Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a super-press which has not high requirement on output power and can uniformly compact a steel barrel.
In order to achieve the purpose, the invention provides the following technical scheme:
the overpressure machine comprises a lower cross beam and an upper cross beam located above the lower cross beam, wherein the upper cross beam and the lower cross beam are fixedly connected through a plurality of stand columns, a middle cross beam is arranged between the upper cross beam and the lower cross beam, the stand columns movably penetrate through the middle cross beam, a main hydraulic cylinder is installed at the top of the upper cross beam, a through hole is formed in the center of the middle cross beam, a rotating sleeve is arranged at the top of the middle cross beam and located at the through hole, a circular outer wall and a square inner cavity are arranged inside the rotating sleeve, the inner cavity of the rotating sleeve is communicated with the through hole, the rotating sleeve is rotatably connected with the middle cross beam, a piston rod of the main hydraulic cylinder sequentially penetrates through the rotating sleeve and the through hole downwards, a pressure head is installed at the lower end of the piston rod of the main hydraulic cylinder, a square blocking block is arranged on the piston rod of the main hydraulic cylinder and located above the rotating sleeve, the blocking block protrudes out of the piston rod of the main hydraulic cylinder, the shape and size of the blocking block are matched with the inner cavity of the rotating sleeve, an adjusting motor is installed on the middle cross beam and located outside the rotating sleeve, a gear is coaxially fixed on an output shaft of the adjusting motor, the outer wall of the rotating sleeve is coaxially connected with a tooth grooves of an auxiliary cylinder, and the upper cross beam, and the end of an auxiliary cylinder is arranged on the upper cross beam, and is connected with the auxiliary cylinder, and the end of the auxiliary cylinder, and a gear barrel, and a gear is arranged on the upper cross beam.
As a preferable scheme: a disc-shaped base plate is fixed at the top of the lower cross beam, the bottom of the containing cylinder is movably sleeved with the edge of the base plate, clamping mechanisms are symmetrically arranged on the bottom surface of the middle cross beam and positioned on two sides of the containing cylinder, each clamping mechanism comprises a mounting frame, clamping arms and a first push-pull cylinder, the mounting frames are fixedly connected with the middle cross beam, the middle part of the clamping arm is rotatably connected with the mounting frame, one end of the first push-pull cylinder is hinged with the mounting frame, the other end of the first push-pull cylinder is hinged with the upper end of the clamping arm, a hook is arranged at the lower end of the clamping arm, an outward-protruding bearing ring is arranged at the edge of the upper part of the containing barrel, and the bearing ring is used for hooking the hook.
As a preferable scheme: the improved rotary table is characterized in that a rotary table is placed on the lower cross beam, a driving motor is installed at the bottom of the lower cross beam, a shaft hole is formed in the middle of the lower cross beam, a rotating shaft of the driving motor upwards penetrates through the shaft hole, the end of the rotating shaft of the driving motor is coaxially connected with the rotary table, a first guide rail is radially arranged on the rotary table along the rotating shaft, a sliding seat is arranged above the rotary table and connected with the first guide rail in a sliding mode, a base plate is fixedly connected with the sliding seat, a second push-pull cylinder is installed on the rotary table and located on the outer side of the containing cylinder, and the end of a piston rod of the second push-pull cylinder is fixedly connected with the sliding seat.
As a preferable scheme: the bottom surface of carousel is provided with multiunit lubrication mechanism, lubrication mechanism sets up the wheel carrier in the storage tank including setting up the storage tank in the carousel bottom surface, installs the gyro wheel on the wheel carrier to and install the spring in the storage tank, the both ends of spring respectively with the roof of storage tank and the top surface butt of wheel carrier, the spring is in compression state.
As a preferable scheme: the rotary shaft end part of the driving motor is fixedly provided with a square head, the center of the bottom of the rotary disc is provided with a square groove, the square head extends into the square groove, the depth of the square groove is larger than the height of the square head, and the square head and the square groove can move relatively in the up-down direction.
As a preferable scheme: the top of the middle cross beam is provided with an annular connecting seat around the through hole, the section of the connecting seat is in an inverted L shape, the outer wall of the lower part of the rotating sleeve is provided with an annular convex flange, the flange is embedded into the connecting seat, and a bearing is further arranged between the outer flange of the rotating sleeve and the inner wall of the connecting seat.
As a preferable scheme: a drilling device is also included. The drilling device comprises a drilling motor and a third push-pull cylinder, a supporting plate is fixed on the outer wall of the containing cylinder, a second guide rail is arranged on the supporting plate and arranged along the radial direction of the containing cylinder, a shell of the drilling motor is connected with the second guide rail in a sliding mode, a drill bit is installed at the front end of an output shaft of the drilling motor, the third push-pull cylinder is further installed on the supporting plate, the end portion of a piston rod of the third push-pull cylinder is fixedly connected with the shell of the drilling motor, and a through hole for the drill bit to penetrate through is formed in the containing cylinder.
As a preferable scheme: the edge part of the top surface of the base plate is provided with an annular groove for collecting waste liquid, and the annular groove is connected with a waste liquid suction system.
As a preferable scheme: an air suction passage is arranged in the middle cross beam, an air inlet of the air suction passage is distributed on the outer side of the containing barrel, and the other end of the air suction passage is connected with an air suction system.
Compared with the prior art, the invention has the advantages that: the overpressure machine adopts two-step compression of pre-pressing and deep pressing for the steel barrel through the cooperative work of the main hydraulic cylinder and the auxiliary cylinder. During prepressing, the main hydraulic cylinder driving pressure head and the auxiliary cylinder driving the middle cross beam, and simultaneously prepressing the center and the edge of the steel barrel; after the prepressing is finished, the middle cross beam still keeps pressure on the edge of the steel barrel, and the main hydraulic cylinder continues to drive the ram to deeply press the middle part of the steel barrel, so that the steel barrel can be ensured to have better compression uniformity, and the main hydraulic cylinder is not required to output large pressure. In addition, all parts of the steel drum can be deeply pressed uniformly by matching the rotation and the displacement of the steel drum in the deep pressing process.
Detailed Description
Referring to fig. 1, the overpressure machine for compacting and volume reduction of nuclear radioactive solid wastes and waste resins comprises a lower cross beam 2 and an upper cross beam 4 located above the lower cross beam 2, wherein the upper cross beam 4 and the lower cross beam 2 are fixedly connected through a plurality of upright posts 3, a middle cross beam 9 is arranged between the upper cross beam 4 and the lower cross beam 2, and the upright posts 3 movably penetrate through the middle cross beam 9, so that the middle cross beam 9 can slide up and down along the upright posts 3.
The top of the upper cross beam 4 is provided with a main hydraulic cylinder 5, the center of the middle cross beam 9 is provided with a through hole 12, the top of the middle cross beam 9 and the through hole 12 are provided with a rotating sleeve 15, the rotating sleeve 15 is provided with a circular outer wall, the inside of the rotating sleeve 15 is a square inner cavity, and the inner cavity of the rotating sleeve is communicated with the through hole 12. The rotating sleeve 15 is rotatably connected with the middle cross beam 9.
A piston rod 6 of the main hydraulic cylinder 5 sequentially penetrates through an inner cavity of a rotating sleeve 15 and a through hole 12 downwards, and a pressure head 8 is arranged at the lower end of the piston rod 6 of the main hydraulic cylinder 5.
A square stopper 7 is provided on the piston rod 6 of the master cylinder 5 above the rotary sleeve 15, and the stopper 7 protrudes outward. The shape and size of the stop 7 are adapted to the inner cavity of the rotary sleeve 15 so that the stop 7 can pass through the inner cavity of the rotary sleeve 15 when facing the inner cavity of the rotary sleeve 15, and so that the stop 7 cannot pass through the inner cavity of the rotary sleeve 15 when the rotary sleeve 15 and the stop 7 rotate relative to each other.
Referring to fig. 2, the rotary sleeve 15 is rotatably connected with the middle cross beam 9 in the following manner: an annular connecting seat 14 is arranged on the top of the middle cross beam 9 around the through hole 12, the section of the connecting seat 14 is in an inverted L shape, the outer wall of the lower part of the rotating sleeve 15 is provided with an annular convex flange, the flange is embedded into the connecting seat 14, and a bearing 42 is arranged between the outer flange of the rotating sleeve 15 and the inner wall of the connecting seat 14, so that the rotating sleeve 15 can freely rotate in the connecting seat 14.
In order to drive the rotating sleeve 15 to rotate, an adjusting motor 40 is arranged on the middle cross beam 9 and positioned on the outer side of the rotating sleeve 15, a shell of the adjusting motor 40 is fixedly connected with the middle cross beam 9, a gear 41 is coaxially fixed on an output shaft of the adjusting motor 40, a tooth groove is formed in the outer wall of the upper portion of the rotating sleeve 15 along the circumferential direction of the rotating sleeve, and the gear 41 is meshed with the tooth groove. After the adjustment motor 40 is started, the gear 41 is driven to rotate, thereby driving the rotating sleeve 15 to rotate.
An auxiliary cylinder 13 is also arranged on the upper cross beam 4, and the end part of a piston rod of the auxiliary cylinder 13 is connected and fixed with the middle cross beam 9. The middle cross beam 9 can be driven to lift and fall by controlling the extension and contraction of the auxiliary cylinder 13.
The lower cross beam 2 is provided with an accommodating cylinder 16 for placing the steel drum 30, and the accommodating cylinder 16 can limit the position of the steel drum 30 so that the steel drum cannot topple or misplace in the compression process; but also can extrude the outer wall of the steel drum 30 in the compression process to assist the forming of the steel drum 30.
In the initial state, the stop block 7 and the inner cavity of the rotating sleeve 15 have angular dislocation, at the moment, the stop block 7 cannot pass through the inner cavity of the rotating sleeve 15, the bottom surface of the stop block 7 is abutted against the top surface of the rotating sleeve 15, and the bottom surface of the pressure head 8 is flush with the bottom surface of the middle cross beam 9.
The working principle of the overpressure machine is as follows: put into steel drum 30 and hold a section of thick bamboo 16 in, control main hydraulic cylinder 5 and auxiliary cylinder 13 extend together, the pressure of main hydraulic cylinder 5 passes through stopper 7 this moment and transmits to rotating sleeve 15, transmit to middle cross beam 9 by rotating sleeve 15 again, the pressure of auxiliary cylinder 13 also acts on the marginal part of middle cross beam 9 simultaneously, middle cross beam 9 descends gradually, the prepressing is carried out to steel drum 30 after middle cross beam 9 and steel drum 30 contact, the prepressing in-process, middle cross beam 9 exerts pressure to the marginal part of steel drum 30, pressure head 8 exerts pressure to the central part of steel drum 30 simultaneously, steel drum 30 is evenly prepressed this moment, the height of steel drum 30 reduces gradually.
After the pre-pressing is finished, the auxiliary cylinder 13 stops moving, and the middle cross beam 9 is kept at the current height; the piston rod 6 of the main hydraulic cylinder 5 retracts a short distance to separate the stopper 7 from the rotating sleeve 15, then the adjusting motor 40 is started, and the adjusting motor 40 drives the rotating sleeve 15 to rotate for a certain angle to ensure that the stopper 7 is aligned with the inner cavity of the rotating sleeve 15; then the piston rod 6 of the main hydraulic cylinder 5 extends again, the pressure head 8 descends again, the blocking block 7 penetrates through the inner cavity of the rotating sleeve 15, the pressure head 8 extends out of the bottom of the middle cross beam 9 and continues to press the central part of the steel barrel 30, and because the pressure output by the main hydraulic cylinder 5 is stronger and the contact area between the pressure head 8 and the steel barrel 30 is smaller, the pressure head 8 can press the middle part of the steel barrel 30 more tightly, and meanwhile, the auxiliary cylinder 13 keeps pressing the middle cross beam 9, so that the middle cross beam 9 can continue to press the edge of the steel barrel 30, the edge part of the steel barrel 30 is prevented from upwarping or seriously deforming due to sinking of the middle part of the steel barrel 30, and therefore, the better compression uniformity of the steel barrel 30 can be ensured, the main hydraulic cylinder 5 does not need to output large pressure, and the pressure head 8 can be prevented from being blocked by the top of the steel barrel 30.
After the compression is finished, taking the steel barrel 30 out of the accommodating barrel 16; the master cylinder 5, the auxiliary cylinder 13, and the center cross member 9 are reset to wait for the next operation.
Referring to fig. 1 and 3, in order to facilitate taking out the steel drum 30, in this embodiment, a disc-shaped backing plate 46 is fixed on the top of the lower cross beam 2, and the bottom of the accommodating cylinder 16 is movably sleeved with the edge of the backing plate 46, that is, the bottom of the accommodating cylinder 16 buckles the backing plate 46, and the accommodating cylinder 16 can be separated from the backing plate 46 by lifting up the accommodating cylinder 16, so that the accommodating cylinder 16 can be detached from the sliding seat 17.
The gripping mechanisms are symmetrically arranged on the bottom surface of the middle cross beam 9 and on both sides of the accommodating cylinder 16.
Referring to fig. 2, the gripping mechanism includes a mounting frame 43, a grip arm 45, and a first push-pull cylinder 44. The mounting frame 43 is fixedly connected with the middle cross beam 9, the middle part of the clamping arm 45 is rotatably connected with the mounting frame 43, one end of the first push-pull cylinder 44 is hinged with the mounting frame 43, the other end of the first push-pull cylinder is hinged with the upper end of the clamping arm 45, the lower end of the clamping arm 45 is provided with a hook, the upper edge of the accommodating cylinder 16 is provided with a convex bearing ring 48, and the bearing ring 48 is used for hooking the hook.
In the initial state, the first push-pull cylinder 44 is in an extended state, and the lower end of the initial clamp arm 45 is in a unclamped state.
After the compression of the steel drum 30 is completed, the first push-pull cylinder 44 is controlled to be shortened, and the hook at the lower end of the clamping arm 45 just can hook into the bottom surface of the supporting ring 48 at the upper part of the accommodating cylinder 16, so that the accommodating cylinder 16 is clamped; then the auxiliary cylinder 13 begins to retract, the middle cross beam 9 is lifted upwards, the clamping mechanism is lifted along with the middle cross beam, the piston rod 6 of the main hydraulic cylinder 5 is not moved, the pressure head 8 still presses the steel barrel 30, so the accommodating barrel 16 can be lifted upwards, the steel barrel 30 is not moved, the accommodating barrel 16 can be separated from the steel barrel 30, and after the accommodating barrel 16 and the steel barrel 30 are completely separated, the auxiliary cylinder 13 stops moving, and the pressed steel barrel 30 can be easily removed.
Then, the main hydraulic cylinder 5, the auxiliary cylinder 13, the middle cross beam 9 and the rotating sleeve 15 are reset to wait for the next operation.
In other embodiments, the receiving cylinder 16 may be designed as two semicircular arc plates, and the two arc plates are spliced together. The steel barrel 30 can be easily taken out after the two arc plates are disassembled.
Referring to fig. 1 and 3, in the present embodiment, the position of the accommodating cylinder 16 is adjustable, specifically: the turntable 18 is placed on the lower cross beam 2, the driving motor 25 is installed at the bottom of the lower cross beam 2, the shaft hole 24 is formed in the middle of the lower cross beam 2, the rotating shaft 26 of the driving motor 25 upwards penetrates through the shaft hole 24, and the end part of the rotating shaft 26 of the driving motor 25 is coaxially connected with the turntable 18. The driving motor 25 is activated to drive the turntable 18 to rotate.
A first guide rail 29 is arranged on the rotary table 18 along the radial direction thereof, a sliding seat 17 is arranged above the rotary table 18, and the sliding seat 17 is connected with the first guide rail 29 in a sliding manner, i.e. the sliding seat 17 can slide back and forth along the first guide rail 29. The backing plate 46 is fixedly connected with the sliding seat 17, the second push-pull cylinder 31 is arranged on the turntable 18 and positioned on the outer side of the accommodating cylinder 16, and the end part of the piston rod of the second push-pull cylinder 31 is fixedly connected with the sliding seat 17. The second push-pull cylinder 31 is activated to drive the sliding seat 17 to move back and forth along the first guide rail 29. After steel drum 30 is placed in holding a section of thick bamboo 16, through push-and-pull sliding seat 17 and rotation carousel 18, can make the different positions at steel drum 30 top shift to under the pressure head 8, the position of steel drum 30 once every adjustment, just with pressure head 8 deep-pressing steel drum 30 once, pressure head 8 deep-pressing just once mentions, so that steel drum 30 can free rotation, can make each position of steel drum 30 can both be pressed more closely after deep-pressing many times, can further improve the degree of consistency of steel drum 30 each compaction.
After compression has ended, the slide 17 is reset and the receiving cylinder 16 can then be gripped by the gripper device.
In order to reduce the resistance of the rotating disk 18 during rotation, a plurality of sets of lubricating mechanisms are arranged on the bottom surface of the rotating disk 18 in the embodiment. Referring to fig. 1 and 3, the lubricating mechanism includes an accommodating groove 19 disposed on the bottom surface of the turntable 18, a wheel frame 21 disposed in the accommodating groove 19, a roller 23 mounted on the wheel frame 21, and a spring 20 disposed in the accommodating groove 19, wherein two ends of the spring 20 respectively abut against the top wall of the accommodating groove 19 and the top surface of the wheel frame 21, and the spring 20 is in a compressed state. In order to prevent the wheel frame 21 from separating from the accommodating groove 19, an annular limiting edge 22 is arranged at the bottom edge of the accommodating groove 19.
In the compression operation, when the position of the steel barrel 30 needs to be adjusted, the main hydraulic cylinder 5 lifts the pressure head 8, the auxiliary cylinder 13 lifts the middle cross beam 9, the spring 20 pushes the wheel frame 21 out of the accommodating groove 19, the roller 23 is contacted with the lower cross beam 2, and the resistance when the driving motor 25 drives the rotary disc 18 to rotate is greatly reduced. After the position of the steel barrel 30 is adjusted, the pressure head 8 and the middle cross beam 9 are pressed down again, the rotary table 18 descends, the wheel frame 21 retracts into the accommodating groove 19 at the moment, and the rotary table 18 is directly supported by the lower cross beam 2. In this embodiment, the end of the rotating shaft 26 of the driving motor 25 is fixed with a square head 28, and a square groove 27 is formed in the center of the bottom of the rotating disc 18, the square head 28 extends into the square groove 27, and the depth of the square groove 27 is greater than the height of the square head 28, so that the square head 28 and the square groove 27 can move relative to each other in the up-down direction.
The square head 28 is matched with the square groove 27, so that the driving motor 25 can drive the turntable 18 to rotate; but also can prevent the pressure from being transmitted to the driving motor 25 after the rotating disc 18 descends, thereby protecting the driving motor 25.
As shown in fig. 3, the overpressure machine of the present embodiment further includes a drilling device. The drilling device comprises a drilling motor 34 and a third push-pull cylinder 35, a support plate 32 is fixed on the outer wall of the accommodating cylinder 16, a second guide rail 33 is arranged on the support plate 32, the second guide rail 33 is arranged along the radial direction of the accommodating cylinder 16, a shell of the drilling motor 34 is connected with the second guide rail 33 in a sliding mode, so that the drilling motor 34 can slide back and forth along the second guide rail 33, a drill bit 37 is arranged at the front end of an output shaft of the drilling motor 34, the end portion of a piston rod of the third push-pull cylinder 35 is connected and fixed with the shell of the drilling motor 34, and a through hole 36 for the drill bit 37 to pass through is formed in the accommodating cylinder 16.
When liquid in the steel drum 30 needs to be discharged, the third push-pull cylinder 35 is controlled to start the drill bit 37 to penetrate through the through hole 36 and enter the accommodating cylinder 16, and then the drilling motor 34 is controlled to start, at the moment, the drill bit 37 punches a hole in the bottom of the steel drum 30, so that the liquid flows out of the hole, and the purpose of discharging the liquid is achieved.
Referring to fig. 3, the edge portion of the top surface of the pad 46 is provided with an annular groove 47 for collecting waste liquid, and the annular groove 47 is connected to a waste liquid suction system.
In consideration of the possibility of the overflow of the exhaust gas in the steel drum 30 during the compression operation, the exhaust gas needs to be recycled to prevent the exhaust gas from polluting the environment of the workshop.
Referring to fig. 1 and 2, in the present embodiment, an air suction passage 38 is provided inside the middle cross beam 9, an air inlet of the air suction passage 38 is distributed outside the accommodating cylinder 16, and the other end of the air suction passage 38 is connected to an air suction system. In order to prevent impurities from entering the air suction passage 38 and causing blockage, a filter head 39 is arranged at the air inlet of the air suction passage 38.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.