CN113373590A - Cellulose fiber spunlace non-woven fabric production line containing microcapsules and preparation method - Google Patents

Cellulose fiber spunlace non-woven fabric production line containing microcapsules and preparation method Download PDF

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Publication number
CN113373590A
CN113373590A CN202110746029.4A CN202110746029A CN113373590A CN 113373590 A CN113373590 A CN 113373590A CN 202110746029 A CN202110746029 A CN 202110746029A CN 113373590 A CN113373590 A CN 113373590A
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China
Prior art keywords
wall
fiber
fiber web
roller
box
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CN202110746029.4A
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Chinese (zh)
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CN113373590B (en
Inventor
陈子晗
姚勇波
颜志勇
李喆
生俊露
沈丽尧
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Jiaxing University
Jiaxing Nanhu University
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Jiaxing University
Jiaxing Nanhu University
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Publication of CN113373590A publication Critical patent/CN113373590A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/413Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties containing granules other than absorbent substances
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/66Disintegrating fibre-containing textile articles to obtain fibres for re-use

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention discloses a cellulose fiber spunlace non-woven fabric production line containing microcapsules and a preparation method thereof, wherein the cellulose fiber spunlace non-woven fabric production line comprises an opening device, a pressing frame and a collecting structure, the pressing frame is installed on the outer wall of one side of the opening device, the collecting structure is installed on the side, away from the opening device, of the pressing frame, a carding machine is installed on the outer wall of one side, away from the pressing frame, of the collecting structure, and an operation box is installed on the outer wall of one side, away from the collecting structure, of the carding machine; electric telescopic handle is installed to the diapire of control box, electric telescopic handle's top is installed the fretwork and is placed the board, the fixed plate is all installed at the front and the back of control box. In the actual use process, after the fiber raw materials are opened, the fiber raw materials need to be pressed and regulated for better carding, then three layers of lapping are carried out, three groups of fiber webs sprayed with microcapsules are lapped from bottom to top in sequence to obtain three layers of composite fiber webs, and then the three layers of composite fiber webs are prewetted so as to carry out spunlace reinforcement better.

Description

Cellulose fiber spunlace non-woven fabric production line containing microcapsules and preparation method
Technical Field
The invention belongs to the technical field of non-woven fabrics, and particularly relates to a cellulose fiber spunlace non-woven fabric production line containing microcapsules and a preparation method thereof.
Background
The cellulose fiber comprises natural cellulose fibers such as cotton, hemp and the like, and also comprises regenerated cellulose fibers such as viscose, lyocell, cuprammonium and the like, each structural unit on a cellulose molecule has three hydroxyl groups, and the three hydroxyl groups can be combined with water molecules through hydrogen bonding, so that the cellulose fiber has good moisture absorption and excellent skin-friendly performance, and cellulose fiber products prepared by weaving, knitting, non-weaving and other methods are widely applied to the fields of clothing, medical care materials and the like.
The existing device has the defects that:
1. the reference document CN111235884A discloses an antibacterial finishing agent, an antibacterial all-cotton spunlaced nonwoven fabric and products thereof, and specifically relates to an antibacterial finishing agent, an antibacterial all-cotton spunlaced nonwoven fabric and products thereof. The antibacterial finishing agent comprises organosilicon quaternary ammonium salt and penetrating agent. An antibacterial all-cotton spunlace non-woven fabric comprises the steps of firstly, mixing and uniformly stirring an antibacterial finishing agent and water to prepare an antibacterial finishing liquid; step two, adopting an antibacterial finishing liquid to carry out antibacterial finishing on the cloth; and then drying the finished cloth, and finally rolling to obtain the antibacterial all-cotton spunlaced non-woven fabric. The non-woven fabric has good hydrophilic performance, and does not damage beneficial flora on the surface of a human body. The device adopts a post-finishing method to modify the cellulose fiber non-woven fabric, the method is mature, the functions are various, however, the post-finishing method changes the chemical structure of the fiber surface, and the hand feeling of the cellulose fiber non-woven fabric is poor;
2. the reference CN112088230A discloses a nonwoven and a method and apparatus for producing the same, comprising a plurality of first regions containing hydroentangled fibers. The first region is discrete in the longitudinal direction and/or the reverse longitudinal direction. The method comprises the following steps: subjecting the web to a hydroentangling process which directs water jets from a water jet device onto the web, and discontinuously blocking at least one of the water jets from the water jet device with a first blocking member positioned between the water jet device and the web, wherein the first blocking member comprises at least one hole or groove on its surface and rotates about an axis perpendicular to the z-direction. Before the spunlace reinforcement operation is carried out on the non-woven fabric, the device is not prewetted in advance, and the later spunlace reinforcement effect is poor;
3. the reference CN112048825A discloses a non-woven fabric production line, which comprises a cotton box, an opener, a carding machine, a lapping machine, a hot blast stove, an online slitting system, a winding device and a cooling device arranged on the hot blast stove, which are connected in sequence. The non-woven fabric production line provided by the invention can effectively improve the thickness of a non-woven fabric product and the stability of the product. "but lack in this device and carry out the structure of pressfitting to the cellulose raw materials, its cellulose raw materials is not being beaten the pine back, and the inside that directly sends into the carding machine regularly combs, can influence the carding effect.
Disclosure of Invention
The present invention aims at providing a production line and a preparation method of a cellulose fiber spunlace nonwoven fabric containing microcapsules, so as to solve the problems mentioned in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a cellulose fiber spunlace nonwoven fabric production line containing microcapsules comprises opening equipment, a pressing frame and a collecting structure, wherein the pressing frame is arranged on the outer wall of one side of the opening equipment, the collecting structure is arranged on the side, away from the opening equipment, of the pressing frame, a carding machine is arranged on the outer wall of one side, away from the pressing frame, of the collecting structure, and an operation box is arranged on the outer wall of one side, away from the collecting structure, of the carding machine;
electric telescopic handle is installed to the diapire of control box, the fretwork is installed at electric telescopic handle's top and is placed the board, the fixed plate is all installed at the front and the back of control box, and wherein a set of two-way motor is all installed at the back of fixed plate and the front of a set of fixed plate in addition, the axostylus axostyle is installed to two-way motor's output, the round bar is installed in the front of axostylus axostyle, the surface mounting of round bar has the loop bar, square atomising head is installed at the top of loop bar, the inlet tube is installed to one side outer wall of square atomising head.
Preferably, the back surface of the operation box is provided with the drafting machine, the back surface of the drafting machine is provided with the working frame, the back surface of the working frame is provided with the spunlace box, the top of the spunlace box is provided with two sets of vertical plates and two sets of mounting plates, and the two sets of mounting plates are arranged behind the two sets of vertical plates.
Preferably, the front of round bar extends the inside that gets into another group of fixed plate, the loop bar is located the front of one of them group of fixed plate and the back of another group of fixed plate, one side inner wall that the control box is close to square atomising head is provided with the recess, the control box is close to one side outer wall of recess and installs the installed part, the enclosure that the installed part formed closes space internally mounted has miniature electric putter, and miniature electric putter's one end extends the inside that gets into the recess, infrared inductor is installed to miniature electric putter's one end, the control box is kept away from one side outer wall of carding and is installed the outlet pipe.
Preferably, one side outer wall of water thorn case is provided with the notch, permanent-magnet machine is installed to the diapire of notch, the axostylus axostyle is installed to permanent-magnet machine's output, the movable rod is installed to one side outer wall that the notch was kept away from to the water thorn case, and the one end of movable rod runs through the inside of water thorn case, the surface mounting of axostylus axostyle has three the belt, the inner wall of three belts and the surface laminating of movable rod, the surface mounting of movable rod has conveyer belt two, and the conveyer belt is two in the space of water thorn case inside, one side outer wall that the notch was kept away from to the water thorn case evenly installs the multiunit activity roller, activity roller one end runs through the inside of water thorn case, and the surface of activity roller and the inner wall laminating of conveyer belt two.
Preferably, the internally mounted of water thorn case has the storage water tank, and one side outer wall of storage water tank extends the inside of water thorn case, the presser is installed at the top of storage water tank, wherein one side outer wall of a set of riser is installed and is wetted the roller in advance, and the one end of the roller that wets in advance runs through the inside of two sets of risers, the extension plate is all installed at the top of two sets of risers, rectangular shape shower nozzle is installed to one side outer wall of extension plate, rectangular shape shower nozzle is located the top of the roller that wets in advance, and one side outer wall of rectangular shape shower nozzle runs through the inside of another set of extension plate, the conveyer pipe is installed to one side outer wall of rectangular shape shower nozzle, the tail end of conveyer pipe is connected with the output of presser.
Preferably, wherein a set of the one side outer wall of mounting panel is installed with the stinging head pipe, and the outer wall laminating of one side outer wall and another group mounting panel of stinging head pipe, multiunit water needle hole pipe is evenly installed to the bottom of stinging head pipe, and the hose is installed at the top of stinging head pipe, and the high-pressure pump is installed to the tail end of hose, and the input of high-pressure pump extends into the inside of storage water tank.
Preferably, the inner wall of the working frame is provided with a partition plate, the top of the partition plate is provided with a servo motor, the output end of the servo motor is provided with a second belt through a shaft rod, the top of the working frame is provided with two groups of flat plates, the outer wall of one side of one group of flat plates is provided with a press-fit roller, one end of the press-fit roller penetrates through the inner parts of the two groups of flat plates, the outer surface of the press-fit roller is attached to the inner wall of the second belt, and the other end of the press-fit roller is provided with a turntable.
Preferably, the front of the press-fit frame is provided with the object placing plate, the top of the object placing plate is provided with a rotating motor II, the output end of the rotating motor II is provided with a gear I through a shaft rod, the front of the press-fit frame is provided with three groups of rollers, the back of the three groups of rollers all penetrates through the interior of the press-fit frame, the outer surface of one group of rollers is provided with a gear II, the gear II is positioned in front of the press-fit frame and is connected with the gear I through tooth groove coordination, the outer surface of one group of rollers is provided with a belt I, the belt I is positioned in front of the gear II, and the inner wall of the belt I is attached to the outer surfaces of the other two groups of rollers.
Preferably, the opening equipment is by opening the main part, the chamber door, the salient frame, the bracing piece, rotate motor one, the bull stick, conveyer belt one and multiunit change the roller and constitute, open the front of main part and install the chamber door, the salient frame is installed to the inner wall of opening the main part, the back wall and the antetheca of salient frame all are provided with the slot hole, one side outer wall of salient frame extends the inside of opening the main part, two sets of bracing pieces are installed to the bottom of salient frame, the front of salient frame is installed through putting the thing board and is rotated motor one, the bull stick is installed through the axostylus axostyle to the output of rotating motor one, the inside that gets into the slot hole is extended to the back of bull stick, the surface mounting of bull stick has conveyer belt one, multiunit commentaries on classics roller is evenly installed to the inner wall around the salient frame, the surface of commentaries on classics roller is laminated with the inner wall of conveyer belt one.
Preferably, the collecting structure is composed of a material suction pipeline, a negative pressure fan and a collecting box, the material suction pipeline is installed on the outer wall of one side of the pressing frame, the negative pressure fan is installed at the tail end of the material suction pipeline, and the collecting box is installed at the input end of the negative pressure fan.
Preferably, the working steps of the device are as follows:
s1, placing cellulose fibers a, b and c above a first conveyor belt by a worker, starting a device, starting a first rotating motor, driving a shaft rod arranged at an output end to rotate under the control of electric power, driving a rotating rod arranged on the back of the shaft rod to rotate, and then driving the first conveyor belt to rotate circularly;
s2, the loosened fiber raw material enters the interior of the pressing frame, then a second motor is rotated to be started, a shaft rod arranged at the output end of the second motor can drive a first gear to rotate, the first gear and the second gear are clamped with each other through a tooth socket, when the first gear rotates, the second gear rotates along with the first gear, then a roller shaft for mounting the second gear can rotate, and due to the fact that the roller shaft is movably connected with the other two groups of roller shafts through a first belt, the rotating force can be transmitted mutually, the second gear can press the loosened fiber raw material in the pressing frame to order the fiber raw material, then a negative pressure fan is started, and wind power can be generated to convey the fiber raw material from the interior of the pressing frame to the interior of the collecting box along a material suction pipeline;
s3, sequentially taking out cellulose fibers a, B and C from the inside of the collecting box by a worker, sequentially placing the cellulose fibers a, B and C into a carding machine in the mounting sequence, carding fiber raw materials into a single fiber state through the carding machine to form a net-shaped fiber thin layer, then gathering the net-shaped fiber thin layer into fiber strips to obtain a fiber web A, a fiber web B and a fiber web C, and sequentially dropping the three groups of fiber webs into a storage box inside the carding machine;
s4, a worker starts an electric telescopic rod, the electric telescopic rod downwards contracts the length of the electric telescopic rod, then the electric telescopic rod drives a hollow placing plate to move downwards, the worker places a fiber web A above the hollow placing plate, then the worker places hands in a sensing area of an infrared sensor, meanwhile, a two-way motor is started, a shaft rod installed at an output end is made to rotate anticlockwise for half a circle, then a round rod installed at the back of the shaft rod can be driven to rotate, the round rod is movably connected with two groups of fixing plates and fixedly connected with a sleeve rod, when the round rod rotates, the sleeve rod can drive a square spraying head to be changed from a vertically placed state to a horizontally placed state, at the moment, the square spraying head is located right above the fiber web A, after the sensing end of the infrared sensor senses the hands of a human body through a sensing element, the square spraying head can be started after ten seconds are set, and the input end of a water inlet pipe is connected with a box body loaded with microcapsule suspension, the liquid in the fiber web C enters the square spray head through the water inlet pipe, is sprayed to the outer surface of the fiber web A through the water inlet pipe, and then the microcapsule suspension is sprayed to the outer surface of the fiber web C by repeating the operations, so that the fiber web AM and the fiber web CM with microcapsules are obtained;
s5, sequentially placing the fiber web AM, the fiber web B and the fiber web CM in a drafting machine, drafting and twisting the fiber web AM, the fiber web B and the fiber web CM through the drafting machine to enable the fiber web AM, the fiber web B and the fiber web CM to have certain linear density, strength, elongation and other physical properties, then flatly laying the fiber web AM above a working frame, then flatly laying the fiber web B above the fiber web AM, then flatly laying the fiber web CM above the fiber web B, enabling the fiber web AM, the fiber web B and the fiber web CM to be overlapped and laid from bottom to top, and then obtaining a three-layer composite fiber web;
s6, placing the three-layer composite fiber net above a second conveyor belt, starting a permanent magnet motor, a pressurizer and a high-pressure pump, wherein the three-layer composite fiber net can drive a third belt to rotate by a shaft rod arranged at an output end, then driving a movable rod to rotate, then driving the second conveyor belt attached to the outer surface of the movable rod to rotate, meanwhile, a plurality of groups of movable rollers rotate along with the shaft rod, then the three-layer composite fiber net above the second conveyor belt gradually moves backwards along with the shaft rod, the pressurizer can transmit water in a water storage tank to a long-strip-shaped spray head through a conveying pipe, then the long-strip-shaped spray head can drop water to the top of a pre-wetting roller right below, the outer surface of the pre-wetting roller is circular when seen from the side surface, and a worker needs to control the pre-wetting roller to rotate, and when the pre-wetting roller rotates, the water at the top of the pre-wetting roller can slide down to the composite fiber net along the arc surface of the pre-wetting roller, so that the three-layer composite fiber net can be wetted in advance, meanwhile, when the pre-wetting roller rotates, the composite fiber net can be pressed, fibers of the composite fiber net can be conveniently intertwined together, then the wetted composite fiber net passes through the lower part of the needling head pipe, at the moment, the wetted composite fiber net is transferred to the position of the needling head pipe from the water storage tank through the high-pressure pump, then the wetted composite fiber net is sprayed to the composite fiber net through a plurality of groups of water needle hole pipes, and then the wetted composite fiber net is spunlaced and reinforced to be used for preparing cellulose fiber spunlaced non-woven grey cloth containing microcapsules;
and S7, soaking the cellulose fiber spunlace non-woven grey cloth containing the microcapsules in a cellulose solvent by a worker, and carrying out padding, washing and drying processes to obtain the cellulose fiber spunlace non-woven cloth containing the microcapsules.
Compared with the prior art, the invention has the beneficial effects that:
1. in the using process of the invention, a fiber web A is placed above a hollowed placing plate, a worker places hands in a sensing area of an infrared sensor, simultaneously starts a two-way motor to drive a shaft rod arranged at an output end to rotate anticlockwise for a half circle, then drives a round rod arranged at the back of the shaft rod to rotate, the round rod is movably connected with two groups of fixing plates and is fixedly connected with a sleeve rod, when the round rod rotates, the sleeve rod can drive a square spraying head to be changed from a vertical placing state to a horizontal placing state, at the moment, the square spraying head is positioned right above the fiber web A, the square spraying head can be started after ten seconds are set, the input end of a water inlet pipe is connected with a box body loaded with microcapsule suspension, liquid in the square spraying head enters the interior of the square spraying head through the water inlet pipe and is sprayed to the outer surface of the fiber web A, and then the operations are repeated to spray the microcapsule suspension on the outer surface of the fiber web C, then obtaining a fiber web AM and a fiber web CM with microcapsules, wherein the fiber web AM, the fiber web B and the fiber web CM are sequentially placed in a drafting machine by a worker, three groups of fiber webs are drafted and twisted by the drafting machine to have certain linear density, strength, elongation and other physical properties, then the fiber web AM is flatly laid above a working frame, then the fiber web B is flatly laid above the fiber web AM, then the fiber web CM is flatly laid above the fiber web B, the three fiber webs are overlapped from bottom to top for lapping, then three layers of composite fiber webs are obtained, the three layers of fiber webs are overlapped for lapping, the microcapsules are dispersed between the two layers of fiber webs to form a sandwich structure, and the invention adopts a method of three layers of fiber webs, wherein the surface densities of the upper layer of fiber web and the lower layer of fiber web are greater than that of the middle fiber web, the surface density of the middle fiber is small, the fibers are relatively sparse, and can contain more microcapsules, the non-woven fabric contains functional microcapsule components, so that the non-woven fabric can be endowed with functional characteristics such as fragrance, antibiosis and the like, and the non-woven fabric is simple in components, only comprises cellulose fibers and microcapsules, and does not contain substances such as a cross-linking agent and the like which affect usability and safety;
2. in the using process of the invention, a three-layer composite fiber net is placed above a second conveyor belt, a permanent magnet motor, a pressurizer and a high-pressure pump are started, the three-layer composite fiber net can drive a third conveyor belt to rotate by a shaft rod arranged at an output end, then the second conveyor belt is driven to rotate, then the three-layer composite fiber net positioned above the second conveyor belt gradually moves backwards along with the second conveyor belt, the pressurizer can transmit water in a water storage tank to a strip-shaped spray head through a conveying pipe, the strip-shaped spray head can drop water to the top of a pre-wetting roller right below, the outer surface of the pre-wetting roller is circular when viewed from the side, and a worker needs to control the rotation of the pre-wetting roller, when the pre-wetting roller rotates, the water positioned at the top of the pre-wetting roller can slide downwards along the arc surface of the pre-wetting roller to the composite fiber net, so that the three-layer composite fiber net can be wetted in advance, and the composite fiber net can be pressed when the pre-wetting roller rotates, the fibers of the composite fiber net can be conveniently and better intertwined together, then the wetted composite fiber net passes through the lower part of the puncture head pipe, the wet composite fiber net is transferred to the puncture head pipe from the water storage tank by the high-pressure pump, and then is sprayed to the composite fiber net through a plurality of groups of water needle hole pipes, and then is subjected to spunlace reinforcement to prepare the cellulose fiber spunlace non-woven grey cloth containing the microcapsules;
3. in the use process of the invention, the fiber raw materials which are loosened can enter the interior of the pressing frame, then the rotating motor II is started, the shaft lever arranged at the output end of the rotating motor II can drive the gear I to rotate, the gear I and the gear II are mutually clamped through the tooth grooves, when the gear I rotates, the gear II rotates along with the rotation, then the roller shaft for mounting the gear II can be driven to rotate, and the roller shaft is movably connected with the other two groups of roller shafts through the belt I, so that the rotating force can be mutually transmitted, and the rotating motor can press the fiber raw materials which are loosened in the pressing frame to order the fiber raw materials.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the mounting structure of the protruded frame, the first conveyor belt and the rotating roller according to the present invention;
FIG. 3 is a schematic view of an installation structure of the press frame and the roller shaft according to the present invention;
FIG. 4 is a schematic view of the structure of FIG. 1 at A according to the present invention;
FIG. 5 is a schematic view of an installation structure of the operation box, the electric telescopic rod and the hollowed-out placing plate;
FIG. 6 is a schematic view of the mounting structure of the round bar, loop bar and square spray head of the present invention;
FIG. 7 is a schematic view of an installation structure of an extension plate and a strip-shaped nozzle according to the present invention;
FIG. 8 is a schematic view of the installation structure of the stinger tube and the squirt hole tube according to the present invention;
FIG. 9 is a schematic view of the mounting structure of the hydro-entangling box, riser and mounting plate of the present invention.
In the figure: 1. opening equipment; 101. opening the main body; 102. a box door; 103. a projecting frame; 104. a support bar; 105. rotating the first motor; 106. a rotating rod; 107. a first conveyor belt; 108. rotating the roller; 2. pressing the frame; 201. rotating a second motor; 202. a first gear; 203. a roll shaft; 204. a second gear; 205. a first belt; 3. a collection structure; 301. a suction pipeline; 302. a negative pressure fan; 303. a collection box; 4. a carding machine; 5. an operation box; 501. an electric telescopic rod; 502. a hollow placing plate; 503. a groove; 504. a mounting member; 505. a miniature electric push rod; 506. an infrared sensor; 507. a fixing plate; 508. a bi-directional motor; 509. a round bar; 510. a loop bar; 511. a square spray head; 512. a water inlet pipe; 513. a water outlet pipe; 6. a drawing machine; 7. a working frame; 701. a partition plate; 702. a servo motor; 703. a flat plate; 704. a press-fit roller; 705. a turntable; 706. a second belt; 8. a spunlace box; 801. a notch; 802. a permanent magnet motor; 803. a movable rod; 804. a third belt; 805. a second conveyor belt; 9. a vertical plate; 901. pre-wetting a roller; 902. an extension plate; 903. a strip-shaped spray head; 904. a pressurizer; 905. a water storage tank; 10. mounting a plate; 1001. a stinger tube; 1002. a squirt hole tube; 1003. a hose; 1004. a high pressure pump.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, an embodiment of the present invention is shown: a cellulose fiber spunlace non-woven fabric production line containing microcapsules and a preparation method thereof comprise an opening device 1, a pressing frame 2 and a collecting structure 3, wherein the pressing frame 2 is installed on the outer wall of one side of the opening device 1, the opening device 1 is used for loosening fiber raw materials, the pressing frame 2 provides a proper place for pressing the loosened fibers, the collecting structure 3 is installed on one side, far away from the opening device 1, of the pressing frame 2, the collecting structure 3 is connected with the input end of a negative pressure fan 302, the fiber raw materials extracted inside the pressing frame 2 through the negative pressure fan 302 are collected and stored, a carding machine 4 is installed on the outer wall of one side, far away from the pressing frame 2, of the collecting structure 3, the fiber raw materials are carded into a single fiber state through the carding machine 4, a net-shaped fiber thin layer is formed, then the fiber thin layer is assembled into a fiber strip, and then a fiber web A, a fiber web B and a fiber web C are obtained, then the three groups of fiber webs sequentially fall into a storage box in the carding machine 4, an operation box 5 is installed on the outer wall of one side, far away from the collecting structure 3, of the carding machine 4, and the operation box 5 provides a proper place for spraying microcapsule suspension on the three groups of fiber webs;
the bottom wall of the operation box 5 is provided with an electric telescopic rod 501, the top of the electric telescopic rod 501 is provided with a hollowed placing plate 502, the front and the back of the operation box 5 are provided with fixing plates 507, the back of one group of fixing plates 507 and the front of the other group of fixing plates 507 are provided with a two-way motor 508, the output end of the two-way motor 508 is provided with a shaft rod, the front of the shaft rod is provided with a round rod 509, the outer surface of the round rod 509 is provided with a sleeve rod 510, the top of the sleeve rod 510 is provided with a square atomizing head 511, the outer wall of one side of the square atomizing head 511 is provided with a water inlet pipe 512, a worker starts the electric telescopic rod 501 to shrink the length downwards and then drive the hollowed placing plate 502 to move downwards, the worker places a fiber web A above the hollowed placing plate 502, the worker places the hand in the sensing area of the infrared sensor 506 and starts the two-way motor 508, make the axostylus axostyle anticlockwise rotation half a turn that the output was installed, then can drive the round bar 509 rotation of axostylus axostyle back installation, swing joint between round bar 509 and two sets of fixed plates 507, and fixed connection between loop bar 510, when round bar 509 rotated, loop bar 510 can drive square atomising head 511 and change into the level state of placing from vertical state of placing into, at this moment, square atomising head 511 was located fibre web A directly over, the input of inlet tube 512 is connected with the box body that loads the microcapsule turbid liquid, its inside liquid passes through inlet tube 512 and gets into the inside of square atomising head 511, then spout to the surface of fibre web A and fibre web C through it, obtain AM and fibre web CM with the microcapsule.
Further, a drafting machine 6 is installed on the back surface of the operation box 5, a working frame 7 is installed on the back surface of the drafting machine 6, a spunlace box 8 is installed on the back surface of the working frame 7, two sets of vertical plates 9 and two sets of mounting plates 10 are installed on the top of the spunlace box 8, the two sets of mounting plates 10 are located behind the two sets of vertical plates 9, the drafting machine 6 can draft and twist the fiber web AM, the fiber web B and the fiber web CM, so that the fiber web AM, the fiber web B and the fiber web CM can have certain linear density, strength, elongation and other physical properties, the working frame 7 provides a suitable place for pressing fiber raw materials, convenience is provided for spunlace reinforcement operation in the later period, other auxiliary components of the spunlace box 8, the vertical plates 9 and the mounting plates 10 provide suitable places, the two sets of vertical plates 9 are convenient to install a prewetting roller 901 and an extension plate 902, and the mounting plates 10 provide suitable places for the spunlace pipe 1001.
Furthermore, the front surface of the round rod 509 extends into the inside of the other set of fixing plates 507, the sleeve rod 510 is positioned on the front surface of one set of fixing plates 507 and the back surface of the other set of fixing plates 507, the inner wall of one side of the operation box 5 close to the square spray head 511 is provided with a groove 503, the outer wall of one side of the operation box 5 close to the groove 503 is provided with an installation piece 504, a micro electric push rod 505 is installed in an enclosed space formed by the installation piece 504, one end of the micro electric push rod 505 extends into the inside of the groove 503, one end of the micro electric push rod 505 is provided with an infrared sensor 506, the outer wall of one side of the operation box 5 far away from the carding machine 4 is provided with a water outlet pipe 513, after the sensing end of the infrared sensor 506 senses the hand of a human body through a sensing element, the square spray head 511 can be started after ten seconds are set, then the square spray head 511 stops spraying microcapsules, the groove 503 is provided for facilitating the embedding installation of the infrared sensor 506, the outer surface of the infrared sensor 506 is flush with the inner wall of the operation box 5, the hollowed placing plate 502 does not obstruct the hollow placing plate while moving upwards, the mounting part 504 provides a stable place for mounting the micro electric push rod 505, and when the micro electric push rod 505 is started, the micro electric push rod 505 can be retracted inwards or extended outwards to change the spatial position of the infrared sensor 506.
Further, a notch 801 is formed in the outer wall of one side of the spunlace box 8, a permanent magnet motor 802 is installed on the bottom wall of the notch 801, a shaft rod is installed at the output end of the permanent magnet motor 802, a movable rod 803 is installed on the outer wall of one side, far away from the notch 801, of the spunlace box 8, one end of the movable rod 803 penetrates through the interior of the spunlace box 8, a belt third 804 is installed on the outer surface of the shaft rod, the inner wall of the belt third 804 is attached to the outer surface of the movable rod 803, a conveyor belt second 805 is installed on the outer surface of the movable rod 803, the conveyor belt second 805 is located in the space of the spunlace box 8, a plurality of groups of movable rollers are evenly installed on the outer wall of one side, far away from the notch 801, of the spunlace box 8, one end of each movable roller penetrates through the interior of the spunlace box 8, the outer surface of each movable roller is attached to the inner wall of the conveyor belt second 805, the three-layer composite fiber web is placed above the conveyor belt second 805, and the permanent magnet motor 802 is started, so that the shaft rod installed at the output end can drive the belt third 804 to rotate, then drive the movable rod 803 and rotate, later make the second 805 of conveyer belt of laminating mutually with the movable rod 803 outer surface rotate, the rotation is followed to the multiunit movable roller simultaneously, and later the three-layer composite fiber net that is located the second 805 of conveyer belt removes to the rear along with gradually for conveying composite fiber net, the setting of notch 801 provides comparatively stable place for placing of permanent-magnet machine 802.
Further, a water storage tank 905 is arranged inside the spunlace box 8, one outer wall of one side of the water storage tank 905 extends out of the spunlace box 8, a pressurizer 904 is arranged at the top of the water storage tank 905, one outer wall of one side of one group of vertical plates 9 is provided with a pre-wetting roller 901, one end of the pre-wetting roller 901 penetrates through the interiors of the two groups of vertical plates 9, extension plates 902 are arranged at the tops of the two groups of vertical plates 9, one outer wall of one side of each extension plate 902 is provided with a strip-shaped spray head 903, the strip-shaped spray head 903 is positioned above the pre-wetting roller 901, one outer wall of one side of the strip-shaped spray head 903 penetrates through the interior of the other group of extension plates 902, a conveying pipe is arranged on the outer wall of one side of the strip-shaped spray head 903, the tail end of the conveying pipe is connected with the output end of the pressurizer 904, the pressurizer 904 is started, the water inside the water storage tank 905 can be transmitted to the strip-shaped spray head 903 through the conveying pipe, then the strip-shaped spray head 903 can drop water to the top of the pre-wetting roller 901 right below, because the outer surface of the pre-wetting roller 901 is circular when seen from the side, and the worker needs to control the rotation of the pre-wetting roller 901, when the pre-wetting roller 901 rotates, water at the top of the pre-wetting roller can downwards slide to the composite fiber web along the arc-shaped surface of the pre-wetting roller, so that the three-layer composite fiber web can be wetted in advance, and meanwhile, when the pre-wetting roller 901 rotates, the composite fiber web can be pressed, fibers of the composite fiber web can be conveniently and better tangled together, a water source can be stored in the water storage tank 905, then a water source is provided for spunlace reinforcement operation, the extension plate 902 facilitates the installation of the long-strip-shaped spray head 903, so that the extension plate is positioned right above the pre-wetting roller 901, and water drops to the top of the pre-wetting roller 901 conveniently.
Further, a puncture tube 1001 is installed on the outer wall of one side of one group of mounting plates 10, the outer wall of one side of the puncture tube 1001 is attached to the outer wall of the other group of mounting plates 10, a plurality of groups of water needle hole tubes 1002 are evenly installed at the bottom of the puncture tube 1001, a hose 1003 is installed at the top of the puncture tube 1001, a high-pressure pump 1004 is installed at the tail end of the hose 1003, the input end of the high-pressure pump 1004 extends into the water storage tank 905, when the wetted composite fiber web passes through the lower portion of the puncture tube 1001, water pumped from the water storage tank 905 by the high-pressure pump 1004 is transmitted to the puncture tube 1001 through the hose 1003, and then the water is sprayed to the composite fiber web through the plurality of groups of water needle hole tubes 1002, so that the cellulose fiber spunlace nonwoven grey fabric containing microcapsules is obtained.
Further, a partition 701 is installed on the inner wall of the working frame 7, a servo motor 702 is installed on the top of the partition 701, a second belt 706 is installed at the output end of the servo motor 702 through a shaft rod, two groups of flat plates 703 are installed on the top of the working frame 7, a press roller 704 is installed on the outer wall of one side of one group of flat plates 703, one end of the press roller 704 penetrates through the interiors of the two groups of flat plates 703, the outer surface of the press roller 704 is attached to the inner wall of the second belt 706, a turntable 705 is installed at the other end of the press roller 704, the partition 701 is used for separating the inner space of the working frame 7 and providing a stable place for placing the servo motor 702, when the servo motor 702 is started, the shaft rod installed at the output end of the servo motor 702 can drive the second belt 706 to rotate, because the inner wall of the second belt 706 is not fixedly attached to the outer wall of the press roller 704, when the second belt 706 rotates, the press, as the three-layer composite web passes under the stitching roller 704, the stitching roller 704 may press down the floating hairs on top of the three-layer composite web, the flat plate 703 facilitates mounting of the stitching roller 704, and the turntable 705 facilitates manual rotation of the stitching roller 704 by a worker.
Further, the front surface of the pressing frame 2 is provided with a material placing plate, the top of the material placing plate is provided with a rotating motor II 201, the output end of the rotating motor II 201 is provided with a gear I202 through a shaft rod, the front surface of the pressing frame 2 is provided with three groups of roller shafts 203, the back surfaces of the three groups of roller shafts 203 penetrate through the inside of the pressing frame 2, the outer surface of one group of roller shafts 203 is provided with a gear II 204, the gear II 204 is positioned in front of the pressing frame 2, the gear II 204 and the gear I202 are connected through tooth space coordination, the outer surface of one group of roller shafts 203 is provided with a belt I205, the belt I205 is positioned in front of the gear II 204, the inner wall of the belt I205 is attached to the outer surfaces of the other two groups of roller shafts 203, the loosened fiber raw material can enter the inside of the pressing frame 2, then the rotating motor II 201 is started, the shaft rod arranged at the output end can drive the gear I202 to rotate, and the gear I202 and the gear II 204 are mutually clamped through the tooth space, when the first gear 202 rotates, the second gear 204 rotates along with the first gear, and then the roller 203 provided with the second gear 204 can be driven to rotate, because the roller 203 is movably connected with the other two groups of rollers 203 through the first belt 205, the rotating force can be mutually transmitted, and the fiber raw materials which are positioned inside the pressing frame 2 and already loose can be pressed and combined to be used for regulating the fiber raw materials.
Further, the opening device 1 comprises an opening main body 101, a box door 102, a protruding frame 103, a support rod 104, a first rotating motor 105, a rotating rod 106, a first conveyor belt 107 and a plurality of sets of rotating rollers 108, the box door 102 is installed on the front surface of the opening main body 101, the protruding frame 103 is installed on the inner wall of the opening main body 101, the rear wall and the front wall of the protruding frame 103 are both provided with a slot hole, the outer wall of one side of the protruding frame 103 extends out of the inside of the opening main body 101, two sets of support rods 104 are installed at the bottom of the protruding frame 103, the first rotating motor 105 is installed on the front surface of the protruding frame 103 through an object placing plate, the rotating rod 106 is installed at the output end of the first rotating motor 105 through a shaft rod, the back surface of the rotating rod 106 extends into the slot hole, the first conveyor belt 107 is installed on the outer surface of the rotating rod 106, the plurality of sets of rotating rollers 108 are evenly installed on the front and back inner wall of the protruding frame 103, the outer surface of the rotating rollers 108 is attached to the inner wall of the first conveyor belt 107, the staff places cellulose fiber a, cellulose fiber b and cellulose fiber c above the first conveyor belt 107, and starts the device, at this moment, the first rotating motor 105 is started, which drives the shaft rod installed at the output end to rotate under the control of electric power, and then drives the rotating rod 106 installed at the back of the shaft rod to rotate, so as to promote the first conveyor belt 107 to do circular rotation operation, and then the cellulose material above the first conveyor belt 107 can be sent into the opening main body 101, the fiber raw material can be beaten and loosened to remove impurities contained in the fiber raw material, the box door 102 can be opened under the action of external force, the box door can be internally provided with a storage space for placing parts, the protruding frame 103 is used for installing a conveying structure, the supporting rod 104 is used for supporting the protruding frame 103 to ensure the stability of the protruding frame 103, the rotating roller 108 is used for supporting the first conveyor belt 107, and is driven by the first conveyor belt 107, can follow the rotation.
Further, the collecting structure 3 is composed of a material suction pipeline 301, a negative pressure fan 302 and a collecting box 303, the material suction pipeline 301 is installed on the outer wall of one side of the pressing frame 2, the negative pressure fan 302 is installed at the tail end of the material suction pipeline 301, the collecting box 303 is installed at the input end of the negative pressure fan 302, the negative pressure fan 302 is started, wind power can be generated to convey the fiber raw materials to the inside of the collecting box 303 along the material suction pipeline 301 from the inside of the pressing frame 2, the material suction pipeline 301 is used for conveying the fiber raw materials, and the collecting box 303 is used for placing and collecting the fiber raw materials.
Further, the working steps of the device are as follows:
s1, placing cellulose fibers a, b and c above a first conveying belt 107 by a worker, starting a device, starting a first rotating motor 105 at the moment, driving a shaft rod arranged at an output end to rotate under the control of electric power, driving a rotating rod 106 arranged on the back of the shaft rod to rotate, and further driving the first conveying belt 107 to rotate circularly, then sending a cellulose material above the first conveying belt 107 into an opening main body 101, and beating and loosening a fiber raw material to remove impurities contained in the fiber raw material;
s2, the loosened fiber raw materials enter the interior of the pressing frame 2, then the second rotating motor 201 is started, a shaft rod installed at the output end of the second rotating motor can drive the first gear 202 to rotate, the first gear 202 and the second gear 204 are mutually clamped through tooth grooves, when the first gear 202 rotates, the second gear 204 rotates along with the rotation, then the roller shaft 203 for installing the second gear 204 can be driven to rotate, the roller shaft 203 is movably connected with the other two groups of roller shafts 203 through the first belt 205, the rotating force can be mutually transmitted, the fiber raw materials which are positioned in the pressing frame 2 and are loosened can be pressed to be used for regulating the fiber raw materials, and then the negative pressure fan 302 is started, and wind power can be generated to convey the fiber raw materials from the interior of the pressing frame 2 to the interior of the collecting box 303 along the material suction pipeline 301;
s3, taking out the cellulose fibers a, the cellulose fibers B and the cellulose fibers C from the inside of the collecting box 303 in sequence by a worker, sequentially placing the cellulose fibers a, the cellulose fibers B and the cellulose fibers C into the carding machine 4 in sequence, carding the fiber raw materials into a single-fiber state through the carding machine 4 to form a net-shaped fiber thin layer, and then gathering the net-shaped fiber thin layer into fiber strips to obtain a fiber web A, a fiber web B and a fiber web C, wherein the three groups of fiber webs sequentially fall into a storage box inside the carding machine 4;
s4, a worker starts the electric telescopic rod 501, the electric telescopic rod shrinks the length of the electric telescopic rod downwards, the hollow placing plate 502 is driven to move downwards, the worker places the fiber web A above the hollow placing plate 502, the worker places hands in a sensing area of the infrared sensor 506, the two-way motor 508 is started at the same time, the shaft rod installed at the output end is driven to rotate anticlockwise by half a circle, then the round rod 509 installed at the back of the shaft rod can be driven to rotate, the round rod 509 is movably connected with the two fixing plates 507 and fixedly connected with the sleeve rod 510, when the round rod 509 rotates, the sleeve rod 510 can drive the square spraying head 511 to be changed from a vertical placing state to a horizontal placing state, at the moment, the square spraying head 511 is located right above the fiber web A, after the sensing end of the infrared sensor 506 senses the hands of a human body through the sensing element, the square spraying head 511 can be started after ten seconds are set, the input end of the water inlet pipe 512 is connected with a box body loaded with microcapsule suspension, liquid in the water inlet pipe 512 enters the square spray head 511 and is sprayed out of the outer surface of the fiber web A, and then the operation is repeated to spray the microcapsule suspension on the outer surface of the fiber web C, so that the fiber web AM and the fiber web CM with microcapsules are obtained;
s5, sequentially placing the fiber web AM, the fiber web B and the fiber web CM in a drafting machine 6, drafting and twisting the fiber web AM, the fiber web B and the fiber web CM through the drafting machine 6 to enable the fiber web AM, the fiber web B and the fiber web CM to have certain linear density, strength, elongation and other physical properties, then flatly laying the fiber web AM above a working frame 7, then flatly laying the fiber web B above the fiber web AM, then flatly laying the fiber web CM above the fiber web B, enabling the three to be overlapped and laid from bottom to top, and then obtaining a three-layer composite fiber web;
s6, placing the three-layer composite fiber net above a second conveyor belt 805, starting a permanent magnet motor 802, a pressurizer 904 and a high-pressure pump 1004, wherein the permanent magnet motor can drive a third belt 804 to rotate by a shaft rod arranged at an output end, then the movable rod 803 is driven to rotate, then the second conveyor belt 805 attached to the outer surface of the movable rod 803 is driven to rotate, meanwhile, a plurality of groups of movable rollers rotate along with the belt, then the three-layer composite fiber net above the second conveyor belt 805 gradually moves backwards along with the belt, the pressurizer 904 can transmit water in a water storage tank 905 to a strip-shaped spray head 903 through a conveying pipe, then the strip-shaped spray head 903 can drop water to the top of a pre-wetting roller 901 right below, as the outer surface of the pre-wetting roller 901 is circular when viewed from the side surface, and a worker needs to control the rotation of the pre-wetting roller 901, when the pre-wetting roller rotates, the water at the top of the pre-wetting roller can slide down to the composite fiber net along the arc-shaped surface, the three-layer composite fiber web can be wetted in advance, meanwhile, when the pre-wetting roller 901 rotates, the composite fiber web can be pressed, fibers of the composite fiber web can be conveniently and better entangled together, then, the wetted composite fiber web passes through the lower part of the barbed tube 1001, at the moment, water pumped from the water storage tank 905 by the high-pressure pump 1004 is transmitted to the barbed tube 1001 through the hose 1003, and then, the water is sprayed to the composite fiber web through the multiple groups of water pinhole tubes 1002, and then, the composite fiber web is reinforced and spunlaced to prepare cellulose fiber spunlaced non-woven grey cloth containing microcapsules;
and S7, soaking the cellulose fiber spunlace non-woven grey cloth containing the microcapsules in a cellulose solvent by a worker, and carrying out padding, washing and drying processes to obtain the cellulose fiber spunlace non-woven cloth containing the microcapsules.
The working principle is as follows: three groups of cellulose fibers are sequentially placed in an opening device 1, then the three groups of cellulose fibers are subjected to beating and loosening treatment to remove impurities contained in the three groups of cellulose fibers, then the three groups of cellulose fibers are led into a pressing frame 2, then the loosened fiber raw materials are pressed in the pressing frame 2 to be used for arranging the fiber raw materials, a negative pressure fan 302 is started to generate wind power to convey the fiber raw materials from the inside of the pressing frame 2 to the inside of a collecting box 303 along a material suction pipeline 301, a worker takes out the three groups of cellulose fibers from the inside of the collecting box 303 in sequence, then the three groups of cellulose fibers are placed in a carding machine 4 to comb the fiber raw materials into single fiber states to form a net-shaped fiber thin layer, then the fiber thin layer is gathered into fiber strips to obtain a fiber web A, a fiber web B and a fiber web C, and the fiber web A and the fiber web C are sequentially placed above a hollowed placing plate 502 by the worker, then the worker places the hand in the induction area of the infrared inductor 506, and starts the two-way motor 508 at the same time, to make the shaft lever installed on the output end rotate half a turn counterclockwise, and the rear loop bar 510 can drive the square spray head 511 to change from the vertical placement state to the horizontal placement state, at this time, the square spray head 511 is positioned right above the fiber web A, it can start the square spray head 511 after setting ten seconds, the input end of the water inlet pipe 512 is connected with the box body loaded with the microcapsule suspension, the liquid in the square spray head 511 enters the square spray head 511 through the water inlet pipe 512 and then is sprayed out to the outer surface of the fiber web A, then the above operations are repeated to spray the microcapsule suspension on the outer surface of the fiber web C, and then the fiber web AM and the fiber web CM with microcapsules are obtained, the worker sequentially places the fiber web AM, the fiber web B and the fiber web CM in the drafting machine 6, the three groups of fiber nets are drafted and twisted through the drafting machine 6 to enable the fiber nets to have certain linear density, strength, elongation and other physical properties, then the fiber nets AM are flatly laid above the working frame 7, then the fiber nets B are flatly laid above the fiber nets AM, then the fiber nets CM are flatly laid above the fiber nets B, the three fiber nets are overlapped and laid from bottom to top, then three layers of composite fiber nets are obtained, the three layers of fiber nets are overlapped and laid, microcapsules are dispersed between the two layers of fiber nets to form a sandwich structure, the three layers of fiber nets adopted by the invention have the surface density of the upper layer of fiber net and the lower layer of fiber net larger than that of the middle layer of fiber net, the surface density of the middle fiber net is small, fibers are relatively sparse, more microcapsules can be contained, a worker places the three layers of composite fiber nets above the second conveying belt 805, and gradually moves backwards along with the three layers of composite fiber nets above the second conveying belt 805, the pressurizer 904 can transmit water in the water storage tank 905 to the elongated spray head 903 through the conveying pipe, then the elongated spray head 903 can drop water to the top of the pre-wetting roller 901 which is arranged right below, the outer surface of the pre-wetting roller 901 is circular when viewed from the side, and a worker needs to control the rotation of the pre-wetting roller 901, when the pre-wetting roller 901 rotates, the water on the top of the pre-wetting roller can slide down along the arc surface of the pre-wetting roller to the composite fiber web, so that the three layers of composite fiber webs can be wetted in advance, meanwhile, when the pre-wetting roller 901 rotates, the composite fiber webs can be pressed together, fibers of the composite fiber webs can be conveniently intertwined together, then the wetted composite fiber web passes below the barbed pipe 1001, at the moment, the water which is extracted from the water storage tank 905 by the high-pressure pump 1004 is transmitted to the barbed pipe 1001 through the hose 1003, and then is sprayed to the composite fiber webs through the plurality of water needle hole pipes 1002, and then the spunlace is reinforced, meanwhile, the microcapsules are dispersed in the non-woven fabric, the non-woven fabric is subjected to post-treatment by adopting a cellulose solvent, and the cellulose solvent plays a role in swelling and partially dissolving fibers, so that the fiber structure in the non-woven fabric is more compact, and the microcapsules are better bound. In addition, hairiness is reduced, and the surface is smoother.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (11)

1. A cellulose fiber spunlace non-woven fabric production line containing microcapsules and a preparation method thereof comprise an opening device (1), a pressing frame (2) and a collecting structure (3), and are characterized in that: the outer wall of one side of the opening device (1) is provided with a pressing frame (2), one side, far away from the opening device (1), of the pressing frame (2) is provided with a collecting structure (3), the outer wall of one side, far away from the pressing frame (2), of the collecting structure (3) is provided with a carding machine (4), and the outer wall of one side, far away from the collecting structure (3), of the carding machine (4) is provided with an operation box (5);
electric telescopic handle (501) are installed to the diapire of control box (5), board (502) are placed in the fretwork is installed at the top of electric telescopic handle (501), fixed plate (507) are all installed to the front and the back of control box (5), and one of them is a set of two-way motor (508) are all installed to the back of fixed plate (507) and the front of another set of fixed plate (507), the axostylus axostyle is installed to the output of two-way motor (508), round bar (509) are installed to the front of axostylus axostyle, the surface mounting of round bar (509) has loop bar (510), square atomising head (511) are installed at the top of loop bar (510), inlet tube (512) are installed to one side outer wall of square atomising head (511).
2. The line and method of claim 1 for the production of a hydroentangled nonwoven fabric of cellulosic fibers containing microcapsules, wherein: the back mounted of control box (5) has draft machine (6), and the back mounted of draft machine (6) has work frame (7), and the back mounted of work frame (7) has water thorn case (8), and two sets of risers (9) and two sets of mounting panel (10) are installed at the top of water thorn case (8), and two sets of mounting panel (10) all are located the rear of two sets of risers (9).
3. The line and method of claim 1 for the production of a hydroentangled nonwoven fabric of cellulosic fibers containing microcapsules, wherein: the front of round bar (509) extends into the inside of another group of fixed plate (507), loop bar (510) are located the front of one of them group fixed plate (507) and the back of another group fixed plate (507), one side inner wall that operation box (5) are close to square atomising head (511) is provided with recess (503), one side outer wall that operation box (5) are close to recess (503) is installed and is installed spare (504), enclosure space internally mounted that installed spare (504) formed has miniature electric putter (505), and the inside of the one end extension entering recess (503) of miniature electric putter (505), infrared inductor (506) are installed to the one end of miniature electric putter (505), one side outer wall that carding machine (4) were kept away from in operation box (5) is installed outlet pipe (513).
4. The line and method of claim 2 for the production of hydroentangled nonwoven webs of cellulose fibers containing microcapsules, wherein the line and method comprises: a notch (801) is arranged on the outer wall of one side of the spunlace box (8), a permanent magnet motor (802) is arranged on the bottom wall of the notch (801), a shaft lever is arranged at the output end of the permanent magnet motor (802), a movable rod (803) is arranged on the outer wall of one side of the spunlace box (8) far away from the notch (801), one end of the movable rod (803) penetrates through the interior of the spunlace box (8), the outer surface of the shaft rod is provided with a third belt (804), the inner wall of the third belt (804) is attached to the outer surface of the movable rod (803), the outer surface of the movable rod (803) is provided with a second conveyor belt (805), and the second conveyor belt (805) is positioned in the space of the spunlace box (8), a plurality of groups of movable rollers are uniformly arranged on the outer wall of one side of the spunlace box (8) far away from the notch (801), one end of each movable roller penetrates through the inside of the spunlace box (8), and the outer surface of each movable roller is attached to the inner wall of the second conveyor belt (805).
5. The line and method of claim 2 for the production of hydroentangled nonwoven webs of cellulose fibers containing microcapsules, wherein the line and method comprises: the internally mounted of water thorn case (8) has storage water tank (905), and one side outer wall of storage water tank (905) extends the inside of water thorn case (8), pressurizer (904) are installed to the top of storage water tank (905), wherein one side outer wall of a set of riser (9) is installed and is prewetted roller (901), and the one end of prewetted roller (901) runs through the inside of two sets of risers (9), extension plate (902) are all installed at the top of two sets of risers (9), rectangular shape shower nozzle (903) are installed to one side outer wall of extension plate (902), rectangular shape shower nozzle (903) are located the top of prewetted roller (901), and one side outer wall of rectangular shape shower nozzle (903) runs through the inside of another set of extension plate (902), the conveyer pipe is installed to one side outer wall of rectangular shape shower nozzle (903), the tail end and the output of pressurizer (904) of conveyer pipe are connected.
6. The line and method of claim 2 for the production of hydroentangled nonwoven webs of cellulose fibers containing microcapsules, wherein the line and method comprises: wherein a set of thorn head pipe (1001) is installed to one side outer wall of mounting panel (10), and the outer wall laminating of one side outer wall and another group mounting panel (10) of thorn head pipe (1001), multiunit water pinhole pipe (1002) are evenly installed to the bottom of thorn head pipe (1001), and hose (1003) are installed to the top of thorn head pipe (1001), and high-pressure pump (1004) are installed to the tail end of hose (1003), and the input of high-pressure pump (1004) extends into the inside of storage water tank (905).
7. The line and method of claim 2 for the production of hydroentangled nonwoven webs of cellulose fibers containing microcapsules, wherein the line and method comprises: baffle (701) are installed to the inner wall of work frame (7), servo motor (702) are installed at the top of baffle (701), belt two (706) are installed through the axostylus axostyle to the output of servo motor (702), two sets of dull and stereotyped (703) are installed at the top of work frame (7), wherein pressfitting roller (704) are installed to one side outer wall of a set of dull and stereotyped (703), the inside of two sets of dull and stereotyped (703) is run through to the one end of pressfitting roller (704), and the outer surface of pressfitting roller (704) and the inner wall laminating of belt two (706), carousel (705) are installed to the other end of pressfitting roller (704).
8. The line and method of claim 1 for the production of a hydroentangled nonwoven fabric of cellulosic fibers containing microcapsules, wherein: the front of pressfitting frame (2) is installed and is put the thing board, put the top of thing board and install rotation motor two (201), the output of rotation motor two (201) is installed gear one (202) through the axostylus axostyle, three sets of roller (203) are installed to the front of pressfitting frame (2), and the back of three sets of roller (203) all runs through the inside of pressfitting frame (2), wherein the surface mounting of a set of roller (203) has gear two (204), gear two (204) are located the place ahead of pressfitting frame (2), and pass through tooth's socket coordination connection between gear two (204) and gear one (202), the surface mounting of one set of roller (203) has belt one (205) wherein, belt one (205) are located the place ahead of gear two (204), and the outer surface laminating of two sets of roller (203) in addition of the inner wall of belt one (205).
9. The line and method of claim 1 for the production of a hydroentangled nonwoven fabric of cellulosic fibers containing microcapsules, wherein: the opening equipment (1) comprises an opening main body (101), a box door (102), a protruding frame (103), supporting rods (104), a rotating motor I (105), a rotating rod (106), a conveyor belt I (107) and a plurality of groups of rotating rollers (108), wherein the box door (102) is installed on the front surface of the opening main body (101), the protruding frame (103) is installed on the inner wall of the opening main body (101), the rear wall and the front wall of the protruding frame (103) are respectively provided with a slot hole, the outer wall of one side of the protruding frame (103) extends out of the opening main body (101), two groups of supporting rods (104) are installed at the bottom of the protruding frame (103), the rotating motor I (105) is installed on the front surface of the protruding frame (103) through an object placing plate, the rotating rod (106) is installed at the output end of the rotating motor I (105) through a shaft rod, the back surface of the rotating rod (106) extends into the slot hole, the conveyor belt I (107) is installed on the outer surface of the rotating rod (106), a plurality of groups of rotating rollers (108) are uniformly arranged on the front inner wall and the rear inner wall of the protruding frame (103), and the outer surfaces of the rotating rollers (108) are attached to the inner wall of the first conveyor belt (107).
10. The line and method of claim 1 for the production of a hydroentangled nonwoven fabric of cellulosic fibers containing microcapsules, wherein: the collecting structure (3) is composed of a material suction pipeline (301), a negative pressure fan (302) and a collecting box (303), the material suction pipeline (301) is installed on the outer wall of one side of the pressing frame (2), the negative pressure fan (302) is installed at the tail end of the material suction pipeline (301), and the collecting box (303) is installed at the input end of the negative pressure fan (302).
11. A process for the line-up and production of a hydroentangled nonwoven of cellulose fibres containing microcapsules according to any of claims 1 to 10, the apparatus operating as follows:
s1, a worker places cellulose fibers a, cellulose fibers b and cellulose fibers c above a first conveying belt (107), starts a device, starts a first rotating motor (105), drives a shaft rod arranged at an output end to rotate under the control of electric power, then drives a rotating rod (106) arranged at the back of the shaft rod to rotate, further prompts the first conveying belt (107) to rotate circularly, then sends cellulose materials above the first conveying belt (107) into an opening main body (101), and can perform loosening treatment on fiber raw materials to remove impurities contained in the fiber raw materials;
s2, the loosened fiber raw material enters the interior of the pressing frame (2), then the motor II (201) is rotated to start, the shaft lever arranged at the output end of the gear can drive the first gear (202) to rotate, and as the first gear (202) and the second gear (204) are mutually clamped through the tooth grooves, when the first gear (202) rotates, the second gear (204) rotates along with the first gear, and then the roller shaft (203) which is provided with the second gear (204) can be driven to rotate, because the roller shaft (203) is movably connected with the other two groups of roller shafts (203) through the first belt (205), the rotating force can be mutually transmitted, which can press the fiber raw materials which are arranged in the pressing frame (2) and are loosened to regulate the fiber raw materials, then a negative pressure fan (302) is started, the wind power can be generated to convey the fiber raw materials from the interior of the pressing frame (2) to the interior of the collecting box (303) along the material suction pipeline (301);
s3, taking out cellulose fibers a, B and C from the inside of the collecting box (303) in sequence by a worker, sequentially placing the cellulose fibers a, B and C into the carding machine (4) in sequence, carding fiber raw materials into a single fiber state through the carding machine (4), forming a net-shaped fiber thin layer, then collecting the fiber thin layer into fiber strips, then obtaining a fiber web A, a fiber web B and a fiber web C, and then sequentially dropping the three groups of fiber webs into a storage box inside the carding machine (4);
s4, a worker starts the electric telescopic rod (501), the electric telescopic rod shrinks the length downwards, the hollow placing plate (502) is driven to move downwards, the fiber web A is placed above the hollow placing plate (502) by the worker, the worker places hands in a sensing area of the infrared sensor (506), the two-way motor (508) is started at the same time, the shaft lever installed at the output end is made to rotate anticlockwise for a half circle, then the round rod (509) installed at the back of the shaft lever can be driven to rotate, the round rod (509) is movably connected with the two fixing plates (507) and is fixedly connected with the sleeve rod (510), when the round rod (509) rotates, the sleeve rod (510) can drive the square spraying head (511) to be changed into a horizontal placing state from a vertical placing state, at the moment, the square spraying head (511) is located right above the fiber web A, the sensing end of the infrared sensor (506) senses the hands of a human body through the sensing element, the square spraying head (511) can be started after ten seconds are set, the input end of the water inlet pipe (512) is connected with the box body loaded with the microcapsule suspension, the liquid in the water inlet pipe enters the square spraying head (511) through the water inlet pipe (512), and then is sprayed to the outer surface of the fiber web A through the water inlet pipe, and then the operation is repeated to spray the microcapsule suspension on the outer surface of the fiber web C, so that the fiber web AM and the fiber web CM with microcapsules are obtained;
s5, sequentially placing the fiber web AM, the fiber web B and the fiber web CM in a drafting machine (6), drafting and twisting the fiber web AM, the fiber web B and the fiber web CM through the drafting machine (6) to enable the fiber web AM, the fiber web B and the fiber web CM to have certain linear density, strength, elongation and other physical properties, then flatly laying the fiber web AM above a working frame (7), then flatly laying the fiber web B above the fiber web AM, then flatly laying the fiber web CM above the fiber web B, enabling the three to be overlapped and laid from bottom to top, and then obtaining a three-layer composite fiber web;
s6, placing the three-layer composite fiber net above a second conveyor belt (805), starting a permanent magnet motor (802), a pressurizer (904) and a high-pressure pump (1004), wherein the permanent magnet motor can drive a shaft rod arranged at an output end to drive a third belt (804) to rotate, then drive a movable rod (803) to rotate, then drive the second conveyor belt (805) attached to the outer surface of the movable rod (803) to rotate, simultaneously drive a plurality of groups of movable rollers to rotate, then gradually follow the three-layer composite fiber net above the second conveyor belt (805) to move backwards, the pressurizer (904) can transmit water in a water storage tank (905) to a strip-shaped spray head (903) through a conveying pipe, then the strip-shaped spray head (903) can drop the water to the top of a pre-wetting roller (901) right below, the outer surface of the pre-wetting roller (901) is circular when viewed from the side surface, and a worker needs to control the rotation of the pre-wetting roller (901), when the three-layer composite fiber net rotates, water at the top of the three-layer composite fiber net can downwards slide onto the composite fiber net along the arc-shaped surface of the three-layer composite fiber net, so that the three-layer composite fiber net can be wetted in advance, meanwhile, when the pre-wetting roller (901) rotates, the composite fiber net can be pressed, fibers of the composite fiber net can be conveniently intertwined together, then, the wetted composite fiber net passes through the lower part of the puncture head pipe (1001), at the moment, water extracted from the water storage tank (905) by the high-pressure pump (1004) is transferred to the puncture head pipe (1001) by the hose (1003), and then, the water is sprayed to the composite fiber net through the plurality of groups of water needle hole pipes (1002) to be hydroentangled and reinforced, so that the cellulose fiber spunlace non-woven grey cloth containing microcapsules is manufactured;
and S7, soaking the cellulose fiber spunlace non-woven grey cloth containing the microcapsules in a cellulose solvent by a worker, and carrying out padding, washing and drying processes to obtain the cellulose fiber spunlace non-woven cloth containing the microcapsules.
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