CN113380537A - Winding device and winding equipment thereof - Google Patents

Winding device and winding equipment thereof Download PDF

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Publication number
CN113380537A
CN113380537A CN202110762395.9A CN202110762395A CN113380537A CN 113380537 A CN113380537 A CN 113380537A CN 202110762395 A CN202110762395 A CN 202110762395A CN 113380537 A CN113380537 A CN 113380537A
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winding
wire
clamping assembly
piece
clamping
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CN113380537B (en
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钟红
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/09Winding machines having two or more work holders or formers

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a winding device and winding equipment thereof, wherein the winding device comprises a winding assembly, a clamping assembly and a first driving device, the winding assembly is provided with a station groove and a winding channel extending to the station groove, the station groove is provided with a notch, and the winding channel is formed in a way that a wire can be bent and wound on a side column of a closed magnetic core to form a coil after passing through the winding channel; the clamping assembly is arranged at the opening; the driving device is connected with the clamping assembly and used for driving the clamping assembly to move between a first position and a second position; when the clamping assembly is located at the first position, the clamping assembly is located in the opening and close to the station slot, so that the coil is clamped by the clamping assembly at the initial end, and when the clamping assembly moves from the first position to the second position, the clamping assembly moves in the direction far away from the station slot in the opening and elongates the initial end to form a thread end. According to the winding device and the equipment provided by the embodiment of the invention, the coil can be wound on the closed magnetic core and the end of the wire is formed, so that the subsequent hitching leg is convenient, and the efficiency is improved.

Description

Winding device and winding equipment thereof
Technical Field
The invention relates to a winding device, in particular to a winding device capable of winding a wire on a closed magnetic core and a winding device thereof.
Background
The coil is one of the most common electronic components in electronic products, and the coil is generally wound on a magnetic core to form electronic devices such as inductors, transformers and the like. The magnetic core comprises an open type magnetic core and a closed type magnetic core, wherein the open type magnetic core is the most common, various winding machines aiming at the open type magnetic core are available in the market, and the winding machine can be used for winding the open type magnetic core to form a coil. The winding of the closed magnetic core is much larger than that of the open magnetic core, and chinese patent publication No. CN 105513790 a discloses a winding device for closed magnetic core, which can realize winding on the side column of the closed magnetic core.
However, in the above-mentioned winding apparatus for a closed magnetic core, the start end of the wire of the coil wound on the side column of the closed magnetic core via the winding channel abuts against the side column, and the end of the wire cannot be extended outward, and in the subsequent application, the end of the wire at the two ends of the coil on the closed magnetic core needs to be connected to the metal pin (referred to as "hitching leg"), so that the hitching leg of the coil without the end of the wire is inconvenient, the start end of the coil needs to be manually pulled outward to form the end of the wire, the efficiency is low, and it is difficult to realize the full-automatic hitching leg.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the technical problems in the related art. Therefore, the invention aims to provide a winding device and winding equipment thereof.
To achieve the above object, a winding device according to an embodiment of the present invention is adapted to wind a wire around a leg of a closed magnetic core, and includes:
the winding assembly is provided with a station slot for the upright insertion of the closed magnetic core and a winding channel extending to the station slot, one side wall of the station slot is provided with a notch, and the winding channel is configured to enable a wire to be bent and wound on a side column of the closed magnetic core to form a coil after passing through the winding channel;
the clamping assembly is arranged at the notch and can be closed to clamp the starting end of the coil or opened to release the starting end of the coil;
the first driving device is connected with the clamping assembly and used for driving the clamping assembly to move between a first position and a second position;
when the clamping assembly is located at the first position, the clamping assembly is located in the notch and close to the station slot so as to clamp the starting end of the coil through the clamping assembly, and when the clamping assembly moves from the first position to the second position, the clamping assembly moves in the notch in the direction far away from the station slot so as to elongate the starting end to form a wire head.
According to the winding device provided by the embodiment of the invention, the clamping component is arranged at the opening of the winding component, the first driving device drives the clamping component to move between the first position and the second position, when the clamping component is positioned at the first position, the clamping component is positioned in the opening and is close to the station slot, the starting end of the coil can be clamped by the clamping component, and when the clamping component moves from the first position to the second position, the clamping component moves in the opening towards the direction far away from the station slot to elongate the starting end to form the coil end.
In addition, the winding device according to the above embodiment of the present invention may further have the following additional technical features:
according to one embodiment of the present invention, the winding assembly includes:
the wire winding device comprises a wire winding seat, a wire winding channel and a wire guide channel, wherein the top surface of the wire winding seat is provided with a wire winding groove and the wire guide channel, the wire winding groove is formed into an arc shape and is wound outside the station groove, and the wire guide channel is formed into a linear shape and is communicated with the wire winding groove so as to form a wire winding channel;
the cover plate is arranged on the winding seat and can slide;
and the second driving device is connected with the cover plate and used for driving the cover plate to slide so as to close or open the winding channel.
According to an embodiment of the present invention, the winding device further comprises:
the floating supporting piece is arranged at the bottom of the station groove and used for supporting the closed magnetic core;
the linkage piece is arranged between the clamping assembly and the floating support piece and used for driving the floating support piece to switch between a floating position and a sinking position along with the movement of the clamping assembly;
when the clamping assembly is located at the second position, the linkage piece forces the floating support piece to be located at the floating position, so that the outlet end of the winding channel is opposite to the lower end of the closed magnetic side column, and when the clamping assembly moves from the second position to the first position, the linkage piece forces the floating support piece to descend to the sinking position, so that the outlet end of the winding channel is opposite to the middle position of the closed magnetic side column.
According to one embodiment of the invention, the linkage comprises:
the elastic piece is arranged in the station groove, the lower end of the elastic piece is abutted against the bottom wall of the station groove, and the upper end of the elastic piece is abutted against the floating support piece;
and one end of the linkage ejector rod is connected with the clamping component, the other end of the linkage ejector rod is in linkage fit with the floating support piece, and when the clamping component moves from the second position to the first position, the other end of the linkage ejector rod forces the floating support piece to overcome the elastic force of the elastic piece and descend to the sinking position.
According to an embodiment of the present invention, the floating support is provided with an opening, the opening is internally provided with a pressure receiving surface, the other end of the linkage ejector rod is slidably inserted into the opening, the other end of the linkage ejector rod is provided with an inclined driving surface located above the pressure receiving surface, and the inclined driving surface applies downward pressure to the pressure receiving surface when the clamping assembly moves to the first position, so that the floating support is lowered to the sinking position.
According to one embodiment of the invention, the clamping assembly comprises:
an upper clamping piece;
the lower clamping piece is arranged opposite to the upper clamping piece;
the third driving device is connected with the upper clamping piece and/or the lower clamping piece and is used for driving the upper clamping piece and the lower clamping piece to move relatively to open or close;
the upper clamping piece and the lower clamping piece form a sharp mouth shape, so that the upper clamping piece and the lower clamping piece can extend into a gap between the two side columns of the closed magnetic core.
According to one embodiment of the invention, the clamping assembly further comprises a mounting seat and a push rod arranged on the mounting seat in a sliding manner, the lower clamping piece is mounted at the top of the mounting seat, and the upper clamping piece is positioned above the lower clamping piece and connected with the upper end of the push rod; the third driving device is installed at the bottom of the installation seat and connected with the push rod to drive the push rod to slide up and down.
According to one embodiment of the invention, the top of the floating support is provided with a magnetic adsorption part for adsorbing and closing the magnetic core.
According to an embodiment of the present invention, the winding device further comprises:
the wire cutting seat is attached to the winding assembly, and a wire feeding channel communicated with a wire inlet end of the winding channel is arranged in the wire cutting seat;
and the fourth driving device is connected with the winding assembly and is used for driving the winding assembly to move and dislocate relative to the wire cutting seat so as to cut the wire at the wire cutting seat.
On the other hand, the winding device according to the embodiment of the invention is provided with the winding device.
According to the winding device provided by the embodiment of the invention, the winding device is provided, so that the coil wound on the closed magnetic core is provided with the wire end, the subsequent pin hanging is convenient, the efficiency is improved, in addition, the structure is simple, and the cost is low.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a winding device according to an embodiment of the present invention;
FIG. 2 is a sectional view of a winding device according to an embodiment of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an exploded view of a winding device according to an embodiment of the present invention;
FIG. 5 is a partial sectional view showing a partial structure of a winding apparatus according to an embodiment of the present invention;
FIG. 6 is an exploded view of a part of the structure of a winding device according to an embodiment of the present invention;
FIG. 7 is an exploded view of a clamping assembly of the winding device according to the embodiment of the present invention;
FIG. 8 is a partial cross-sectional view of the winding device of an embodiment of the present invention with the clamping assembly in the second position and the floating support in the floating position;
fig. 9 is a partial cross-sectional view of a winding device according to an embodiment of the present invention with the clamping assembly in the first position and the floating support in the lowered position.
Reference numerals:
10. a winding assembly;
101. a winding seat;
101a, a base;
101b, an upper seat;
102. a cover plate;
1021. a covering sheet body;
103. a second driving device;
h10, a station groove;
h101, opening;
h11, a winding channel;
h111, a wire groove;
h112, a winding slot;
20. a clamping assembly;
201. an upper clamping piece;
202. a lower clamping piece;
203. a third driving device;
204. a mounting seat;
205. a push rod;
30. a first driving device;
40. a floating support;
h40, opening;
s40, a pressed surface;
50. a linkage member;
501. linking a mandril;
502. an elastic member;
60. closing the magnetic core;
601. side columns;
61. a starting end;
70. a wire cutting seat;
71. and a fourth drive device.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the present invention and should not be construed as limiting the present invention, and all other embodiments that can be obtained by one skilled in the art based on the embodiments of the present invention without inventive efforts shall fall within the scope of protection of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "circumferential," "radial," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The winding device and the winding apparatus thereof according to the embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1 to 9, a winding device according to an embodiment of the present invention is adapted to wind a wire around a side column 601 of a closed magnetic core 60, and includes a winding assembly 10, a clamping assembly 20, and a first driving device 30.
Specifically, the winding assembly 10 has a station slot H10 into which the closed magnetic core 60 can be inserted vertically, and a winding channel H11 extending to the station slot H10, a side wall of the station slot H10 has a notch H101, and the winding channel H11 is configured such that a wire can be bent and wound onto the side pillar 601 of the closed magnetic core 60 to form a coil after passing through the winding channel H11.
That is, the closed magnetic core 60 can be vertically inserted into the station slot H10 of the winding assembly 10, and in a specific application, a wire feeding mechanism is disposed at one side of the winding assembly 10, and a wire, typically an enameled wire, is fed into the winding channel H11 by the wire feeding mechanism. The wire can move along the winding channel H11, and after passing through the outlet end of the winding channel H11, the wire can be bent and wound on the side column 601 with closed magnetism to form a coil, so that the structure is simple, and the winding is reliable and stable.
The holding assembly 20 is disposed at the gap H101 and can be closed to hold the start end 61 of the coil or opened to release the start end 61 of the coil. A drive mechanism is coupled to the clamping assembly 20 for driving the clamping assembly 20 between the first position and the second position.
When the clamping assembly 20 is located at the first position, the clamping assembly 20 is located in the notch H101 and close to the station groove H10 so as to clamp the start end 61 of the coil by the clamping assembly 20, and when the clamping assembly 20 moves from the first position to the second position, the clamping assembly 20 moves in the notch H101 in a direction away from the station groove H10 so as to elongate the start end 61 to form a thread end.
That is, the clamping assembly 20 can perform an opening or closing action to clamp or release the start 61 of the coil on the closed core in the station slot H10. The first driving device 30 can drive the clamping assembly 20 to move between the first position and the second position, and then the clamping assembly 20 is used to pull the starting end 61 of the coil to form the thread end.
In the specific winding process, in the initial state, the clamping assembly 20 is located at the second position, the closed magnetic core 60 is vertically inserted into the station slot H10, the wire is fed into the winding channel H11 through the wire feeding mechanism, the wire is output through the wire outlet end of the winding channel H11 and then is wound on the side pillar 601 of the closed magnetic core 60, preferably, the wire feeding can be stopped when the wire is not completely wound on the side pillar 601, for example, the wire feeding is stopped after the wire is wound for the first circle, at this time, the clamping assembly 20 is driven to move from the second position to the first position through the first driving device 30, that is, the clamping assembly 20 moves into the notch H101 and is close to the station slot H10, the clamping assembly 20 is closed to clamp the starting end 61 of the wire on the side pillar 601, then, the clamping assembly 20 is driven to move from the first position to the second position through the first driving device 30, so that the clamping assembly 20 clamps the starting end 61 of the wire and pulls the wire outwards for a certain distance to form a wire end, then, the clamping assembly 20 releases the starting end 61 of the wire, the wire feeding mechanism continues to feed the wire, and the wire is continuously wound on the side column 601 through the winding channel H11 to form a coil consisting of a plurality of coils of wire.
It should be noted that, if the action of pulling the wire by using the clamping assembly 20 is before the coil is not completely wound, the distance that the starting end 61 of the wire clamped by the clamping assembly 20 is pulled outwards is not too long, so as to ensure that the wire end formed after pulling can still pass through between the two side columns 601 of the closed magnetic core 60, and further, in the subsequent wire feeding process, the wire end cannot be blocked by the other side column 601 on the opposite side, but passes through the gap between the two side columns 601, and is continuously wound on the side columns 601, thereby completing the winding of the coil.
According to the winding device provided by the embodiment of the invention, the clamping component 20 is arranged at the notch H101 of the winding component 10, the first driving device 30 drives the clamping component 20 to move between the first position and the second position, when the clamping component 20 is located at the first position, the clamping component 20 is located in the notch H101 and is close to the station groove H10, the starting end 61 of the coil can be clamped by the clamping component 20, and when the clamping component 20 moves from the first position to the second position, the clamping component 20 moves in the notch H101 in the direction far away from the station groove H10 to elongate the starting end 61 to form a coil head.
Referring to fig. 2 and 4, in an embodiment of the present invention, the winding assembly 10 includes a winding base 101, a cover plate 102 and a second driving device 103, a winding slot H112 and a wire guiding slot H111 are disposed on a top surface of the winding base 101, in an example of fig. 1, the winding base 101 includes a base 101a and an upper base 101b, and the winding slot H112 and the wire guiding slot H111 are disposed on the upper base 101 b. The winding slot H112 is formed in a circular arc shape and is wound outside the station slot H10, preferably, the center of the circular arc-shaped winding slot H112 is located on the axis of the side pillar 601, and illustratively, the station slot H10 has an arc-shaped edge surrounding the outside of the side pillar 601, and the winding slot H112 extends along the arc-shaped outside. The wire guiding groove H111 is formed in a linear shape and is connected and communicated with the winding groove H112 to form the winding passage H11, and the wire guiding groove H111 facilitates the wire to be conveyed to the winding groove H112.
In a specific winding process, the wire can be conveyed into the wire guiding groove H111 by the wire feeding mechanism, and then the wire is guided to the winding groove H112 by the wire guiding groove H111, and since the winding groove H112 is formed in a circular arc shape, the wire discharged from the outlet end of the winding groove H112 is bent and wound onto the side post 601 in the station groove H10 by the winding groove H112.
The cover plate 102 is slidably disposed on the winding base 101. The second driving device 103 is connected to the cover plate 102 for driving the cover plate 102 to slide to close or open the winding passage H11. Preferably, a thin covering sheet 1021 is disposed on the cover plate 102 at a position opposite to the winding slot H112, and the covering sheet 1021 extends along the winding slot H112 and covers over the winding slot H112 to close the winding slot H112.
That is, the second driving device 103 may drive the cover plate 102 to slide on the winding seat 101, so as to close the wire groove H111 and the winding groove H112, or open the wire groove H111 and the winding groove H112, so as to ensure that the wire is conveyed along the winding path H11 when the wire groove H111 and the winding groove H112 are closed, so as to ensure smooth winding, and so as to take out the closed magnetic core 60 from the station groove H10 or load the closed magnetic core 60 into the station groove H10 when the wire groove H111 and the winding groove H112 are opened.
In this embodiment, the winding channel H11 is formed by the winding slot H112 and the wire slot H111, and the cover plate 102 is used to open or close the winding channel H11, so that on one hand, the wire can be stably and reliably conveyed in the winding channel H11 to achieve the purpose of stable and reliable winding, and on the other hand, the closed magnetic core 60 with the coil formed thereon after winding can be conveniently taken out from the station slot H10.
Referring to fig. 2, 3, 5, 8 to 9, in some embodiments of the present invention, the winding device further includes a floating support 40 and a linkage 50, wherein the floating support 40 is disposed at the bottom of the station slot H10 to support the closed magnetic core 60, and when the closed magnetic core 60 is inserted into the station slot H10, the bottom of the closed magnetic core 60 contacts the floating support 40, and the closed magnetic core 60 is supported by the floating support 40.
A linkage 50 is provided between the clamping assembly 20 and the floating support 40 to drive the floating support 40 to switch between the upper and lower positions in response to movement of the clamping assembly 20.
When the clamping assembly 20 is in the second position, the link 50 forces the floating support 40 to be in the floating position such that the outlet end of the winding channel H11 is opposite to the lower end of the closed magnetic side post 601, and when the clamping assembly 20 moves from the second position to the first position, the link 50 forces the floating support 40 to be lowered to the lowered position such that the outlet end of the winding channel H11 is opposite to the middle position of the closed magnetic side post 601.
That is, the first driving device 30 drives the clamping assembly 20 to move between the first position and the second position, and the clamping assembly 20 can drive the floating support 40 to switch between the upper floating position and the lower floating position through the linkage 50, so as to raise and lower the closed magnetic core 60.
In the particular winding process, in the initial state, the clamping assembly 20 is in the second position, in which the floating support 40 is in the floating position, and correspondingly, the outlet end of the winding channel H11 is opposite to the lower end of the closed magnetic side pillar 601. The wire feeding mechanism is utilized to feed wires into the winding channel H11, the wires can be wound on the side column 601 of the closed magnetic core 60 from bottom to top after being output through the wire outlet end of the winding channel H11, the wire feeding is stopped after the wires are wound on the side column 601 for a certain number of turns (for example, wound for a first turn), the clamping assembly 20 is driven by the first driving device 30 to move from the second position to the first position, and the clamping assembly 20 moves into the notch H101 and is close to the station slot H10.
At the same time, the link 50 drives the floating support 40 to move downwards to the sinking position, the closed magnetic core 60 supported by the floating support 40 descends, the wire is conveyed in the winding channel H11 of the winding assembly 10, and the winding assembly 10 is fixed, so that the closed magnetic core 60 descends, the outlet end of the winding channel H11 is opposite to the middle position of the closed magnetic side column 601, correspondingly, the first coil of the winding is located at the middle position of the side column 601, and when the position is reached, the clamping assembly 20 is closed again to clamp the starting end 61 of the wire on the side column 601.
Then, the clamping assembly 20 is driven by the first driving device 30 to move from the first position to the second position, so that the clamping assembly 20 clamps the starting end 61 of the wire and pulls outwards for a certain distance to form a wire end, and the clamping assembly 20 releases the starting end 61 of the wire. In the process, the link 50 drives the floating support 40 to return to the floating position as the clamping assembly 20 moves, i.e. the outlet end of the winding channel H11 is opposite to the lower end of the closed magnetic side pillar 601, and correspondingly, the first coil is returned to the lower end position of the side pillar 601. The wire feeding mechanism continues to feed the wire, and the wire is continuously wound on the side column 601 through the winding channel H11 to form a coil consisting of a plurality of coils of wire.
In this embodiment, the floating support 40 is driven to switch between the floating position and the sinking position through the linkage of the linkage 50, so that when the start end 61 of the coil needs to be pulled by the clamping assembly 20, the floating support 40 can be switched to the sinking position, and the coil of the first turn is kept at the middle position of the side pillar 601, so that when the clamping assembly 20 is close to the closed magnetic core 60, the interference with the closed magnetic core 60 is avoided, the clamping assembly can be directly inserted into the hole of the closed magnetic core 60 to clamp the start end 61 of the wire rod, in other words, the clamping assembly 20 can be ensured to reliably clamp the start end 61 of the wire rod without mechanical interference in a minimum space. And after drawing and forming the end of a thread, can make floating support piece 40 resume to the come-up position, the first circle coil of coiling resumes to the lower extreme position of side post 601, and then can continue to accomplish follow-up wire winding, its simple structure, linkage design benefit ensures that end of a thread and wire winding are drawn stably orderly.
Referring to fig. 3 and 8 to 9, in an embodiment of the present invention, the linkage 50 includes an elastic member 502 and a linkage rod 501, wherein the elastic member 502 is disposed in the station slot H10, a lower end of the elastic member 502 abuts against a bottom wall of the station slot H10, and an upper end of the elastic member 502 abuts against the floating support 40.
One end of the linkage ejector rod 501 is connected to the clamping assembly 20, and the other end of the linkage ejector rod 501 is in linkage fit with the floating support 40, and when the clamping assembly 20 moves from the second position to the first position, the other end of the linkage member 50 forces the floating support 40 to overcome the elastic force of the elastic member 502 to descend to the sinking position.
That is, when the clamping assembly 20 is at the second position, the clamping assembly 20 is forced to be kept at the floating position toward the floating support 40 under the elastic force of the elastic member 502, and when the first driving device 30 drives the clamping assembly 20 to move from the second position to the first position, the clamping assembly 20 drives the linkage rod 501 to move toward the floating support 40, and the linkage rod 501 generates a downward force on the floating support 40, so that the floating support 40 is forced to fall to the sinking position against the elastic force of the elastic member 502. In addition, after the clamping assembly 20 clamps the starting end 61 of the wire, in the process that the first driving device 30 drives the clamping member to return to the second position from the first position, the linkage ejector rod 501 moves the clamping assembly 20 in the direction away from the floating support 40, so that the linkage ejector rod 501 cancels the downward acting force on the floating support 40, the elastic member 502 recovers the deformation, and the floating support 40 is forced to rise to the floating position, thereby realizing the linkage driving of the floating support 40, having a simple structure, and ensuring that the floating support 40 can be reliably switched between the floating position and the sinking position.
Advantageously, an opening H40 is provided on the floating support 40, a pressure receiving surface S40 is provided in the opening H40, the other end of the linkage ejector 501 is slidably inserted into the opening H40, and the other end of the linkage ejector 501 is provided with an inclined driving surface located above the pressure receiving surface S40, and the inclined driving surface applies downward pressure to the pressure receiving surface S40 when the clamping assembly 20 moves to the first position, so that the floating support 40 descends to the sinking position.
That is, when the first driving device 30 drives the clamping assembly 20 to move from the second position to the first position, the linkage ejector 501 moves in a direction approaching the floating support 40, and the inclined driving surface on the linkage ejector 501 generates a downward pressure on the pressure receiving surface S40 on the floating support 40, thereby lowering the floating support 40 to the sinking position. When the second driving device 103 drives the clamping assembly 20 to return from the first position to the second position, the linkage rod 501 moves away from the floating support 40, and the inclined driving surface on the linkage rod 501 gradually releases the pressure receiving surface S40, so that the floating support 40 returns to the floating position under the action of the elastic member 502.
In this embodiment, the linkage ejector 501 slides in the opening H40 of the floating support 40, and the linkage ejector 501 can press the floating support 40 down to the sinking position by the cooperation between the inclined pressing surface on the linkage ejector 501 and the pressure receiving surface S40 on the floating support 40, so that the structure is simple, and the linkage is reliable and stable.
Referring to fig. 2, 4 to 7, in an embodiment of the present invention, the clamping assembly 20 includes an upper jaw 201, a lower jaw 202 and a third driving device 203, wherein the lower jaw 202 is disposed opposite to the upper jaw 201; a third driving device 203 is connected with the upper jaw 201 and/or the lower jaw 202 for driving the upper jaw 201 and the lower jaw 202 to move relatively to open or close; the upper jaw 201 and the lower jaw 202 are formed in a shape of a sharp mouth so as to be able to protrude into a gap between two side legs 601 of the closed magnetic core 60.
When the wire needs to be clamped or unclamped, the upper jaw 201 and the lower jaw 202 can be driven by the third driving device 203 to be closed relatively close to each other or opened relatively far away from each other, and the clamping is reliable. In addition, the upper clip 201 and the lower clip 202 form a sharp mouth shape, so as to conveniently extend into the hole of the closed magnetic core 60 with extremely small space, and avoid mechanical interference with the closed magnetic core 60.
Referring to fig. 4 to 7, in an embodiment of the present invention, the clamping assembly 20 further includes a mounting base 204 and a push rod 205 slidably disposed on the mounting base 204, the lower clip 202 is mounted on the top of the mounting base 204, and the upper clip 201 is located above the lower clip 202 and connected to the upper end of the push rod 205; the third driving device 203 is installed at the bottom of the installation base 204 and connected to the push rod 205, so as to drive the push rod 205 to slide up and down.
When the clamping assembly 20 needs to be opened, the third driving device 203 can drive the push rod 205 to slide upwards so as to push the upper clamping piece 201 to move upwards and open, and when the clamping assembly 20 needs to be closed, the third driving device 203 can drive the push rod 205 to slide downwards so as to push the upper clamping piece 201 to move downwards and close.
Advantageously, the top of the floating support 40 is provided with a magnetic attraction member for attracting the closed magnetic core 60, so that when the closed magnetic core 60 is inserted into the station groove H10, the lower end of the closed magnetic core 60 is in contact with the top of the floating support 40, and the closed magnetic core 60 is attracted by the magnetic attraction member, thereby making it possible to ensure that the closed magnetic core 60 can be stably and reliably lifted and lowered along with the floating support 40 when the floating support 40 is switched between the floating position and the sinking position. In addition, the closed magnetic core 60 is not easily separated from the station groove H10, and stability in winding can be maintained.
Referring to fig. 1 to 2 and 4, in some embodiments of the present invention, the winding device further includes a wire cutting base 70 and a fourth driving device 71, wherein the wire cutting base 70 is disposed adjacent to the winding assembly 10, and the wire cutting base 70 has a wire feeding passage therein communicating with a wire feeding end of the winding passage H11. The fourth driving device 71 is connected to the winding assembly 10 for driving the winding assembly 10 to move and displace relative to the wire cutting seat 70, so that the wire is cut at the wire cutting seat 70.
After the winding is completed, the winding assembly 10 driven by the fourth driving device 71 moves relative to the wire cutting seat 70 to be displaced (e.g., moves upward) so as to cut the wire at the wire cutting seat 70, so that after the wire is cut, the coil can form a terminal end, and then the winding channel H11 is opened through the cover plate 102, so that the wound closed magnetic core 60 can be taken out, and thus, the wire end and the finished product can be conveniently separated at the terminal end.
It is understood that the first driving device 30, the second driving device 103, the third driving device 203 and the fourth driving device 71 may be air cylinders or other linear drivers.
The winding device provided by the embodiment of the invention is provided with the winding device.
It is understood that the winding apparatus may further include a feeding mechanism for vertically inserting the closed magnetic core 60 into the station slot H10, a wire feeding mechanism for feeding the wire into the winding passage H11, and the detailed structure and operation process are not described in detail herein.
According to the winding device provided by the embodiment of the invention, the winding device is provided, so that the coil wound on the closed magnetic core 60 is provided with the wire end, the subsequent pin hanging is convenient, the efficiency is improved, in addition, the structure is simple, and the cost is low.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. A winding device adapted to wind a wire around a leg of a closed magnetic core, comprising:
the winding assembly is provided with a station slot for the upright insertion of the closed magnetic core and a winding channel extending to the station slot, one side wall of the station slot is provided with a notch, and the winding channel is configured to enable a wire to be bent and wound on a side column of the closed magnetic core to form a coil after passing through the winding channel;
the clamping assembly is arranged at the notch and can be closed to clamp the starting end of the coil or opened to release the starting end of the coil;
the first driving device is connected with the clamping assembly and used for driving the clamping assembly to move between a first position and a second position;
when the clamping assembly is located at the first position, the clamping assembly is located in the notch and close to the station slot so as to clamp the starting end of the coil through the clamping assembly, and when the clamping assembly moves from the first position to the second position, the clamping assembly moves in the notch in the direction far away from the station slot so as to elongate the starting end to form a wire head.
2. The winding device of claim 1, wherein the winding assembly comprises:
the wire winding device comprises a wire winding seat, a wire winding channel and a wire guide channel, wherein the top surface of the wire winding seat is provided with a wire winding groove and the wire guide channel, the wire winding groove is formed into an arc shape and is wound outside the station groove, and the wire guide channel is formed into a linear shape and is communicated with the wire winding groove so as to form a wire winding channel;
the cover plate is arranged on the winding seat and can slide;
and the second driving device is connected with the cover plate and used for driving the cover plate to slide so as to close or open the winding channel.
3. The winding device according to claim 1, characterized in that the winding device further comprises:
the floating supporting piece is arranged at the bottom of the station groove and used for supporting the closed magnetic core;
the linkage piece is arranged between the clamping assembly and the floating support piece and used for driving the floating support piece to switch between a floating position and a sinking position along with the movement of the clamping assembly;
when the clamping assembly is located at the second position, the linkage piece forces the floating support piece to be located at the floating position, so that the outlet end of the winding channel is opposite to the lower end of the closed magnetic side column, and when the clamping assembly moves from the second position to the first position, the linkage piece forces the floating support piece to descend to the sinking position, so that the outlet end of the winding channel is opposite to the middle position of the closed magnetic side column.
4. The winding device according to claim 3, wherein the linkage member comprises:
the elastic piece is arranged in the station groove, the lower end of the elastic piece is abutted against the bottom wall of the station groove, and the upper end of the elastic piece is abutted against the floating support piece;
and one end of the linkage ejector rod is connected with the clamping component, the other end of the linkage ejector rod is in linkage fit with the floating support piece, and when the clamping component moves from the second position to the first position, the other end of the linkage ejector rod forces the floating support piece to overcome the elastic force of the elastic piece and descend to the sinking position.
5. The winding device according to claim 4, wherein the floating support member has an opening therein, the opening has a pressure receiving surface therein, the other end of the linkage rod is slidably inserted into the opening, and the other end of the linkage rod is provided with an inclined driving surface above the pressure receiving surface, the inclined driving surface applies a downward pressure to the pressure receiving surface when the clamping assembly moves to the first position, so that the floating support member is lowered to the sinking position.
6. The winding device of claim 1, wherein the clamping assembly comprises:
an upper clamping piece;
the lower clamping piece is arranged opposite to the upper clamping piece;
the third driving device is connected with the upper clamping piece and/or the lower clamping piece and is used for driving the upper clamping piece and the lower clamping piece to move relatively to open or close;
the upper clamping piece and the lower clamping piece form a sharp mouth shape, so that the upper clamping piece and the lower clamping piece can extend into a gap between the two side columns of the closed magnetic core.
7. The winding device according to claim 6, wherein the clamping assembly further comprises a mounting seat and a push rod slidably disposed on the mounting seat, the lower clip is mounted on the top of the mounting seat, and the upper clip is located above the lower clip and connected with the upper end of the push rod; the third driving device is installed at the bottom of the installation seat and connected with the push rod to drive the push rod to slide up and down.
8. The winding device according to claim 3, wherein the floating support is provided at a top thereof with a magnetic attraction member for attracting and closing the magnetic core.
9. The winding device according to claim 1, characterized in that the winding device further comprises:
the wire cutting seat is attached to the winding assembly, and a wire feeding channel communicated with a wire inlet end of the winding channel is arranged in the wire cutting seat;
and the fourth driving device is connected with the winding assembly and is used for driving the winding assembly to move and dislocate relative to the wire cutting seat so as to cut the wire at the wire cutting seat.
10. A winding device, characterized by a winding apparatus according to any of claims 1 to 9.
CN202110762395.9A 2021-07-06 2021-07-06 Winding device and winding equipment thereof Active CN113380537B (en)

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CN202110762395.9A CN113380537B (en) 2021-07-06 2021-07-06 Winding device and winding equipment thereof

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Application Number Priority Date Filing Date Title
CN202110762395.9A CN113380537B (en) 2021-07-06 2021-07-06 Winding device and winding equipment thereof

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0379561A (en) * 1989-08-17 1991-04-04 Nittoku Kaihatsu Center:Kk Coil winding machine
CN105513790A (en) * 2016-01-25 2016-04-20 徐祥来 Winding device and winding machine for closed magnetic cores
CN109712805A (en) * 2017-10-26 2019-05-03 珠海智新自动化科技有限公司 Full-automatic magnetic toroid winding machine and its method for winding
CN109872873A (en) * 2019-04-12 2019-06-11 深圳市艾默锝科技有限公司 Bobbin winder device
CN209691578U (en) * 2019-04-12 2019-11-26 深圳市艾默锝科技有限公司 The end of a thread drawing mechanism and spooling equipment with it
CN219575390U (en) * 2021-07-06 2023-08-22 深圳市艾默锝科技有限公司 Winding device and winding equipment thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0379561A (en) * 1989-08-17 1991-04-04 Nittoku Kaihatsu Center:Kk Coil winding machine
CN105513790A (en) * 2016-01-25 2016-04-20 徐祥来 Winding device and winding machine for closed magnetic cores
CN109712805A (en) * 2017-10-26 2019-05-03 珠海智新自动化科技有限公司 Full-automatic magnetic toroid winding machine and its method for winding
CN109872873A (en) * 2019-04-12 2019-06-11 深圳市艾默锝科技有限公司 Bobbin winder device
CN209691578U (en) * 2019-04-12 2019-11-26 深圳市艾默锝科技有限公司 The end of a thread drawing mechanism and spooling equipment with it
CN219575390U (en) * 2021-07-06 2023-08-22 深圳市艾默锝科技有限公司 Winding device and winding equipment thereof

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