CN113336923A - Preparation method of waterborne alkyd resin containing carbonyl groups and coating thereof - Google Patents

Preparation method of waterborne alkyd resin containing carbonyl groups and coating thereof Download PDF

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CN113336923A
CN113336923A CN202010880628.0A CN202010880628A CN113336923A CN 113336923 A CN113336923 A CN 113336923A CN 202010880628 A CN202010880628 A CN 202010880628A CN 113336923 A CN113336923 A CN 113336923A
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acid
alkyd resin
oil fatty
carbonyl
fatty acid
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田巧
陈总达
蔡敏钊
张琪
黄必锋
封惠萍
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Guangdong Zhujiang Chemical Paint Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/46Polyesters chemically modified by esterification
    • C08G63/48Polyesters chemically modified by esterification by unsaturated higher fatty oils or their acids; by resin acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/08Polyesters modified with higher fatty oils or their acids, or with natural resins or resin acids
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic

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  • Health & Medical Sciences (AREA)
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  • Paints Or Removers (AREA)

Abstract

The invention relates to a waterborne alkyd resin containing carbonyl groups and a coating thereof. The resin has the main structure of an alkyd resin and has carbonyl groups capable of post-crosslinking. Wherein the mass of the acetyl C1-C8 carboxylic acid containing carbonyl groups accounts for 0.3-2 wt% of the solid resin. During the esterification process for the synthesis of alkyd resins, carbonyl groups which can be post-crosslinked are introduced into the alkyd resin by carbonyl-containing carboxylic acids. The carbonyl group-containing alkyd resin is used for preparing a coating, and a hydrazide compound is added to perform a crosslinking reaction, so that the prepared paint film further improves the resistance and the drying performance of the paint film on the basis of keeping the advantages of fullness, high gloss and the like of the alkyd resin paint film.

Description

Preparation method of waterborne alkyd resin containing carbonyl groups and coating thereof
Technical Field
The invention relates to a waterborne alkyd resin containing carbonyl groups and a coating thereof, belonging to the technical field of coatings.
Background
The traditional solvent-type alkyd resin has excellent comprehensive performance, but the content of the traditional solvent-type alkyd resin is too high, and the volatile organic compounds are finally and completely discharged into the atmosphere in the construction and drying processes, so that the environment is polluted, and the consumption of non-renewable petrochemical resources is increased. Because the water has the advantages of no toxicity, no combustion, low price, renewability and the like, the water is used for replacing the organic solvent, so that the emission of the organic solvent can be reduced, the cost is reduced, and the safety of production and constructors is improved. With the increasing awareness of the environmental protection of humans, a great number of researchers have moved their focus to environmentally friendly waterborne alkyds.
The water-based alkyd resin takes water as a solvent, can obviously reduce the discharge of VOC, reduces the pollution to the environment and the harm to human bodies, and has the advantages of compatibility, gloss retention, easy cleaning and the like. However, most waterborne alkyd coatings inherently suffer from a number of performance deficiencies. Due to the introduction of hydrophilic groups, the water resistance of the alkyd resin is slightly poorer than that of the traditional solvent-based alkyd resin. The water-based alkyd resin coating takes water as a solvent, so that the water volatilization speed is low, the surface tension is high, the drying process is more easily influenced by humidity and the like, and adverse factors such as possible hydrolysis of a drier and possible complex inactivation of an amine neutralizer and the drier exist, so that the general water-based alkyd resin has poor drying performance. Waterborne alkyds generally have difficulty meeting or exceeding the specifications of solvent-borne resins.
At present, the waterborne modified alkyd resin at home and abroad mainly comprises the following methods of polyurethane modification, acrylic acid modification, epoxy resin modification, organic silicon modification and the like. For example, Issman chemical company, in patent CN1365368, describes an emulsion of an acrylic-modified waterborne alkyd or urethane-modified alkyd dispersion in water. Patent CN101838389A describes an epoxy modified waterborne alkyd resin and a preparation method thereof. Patent CN108059908A describes an acrylic acid modified water-based alkyd resin paint and a preparation method thereof. Patent CN107778489A introduces an organosilicon modified waterborne alkyd resin and a preparation method thereof. These patents improve the drying and corrosion resistance of waterborne alkyds primarily by modification by copolymerization or grafting with other resins. However, there are few reports on improvement of drying property and corrosion resistance of waterborne alkyd resin by introduction of post-crosslinking group, and only documents such as "synthetic research on double-crosslinking acrylic resin modified waterborne alkyd resin" are scattered.
Disclosure of Invention
The invention aims to provide carbonyl group-containing waterborne alkyd resin with excellent comprehensive performance and high drying rate and a coating thereof. The resin can be widely used for water-based metal coatings, light anticorrosive coatings, water-based wood coatings and building coatings, and has great application potential.
In order to solve the technical problems, the invention provides the following technical scheme:
a method for preparing a waterborne alkyd resin containing carbonyl groups, comprising the steps of:
s1, introducing inert gas into vegetable oil fatty acid, polyalcohol, monobasic acid, carboxylic acid containing carbonyl and polybasic acid to remove esterification moisture, carrying out low-temperature esterification for 1h at 180 ℃, then heating to 240 ℃, and carrying out high-temperature esterification until the acid value is less than 10mg KOH/g, thereby obtaining a basic alkyd resin polymer;
s2, cooling the basic alkyd resin polymer prepared in the step S1 to 170 ℃, preserving heat, adding a water-based monomer, and reacting until the acid value is 35-50mg KOH/g;
s3, adding ethylene glycol monobutyl ether into the alkyd resin prepared in the step S2, diluting, cooling to below 70 ℃, adding a neutralizer with the acid value of 100% of that of the alkyd resin while stirring, and stirring for 30min-1h to mix uniformly. Cooling to room temperature after adding, filtering, and packaging.
Preferably, the weight ratio of the materials in the step S1 is 30-60 percent of vegetable oil fatty acid, 10-30 percent of polyalcohol, 10-40 percent of polybasic acid, 5-15 percent of monobasic acid and 0.3-2 percent of carboxylic acid containing carbonyl; step S2, the weight ratio of the materials is 80-95% of basic alkyd resin polymer and 5-20% of water-based monomer; the weight ratio of the materials in the step S3 is 65-70% of carbonyl-containing alkyd resin, 5-10% of neutralizer and 20-30% of ethylene glycol monobutyl ether.
Preferably, the vegetable oil fatty acid is a drying oil fatty acid or a semi-drying oil fatty acid, such as one or a mixture of more than two of flax oil fatty acid, soybean oil fatty acid, cottonseed oil fatty acid, sunflower oil fatty acid, tall oil fatty acid, dehydrated castor oil fatty acid and tung oil fatty acid.
Preferably, the carboxylic acid containing carbonyl group is one or a mixture of more than two of acetyl C1-C8 carboxylic acid.
Preferably, the polyhydric alcohol is one or a mixture of more than two of glycerol, trimethylolpropane, trimethylolethane, pentaerythritol and dipentaerythritol.
Preferably, the monoacid is one or a mixture of more than two of benzoic acid, abietic acid, hexahydrobenzoic acid, 2-ethylhexanoic acid and p-tert-butylbenzoic acid.
Preferably, the polybasic acid is one or a mixture of more than two of phthalic anhydride, isophthalic acid, terephthalic acid, maleic anhydride, fumaric acid, dichloromaleic acid, succinic acid, adipic acid, suberic acid, azelaic acid, sebacic acid, trimellitic anhydride and trimesic acid.
Preferably, the neutralizing agent is one or a mixture of more than two of KOH, NaOH, LiOH, triethylamine, diethanolamine and ammonia water.
Preferably, the water-based monomer is one or a mixture of more than two of tribasic acid such as trimellitic anhydride and the like, dimethylolpropionic acid, and polycarboxylic acrylic acid and ester prepolymer.
A preparation method of a carbonyl group-containing water-based alkyd resin coating comprises the following steps of:
step 1, dissolving a hydrazide compound in water, adding the synthesized waterborne alkyd resin with carbonyl groups, and dispersing at high speed and mixing uniformly;
and 2, adding a dispersing agent, a drier, a wetting agent and color paste, dispersing at a high speed, uniformly mixing, adding a thickening agent to adjust viscosity, and defoaming by using a defoaming agent.
Preferably, the weight ratio of the materials of the water-based alkyd resin coating is that the water-based alkyd resin containing carbonyl, the hydrazide compound, water, the dispersant, the wetting agent, the color paste, the drier, the thickening agent and the defoaming agent is 10-50 percent, 0.05-0.5 percent, 20-50 percent, 0.5-1.5 percent, 0.2-0.5 percent, 10-50 percent, 0.1-4 percent, 0.5-2 percent and 0.1-0.5 percent.
Preferably, the hydrazide compound is one or a mixture of more than two of oxalic acid dihydrazide, malonic acid dihydrazide, succinic acid dihydrazide, glutaric acid dihydrazide, adipic acid dihydrazide, cyclohexane dicarboxylic acid dihydrazide, azelaic acid dihydrazide and sebacic acid dihydrazide.
Preferably, the dispersant is at least one of BYK-191, BYK-190 and Orotan 681; the wetting agent is at least one of Surfynol TG, Surfynol AD01, Triton CF-10 and Tego 270.
Preferably, the defoaming agent is at least one of BYK-022, BYK-011, BYK-093, Tego 822 and Tego902 w. The thickener is at least one of Rheolate 299, Acrysol RM-8W, Acrysol RM-12W and Acrysol RM-5000.
Preferably, the aqueous drier is one or more of an environment-friendly aqueous iron drier, an aqueous cobalt drier, an aqueous iron-cobalt-manganese composite drier and a composite thereof.
Compared with the prior art, the invention has the following beneficial effects: the water-based alkyd resin coating promotes double bonds to generate crosslinking mainly through oxygen absorption in the drying film-forming process, and has the defects of over-slow drying speed, slow hardness rise and the like. The carbonyl group-containing water-based alkyd resin coating overcomes the defect of slow oxygen absorption and air drying of the common water-based alkyd resin coating through post-crosslinking of carbonyl and hydrazide groups in the coating film forming process, and has the advantages of high drying speed, high hardness rise, high gloss, good initial water resistance and the like. Can be widely used for water-based metal coatings, light anticorrosive coatings, water-based wood coatings and building coatings, and has great application potential.
Detailed Description
Example 1:
241.8g of soyaoleic acid, 179.6g of trimethylolpropane, 25.9g of benzoic acid, 150.7g of isophthalic acid and 2g of levulinic acid were charged into a 1L four-necked flask equipped with a stirrer, a thermometer, a condenser and an oil-water separator, reacted at 180 ℃ for 1 hour, heated to 240 ℃ and then reacted at an acid value of 10mgKOH/g with heat preservation. Reducing the temperature to 170 ℃, adding 47g of trimellitic anhydride, and reacting until the acid value is less than 40 mgKOH/g. Cooling the alkyd resin to 70 ℃, adding 195.65g of ethylene glycol monobutyl ether, adding 49.69g of triethylamine, stirring for 30min, uniformly mixing, cooling to room temperature, filtering and packaging.
The raw materials of the paint prepared by the waterborne alkyd resin containing carbonyl groups are shown in the following table:
Figure BDA0002654011100000031
Figure BDA0002654011100000041
example 2:
170g of linoleic acid, 160g of pentaerythritol, 40g of benzoic acid, 150g of terephthalic acid and 3g of levulinic acid are added into a 1L four-neck flask provided with a stirrer, a thermometer, a condenser and an oil-water separation device, the mixture is reacted for 1 hour at 180 ℃, and then the temperature is raised to 240 ℃, and the reaction is carried out until the acid value is 10 mgKOH/g. Reducing the temperature to 170 ℃, adding 52.3g of trimellitic anhydride, and reacting until the acid value is less than 40 mgKOH/g.
Cooling the alkyd resin to 70 ℃, adding 174g of ethylene glycol monobutyl ether, adding ammonia water to neutralize to be neutral, stirring for 30min, uniformly mixing, cooling to room temperature, filtering and packaging.
The raw materials of the paint prepared by the waterborne alkyd resin containing carbonyl groups are shown in the following table:
Figure BDA0002654011100000042
example 3:
240g of tall oil fatty acid, 179.6g of trimethylolpropane, 15g of benzoic acid, 150.7g of phthalic anhydride and 12g of levulinic acid are added into a 1L four-neck flask provided with a stirrer, a thermometer, a condenser and an oil-water separation device, reacted for 1 hour at 180 ℃, heated to 240 ℃, and reacted with heat preservation until the acid value reaches 10 mgKOH/g. Reducing the temperature to 170 ℃, adding 46.5g of trimellitic anhydride, and reacting until the acid value is less than 40 mgKOH/g.
Cooling the alkyd resin to 70 ℃, adding 193.93g of ethylene glycol monobutyl ether, adding 39.81g of triethylamine, stirring for 30min, uniformly mixing, cooling to room temperature, filtering and packaging.
The raw materials of the paint prepared by the waterborne alkyd resin containing carbonyl groups are shown in the following table:
Figure BDA0002654011100000043
Figure BDA0002654011100000051
the properties of the unmodified waterborne alkyd coating and the carbonyl group-containing modified waterborne alkyd coating are compared in the following table.
Figure BDA0002654011100000052
From the above results, it is clear that the modified waterborne alkyd containing carbonyl groups has better drying and water resistance properties than the unmodified waterborne alkyd.
The resin of the present invention has the main structure of alkyd resin and has carbonyl groups capable of post-crosslinking. Wherein the mass of the acetyl C1-C8 carboxylic acid containing carbonyl groups accounts for 0.3-2 wt% of the solid resin. During the esterification process for the synthesis of alkyd resins, carbonyl groups which can be post-crosslinked are introduced into the alkyd resin by carbonyl-containing carboxylic acids. The carbonyl group-containing alkyd resin is used for preparing a coating, and a hydrazide compound is added to perform a crosslinking reaction, so that the prepared paint film further improves the resistance and the drying performance of the paint film on the basis of keeping the advantages of fullness, high gloss and the like of the alkyd resin paint film.
The foregoing description of the invention has been presented for purposes of illustration and description, and is intended to be exemplary only and is not intended to limit the scope of the invention, which is to be construed as broadly as the invention may be embodied in the form of a key-word or a key-word.

Claims (10)

1. A preparation method of waterborne alkyd resin containing carbonyl groups is characterized by comprising the following steps:
s1, introducing inert gas into vegetable oil fatty acid, polyalcohol, monobasic acid, carboxylic acid containing carbonyl and polybasic acid to remove esterification moisture, carrying out low-temperature esterification for 1h at 180 ℃, then heating to 240 ℃, and carrying out high-temperature esterification until the acid value is less than 10mg KOH/g, thereby obtaining a basic alkyd resin polymer;
s2, cooling the basic alkyd resin polymer prepared in the step S1 to 170 ℃, preserving heat, adding a water-based monomer, and reacting until the acid value is 35-50mg KOH/g;
s3, adding ethylene glycol monobutyl ether into the alkyd resin prepared in the step S2, diluting, cooling to below 70 ℃, adding a neutralizer with the acid value of 100% of the alkyd resin while stirring, stirring for 30min-1h, uniformly mixing, cooling to room temperature after the addition, filtering, and packaging.
2. The method of claim 1, wherein the ratio of the vegetable oil fatty acid, the polyol, the polyacid, the monoacid, the carboxylic acid containing carbonyl group in the weight ratio of 30-60 to 10-30 to 10-40 to 5-15 to 0.3-2% is used in step S1; step S2, the weight ratio of the materials is 80-95% of basic alkyd resin polymer and 5-20% of water-based monomer; the weight ratio of the materials in the step S3 is 65-70% of carbonyl-containing alkyd resin, 5-10% of neutralizer and 20-30% of ethylene glycol monobutyl ether.
3. The method for producing a carbonyl group-containing aqueous alkyd resin according to claim 2, wherein the vegetable oil fatty acid is one or a mixture of two or more of linseed oil fatty acid, soybean oil fatty acid, cottonseed oil fatty acid, sunflower oil fatty acid, tall oil fatty acid, dehydrated castor oil fatty acid, tung oil fatty acid; the carboxylic acid containing carbonyl is one or a mixture of more than two of acetyl C1-C8 carboxylic acid.
4. A process according to claim 3, wherein the polyol is one or a mixture of two or more of glycerol, trimethylolpropane, trimethylolethane, pentaerythritol, dipentaerythritol; the monoacid is one or a mixture of more than two of benzoic acid, abietic acid, hexahydrobenzoic acid, 2-ethylhexanoic acid and p-tert-butylbenzoic acid; the polybasic acid is one or a mixture of more than two of phthalic anhydride, isophthalic acid, terephthalic acid, maleic anhydride, fumaric acid, dichloromaleic acid, succinic acid, adipic acid, suberic acid, azelaic acid, sebacic acid, trimellitic anhydride and trimesic acid.
5. The method for preparing a carbonyl group-containing waterborne alkyd resin according to claim 4, wherein the waterborne monomer is one or a mixture of more than two of trimellitic acid anhydride and other tribasic acids, dimethylolpropionic acid, and polycarboxylic acrylic acid and ester prepolymers; the neutralizing agent is one or a mixture of more than two of KOH, NaOH, LiOH, triethylamine, diethanolamine and ammonia water.
6. A method for preparing a carbonyl group-containing waterborne alkyd resin coating, wherein the coating consists of the carbonyl group-containing waterborne alkyd resin, pigment and filler, auxiliary agent, solvent and hydrazide compound, which is defined by any one of claims 1 to 5, and comprises the following steps:
step 1, dissolving a hydrazide compound in water, adding the synthesized waterborne alkyd resin with carbonyl groups, and dispersing at high speed and mixing uniformly;
and 2, adding a dispersing agent, a drier, a wetting agent and color paste, dispersing at a high speed, uniformly mixing, adding a thickening agent to adjust viscosity, and defoaming by using a defoaming agent.
7. The process according to claim 6, wherein the weight ratio of the materials fed is carbonyl-containing aqueous alkyd resin: hydrazide compounds: water, dispersant, wetting agent, color paste, drier, thickener and defoaming agent in the weight ratio of 10-50 to 0.05-0.5 to 20-50 to 0.5-1.5 to 0.2-0.5 to 10-50 to 0.1-4 to 0.5-2 to 0.1-0.5.
8. The method of claim 7, wherein the hydrazide compound is one or more selected from the group consisting of oxalic dihydrazide, malonic dihydrazide, succinic dihydrazide, glutaric dihydrazide, adipic dihydrazide, cyclohexane dicarboxylic dihydrazide, azelaic dihydrazide and sebacic dihydrazide.
9. The method of claim 8, wherein the dispersant is at least one of BYK-191, BYK-190, Orotan 681; the wetting agent is at least one of Surfynol TG, Surfynol AD01, Triton CF-10 and Tego 270; the defoaming agent is at least one of BYK-022, BYK-011, BYK-093, Tego 822 and Tego902 w; the thickener is at least one of Rheolate 299, Acrysol RM-8W, Acrysol RM-12W and Acrysol RM-5000.
10. The method of claim 9, wherein the aqueous drier is one or more of an environmentally friendly aqueous iron drier, an aqueous cobalt drier, an aqueous iron-cobalt-manganese composite drier, and a composite thereof.
CN202010880628.0A 2020-08-27 2020-08-27 Preparation method of waterborne alkyd resin containing carbonyl groups and coating thereof Pending CN113336923A (en)

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CN116041677A (en) * 2022-12-22 2023-05-02 广东珠江化工涂料有限公司 Method for reducing sublimate solid waste in water-based alkyd resin synthesis process
CN116376409A (en) * 2023-03-01 2023-07-04 长沙学院 Anticorrosive paint and preparation method and application thereof

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CN111196873A (en) * 2018-11-20 2020-05-26 万华化学集团股份有限公司 Alkyd resin, double-crosslinked alkyd acrylate dispersion comprising alkyd resin, preparation method and application
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116041677A (en) * 2022-12-22 2023-05-02 广东珠江化工涂料有限公司 Method for reducing sublimate solid waste in water-based alkyd resin synthesis process
CN116376409A (en) * 2023-03-01 2023-07-04 长沙学院 Anticorrosive paint and preparation method and application thereof
CN116376409B (en) * 2023-03-01 2024-04-19 长沙学院 Anticorrosive paint and preparation method and application thereof

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Application publication date: 20210903