CN113354018B - Solar evaporation hierarchical structure and preparation method thereof - Google Patents
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Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/14—Treatment of water, waste water, or sewage by heating by distillation or evaporation using solar energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
- Y02A20/208—Off-grid powered water treatment
- Y02A20/212—Solar-powered wastewater sewage treatment, e.g. spray evaporation
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Photovoltaic Devices (AREA)
- Physical Vapour Deposition (AREA)
Abstract
Description
技术领域Technical field
本发明属于新型功能膜材料和高盐废水处理技术领域,涉及一种用于太阳能蒸发层级结构及其制备方法,更具体涉及一种界面粗糙且包含两种不同层级结构的光热转换蒸发结构和制备方法,及其在太阳能驱动高盐废水处理方面的应用。The invention belongs to the technical fields of new functional membrane materials and high-salt wastewater treatment, and relates to a hierarchical structure for solar evaporation and a preparation method thereof. More specifically, it relates to a photothermal conversion evaporation structure with a rough interface and containing two different hierarchical structures. Preparation method, and its application in solar-driven high-salt wastewater treatment.
背景技术Background technique
能源和水资源短缺问题是目前人类面临的最大的挑战之一。太阳能是地球上最丰富的能源之一,太阳能蒸发技术利用太阳能可以解决紧迫的全球水资源问题,被认为是太阳能技术中最有前途的绿色和可持续技术之一。太阳能蒸发器具有节能、环保、高效等独特的优势,使其在许多工程应用中具有重要意义,如从废水或海水中产生蒸汽和清洁水、工业固废处理等基本应用。Energy and water shortages are one of the biggest challenges currently facing humanity. Solar energy is one of the most abundant energy sources on earth. Solar evaporation technology uses solar energy to solve pressing global water problems and is considered one of the most promising green and sustainable technologies in solar energy technology. Solar evaporators have unique advantages such as energy saving, environmental protection, and high efficiency, making them of great significance in many engineering applications, such as generating steam and clean water from wastewater or seawater, industrial solid waste treatment and other basic applications.
传统的太阳能蒸发方法是将吸光器放置在水源底部,其光热转换效率低,只有30%-45%,由于对太阳能的吸收效果差和在水源底部放置吸光器造成很大的热损失,从而限制其实际应用。后来又开发了一种体加热系统,其将光吸收器分散在整个储液器中,使这类设计的光吸收效果得到了极大的改善,但是在蒸发过程中加热了整个系统的储液器会导致热损失依然很大。最近新开发的界面太阳能蒸发系统将光吸收器放置于空气-水界面,使得在蒸发过程中只加热气-液界面,从而提高了光热效率。The traditional solar evaporation method is to place the absorber at the bottom of the water source. Its photothermal conversion efficiency is low, only 30%-45%. Due to the poor absorption effect of solar energy and the large heat loss caused by placing the absorber at the bottom of the water source, limit its practical application. Later, a volume heating system was developed that dispersed light absorbers throughout the liquid reservoir, which greatly improved the light absorption effect of this type of design, but heated the entire system's liquid reservoir during the evaporation process. The heat loss will still be large. The recently developed interfacial solar evaporation system places the light absorber at the air-water interface, so that only the air-liquid interface is heated during the evaporation process, thus improving the photothermal efficiency.
近年来,新型光热材料和各种光热蒸发结构的快速发展使得界面太阳能蒸发效率得到有效的提高。目前主要的光热材料有等离子体局域加热的等离激元吸收体,电子空穴产生和弛豫产热的半导体,以及基于分子振动的碳质或聚合物材料。这些光热材料的吸收光谱包含了完整的太阳光谱,并且成本低和长期稳定满足当前的应用前景。目前最常见的典型界面太阳能蒸发系统主要包括两类,一类是组装光吸收体/光热材料、输水通道、支撑层/隔热层等多个组件形成的太阳能蒸发装置,但由于吸水材料和支撑或隔热材料单独的存在造成太阳能蒸发器设计缺乏整体性,导致实际操作复杂化,限制设备的使用范围,并且其使用的支撑/隔热材料占地面积较大,不方便携带。另一类界面太阳能蒸发系统是一体结构的太阳能蒸发器,其简单的整体性设计使它有更宽的适用范围,在实际应用中一体结构的太阳能蒸发器具有独特的优势。目前所知的一些常见的薄膜一体蒸发结构有石墨烯薄膜结构、碳纳米管薄膜结构、多孔聚合物薄膜结构等,但这些结构的蒸发效果并不理想,尤其对于盐溶液的蒸发效率非常低。当前在许多研究中针对浓盐水蒸发设计了各种结构,这些结构对浓盐水的极限蒸发浓度都在20wt%,但是在实际应用中有很多浓度大于20wt%的工业废水,如何使太阳能蒸发结构能够适用于更宽更多的实际应用范围中又是太阳能蒸发技术的一大挑战。此外,在实际应用中,太阳东升西落使太阳光早晚的入射角差别非常大,所以如何降低蒸发结构和装置对入射光角度的依赖性同时兼顾蒸发效率的要求对目前的技术来说是一个巨大的挑战。In recent years, the rapid development of new photothermal materials and various photothermal evaporation structures has effectively improved the interfacial solar evaporation efficiency. At present, the main photothermal materials include plasmon absorbers for local heating of plasma, semiconductors for electron hole generation and relaxation heat generation, and carbonaceous or polymer materials based on molecular vibration. The absorption spectrum of these photothermal materials covers the complete solar spectrum, and their low cost and long-term stability satisfy current application prospects. At present, the most common typical interface solar evaporation systems mainly include two categories. One is a solar evaporation device formed by assembling multiple components such as light absorbers/photothermal materials, water delivery channels, support layers/insulation layers, etc. However, due to the water-absorbing materials The separate existence of support or insulation materials results in a lack of integrity in the design of the solar evaporator, which complicates the actual operation and limits the scope of use of the equipment. Moreover, the support/insulation materials used occupy a large area and are inconvenient to carry. Another type of interface solar evaporation system is an integrated structure solar evaporator. Its simple overall design makes it have a wider scope of application. In practical applications, the integrated structure solar evaporator has unique advantages. Some common thin film integrated evaporation structures currently known include graphene film structure, carbon nanotube film structure, porous polymer film structure, etc. However, the evaporation effects of these structures are not ideal, especially the evaporation efficiency of salt solutions is very low. Currently, various structures are designed for the evaporation of concentrated brine in many studies. The ultimate evaporation concentration of these structures for concentrated brine is 20wt%. However, in practical applications, there are many industrial wastewaters with concentrations greater than 20wt%. How to make solar evaporation structures capable of evaporating concentrated brine? Applicability to a wider and more practical application range is another major challenge for solar evaporation technology. In addition, in practical applications, the sun rises in the east and sets in the west, causing a very large difference in the incident angle of sunlight in the morning and evening. Therefore, how to reduce the dependence of the evaporation structure and device on the angle of incident light while taking into account the requirements of evaporation efficiency is a challenge for current technology. huge challenge.
综上所述,现有的太阳能蒸发结构和装置难以在保证蒸发效率的基础上,应用于更宽的范围和场景。此外,在真实的应用场景中,太阳东升西落,太阳光入射角度变化很大,会降低光吸收效率进而降低蒸发效率。因此,针对上述存在的问题,发展一种满足上述条件的太阳能蒸发的一体结构及其制备方法具有重要的应用价值。In summary, it is difficult for existing solar evaporation structures and devices to be applied to a wider range and scenarios while ensuring evaporation efficiency. In addition, in real application scenarios, the sun rises in the east and sets in the west, and the incident angle of sunlight changes greatly, which will reduce the light absorption efficiency and thus the evaporation efficiency. Therefore, in view of the above existing problems, it is of great application value to develop an integrated solar evaporation structure and its preparation method that meet the above conditions.
发明内容Contents of the invention
本发明的目的是提供一种太阳能蒸发层级结构及其制备方法。The object of the present invention is to provide a solar evaporation hierarchical structure and a preparation method thereof.
为实现上述目的,本发明提供了如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种太阳能蒸发层级结构,其包括聚合物膜层和光热转换层;所述聚合物膜层具有贯穿所述聚合物膜的直孔通道(即水和水蒸汽输送通道),且所述聚合物膜层的上下表面均具有不规则锥状结构;所述光热转换层位于所述聚合物膜层的一侧。A solar evaporation hierarchical structure, which includes a polymer film layer and a photothermal conversion layer; the polymer film layer has a straight hole channel (ie, a water and water vapor transport channel) penetrating the polymer film, and the polymerization Both the upper and lower surfaces of the polymer film layer have irregular conical structures; the photothermal conversion layer is located on one side of the polymer film layer.
进一步的,所述锥状结构为具有大长径比的不规则锥状结构。Further, the cone-shaped structure is an irregular cone-shaped structure with a large aspect ratio.
聚合物膜在第一次重离子辐照加化学蚀刻之后形成垂直于膜表面的直孔即水和水蒸汽输送通道,水和水蒸汽输送通道将水输送至上表面进行蒸发,并且将下表面光热转化层产生的水蒸气输送到上表面。带直孔的聚合物膜两表面在第二次重离子辐照与化学过蚀刻之后形成了大长径比的不规则锥状结构,在其中一个表面用镀膜技术沉积一层光耗散材料形成光热转化层进行水蒸发,另一表面则利用热传导进行表面水蒸发。After the first heavy ion irradiation and chemical etching, the polymer film forms straight holes perpendicular to the film surface, namely water and water vapor transport channels. The water and water vapor transport channels transport water to the upper surface for evaporation, and the lower surface is illuminated The water vapor generated by the thermal conversion layer is transported to the upper surface. The two surfaces of the polymer film with straight holes formed an irregular cone-shaped structure with a large aspect ratio after the second heavy ion irradiation and chemical over-etching. A layer of light-dissipating material was deposited on one surface using coating technology to form the structure. The photothermal conversion layer evaporates water, and the other surface uses heat conduction to evaporate surface water.
本发明中,所述聚合物膜可选用但不限于聚对苯二甲酸乙二醇酯(PET)或聚碳酸酯(PC)等,所需厚度需在保证获得直孔和不规则锥状结构的前提下膜材料仍然具有自持的机械强度,且仅在自身浮力作用下可漂浮于液面即可。例如,第一次辐照注量为1×105ions/cm2的PET膜,第二次辐照注量为1×109ions/cm2的PET膜,膜厚在30μm以上即可。In the present invention, the polymer film can be made of, but is not limited to, polyethylene terephthalate (PET) or polycarbonate (PC). The required thickness must be enough to ensure that straight holes and irregular conical structures are obtained. Under the premise that the membrane material still has self-sustaining mechanical strength, and can only float on the liquid surface under its own buoyancy. For example, for a PET film with a irradiation dose of 1×10 5 ions/cm 2 for the first time and a PET film with a irradiation dose of 1×10 9 ions/cm 2 for the second time, the film thickness can be above 30 μm.
所述光热转化层的材料可以是金、银、铜、铝、钯、钴、铬、铁、铟、钼、铌、镍、铅、铂、锡、钽、钒、钨、锌、锰、锑、铋、锗等金属,也可以是镍铬、镍铁、钛铝等合金,还可以是石墨等无机非金属材料,还可以是多种材料的组合。光热转化层厚度不小于50nm,优选厚度为100nm。The material of the photothermal conversion layer can be gold, silver, copper, aluminum, palladium, cobalt, chromium, iron, indium, molybdenum, niobium, nickel, lead, platinum, tin, tantalum, vanadium, tungsten, zinc, manganese, Metals such as antimony, bismuth, and germanium can also be alloys such as nickel-chromium, nickel-iron, titanium-aluminum, etc., can also be inorganic non-metallic materials such as graphite, or can be a combination of multiple materials. The thickness of the photothermal conversion layer is not less than 50nm, and the preferred thickness is 100nm.
本发明还提供了上述太阳能蒸发层级结构的制备方法。The invention also provides a method for preparing the above solar evaporation hierarchical structure.
本发明所提供的太阳能蒸发层级结构的制备方法,包括下述步骤:The preparation method of the solar evaporation hierarchical structure provided by the invention includes the following steps:
1)对聚合物膜依次进行第一次重离子辐照和第一次化学蚀刻;1) Perform the first heavy ion irradiation and the first chemical etching on the polymer film in sequence;
2)再将步骤1)处理后的聚合物依次进行第二次重离子辐照和第二次化学蚀刻;2) The polymer treated in step 1) is then subjected to a second heavy ion irradiation and a second chemical etching in sequence;
3)在蚀刻好的聚合物膜的任意一侧进行光热转化材料的沉积,得到所述太阳能蒸发层级结构。3) Deposit photothermal conversion materials on either side of the etched polymer film to obtain the solar evaporation hierarchical structure.
本发明中,所述重离子辐照可用但不限于Kr、Xe、Ta、Bi等离子,离子能量依膜的种类和厚度而定,辐照注量依膜的种类和设计结构尺寸而定。本发明实施例中所涉及条件下所需的第一次辐照注量一般为1×104ions/cm2-1×108ions/cm2,第二次辐照注量一般为1×108ions/cm2-1×1010ions/cm2,离子垂直射入聚合物膜。更宽的注量范围亦可,但第一次辐照注量更低会降低最终的蒸发效率,第二次辐照注量更低会降低最终的吸光性能,更高的注量会降低最终的机械强度。In the present invention, the heavy ion irradiation can be used but is not limited to Kr, Xe, Ta, Bi plasma. The ion energy depends on the type and thickness of the membrane, and the radiation fluence depends on the type and design structure size of the membrane. The first irradiation fluence required under the conditions involved in the embodiments of the present invention is generally 1×10 4 ions/cm 2 -1×10 8 ions/cm 2 , and the second irradiation fluence is generally 1× 10 8 ions/cm 2 -1×10 10 ions/cm 2 , ions are injected vertically into the polymer film. A wider fluence range is also possible, but a lower irradiation fluence for the first time will reduce the final evaporation efficiency, a lower irradiation fluence for the second time will reduce the final light absorption performance, and a higher fluence will reduce the final evaporation efficiency. mechanical strength.
本发明中,所述化学蚀刻有两次,在第一次蚀刻时蚀刻液采用5-9M NaOH水溶液在45-65℃水浴加热下蚀刻,蚀刻时间30min-15h(优选3.5h-6h),具体蚀刻时间与膜厚度、辐照注量、所需结构尺寸有关。在第二次蚀刻时蚀刻液采用2.5-9M NaOH溶液,溶剂为甲醇和水的混合液,其中甲醇体积含量50%-95%,在室温下蚀刻时间15-60min,膜两侧同时蚀刻。对于PET膜,优选的第二次蚀刻条件为2.5M NaOH溶液,甲醇体积含量50%,蚀刻时间40min。In the present invention, the chemical etching is performed twice. In the first etching, the etching liquid uses 5-9M NaOH aqueous solution and is etched under heating in a water bath of 45-65°C. The etching time is 30min-15h (preferably 3.5h-6h). Specifically The etching time is related to the film thickness, radiation fluence, and required structure size. During the second etching, the etching solution uses 2.5-9M NaOH solution. The solvent is a mixture of methanol and water, with a methanol volume content of 50%-95%. The etching time is 15-60 minutes at room temperature, and both sides of the film are etched simultaneously. For PET films, the preferred second etching conditions are 2.5M NaOH solution, methanol volume content 50%, and etching time 40 minutes.
所述光热转化层镀膜可用但不限于离子溅射法沉积、真空蒸镀法、真空离子镀膜法、化学反应沉积法、电镀法等方法,可在聚合物膜的任何一侧沉积光热转化材料。The photothermal conversion layer coating can be deposited by, but not limited to, ion sputtering, vacuum evaporation, vacuum ion plating, chemical reaction deposition, electroplating, etc. The photothermal conversion layer can be deposited on either side of the polymer film. Material.
与现有技术相比,本发明有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明是光吸收体/光热材料、吸水器、支撑层/隔热层为一体的结构,蒸发系统厚度在微米量级,便于在液面漂浮,可承受液面不同条件下的振荡。(1) The present invention is an integrated structure of light absorber/photothermal material, water absorber, support layer/heat insulation layer. The thickness of the evaporation system is on the order of microns, which is easy to float on the liquid surface and can withstand the evaporation under different conditions of the liquid surface. oscillation.
(2)本发明利用重离子辐照加化学蚀刻法获得的垂直于膜表面的直孔,不仅作为光热转化层水蒸气逃逸通道,还可作为上表面蒸发持续的水传输通道。(2) The present invention utilizes heavy ion irradiation and chemical etching to obtain straight holes perpendicular to the film surface, which not only serve as escape channels for water vapor in the photothermal conversion layer, but also serve as water transmission channels for continuous evaporation on the upper surface.
(3)本发明所述的层级结构在紫外-可见-近红外波段具有高效的吸收,在250nm-2300nm的波段范围内平均光吸收率最高可达到96%。(3) The hierarchical structure of the present invention has efficient absorption in the ultraviolet-visible-near-infrared band, and the average light absorption rate in the band range of 250nm-2300nm can reach a maximum of 96%.
(4)本发明的一体结构和层级结构降低了蒸发系统对入射光角度的依赖性,在入射光角度倾斜一定范围时,光吸收率增加,蒸发效率升高,充分满足了实际应用中太阳光大部分时间倾斜的条件。(4) The integrated structure and hierarchical structure of the present invention reduce the dependence of the evaporation system on the angle of incident light. When the angle of incident light is tilted within a certain range, the light absorption rate increases and the evaporation efficiency increases, which fully meets the needs of large sunlight in practical applications. Part-time tilt conditions.
(5)本发明聚合物膜的上表面不规则锥状结构可使液体快速扩散浸润,并增大了表面蒸发面积,提高蒸发效率,并通过输水通道与液面进行离子交换,在30wt%NaCl溶液中10天(每天光照射10小时)循环蒸发不积累盐颗粒。(5) The irregular conical structure on the upper surface of the polymer film of the present invention can quickly diffuse and infiltrate the liquid, increase the surface evaporation area, improve the evaporation efficiency, and perform ion exchange with the liquid surface through the water delivery channel. At 30wt% There is no accumulation of salt particles in the NaCl solution during cyclic evaporation for 10 days (10 hours of light exposure per day).
(6)本发明的光热转化材料不仅可用金属,还可用石墨等非金属,可以满足不同应用场景的要求。(6) The photothermal conversion material of the present invention can be used not only with metals, but also with non-metals such as graphite, which can meet the requirements of different application scenarios.
(7)本发明所述的制备方法简单,可实现大规模制备。本方法中包含的聚合物膜的辐照、蚀刻、光热转化层的沉积均已实现大规模制备。(7) The preparation method of the present invention is simple and can achieve large-scale preparation. The irradiation, etching, and deposition of the photothermal conversion layer of the polymer film included in this method have all been prepared on a large scale.
(8)本发明中所述的制备方法对辐射离子种类、注量、蚀刻液配比、蚀刻时间、光热转化层厚度等关键参数有较大的容忍度,从而降低了制备的精度要求,保证了良品率。(8) The preparation method described in the present invention has a greater tolerance for key parameters such as radiation ion type, fluence, etching liquid ratio, etching time, photothermal conversion layer thickness, etc., thereby reducing the preparation accuracy requirements. The yield rate is guaranteed.
附图说明Description of the drawings
图1为本发明所述太阳能蒸发层级结构示意图。Figure 1 is a schematic diagram of the solar evaporation hierarchical structure of the present invention.
图2为本发明实施例1中太阳能蒸发层级结构的表面与断面扫描电镜图。Figure 2 is a scanning electron microscope image of the surface and cross-section of the solar evaporation hierarchical structure in Embodiment 1 of the present invention.
图3为本发明实施例2中太阳能蒸发层级结构在太阳能水蒸发过程中的水蒸发速率。Figure 3 shows the water evaporation rate of the solar evaporation hierarchical structure during the solar water evaporation process in Embodiment 2 of the present invention.
图4为本发明实施例3中的太阳能蒸发层级结构在入射光不同入射角度时太阳能水蒸发速率。Figure 4 shows the solar water evaporation rate at different incident angles of incident light in the solar evaporation hierarchical structure in Embodiment 3 of the present invention.
图5为本发明实施例4中的太阳能水蒸发层级结构在30wt%NaCl溶液中10天(每天光照射10h,共100h)循环蒸发速率。Figure 5 shows the cyclic evaporation rate of the solar water evaporation hierarchical structure in 30wt% NaCl solution for 10 days (10 hours of light exposure per day, 100 hours in total) in Example 4 of the present invention.
具体实施方式Detailed ways
下面将结合具体实施例及相应附图进一步详细说明本发明。本发明的结构示意图只是为了清楚地展示本发明所涉及器件的结构,对锥形结构的排列做了理想化处理,对锥角做了适当放大。在真实结构中,锥结构的长径比远大于示意图中所示情况,所以本示意图不应该被认为严格反映了本发明所涉及器件几何尺寸的比例关系。另外,本说明书所描述的实施例仅仅是本发明的一部分实施例,旨在进一步说明本发明的内容,不应该被认为限制本发明的具体范围。基于本说明书中描述的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的其他实施例,都应属于本发明所涵盖的范围。The present invention will be further described in detail below with reference to specific embodiments and corresponding drawings. The structural schematic diagram of the present invention is only to clearly show the structure of the device involved in the present invention. The arrangement of the conical structure is idealized and the cone angle is appropriately enlarged. In a real structure, the aspect ratio of the cone structure is much larger than that shown in the schematic diagram, so this schematic diagram should not be considered to strictly reflect the proportional relationship of the geometric dimensions of the device involved in the present invention. In addition, the embodiments described in this specification are only some of the embodiments of the present invention and are intended to further illustrate the content of the present invention and should not be considered to limit the specific scope of the present invention. Based on the embodiments described in this specification, other embodiments obtained by those skilled in the art without making creative efforts should all fall within the scope of the present invention.
图1是本发明所述太阳能蒸发层级结构示意图,此结构包括聚合物膜层,光热转换层和输送通道,具体制备过程分三步:Figure 1 is a schematic diagram of the solar evaporation hierarchical structure of the present invention. This structure includes a polymer film layer, a photothermal conversion layer and a transport channel. The specific preparation process is divided into three steps:
1)直孔(即水和水蒸气的输送通道)的制备1) Preparation of straight holes (i.e., transport channels for water and water vapor)
此步骤的目的是在聚合物膜中形成贯通聚合物膜的圆柱形直孔。首先是聚合物膜的辐照,目的是在聚合物膜内形成贯穿整个膜的可蚀刻的潜径迹,所以凡是在被辐照聚合物膜中的电子能损大于径迹蚀刻所需阈值的离子均可用于聚合物膜辐照。所需离子能量与聚合物膜厚度及所需直孔的几何尺寸有关,保证离子能完全穿透聚合物膜即可。所需辐照注量和被辐照材料种类及所需结构尺寸有关。然后是化学蚀刻,聚合物膜经过上述辐照过程后,在膜内产生可蚀刻的潜径迹,在蚀刻液的作用下,会沿径迹方向进行蚀刻形成贯通聚合物膜的圆柱形直孔,形成水和水蒸气的输送通道。本发明中所涉及到的直孔尺寸可根据辐照注量和蚀刻时间进行适当调节。The purpose of this step is to form cylindrical straight holes penetrating the polymer film in the polymer film. The first is the irradiation of the polymer film. The purpose is to form an etchable latent track in the polymer film that runs through the entire film. Therefore, any electron energy loss in the irradiated polymer film is greater than the threshold required for track etching. ions can be used for polymer film irradiation. The required ion energy is related to the thickness of the polymer membrane and the geometric size of the required straight holes. It is enough to ensure that the ions can completely penetrate the polymer membrane. The required irradiation fluence is related to the type of irradiated material and the required structural size. Then there is chemical etching. After the polymer film undergoes the above-mentioned irradiation process, etched latent tracks are generated in the film. Under the action of the etching liquid, etching will be performed along the track direction to form a cylindrical straight hole penetrating the polymer film. , forming a transport channel for water and water vapor. The size of the straight hole involved in the present invention can be appropriately adjusted according to the irradiation fluence and etching time.
2)双面不规则锥状结构的制备2) Preparation of double-sided irregular pyramidal structure
此步骤的目的是在聚合物膜表面蚀刻出大长径比的不规则锥状结构。首先是带直孔的聚合物膜的第二次辐照,与上述第一次辐照过程相同。然后是带直孔的聚合物膜的第二次化学蚀刻,经过第二次辐照过程后,在膜内又产生可蚀刻的潜径迹。在蚀刻液的作用下,沿径迹方向的径迹蚀刻速率远大于平行于膜表面方向的体蚀刻速率,所以在膜内形成锥尖相对的大长径比的双锥结构,随着蚀刻的进一步进行,膜表面处的锥底直径越来越大,最终相邻的锥底彼此重叠,锥孔之间未被蚀刻的聚合物形成不规则的锥状凸起结构。关于蚀刻液的种类和配比是多种多样的,对于不同的聚合物膜,蚀刻液的成分和配比也不尽相同,本说明书无法一一列举,凡是采用本说明书实施例未提及的聚合物膜和蚀刻液,但采用本说明书描述的辐照和蚀刻方法获得与本发明类似的层级结构,被认为是简单的等同替换,应涵盖在本发明的保护范围中。关于蚀刻时间,保证锥底相互重叠即可。The purpose of this step is to etch an irregular cone-shaped structure with a large aspect ratio on the surface of the polymer film. The first is a second irradiation of the polymer film with straight holes, which is the same as the first irradiation process described above. This is followed by a second chemical etching of the polymer membrane with straight holes. After the second irradiation process, etchable latent tracks are created within the membrane. Under the action of the etching liquid, the track etching rate along the track direction is much greater than the bulk etching rate parallel to the film surface, so a biconical structure with a large aspect ratio with opposite cone tips is formed in the film. As the etching progresses As further progress is made, the diameter of the cone base at the membrane surface becomes larger and larger, and eventually adjacent cone bases overlap each other, and the unetched polymer between the cone holes forms an irregular cone-like convex structure. There are various types and proportions of etching liquids. For different polymer films, the composition and proportions of etching liquids are also different. This specification cannot list them all. Any method that is not mentioned in the embodiments of this specification is used. The polymer film and etching solution, but using the irradiation and etching methods described in this specification to obtain a hierarchical structure similar to that of the present invention, are considered to be simple equivalent replacements and should be covered by the protection scope of the present invention. Regarding the etching time, just ensure that the cone bottoms overlap each other.
3)光热转化层的沉积3) Deposition of photothermal conversion layer
此步骤的目的是提供足够厚度的光热转化层。当光热转化材料沉积在步骤2蚀刻好的聚合物膜一侧时,覆盖整个锥孔的内壁和蚀刻剩余的凸起部分。当光从另一侧入射时,整个光热转化层相当于一个空心锥阵列。光热转化层的所有光热转化材料种数没有严格有求,可以是一种也可以是多种,只要能够保证层级结构稳定即可。厚度原则上没有严格要求,只需要保证能够利用自身浮力漂浮于液面即可。所用沉积镀膜设备也没有特殊要求,所沉积光热转化材料能覆盖锥孔的内壁和蚀刻剩余的凸起部分即可。The purpose of this step is to provide a photothermal conversion layer of sufficient thickness. When the photothermal conversion material is deposited on one side of the etched polymer film in step 2, it covers the entire inner wall of the cone hole and etches the remaining convex portion. When light is incident from the other side, the entire photothermal conversion layer is equivalent to a hollow cone array. There is no strict requirement for the number of all photothermal conversion materials in the photothermal conversion layer. They can be one type or multiple types, as long as the hierarchical structure is stable. In principle, there are no strict requirements on thickness, as long as it can float on the liquid surface using its own buoyancy. There are no special requirements for the deposition coating equipment used. The deposited photothermal conversion material can cover the inner wall of the cone hole and etch the remaining convex parts.
下面是部分实施例,旨在具体说明本发明的技术方案。The following are some examples, intended to specifically illustrate the technical solution of the present invention.
实施例1Example 1
本实施例公开了一种太阳能蒸发层级结构的制备方法,具体如下:This embodiment discloses a method for preparing a solar evaporation hierarchical structure, specifically as follows:
1)采用高能重离子加速器提供的Ta离子对PET薄膜进行辐照,离子能量16MeV/u,辐照注量6×104ions/cm2,膜厚38μm,离子完全穿透薄膜。然后将辐照后的PET薄膜放入400ml蚀刻液中,保证薄膜两侧与蚀刻液充分接触,蚀刻液为5M NaOH水溶液,50℃水浴加热蚀刻6h。1) Use Ta ions provided by a high-energy heavy ion accelerator to irradiate the PET film. The ion energy is 16 MeV/u, the irradiation flux is 6×10 4 ions/cm 2 , the film thickness is 38 μm, and the ions completely penetrate the film. Then put the irradiated PET film into 400ml of etching solution to ensure that both sides of the film are in full contact with the etching solution. The etching solution is 5M NaOH aqueous solution, and the etching is heated in a 50°C water bath for 6 hours.
2)将步骤1)蚀刻好的PET薄膜用去离子水反复清洗多次后自然晾干,第二次用与步骤1)相同的离子束进行第二次辐照,辐照注量1×109ions/cm2,离子完全穿透薄膜。然后将第二次辐照后的PET薄膜放入400ml蚀刻液中,保证薄膜两侧与蚀刻液充分接触,蚀刻液为2.5M NaOH,其中溶剂为甲醇和水的混合液,甲醇与水的体积比为1:1,室温蚀刻40min。2) Wash the etched PET film in step 1) repeatedly with deionized water several times and then dry it naturally. The second time, use the same ion beam as in step 1) for a second irradiation, with an irradiation dose of 1×10 9 ions/cm 2 , ions completely penetrate the film. Then put the PET film after the second irradiation into 400ml of etching solution to ensure that both sides of the film are in full contact with the etching solution. The etching solution is 2.5M NaOH, in which the solvent is a mixture of methanol and water. The volume of methanol and water The ratio is 1:1, etching at room temperature for 40 minutes.
3)将蚀刻好的PET薄膜用去离子水反复清洗多次后自然晾干,放入离子溅射镀膜仪中,选择溅射靶材为金靶,设置溅射电流为10mA,镀膜时间为3000s,溅射结束后得到所需层级结构。3) Wash the etched PET film repeatedly with deionized water several times and then dry it naturally. Put it into the ion sputtering coating instrument. Select the sputtering target as a gold target, set the sputtering current to 10mA, and the coating time to 3000s. , the required hierarchical structure is obtained after sputtering.
图2是此实施例中结构光热转化表面与断面的扫描电镜图。由图2可知,直孔形状规则,分布均匀,且垂直于膜表面,贯穿薄膜;膜两侧的锥状结构尺寸趋于一致,分布均匀。Figure 2 is a scanning electron microscope image of the structure's photothermal conversion surface and cross section in this embodiment. As can be seen from Figure 2, the straight holes are regular in shape, evenly distributed, perpendicular to the membrane surface, and penetrate the film; the conical structures on both sides of the membrane tend to have the same size and are evenly distributed.
实施例2Example 2
本实施例公开了一种太阳能蒸发层级结构的制备方法,具体如下:This embodiment discloses a method for preparing a solar evaporation hierarchical structure, specifically as follows:
1)采用高能重离子加速器提供的Ta离子对PET薄膜进行辐照,离子能量16MeV/u,辐照注量6×104ions/cm2,膜厚38μm,离子完全穿透薄膜。然后将辐照后的PET薄膜放入400ml蚀刻液中,保证薄膜两侧与蚀刻液充分接触,蚀刻液为5M NaOH溶液,50℃水浴加热蚀刻3.5h。1) Use Ta ions provided by a high-energy heavy ion accelerator to irradiate the PET film. The ion energy is 16 MeV/u, the irradiation flux is 6×10 4 ions/cm 2 , the film thickness is 38 μm, and the ions completely penetrate the film. Then put the irradiated PET film into 400ml of etching solution to ensure that both sides of the film are in full contact with the etching solution. The etching solution is 5M NaOH solution, and the etching is heated in a 50°C water bath for 3.5 hours.
2)将步骤1)蚀刻好的PET薄膜用去离子水反复清洗多次后自然晾干,第二次用与步骤1)相同的离子束进行第二次辐照,辐照注量1×109ions/cm2,离子完全穿透薄膜。然后将第二次辐照后的PET薄膜放入400ml蚀刻液中,保证薄膜两侧与蚀刻液充分接触,蚀刻液为2.5M NaOH,其中溶剂为甲醇和水的混合液,甲醇与水的体积比为1:1,室温蚀刻40min。2) Wash the etched PET film in step 1) repeatedly with deionized water several times and then dry it naturally. The second time, use the same ion beam as in step 1) for a second irradiation, with an irradiation dose of 1×10 9 ions/cm 2 , ions completely penetrate the film. Then put the PET film after the second irradiation into 400ml of etching solution to ensure that both sides of the film are in full contact with the etching solution. The etching solution is 2.5M NaOH, in which the solvent is a mixture of methanol and water. The volume of methanol and water The ratio is 1:1, etching at room temperature for 40 minutes.
3)将蚀刻好的PET薄膜用去离子水反复清洗多次后自然晾干,放入离子溅射镀膜仪中,选择溅射靶材为金靶,设置溅射电流为10mA,镀膜时间为3000s,溅射结束后得到所需层级结构。3) Wash the etched PET film repeatedly with deionized water several times and then dry it naturally. Put it into the ion sputtering coating instrument. Select the sputtering target as a gold target, set the sputtering current to 10mA, and the coating time to 3000s. , the required hierarchical structure is obtained after sputtering.
将制备好的层级结构放置于去离子水面,并置于太阳光模拟器下在一个太阳光强下进行水蒸发效率测试。The prepared hierarchical structure was placed on deionized water and placed under a solar simulator to conduct a water evaporation efficiency test under a solar light intensity.
图3是此实施例中层级结构在太阳能水蒸发过程中的水蒸发效率。由图3可知,该条件下的层级结构在一个太阳光强下(入射光线与膜表面垂直)能达到1.4kg m-2h-1以上的蒸发速率,且保持稳定的蒸发速率。Figure 3 shows the water evaporation efficiency of the hierarchical structure in the solar water evaporation process in this embodiment. It can be seen from Figure 3 that the hierarchical structure under this condition can achieve an evaporation rate of more than 1.4kg m -2 h -1 under a certain solar light intensity (the incident light is perpendicular to the film surface), and maintain a stable evaporation rate.
实施例3Example 3
本实施例公开了一种太阳能蒸发层级结构的制备方法,具体如下:This embodiment discloses a method for preparing a solar evaporation hierarchical structure, specifically as follows:
1)采用高能重离子加速器提供的Ta离子对PET薄膜进行辐照,离子能量16MeV/u,辐照注量6×104ions/cm2,膜厚38μm,离子完全穿透薄膜。然后将辐照后的PET薄膜放入400ml蚀刻液中,保证薄膜两侧与蚀刻液充分接触,蚀刻液为5M NaOH溶液,50℃水浴加热蚀刻3.5h。1) Use Ta ions provided by a high-energy heavy ion accelerator to irradiate the PET film. The ion energy is 16 MeV/u, the irradiation flux is 6×10 4 ions/cm 2 , the film thickness is 38 μm, and the ions completely penetrate the film. Then put the irradiated PET film into 400ml of etching solution to ensure that both sides of the film are in full contact with the etching solution. The etching solution is 5M NaOH solution, and the etching is heated in a 50°C water bath for 3.5 hours.
2)将蚀刻好的PET薄膜用去离子水反复清洗多次后自然晾干,第二次用与步骤1)相同的离子束进行第二次辐照,辐照注量1×109ions/cm2,离子完全穿透薄膜。然后将第二次辐照后的PET薄膜放入400ml蚀刻液中,保证薄膜两侧与蚀刻液充分接触,蚀刻液为2.5MNaOH,其中溶剂为甲醇和水的混合液,甲醇与水的体积比为1:1,室温蚀刻40min。2) Wash the etched PET film repeatedly with deionized water several times and then dry it naturally. Use the same ion beam as in step 1) for the second time to irradiate for the second time, with an irradiation dose of 1×10 9 ions/ cm 2 , the ions completely penetrate the film. Then put the PET film after the second irradiation into 400ml of etching solution to ensure that both sides of the film are in full contact with the etching solution. The etching solution is 2.5MNaOH, in which the solvent is a mixture of methanol and water, and the volume ratio of methanol to water is 1:1, etching at room temperature for 40 minutes.
3)将蚀刻好的PET薄膜用去离子水反复清洗多次后自然晾干,放入离子溅射镀膜仪中,选择溅射靶材为钛靶,设置溅射电流为150mA,镀膜时间为1000s;第二次选择溅射靶材为金靶,设置溅射电流为10mA,镀膜时间为2000s;第三次选择溅射靶材为铜靶,设置溅射电流为40mA,镀膜时间为2000s,溅射结束后得到所需层级结构。3) Wash the etched PET film repeatedly with deionized water several times and then dry it naturally. Put it into the ion sputtering coating instrument. Select the titanium target as the sputtering target, set the sputtering current to 150mA, and the coating time to 1000s. ; The second time the sputtering target is selected as a gold target, the sputtering current is set to 10mA, and the coating time is 2000s; the third time the sputtering target is selected as a copper target, the sputtering current is set to 40mA, the coating time is 2000s, and the sputtering time is 2000s. After the injection is completed, the required hierarchical structure is obtained.
将制备好的层级结构放置于去离子水面,并置于一个太阳光强的太阳光模拟器下,测试入射光不同入射角度时太阳能水蒸发过程中的水蒸发速率。The prepared hierarchical structure was placed on deionized water and placed under a solar simulator with strong sunlight to test the water evaporation rate during solar water evaporation at different incident angles of incident light.
图4是此实施例中层级结构在入射光不同入射角度时太阳能水蒸发过程中的水蒸发速率。由图4可知,层级结构在入射光角度倾斜0-60°时,蒸发速率反而增大,并在某一角度(此处为30°)达到最优蒸发速率(1.68kg m-2h-1)。Figure 4 shows the water evaporation rate of the hierarchical structure in this embodiment during the solar water evaporation process at different incident light angles. It can be seen from Figure 4 that when the hierarchical structure tilts the incident light angle from 0 to 60°, the evaporation rate increases, and reaches the optimal evaporation rate (1.68kg m -2 h -1 at a certain angle (here 30°) ).
实施例4Example 4
本实施例公开了一种太阳能蒸发层级结构的制备方法,具体如下:This embodiment discloses a method for preparing a solar evaporation hierarchical structure, specifically as follows:
1)采用高能重离子加速器提供的Ta离子对PET薄膜进行辐照,离子能量16MeV/u,辐照注量6×104ions/cm2,膜厚38μm,离子完全穿透薄膜。然后将辐照后的PET薄膜放入400ml蚀刻液中,保证薄膜两侧与蚀刻液充分接触,蚀刻液为5M NaOH溶液,50℃水浴加热蚀刻3.5h。1) Use Ta ions provided by a high-energy heavy ion accelerator to irradiate the PET film. The ion energy is 16 MeV/u, the irradiation flux is 6×10 4 ions/cm 2 , the film thickness is 38 μm, and the ions completely penetrate the film. Then put the irradiated PET film into 400ml of etching solution to ensure that both sides of the film are in full contact with the etching solution. The etching solution is 5M NaOH solution, and the etching is heated in a 50°C water bath for 3.5 hours.
2)将蚀刻好的PET薄膜用去离子水反复清洗多次后自然晾干,第二次用高能重离子加速器提供的Xe离子对PET薄膜进行辐照,离子能量19.5MeV/u,辐照注量1×109ions/cm2,辐照注量1×109ions/cm2,离子完全穿透薄膜。然后将第二次辐照后的PET薄膜放入400ml蚀刻液中,保证薄膜两侧与蚀刻液充分接触,蚀刻液为2.5M NaOH,其中溶剂为甲醇和水的混合液,甲醇与水的体积比为1:1,室温蚀刻30min。2) Wash the etched PET film repeatedly with deionized water several times and then dry it naturally. For the second time, the PET film is irradiated with Xe ions provided by a high-energy heavy ion accelerator. The ion energy is 19.5MeV/u. The radiation injection The radiation dose is 1×10 9 ions/cm 2 and the irradiation flux is 1×10 9 ions/cm 2 , and the ions completely penetrate the film. Then put the PET film after the second irradiation into 400ml of etching solution to ensure that both sides of the film are in full contact with the etching solution. The etching solution is 2.5M NaOH, in which the solvent is a mixture of methanol and water. The volume of methanol and water The ratio is 1:1, etching at room temperature for 30 minutes.
3)将蚀刻好的PET薄膜用去离子水反复清洗多次后自然晾干,放入离子溅射镀膜仪中,选择溅射靶材为碳靶,设置溅射电流为40mA,镀膜时间为1000s,溅射结束后得到所需层级结构。3) Wash the etched PET film repeatedly with deionized water several times and then dry it naturally. Put it into the ion sputtering coating instrument. Select the sputtering target as a carbon target, set the sputtering current to 40mA, and the coating time to 1000s. , the required hierarchical structure is obtained after sputtering.
将制备好的层级结构放置于30wt%NaCl溶液中,并置于一个太阳光强的太阳光模拟器下,测试10天循环蒸发效率。The prepared hierarchical structure was placed in a 30wt% NaCl solution and placed under a solar simulator with strong sunlight to test the cycle evaporation efficiency for 10 days.
图5是此实施例中层级结构在30wt%NaCl溶液中10天(每天光照10h,共100h)循环蒸发效率。由图5可知,层级结构可以在30wt%NaCl溶液中保持10天稳定的循环蒸发效率。Figure 5 shows the cyclic evaporation efficiency of the hierarchical structure in this example in 30wt% NaCl solution for 10 days (10 hours of illumination every day, 100 hours in total). It can be seen from Figure 5 that the hierarchical structure can maintain stable cycle evaporation efficiency for 10 days in 30wt% NaCl solution.
值得强调的是,以上所述的实施例仅对本发明的技术方案作详细阐述,不能认定本发明的具体实施只局限于这些说明。凡是在不脱离本发明技术方案构思的前提下,对本发明技术方案进行简单修改或者等同替换,均应涵盖在本发明的保护范围中。It is worth emphasizing that the above-mentioned embodiments only elaborate the technical solutions of the present invention, and it cannot be concluded that the specific implementation of the present invention is limited to these descriptions. Any simple modification or equivalent replacement of the technical solution of the present invention without departing from the concept of the technical solution of the present invention shall be covered by the protection scope of the present invention.
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