CN113336506A - Aluminum-based aluminum-plastic waterproof gypsum board based on boric sludge as carrier and preparation method thereof - Google Patents

Aluminum-based aluminum-plastic waterproof gypsum board based on boric sludge as carrier and preparation method thereof Download PDF

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Publication number
CN113336506A
CN113336506A CN202110660306.XA CN202110660306A CN113336506A CN 113336506 A CN113336506 A CN 113336506A CN 202110660306 A CN202110660306 A CN 202110660306A CN 113336506 A CN113336506 A CN 113336506A
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parts
aluminum
component
grinding
carrier
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黄金东
赵涛
黄夏汐
包红旭
王灵
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Liaoning University
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Liaoning University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00293Materials impermeable to liquids
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/76Use at unusual temperatures, e.g. sub-zero
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to an aluminum-based aluminum-plastic waterproof gypsum board based on boron mud as a carrier and a preparation method thereof. The aluminum-based aluminum-plastic waterproof gypsum board based on the boron mud as the carrier is prepared from a component A and a component B according to the weight ratio of 70: 30. The component A consists of aluminosilicate cement, boric sludge, aluminum powder, mushroom bran, gypsum, zinc stearate, a dehydrating agent, red mud, fly ash and magnetized water; the addition amount of NaOH is adjusted to adjust the pH value of the system to 8. The component B consists of boric sludge, mushroom bran, instant polyvinyl alcohol, potassium permanganate, silica fume, tannin extract, grinding sand and magnetized water; the addition amount of NaOH is adjusted to adjust the pH value of the system to 8. The aluminum-based aluminum-plastic waterproof gypsum board based on boron mud as the carrier, prepared by the invention, utilizes the waste boron mud, not only utilizes waste materials and saves energy, but also protects urban environment, and the performance of the prepared aluminum-based aluminum-plastic waterproof gypsum board based on boron mud as the carrier reaches the national standard.

Description

Aluminum-based aluminum-plastic waterproof gypsum board based on boric sludge as carrier and preparation method thereof
Technical Field
The invention belongs to the field of gypsum boards, and particularly relates to an aluminum-based aluminum-plastic waterproof gypsum board based on waste boron mud.
Background
The gypsum board is a material prepared by taking building gypsum as a main raw material. The building material has the advantages of light weight, high strength, small thickness, convenient processing, sound insulation, heat insulation, fire prevention and other good performances, and is one of the currently-developed novel light boards. Gypsum boards have been widely used for interior partition walls, wall covering panels, ceilings, sound absorbing panels, floor base boards, and various decorative boards of various buildings such as houses, office buildings, shops, hotels, and industrial plants, and are used indoors, which are not suitable for being installed in bathrooms or kitchens.
The boric sludge is waste residue generated in the production of boric acid, borax and other products, is offwhite and yellowish white powdery solid, is alkaline, contains boron oxide, magnesium oxide and other components, and is commonly called as boric sludge. The stockpiling and disposal of the boric sludge not only occupies a large amount of land, but also can alkalize soil near a storage yard and cause migration and transformation of boron, thereby causing environmental pollution. The main chemical compositions of the boric sludge are MgO and SiO2And contains a certain amount of Fe2O3、B2O3And small amounts of CaO and Al2O3And the like. Boron is present in trace amounts in other minerals and does not form an independent boron-containing mineral. The main mineral compositions of the boron mud after high-temperature calcination are olivine, periclase and a small amount of magnesium ferrite. Therefore, if the waste boron mud can be utilized, not only is the waste utilized, but also the energy is solved, and the urban environment is protected.
Disclosure of Invention
In order to solve the technical problems, the invention provides an aluminum-based aluminum-plastic waterproof gypsum board based on waste boron mud and a preparation method thereof.
The technical scheme adopted by the invention is as follows: the aluminum-based aluminum-plastic waterproof gypsum board based on boron mud as a carrier is prepared from a component A and a component B according to the weight ratio of 70: 30.
The component A comprises the following raw materials in parts by weight: 3-7 parts of aluminosilicate cement, 50-70 parts of boron mud, 3-7 parts of mushroom bran, 3-7 parts of aluminum powder, 8-12 parts of gypsum, 1-3 parts of zinc stearate, 1-3 parts of dehydrating agent, 8-12 parts of red mud, 8-12 parts of fly ash and 30-40 parts of magnetized water; the addition amount of NaOH is adjusted to adjust the pH value of the system to 8.
The component B comprises the following raw materials in parts by weight: 50-70 parts of boric sludge, 3-7 parts of mushroom bran, 2-4 parts of instant polyvinyl alcohol, 0.4-0.6 part of potassium permanganate, 3-5 parts of silica fume, 3-7 parts of tannin extract, 3-5 parts of grinding sand and 30-40 parts of magnetized water; the addition amount of NaOH is adjusted to adjust the pH value of the system to 8.
The preparation method of the aluminum-based aluminum-plastic waterproof gypsum board based on the boric sludge as the carrier comprises the following steps:
1) preparing a component A: preparing materials according to the proportion; injecting magnetized water into a kneading machine, then sequentially adding aluminosilicate cement, boric sludge, aluminum powder, mushroom bran, gypsum, zinc stearate and red mud, grinding and stirring uniformly, and adding NaOH to adjust the pH value to 8; then adding the fly ash, continuously grinding and stirring uniformly, finally adding the dehydrating agent, and grinding into paste to obtain the component A.
2) Preparing a component B: preparing materials according to the proportion; firstly, injecting boric sludge, mushroom bran, instant polyvinyl alcohol and potassium permanganate into a disperser, grinding and stirring uniformly, adding grinding sand, continuously grinding and stirring for 20-30 minutes, adding magnetized water, stirring uniformly, adding NaOH to adjust the pH value to 8, finally adding silica fume and tannin extract, and grinding into paste to obtain the component B.
3) Mixing the component A and the component B according to the weight ratio of 70:30, uniformly stirring, placing in a mold, and molding in a molding machine.
The invention has the beneficial effects that:
1. the aluminum-based aluminum-plastic waterproof gypsum board based on boron mud as a carrier, which is prepared by the invention, utilizes the waste boron mud, thereby not only utilizing wastes and saving energy, but also protecting the urban environment.
2. The aluminum-based aluminum-plastic waterproof gypsum board based on boron mud as a carrier has the performance reaching the national standard.
Detailed Description
Example 1
The aluminum-based aluminum-plastic waterproof gypsum board based on boron mud as a carrier is prepared from a component A and a component B according to the weight ratio of 70: 30.
The component A comprises the following raw materials in parts by weight: 5 parts of aluminosilicate cement, 60 parts of boron mud, 5 parts of aluminum powder, 5 parts of mushroom bran, 10 parts of gypsum, 2 parts of zinc stearate, 2 parts of dehydrating agent, 10 parts of red mud, 10 parts of fly ash and 35 parts of magnetized water; the addition amount of NaOH is adjusted to adjust the pH value of the system to 8.
The component B comprises the following raw materials in parts by weight: 60 parts of boric sludge, 5 parts of mushroom bran, 3 parts of instant polyvinyl alcohol, 0.5 part of potassium permanganate, 4 parts of silica fume, 5 parts of tannin extract, 4 parts of grinding sand and 35 parts of magnetized water; the addition amount of NaOH is adjusted to adjust the pH value of the system to 8.
(II) the preparation method of the aluminum-based aluminum-plastic waterproof gypsum board based on the boric sludge as the carrier comprises the following steps:
1) preparing a component A: preparing materials according to the proportion; injecting magnetized water into a kneading machine, then sequentially adding aluminosilicate cement, boric sludge, aluminum powder, mushroom bran, gypsum, zinc stearate and red mud, grinding and stirring uniformly, and adding NaOH to adjust the pH value to 8; then adding the fly ash, continuously grinding and stirring uniformly, finally adding the dehydrating agent, and grinding into paste to obtain the component A.
2) Preparing a component B: preparing materials according to the proportion; firstly, injecting boric sludge, mushroom bran, instant polyvinyl alcohol and potassium permanganate into a disperser, grinding and stirring uniformly, adding grinding sand, continuously grinding and stirring for 20-30 minutes, adding magnetized water, stirring uniformly, adding NaOH to adjust the pH value to 8, finally adding silica fume and tannin extract, and grinding into paste to obtain a component B;
3) mixing the component A and the component B according to the weight ratio of 70:30, uniformly stirring, placing in a mold, and molding in a molding machine at the temperature of 30-50 ℃.
(III) Performance testing
1. Appearance: the gypsum board has clear board shape, complete and tidy board corners and smooth board surface.
2. Physical and chemical indexes are shown in Table 1
TABLE 1
Figure BDA0003114902270000031

Claims (2)

1. The aluminum-based aluminum-plastic waterproof gypsum board based on the boron mud as the carrier is characterized by being prepared from a component A and a component B in a weight ratio of 70: 30;
the component A comprises the following raw materials in parts by weight: 3-7 parts of aluminosilicate cement, 50-70 parts of boron mud, 3-7 parts of aluminum powder, 3-7 parts of mushroom bran, 8-12 parts of gypsum, 1-3 parts of zinc stearate, 1-3 parts of dehydrating agent, 8-12 parts of red mud, 8-12 parts of fly ash and 30-40 parts of magnetized water; the addition amount of NaOH is to adjust the PH value of the system to 8;
the component B comprises the following raw materials in parts by weight: 50-70 parts of boric sludge, 3-7 parts of mushroom bran, 2-4 parts of instant polyvinyl alcohol, 0.4-0.6 part of potassium permanganate, 3-5 parts of silica fume, 3-7 parts of tannin extract, 3-5 parts of grinding sand and 30-40 parts of magnetized water; the addition amount of NaOH is adjusted to adjust the pH value of the system to 8.
2. The preparation method of the aluminum-based aluminum-plastic waterproof gypsum board based on the boric sludge as the carrier is characterized by comprising the following steps:
1) preparing a component A: preparing the material according to the ratio of claim 1; injecting magnetized water into a kneading machine, then sequentially adding aluminosilicate cement, boric sludge, aluminum powder, mushroom bran, gypsum, zinc stearate and red mud, grinding and stirring uniformly, and adding NaOH to adjust the pH value to 8; then adding the fly ash, continuously grinding and stirring uniformly, finally adding the dehydrating agent, and grinding into paste to obtain a component A;
2) preparing a component B: preparing the material according to the ratio of claim 1; firstly, injecting boric sludge, mushroom bran, instant polyvinyl alcohol and potassium permanganate into a disperser, grinding and stirring uniformly, adding grinding sand, continuously grinding and stirring for 20-30 minutes, adding magnetized water, stirring uniformly, adding NaOH to adjust the pH value to 8, finally adding silica fume and tannin extract, and grinding into paste to obtain a component B;
3) mixing the component A and the component B according to the weight ratio of 70:30, uniformly stirring, placing in a mold, and molding in a molding machine.
CN202110660306.XA 2021-06-15 2021-06-15 Aluminum-based aluminum-plastic waterproof gypsum board based on boric sludge as carrier and preparation method thereof Pending CN113336506A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114573996A (en) * 2022-03-01 2022-06-03 辽宁大学 Aluminum bran plate and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030122283A1 (en) * 1998-05-11 2003-07-03 Ernesto De La Concha Estrada Ecological mixture for construction and method for waste disposal
CN101769034A (en) * 2009-12-24 2010-07-07 禹东鹏 Novel lightweight brick
CN103553537A (en) * 2013-10-22 2014-02-05 沈阳建筑大学 Method of synthesizing magnesium silicate building material product by utilizing boron mud and coal ashes
CN103979864A (en) * 2014-04-15 2014-08-13 马鞍山豹龙新型建材有限公司 Boron mud aerated brick and preparation method thereof
CN110358320A (en) * 2019-07-17 2019-10-22 王涵乐 A kind of mushroom bran boron mud composite plate and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030122283A1 (en) * 1998-05-11 2003-07-03 Ernesto De La Concha Estrada Ecological mixture for construction and method for waste disposal
CN101769034A (en) * 2009-12-24 2010-07-07 禹东鹏 Novel lightweight brick
CN103553537A (en) * 2013-10-22 2014-02-05 沈阳建筑大学 Method of synthesizing magnesium silicate building material product by utilizing boron mud and coal ashes
CN103979864A (en) * 2014-04-15 2014-08-13 马鞍山豹龙新型建材有限公司 Boron mud aerated brick and preparation method thereof
CN110358320A (en) * 2019-07-17 2019-10-22 王涵乐 A kind of mushroom bran boron mud composite plate and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114573996A (en) * 2022-03-01 2022-06-03 辽宁大学 Aluminum bran plate and preparation method thereof

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Application publication date: 20210903

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