicate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115155503A CN115155503A (en) | 2022-10-11 |
| CN115155503B true CN115155503B (en) | 2024-03-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210782215.8A Active CN115155503B (en) | 2022-07-05 | 2022-07-05 | Horizontal reaction kettle for preparing sodium silicate |
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| Country | Link |
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| CN (1) | CN115155503B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN115155503A (en) | 2022-10-11 |
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