CN113324811A - Spiral type uniformly-mixed zinc-rich primer sample preparation device based on environment detection - Google Patents
Spiral type uniformly-mixed zinc-rich primer sample preparation device based on environment detection Download PDFInfo
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- CN113324811A CN113324811A CN202110404303.XA CN202110404303A CN113324811A CN 113324811 A CN113324811 A CN 113324811A CN 202110404303 A CN202110404303 A CN 202110404303A CN 113324811 A CN113324811 A CN 113324811A
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- 238000001514 detection method Methods 0.000 title claims abstract description 51
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 45
- 239000011701 zinc Substances 0.000 title claims abstract description 45
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 45
- 238000002360 preparation method Methods 0.000 title claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 43
- 239000011248 coating agent Substances 0.000 claims abstract description 33
- 238000000576 coating method Methods 0.000 claims abstract description 33
- 238000010422 painting Methods 0.000 claims abstract description 23
- 230000007613 environmental effect Effects 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 223
- 238000010408 sweeping Methods 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 17
- 239000000843 powder Substances 0.000 claims description 17
- 238000012546 transfer Methods 0.000 claims description 16
- 239000006249 magnetic particle Substances 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 6
- 239000011344 liquid material Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 239000003973 paint Substances 0.000 abstract description 16
- 238000003756 stirring Methods 0.000 abstract description 7
- 238000006748 scratching Methods 0.000 abstract description 3
- 230000002393 scratching effect Effects 0.000 abstract description 3
- 238000012360 testing method Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 13
- 239000010959 steel Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 8
- 238000010276 construction Methods 0.000 description 6
- 238000006056 electrooxidation reaction Methods 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/2813—Producing thin layers of samples on a substrate, e.g. smearing, spinning-on
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/38—Diluting, dispersing or mixing samples
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/04—Measuring adhesive force between materials, e.g. of sealing tape, of coating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention relates to the field of environmental detection, in particular to a spiral type preparation device for a uniformly mixed zinc-rich primer sample based on environmental detection. The technical problem to be solved by the invention is as follows: the utility model provides a spiral mixing zinc-rich primer sample preparation facilities based on environmental detection. The technical scheme is as follows: a spiral type mixed zinc-rich primer sample preparation device based on environment detection comprises a material mixing unit, a painting unit and a coating firmness detection unit; the mixing unit is connected with the painting unit; the painting unit is connected with the coating firmness detection unit. The invention can uniformly mix the zinc material and the spiral base material without stirring, and can complete the detection of the firmness of the paint vehicle by the twill scratching mode, thereby reducing the material loss caused by stirring and greatly reducing the workload of workers when a large number of test detection templates are manufactured.
Description
Technical Field
The invention relates to the field of environmental detection, in particular to a spiral type preparation device for a uniformly mixed zinc-rich primer sample based on environmental detection.
Background
At present, with the rapid development of economy, the marine transport capacity is expected to be higher, but a marine vessel is in an alternate dry-wet state due to the action of tides and sea waves all the year round at part of the position of the marine vessel, and the state at the time can cause electrochemical corrosion on steel, thereby causing great danger to marine personnel and goods, and having extremely important significance on surface corrosion prevention of the steel.
Chinese patent CN107670931A discloses a construction method of inorganic zinc-rich silicate primer, which improves the anticorrosion performance of the inorganic zinc-rich silicate primer based on the sacrificial anode protection principle, and overcomes the problem of providing a good paint for ships with high requirement on the anticorrosion performance of a specific area, but because the ships in the ocean are influenced by tide waves, the generated effect is not very clear, and data determination is not performed through a large amount of experiments, electrochemical corrosion caused by a certain reason cannot be processed by the coating thickness and the construction mode of a corresponding paint coating, so that the effect of the paint based on the zinc-rich primer on a steel cable is different, resources are wasted, and potential danger is caused to marine transportation.
To sum up, the zinc-rich primer sample for environmental detection needs to be developed at present, so that the defects that in the prior art, due to the fact that a marine ship is influenced by tide and sea waves, the generated effect is not very clear, data determination is not carried out through a large number of experiments, and the electrochemical corrosion caused by a certain reason cannot be processed by the coating thickness and the construction mode of a corresponding paint coating in a targeted mode, so that the effect result of the coating adopting the zinc-rich primer on a steel plate cable is different, resources are wasted, and potential danger is caused to marine transportation are overcome.
In summary, a spiral type preparation device for uniformly mixing zinc-rich primer samples based on environmental detection needs to be developed to overcome the problems.
Disclosure of Invention
In order to overcome the defects that as a marine ship is influenced by tide and sea waves, the generated effect is not clear, data determination is not carried out through a large number of experiments, and electrochemical corrosion caused by a certain reason cannot be treated by adopting the corresponding coating thickness and construction mode of a paint coating in a targeted manner, so that the effect result of the coating based on zinc-rich primer on a steel plate cable is different, resources are wasted, and potential danger is caused to marine transportation, the invention aims to solve the technical problems that: the utility model provides a spiral mixing zinc-rich primer sample preparation facilities based on environmental detection.
The technical scheme is as follows: a spiral type uniformly-mixed zinc-rich primer sample preparation device based on environmental detection comprises a bottom frame, a material mixing unit, a painting unit, a coating firmness detection unit and a control screen; the underframe is connected with the mixing unit; the bottom frame is connected with the painting unit; the bottom frame is connected with the coating firmness detection unit; the chassis is connected with the control screen; the mixing unit is connected with the painting unit; the painting unit is connected with the coating firmness detection unit.
As a further preferable scheme, the material mixing unit comprises a first shaft sleeve, a first transmission rod, an inner gear ring, a first electric push rod, a first gear, a second transmission rod, a first transmission wheel, a second transmission wheel, a third transmission rod, a second gear, a blending unit, a base material barrel, a transfer barrel, an electric sliding frame, a fourth transmission rod, a first bevel gear, a third gear, a fourth gear, a rack, a second bevel gear, a fifth transmission rod and a magnetic strip; the axle center inside the first axle sleeve is in sliding connection with the first transmission rod; the first shaft sleeve is rotatably connected with the underframe; the first shaft sleeve is connected with the painting unit; the outer surface of the first transmission rod is fixedly connected with the inner gear ring; the first transmission rod is connected with the first electric push rod through a connecting plate; a first gear is arranged on one side of the inner gear ring, which is far away from the first shaft sleeve; the first electric push rod is fixedly connected with the underframe; the inner axis of the first gear is fixedly connected with the second transmission rod; the outer surface of the second transmission rod is fixedly connected with the first transmission wheel; the second transmission rod is rotatably connected with the underframe; the outer ring surface of the first driving wheel is in transmission connection with the second driving wheel through a belt; the inner axle center of the second driving wheel is fixedly connected with a third driving rod; the outer surface of the third transmission rod is fixedly connected with the second gear; the third transmission rod is rotatably connected with the underframe; the second gear is connected with the blending unit; the blending unit is connected with the base material barrel through a water pipe; the blending unit is connected with the bottom frame; a transfer barrel is arranged on the side surface of the base material barrel; the base material barrel is contacted with the bottom frame; the transfer barrel is contacted with the electric sliding frame; the electric sliding frame is rotationally connected with the fourth transmission rod; the electric sliding frame is in sliding connection with the underframe; the outer surface of the fourth transmission rod is fixedly connected with the first bevel gear; the outer surface of the fourth transmission rod is fixedly connected with the third gear; the outer surface of the fourth transmission rod is fixedly connected with the fourth gear; the first bevel gear is meshed with the second bevel gear; the fourth gear is meshed with the rack; the rack is fixedly connected with the underframe; the inner axis of the second bevel gear is fixedly connected with a fifth transmission rod; the fifth transmission rod is rotatably connected with the electric sliding frame; the outer surface of the fifth transmission rod is fixedly connected with the magnetic strip.
As a further preferable scheme, the painting unit comprises a motor, a sixth transmission rod, a worm wheel, a seventh transmission rod, a third transmission wheel, a fourth transmission wheel, an eighth transmission rod, a fifth transmission wheel, a sixth transmission wheel, a third bevel gear, a fourth bevel gear, a ninth transmission rod, a sixth gear, a first electric sliding plate, a barrel cover, an air pump, a discharge pipe, a shower head, an electric sliding block, a second electric sliding plate, a first electric sliding rod, a second electric sliding rod and a second electric push rod; the output shaft of the motor is fixedly connected with the sixth transmission rod; the motor is fixedly connected with the underframe; the outer surface of the sixth transmission rod is fixedly connected with the worm; the sixth transmission rod is rotatably connected with the underframe; the worm is meshed with the worm wheel; the inner axis of the worm wheel is fixedly connected with a seventh transmission rod; the outer surface of the seventh transmission rod is fixedly connected with the third transmission wheel; the seventh transmission rod is rotatably connected with the underframe; the outer ring surface of the third driving wheel is in transmission connection with the fourth driving wheel through a belt; the inner axle center of the fourth driving wheel is fixedly connected with the eighth driving rod; the outer surface of the eighth transmission rod is fixedly connected with the fifth transmission wheel; the outer surface of the eighth transmission rod is fixedly connected with the third bevel gear; the eighth transmission rod is rotatably connected with the underframe; the eighth transmission rod is connected with the coating firmness detection unit; the outer ring surface of the fifth driving wheel is in transmission connection with the sixth driving wheel through a belt; the inner axle center of the sixth driving wheel is fixedly connected with the first axle sleeve; the third bevel gear is meshed with the fourth bevel gear; the inner axis of the fourth bevel gear is fixedly connected with a ninth transmission rod; the outer surface of the ninth transmission rod is fixedly connected with the sixth gear; the ninth transmission rod is rotatably connected with the underframe; two groups of first electric sliding plates are arranged on one side of the sixth gear far away from the third driving wheel; the first electric sliding plate is fixedly connected with the barrel cover; the first electric sliding plate is in sliding connection with the underframe; the barrel cover is connected with the air pump through an air pipe; the barrel cover is fixedly connected with the discharge pipe; the barrel cover is fixedly connected with the second electric push rod; the air pump is fixedly connected with the underframe; the discharge pipe is connected with the shower head through an air pipe; the shower head is fixedly connected with the electric sliding block; the electric sliding block is in sliding connection with the second electric sliding plate; the second electric sliding plate is respectively connected with the first electric sliding rod and the second electric sliding rod in a sliding manner; the first electric slide bar and the second electric slide bar are fixedly connected with the underframe; the second electric push rod is fixedly connected with the underframe.
As a further preferable scheme, the coating firmness detection unit comprises a seventh driving wheel, an eighth driving wheel, a tenth transmission rod, a second shaft sleeve, a fifth bevel gear, a sixth bevel gear, a third electric push rod, a seventh bevel gear, an eleventh transmission rod, an L-shaped roll-over stand, a twelfth transmission rod, a first electric slideway, a second electric slideway, a diagonal scraper and a third electric slide rod; the outer ring surface of the seventh driving wheel is in transmission connection with the eighth driving wheel through a belt; the inner axle center of the seventh driving wheel is fixedly connected with the eighth driving rod; the inner axle center of the eighth driving wheel is fixedly connected with the tenth driving rod; the outer surface of the tenth transmission rod is in sliding connection with the second shaft sleeve; the tenth transmission rod is rotatably connected with the underframe; the outer surface of the second shaft sleeve is fixedly connected with a fifth bevel gear and a sixth bevel gear respectively; the second shaft sleeve is connected with a third electric push rod through a connecting plate; a seventh bevel gear is arranged on the side surface of the second shaft sleeve; the third electric push rod is fixedly connected with the underframe; the inner axis of the seventh bevel gear is fixedly connected with the eleventh transmission rod; the outer surface of the eleventh transmission rod is fixedly connected with the L-shaped turnover frame; the eleventh transmission rod is rotatably connected with the underframe; the L-shaped turnover frame is contacted with the twelfth transmission rod; two ends of the twelfth transmission rod are respectively connected with the first electric slideway and the second electric slideway through connecting blocks; a diagonal scraper is arranged on one side, away from the L-shaped turnover frame, of the twelfth transmission rod; the first electric slideway and the second electric slideway are fixedly connected with the underframe respectively; the inner axis of the diagonal scraper is fixedly connected with a third electric slide bar; and the third electric sliding rod is in sliding connection with the underframe through a connecting block.
As a further preferable scheme, the blending unit comprises a fifth gear, a feeding tray, a sweeping roller, a liquid bin, magnetic particles, a powder bin, a box cover, a fixing column and a feeding door; the inner axis of the fifth gear is fixedly connected with the feeding disc; the feeding tray is fixedly connected with the three groups of sweeping rods; the feeding tray is rotationally connected with the liquid bin; the feeding disc is rotationally connected with the powder bin; the liquid storage bin is provided with magnetic particles at one side far away from the sweeping stick; the powder bin is connected with the box cover through a plurality of groups of fixing columns; the box cover is connected with the feed door.
As a further preferable scheme, the material loading tray is provided with arc-shaped notches with the same number as the sweeping rods.
As a further preferable scheme, the liquid material bin is a hollow annular bin, wherein a plurality of groups of discharge holes are arranged on the inner annular surface.
As a further preferable scheme, the bottom of the powder bin is provided with annular through grooves with the same number as that of the sweeping sticks.
As a further preferable mode, an outer annular surface of the first transmission lever contacting the first sleeve is provided with a straight section, and an outer annular surface of the tenth transmission lever contacting the second sleeve is provided with a straight section.
The invention has the following advantages:
1. the method aims to solve the problems that due to the fact that marine ships are influenced by tide and sea waves, the generated effect is not clear, data determination is not carried out through a large number of experiments, electrochemical corrosion caused by certain reasons cannot be processed in a corresponding coating thickness and construction mode of a paint coating, and therefore the effect result of the coating based on the zinc-rich primer on a steel plate cable is different, resources are wasted, and potential danger is caused to marine transportation.
2. The invention sets a mixing unit, a painting unit and a coating firmness detection unit; when the spiral type uniformly-mixed zinc-rich primer sample preparation device is used, the spiral type uniformly-mixed zinc-rich primer sample preparation device based on the environment detection is placed at a position to be used, the bottom frame is placed at a stable position, then the bottom frame is externally connected with a power supply, and the device is controlled to be started through the control screen; at first pack into the compounding unit with the zinc material, then begin to carry out no stirring formula spiral contact mixing to zinc material and base stock, then when passing through the unit of lacquering again, paint vehicle spraying after the mixing to the steel sheet on, the fastness that carries out the paint vehicle in the mode that the twill was scraped to the paint vehicle that spouts detects on the firm detecting element of coating at last.
3. The invention can uniformly mix the zinc material and the spiral base material without stirring, and can complete the detection of the firmness of the paint vehicle by the twill scratching mode, thereby reducing the material loss caused by stirring and greatly reducing the workload of workers when a large number of test detection templates are manufactured.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a mixing unit according to the present invention;
FIG. 4 is a schematic structural view of a first part of the mixing unit of the present invention;
FIG. 5 is a schematic structural view of a second part of the kneading unit of the present invention;
FIG. 6 is a schematic structural view of a third part of the kneading unit of the present invention;
FIG. 7 is an enlarged structural view of the present invention;
FIG. 8 is a schematic view of the construction of a painting unit according to the present invention;
FIG. 9 is a schematic structural diagram of a coating firmness detection unit according to the present invention.
Wherein: 1-chassis, 2-mixing unit, 3-lacquering unit, 4-coating firmness detection unit, 5-control panel, 201-first shaft sleeve, 202-first transmission rod, 203-inner toothed ring, 204-first electric push rod, 205-first gear, 206-second transmission rod, 207-first transmission wheel, 208-second transmission wheel, 209-third transmission rod, 2010-second gear, 2011-blending unit, 2012-base material barrel, 2013-transfer barrel, 2014-electric carriage, 2015-fourth transmission rod, 2016-first bevel gear, 2017-third gear, 2018-fourth gear, 2019-rack, 2020-second bevel gear, 2021-fifth transmission rod, 2022-magnetic strip, 201101-fifth gear, 201102-feeding tray, 201103-sweeping rod, 201104-liquid bin, 201105-magnetic particle, 201106-powder bin, 201107-box cover, 201108-fixed column, 201109-charging door, 301-motor, 302-sixth transmission rod, 303-worm, 304-worm wheel, 305-seventh transmission rod, 306-third transmission wheel, 307-fourth transmission wheel, 308-eighth transmission rod, 309-fifth transmission wheel, 3010-sixth transmission wheel, 3011-third bevel gear, 3012-fourth bevel gear, 3013-ninth transmission rod, 3014-sixth gear, 3015-first electric sliding plate, 3016-barrel cover, 3017-discharge pipe, 3019-shower head, 3020-electric sliding block, 3021-second electric sliding plate, 3022-first electric sliding rod, 3023-a second electric slide bar, 3024-a second electric push rod, 401-a seventh drive wheel, 402-an eighth drive wheel, 403-a tenth drive rod, 404-a second bushing, 405-a fifth bevel gear, 406-a sixth bevel gear, 407-a third electric push rod, 408-a seventh bevel gear, 409-an eleventh drive rod, 4010-L roll-over stand, 4011-a twelfth drive rod, 4012-a first electric slide, 4013-a second electric slide, 4014-a diagonal scraper, 4015-a third electric slide bar.
Detailed Description
The invention is further illustrated by the following specific examples in which, unless otherwise explicitly stated and limited, terms such as: the arrangement, installation, connection are to be understood broadly, for example, they may be fixed, detachable, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
A spiral type uniform mixing zinc-rich primer sample preparation device based on environment detection is shown in figures 1-9 and comprises a bottom frame 1, a material mixing unit 2, a painting unit 3, a coating firmness detection unit 4 and a control screen 5; the underframe 1 is connected with the mixing unit 2; the underframe 1 is connected with the painting unit 3; the underframe 1 is connected with a coating firmness detection unit 4; the underframe 1 is connected with a control screen 5; the mixing unit 2 is connected with the painting unit 3; the painting unit 3 is connected with the coating firmness detection unit 4.
When the spiral type uniformly-mixed zinc-rich primer sample preparation device based on environmental detection is used, the spiral type uniformly-mixed zinc-rich primer sample preparation device is placed at a position to be used, the bottom frame 1 is placed at a stable position, then a power supply is connected externally, and the device is controlled to be started through the control screen 5; firstly, zinc material is filled into the mixing unit 2, then the zinc material and the base material are uniformly mixed in a stirring-free spiral contact manner, then the uniformly mixed paint is sprayed on a steel plate when passing through the painting unit 3, and finally the firmness of the paint is detected by performing diagonal scraping on the sprayed paint on the coating firmness detection unit 4; the invention can uniformly mix the zinc material and the spiral base material without stirring, and can complete the detection of the firmness of the paint vehicle by the twill scratching mode, thereby reducing the material loss caused by stirring and greatly reducing the workload of workers when a large number of test detection templates are manufactured.
According to the invention, the mixing unit 2 comprises a first shaft sleeve 201, a first transmission rod 202, an inner toothed ring 203, a first electric push rod 204, a first gear 205, a second transmission rod 206, a first transmission wheel 207, a second transmission wheel 208, a third transmission rod 209, a second gear 2010, a blending unit 2011, a base material barrel 2012, a transfer barrel 2013, an electric sliding frame 2014, a fourth transmission rod 2015, a first bevel gear 2016, a third gear 2017, a fourth gear 2018, a rack 2019, a second bevel gear 2020, a fifth transmission rod 2021 and a magnetic strip 2022; the inner axis of the first shaft sleeve 201 is in sliding connection with the first transmission rod 202; the first shaft sleeve 201 is rotatably connected with the underframe 1; the first shaft sleeve 201 is connected with the painting unit 3; the outer surface of the first transmission rod 202 is fixedly connected with the inner gear ring 203; the first transmission rod 202 is connected with the first electric push rod 204 through a connecting plate; the inner gear ring 203 is provided with a first gear 205 on the side away from the first shaft sleeve 201; the first electric push rod 204 is fixedly connected with the underframe 1; the inner axis of the first gear 205 is fixedly connected with the second transmission rod 206; the outer surface of the second transmission rod 206 is fixedly connected with the first transmission wheel 207; the second transmission rod 206 is rotationally connected with the underframe 1; the outer ring surface of the first driving wheel 207 is in driving connection with a second driving wheel 208 through a belt; the inner axle center of the second driving wheel 208 is fixedly connected with a third driving rod 209; the outer surface of the third transmission rod 209 is fixedly connected with the second gear 2010; the third transmission rod 209 is rotatably connected with the underframe 1; the second gear 2010 is connected with the blending unit 2011; the blending unit 2011 is connected with the base material barrel 2012 through a water pipe; the blending unit 2011 is connected with the chassis 1; a transfer barrel 2013 is arranged on the side surface of the base material barrel 2012; the base drum 2012 is in contact with the chassis 1; the transfer barrel 2013 is in contact with the electric sliding frame 2014; the electric sliding frame 2014 is in rotary connection with a fourth transmission rod 2015; the electric sliding frame 2014 is in sliding connection with the underframe 1; the outer surface of the fourth transmission rod 2015 is fixedly connected with the first bevel gear 2016; the outer surface of the fourth transmission rod 2015 is fixedly connected with the third gear 2017; the outer surface of the fourth transmission rod 2015 is fixedly connected with a fourth gear 2018; first bevel gear 2016 is meshed with second bevel gear 2020; the fourth gear 2018 is meshed with the rack 2019; the rack 2019 is fixedly connected with the underframe 1; the inner axis of the second bevel gear 2020 is fixedly connected with a fifth transmission rod 2021; the fifth transmission rod 2021 is rotatably connected with the electric sliding frame 2014; the outer surface of the fifth transmission rod 2021 is fixedly connected with the magnetic strip 2022.
When zinc material is loaded into the blending unit 2011 and base material is loaded into the base material barrel 2012, at this time, the sixth driving wheel 3010 drives the first shaft sleeve 201 to drive the first driving rod 202 to rotate, the first driving rod 202 drives the inner toothed ring 203 to rotate, the first electric push rod 204 controls the first driving rod 202 to move, meanwhile, the first driving rod 202 drives the inner toothed ring 203 to move, when the inner toothed ring 203 is meshed with the first gear 205, the inner toothed ring 203 drives the first gear 205 to drive the second driving rod 206 to rotate, the second driving rod 206 drives the first driving wheel 207 to drive the second driving wheel 208 to rotate, the second driving wheel 208 drives the third driving rod 209 to drive the second gear 2010 to rotate, the second gear 2010 drives the blending unit 2011 to rotate, meanwhile, the base material barrel 2012 pumps the base material into the blending unit, so as to realize the sufficient mixing of the zinc material and the base material, and collect the mixed liquid into the transferring barrel 20113, at this time, the electric driving 2014 to slide on the base frame 1, thereby drive and shift bucket 2013 and remove, at this moment, fourth gear 2018 and rack 2019 meshing, fourth gear 2018 drives fourth transfer line 2015 and transmits first bevel gear 2016 and third gear 2017 rotation respectively, first bevel gear 2016 drives second bevel gear 2020 and transmits fifth transfer line 2021 and rotates, fifth transfer line 2021 drives magnetic stripe 2022 and rotates, can realize that magnetic stripe 2022 drives the rotation of magnetic particle 201105, can make the zinc material in the liquid after the mixing can not subside.
According to the invention, the varnishing unit 3 comprises a motor 301, a sixth transmission rod 302, a worm 303, a worm wheel 304, a seventh transmission rod 305, a third transmission wheel 306, a fourth transmission wheel 307, an eighth transmission rod 308, a fifth transmission wheel 309, a sixth transmission wheel 3010, a third bevel gear 3011, a fourth bevel gear 3012, a ninth transmission rod 3013, a sixth gear 3014, a first electric sliding plate 3015, a barrel cover 3016, an air pump 3017, a discharge pipe 3018, a shower head 3019, an electric sliding block 3020, a second electric sliding plate 3021, a first electric sliding rod 3022, a second electric sliding rod 3023, and a second electric pushing rod 3024; an output shaft of the motor 301 is fixedly connected with a sixth transmission rod 302; the motor 301 is fixedly connected with the underframe 1; the outer surface of the sixth transmission rod 302 is fixedly connected with the worm 303; the sixth transmission rod 302 is rotatably connected with the underframe 1; the worm 303 is meshed with the worm wheel 304; the inner axis of the worm wheel 304 is fixedly connected with a seventh transmission rod 305; the outer surface of the seventh transmission rod 305 is fixedly connected with a third transmission wheel 306; the seventh transmission rod 305 is rotatably connected with the underframe 1; the outer annular surface of the third driving wheel 306 is in driving connection with a fourth driving wheel 307 through a belt; the inner axis of the fourth driving wheel 307 is fixedly connected with the eighth driving rod 308; the outer surface of the eighth transmission rod 308 is fixedly connected with a fifth transmission wheel 309; the outer surface of the eighth transmission rod 308 is fixedly connected with the third bevel gear 3011; the eighth transmission rod 308 is rotatably connected with the underframe 1; the eighth transmission rod 308 is connected with the coating firmness detection unit 4; the outer annular surface of the fifth driving wheel 309 is in transmission connection with the sixth driving wheel 3010 through a belt; the inner axis of the sixth transmission wheel 3010 is fixedly connected with the first shaft sleeve 201; third bevel gear 3011 meshes with fourth bevel gear 3012; the inner axis of the fourth bevel gear 3012 is fixedly connected with a ninth transmission rod 3013; the outer surface of the ninth transmission rod 3013 is fixedly connected with the sixth gear 3014; the ninth transmission rod 3013 is rotatably connected with the underframe 1; two groups of first electric sliding plates 3015 are arranged on one side of the sixth gear 3014 far away from the third transmission wheel 306; the first electric sliding plate 3015 is fixedly connected with the barrel cover 3016; the first electric skateboard 3015 is connected with the underframe 1 in a sliding way; the barrel cover 3016 is connected with an air pump 3017 through an air pipe; the barrel cover 3016 is fixedly connected with the discharge pipe 3018; the barrel cover 3016 is fixedly connected with the second electric push rod 3024; the air pump 3017 is fixedly connected with the underframe 1; the discharge pipe 3018 is connected with the shower head 3019 through an air pipe; the shower 3019 is fixedly connected with the electric slide 3020; the electric slider 3020 is connected with the second electric slide 3021 in a sliding manner; the second electric sliding plate 3021 is slidably connected to the first electric sliding rod 3022 and the second electric sliding rod 3023, respectively; the first electric slide bar 3022 and the second electric slide bar 3023 are both fixedly connected to the base frame 1; the second electric push rod 3024 is fixedly connected with the chassis 1.
When the well-mixed liquid passes through the electric sliding frame 2014 and drives the transfer barrel 2013 to come under the barrel cover 3016, at the same time, the second electric push rod 3024 controls the barrel cover 3016 to be matched with the transfer barrel 2013 under the coordination of the first electric sliding plate 3015, meanwhile, the motor 301 drives the sixth transmission rod 302 to drive the worm 303 to rotate, the worm 303 drives the worm wheel 304 to drive the seventh transmission rod 305 to rotate, the seventh transmission rod 305 drives the third transmission wheel 306 to drive the fourth transmission wheel 307 to rotate, the fourth transmission wheel 307 drives the eighth transmission rod 308 to drive the fifth transmission wheel 309 to rotate, the fifth transmission wheel 309 drives the sixth transmission wheel 3010, the eighth transmission rod 308 drives the third bevel gear 3011 to drive the fourth bevel gear 3012 to rotate, the fourth bevel gear 3012 drives the ninth transmission rod 3013 to drive the sixth gear 3014 to rotate, when the sixth gear 3014 is meshed with the third gear 2017, the magnetic stripe 2022 can drive the particles 201105 to rotate all the time, thereby preventing the zinc material from settling, at this time, the liquid in the transfer barrel 2013 is sprayed out through the discharge pipe 3018 and the shower head 3019 by the air pump 3017, then the electric slider 3020 drives the shower head 3019 to slide horizontally on the second electric slide 3021, so that the steel plate can be painted horizontally, and the electric slider 3020 can drive the shower head 3019 to move vertically by the cooperation of the second electric slide 3021, the first electric slide 3022 and the second electric slide 3023, so that the next area of the steel plate can be painted.
According to the invention, the coating firmness detection unit 4 comprises a seventh driving wheel 401, an eighth driving wheel 402, a tenth driving rod 403, a second shaft sleeve 404, a fifth bevel gear 405, a sixth bevel gear 406, a third electric push rod 407, a seventh bevel gear 408, an eleventh driving rod 409, an L-shaped turning frame 4010, a twelfth driving rod 4011, a first electric slideway 4012, a second electric slideway 4013, a diagonal scraper 4014 and a third electric slide rod 4015; the outer annular surface of the seventh transmission wheel 401 is in transmission connection with the eighth transmission wheel 402 through a belt; the inner axis of the seventh transmission wheel 401 is fixedly connected with the eighth transmission rod 308; the inner axis of the eighth transmission wheel 402 is fixedly connected with a tenth transmission rod 403; the outer surface of the tenth transmission rod 403 is in sliding connection with the second shaft sleeve 404; the tenth transmission rod 403 is rotatably connected with the underframe 1; the outer surface of the second shaft sleeve 404 is fixedly connected with a fifth bevel gear 405 and a sixth bevel gear 406 respectively; the second shaft sleeve 404 is connected with a third electric push rod 407 through a connecting plate; a seventh bevel gear 408 is arranged on the side surface of the second shaft sleeve 404; the third electric push rod 407 is fixedly connected with the underframe 1; the inner axis of the seventh bevel gear 408 is fixedly connected with an eleventh transmission rod 409; the outer surface of the eleventh transmission rod 409 is fixedly connected with an L-shaped overturning frame 4010; the eleventh transmission rod 409 is rotatably connected with the underframe 1; the L-shaped overturning frame 4010 is in contact with a twelfth transmission rod 4011; two ends of a twelfth transmission rod 4011 are respectively connected with a first electric slideway 4012 and a second electric slideway 4013 through connecting blocks; a diagonal scraper 4014 is arranged on one side, away from the L-shaped turning frame 4010, of the twelfth transmission rod 4011; the first electric slide 4012 and the second electric slide 4013 are respectively and fixedly connected with the underframe 1; the inner axis of the inclined-grain scraper 4014 is fixedly connected with a third electric slide bar 4015; the third electric slide bar 4015 is connected with the base frame 1 in a sliding manner through a connecting block.
After the painted steel plate is placed on the L-shaped turning frame 4010, at this time, the eighth driving rod 308 drives the seventh driving wheel 401 to drive the eighth driving wheel 402 to rotate, the eighth driving wheel 402 drives the tenth driving rod 403 to drive the second bushing 404 to rotate, the third electric push rod 407 controls the second bushing 404 to slide on the tenth driving rod 403 through the connecting plate, and drives the fifth bevel gear 405 and the sixth bevel gear 406 to move, when the fifth bevel gear 405 is engaged with the seventh bevel gear 408, the fifth bevel gear 405 drives the seventh bevel gear 408 to rotate forward, when the sixth bevel gear 406 is engaged with the seventh bevel gear 408, the sixth bevel gear 406 drives the seventh bevel gear 408 to rotate backward, the seventh bevel gear 408 drives the eleventh driving rod 409 to drive the L-shaped turning frame 4010 to rotate, meanwhile, the twelfth driving rod 4011 slides on the first electric slideway 4012 and the second electric slideway 4013, the L-shaped turning frame 4010 is matched with the twelfth driving rod 4011, can realize carrying out ninety degrees upsets with the steel sheet, then electronic slide bar 4015 of third drives twill scraper blade 4014 and removes, can realize detecting through the fastness of the paint vehicle on the twill scraper blade 4014 twill on the steel sheet.
In the invention, the blending unit 2011 comprises a fifth gear 201101, a feeding tray 201102, a sweeping rod 201103, a liquid material bin 201104, magnetic particles 201105, a powder bin 201106, a box cover 201107, a fixing column 201108 and a feeding door 201109; the inner axis of the fifth gear 201101 is fixedly connected with the upper tray 201102; the feeding tray 201102 is fixedly connected with the three groups of sweeping rods 201103; the feeding tray 201102 is rotationally connected with the liquid bin 201104; the feeding tray 201102 is rotationally connected with the powder bin 201106; the liquid bin 201104 is provided with magnetic particles 201105 on the side far away from the sweeping roller 201103; the powder bin 201106 is connected with the box cover 201107 through a plurality of groups of fixing columns 201108; a lid 201107 is attached to the filler door 201109.
When the unit works, the charging door 201109 is opened, zinc is added from the charging door, at the moment, the second gear 2010 drives the fifth gear 201101 to drive the charging tray 201102 to rotate, the charging tray 201102 drives the three groups of sweeping rollers 201103 to rotate together in the powder bin 201106, the box cover 201107 passes through the annular track defined by the fixed column 201108 and the powder bin 201106, the sweeping rollers 201103 can rotate according to the defined track, the zinc is circularly charged, meanwhile, the base materials from the base material barrel 2012 are mixed with the zinc through the discharge port of the liquid bin 201104, and then the zinc is prevented from settling through the rotation of the magnetic particles 201105.
In the invention, the upper tray 201102 is provided with arc notches with the same number as the sweeping rods 201103.
The arc-shaped notch can be enabled to pass through when the feeding tray 201102 rotates.
In the invention, the liquid bin 201104 is a hollow annular bin, wherein the inner annular surface is provided with a plurality of groups of discharge holes.
Can make the liquid in the liquid feed bin 201104 go out the ejection of compact simultaneously through the multiunit discharge gate, increase and the area of contact of powder, the mixing of being convenient for.
According to the invention, the bottom of the powder bin 201106 is provided with the annular through grooves with the same number as that of the sweeping sticks 201103.
Can make sweeping rod 201103 carry out unimpeded motion in powder storehouse 201106, make things convenient for the unloading.
In the present invention, the outer annular surface of the first transmission rod 202 contacting the first shaft sleeve 201 is provided with a straight section, and the outer annular surface of the tenth transmission rod 403 contacting the second shaft sleeve 404 is provided with a straight section.
The first sleeve 201 can drive the first transmission rod 202 to rotate, the first transmission rod 202 can slide in the first sleeve 201, the second sleeve 404 can slide on the tenth transmission rod 403, and the tenth transmission rod 403 can drive the second sleeve 404 to rotate.
The technical principle of the embodiment of the present invention is described above in conjunction with the specific embodiments. The description is only intended to explain the principles of embodiments of the invention and should not be taken in any way as limiting the scope of the embodiments of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive step, and these embodiments will fall within the scope of the present invention.
Claims (9)
1. A spiral type uniform mixing zinc-rich primer sample preparation device based on environmental detection comprises a bottom frame and a control screen; the method is characterized in that: the device also comprises a mixing unit, a painting unit and a coating firmness detection unit; the underframe is connected with the mixing unit; the bottom frame is connected with the painting unit; the bottom frame is connected with the coating firmness detection unit; the chassis is connected with the control screen; the mixing unit is connected with the painting unit; the painting unit is connected with the coating firmness detection unit.
2. The spiral type uniformly-mixed zinc-rich primer sample preparation device based on the environment detection of claim 1, which is characterized in that: the material mixing unit comprises a first shaft sleeve, a first transmission rod, an inner gear ring, a first electric push rod, a first gear, a second transmission rod, a first transmission wheel, a second transmission wheel, a third transmission rod, a second gear, a uniformly mixing unit, a base material barrel, a transfer barrel, an electric sliding frame, a fourth transmission rod, a first bevel gear, a third gear, a fourth gear, a rack, a second bevel gear, a fifth transmission rod and a magnetic stripe; the axle center inside the first axle sleeve is in sliding connection with the first transmission rod; the first shaft sleeve is rotatably connected with the underframe; the first shaft sleeve is connected with the painting unit; the outer surface of the first transmission rod is fixedly connected with the inner gear ring; the first transmission rod is connected with the first electric push rod through a connecting plate; a first gear is arranged on one side of the inner gear ring, which is far away from the first shaft sleeve; the first electric push rod is fixedly connected with the underframe; the inner axis of the first gear is fixedly connected with the second transmission rod; the outer surface of the second transmission rod is fixedly connected with the first transmission wheel; the second transmission rod is rotatably connected with the underframe; the outer ring surface of the first driving wheel is in transmission connection with the second driving wheel through a belt; the inner axle center of the second driving wheel is fixedly connected with a third driving rod; the outer surface of the third transmission rod is fixedly connected with the second gear; the third transmission rod is rotatably connected with the underframe; the second gear is connected with the blending unit; the blending unit is connected with the base material barrel through a water pipe; the blending unit is connected with the bottom frame; a transfer barrel is arranged on the side surface of the base material barrel; the base material barrel is contacted with the bottom frame; the transfer barrel is contacted with the electric sliding frame; the electric sliding frame is rotationally connected with the fourth transmission rod; the electric sliding frame is in sliding connection with the underframe; the outer surface of the fourth transmission rod is fixedly connected with the first bevel gear; the outer surface of the fourth transmission rod is fixedly connected with the third gear; the outer surface of the fourth transmission rod is fixedly connected with the fourth gear; the first bevel gear is meshed with the second bevel gear; the fourth gear is meshed with the rack; the rack is fixedly connected with the underframe; the inner axis of the second bevel gear is fixedly connected with a fifth transmission rod; the fifth transmission rod is rotatably connected with the electric sliding frame; the outer surface of the fifth transmission rod is fixedly connected with the magnetic strip.
3. The spiral type uniformly-mixed zinc-rich primer sample preparation device based on the environment detection of claim 2, which is characterized in that: the painting unit comprises a motor, a sixth transmission rod, a worm gear, a seventh transmission rod, a third transmission wheel, a fourth transmission wheel, an eighth transmission rod, a fifth transmission wheel, a sixth transmission wheel, a third bevel gear, a fourth bevel gear, a ninth transmission rod, a sixth gear, a first electric sliding plate, a barrel cover, an air pump, a discharge pipe, a shower head, an electric sliding block, a second electric sliding plate, a first electric sliding rod, a second electric sliding rod and a second electric push rod; the output shaft of the motor is fixedly connected with the sixth transmission rod; the motor is fixedly connected with the underframe; the outer surface of the sixth transmission rod is fixedly connected with the worm; the sixth transmission rod is rotatably connected with the underframe; the worm is meshed with the worm wheel; the inner axis of the worm wheel is fixedly connected with a seventh transmission rod; the outer surface of the seventh transmission rod is fixedly connected with the third transmission wheel; the seventh transmission rod is rotatably connected with the underframe; the outer ring surface of the third driving wheel is in transmission connection with the fourth driving wheel through a belt; the inner axle center of the fourth driving wheel is fixedly connected with the eighth driving rod; the outer surface of the eighth transmission rod is fixedly connected with the fifth transmission wheel; the outer surface of the eighth transmission rod is fixedly connected with the third bevel gear; the eighth transmission rod is rotatably connected with the underframe; the eighth transmission rod is connected with the coating firmness detection unit; the outer ring surface of the fifth driving wheel is in transmission connection with the sixth driving wheel through a belt; the inner axle center of the sixth driving wheel is fixedly connected with the first axle sleeve; the third bevel gear is meshed with the fourth bevel gear; the inner axis of the fourth bevel gear is fixedly connected with a ninth transmission rod; the outer surface of the ninth transmission rod is fixedly connected with the sixth gear; the ninth transmission rod is rotatably connected with the underframe; two groups of first electric sliding plates are arranged on one side of the sixth gear far away from the third driving wheel; the first electric sliding plate is fixedly connected with the barrel cover; the first electric sliding plate is in sliding connection with the underframe; the barrel cover is connected with the air pump through an air pipe; the barrel cover is fixedly connected with the discharge pipe; the barrel cover is fixedly connected with the second electric push rod; the air pump is fixedly connected with the underframe; the discharge pipe is connected with the shower head through an air pipe; the shower head is fixedly connected with the electric sliding block; the electric sliding block is in sliding connection with the second electric sliding plate; the second electric sliding plate is respectively connected with the first electric sliding rod and the second electric sliding rod in a sliding manner; the first electric slide bar and the second electric slide bar are fixedly connected with the underframe; the second electric push rod is fixedly connected with the underframe.
4. The spiral type uniformly-mixed zinc-rich primer sample preparation device based on the environment detection of claim 3, wherein the sample preparation device comprises: the coating firmness detection unit comprises a seventh driving wheel, an eighth driving wheel, a tenth transmission rod, a second shaft sleeve, a fifth bevel gear, a sixth bevel gear, a third electric push rod, a seventh bevel gear, an eleventh transmission rod, an L-shaped roll-over stand, a twelfth transmission rod, a first electric slideway, a second electric slideway, a diagonal scraper and a third electric slide rod; the outer ring surface of the seventh driving wheel is in transmission connection with the eighth driving wheel through a belt; the inner axle center of the seventh driving wheel is fixedly connected with the eighth driving rod; the inner axle center of the eighth driving wheel is fixedly connected with the tenth driving rod; the outer surface of the tenth transmission rod is in sliding connection with the second shaft sleeve; the tenth transmission rod is rotatably connected with the underframe; the outer surface of the second shaft sleeve is fixedly connected with a fifth bevel gear and a sixth bevel gear respectively; the second shaft sleeve is connected with a third electric push rod through a connecting plate; a seventh bevel gear is arranged on the side surface of the second shaft sleeve; the third electric push rod is fixedly connected with the underframe; the inner axis of the seventh bevel gear is fixedly connected with the eleventh transmission rod; the outer surface of the eleventh transmission rod is fixedly connected with the L-shaped turnover frame; the eleventh transmission rod is rotatably connected with the underframe; the L-shaped turnover frame is contacted with the twelfth transmission rod; two ends of the twelfth transmission rod are respectively connected with the first electric slideway and the second electric slideway through connecting blocks; a diagonal scraper is arranged on one side, away from the L-shaped turnover frame, of the twelfth transmission rod; the first electric slideway and the second electric slideway are fixedly connected with the underframe respectively; the inner axis of the diagonal scraper is fixedly connected with a third electric slide bar; and the third electric sliding rod is in sliding connection with the underframe through a connecting block.
5. The spiral type uniformly-mixed zinc-rich primer sample preparation device based on the environment detection of claim 4, wherein the sample preparation device comprises: the blending unit comprises a fifth gear, a feeding disc, a sweeping roller, a liquid bin, magnetic particles, a powder bin, a box cover, a fixing column and a feeding door; the inner axis of the fifth gear is fixedly connected with the feeding disc; the feeding tray is fixedly connected with the three groups of sweeping rods; the feeding tray is rotationally connected with the liquid bin; the feeding disc is rotationally connected with the powder bin; the liquid storage bin is provided with magnetic particles at one side far away from the sweeping stick; the powder bin is connected with the box cover through a plurality of groups of fixing columns; the box cover is connected with the feed door.
6. The spiral type uniformly-mixed zinc-rich primer sample preparation device based on the environment detection of claim 5, wherein the sample preparation device comprises: the feeding tray is provided with arc-shaped notches the number of which is the same as that of the sweeping rods.
7. The spiral type uniformly-mixed zinc-rich primer sample preparation device based on the environment detection of claim 6, wherein the sample preparation device comprises: the liquid material bin is a hollow annular bin, wherein a plurality of groups of discharge holes are formed in the inner annular surface.
8. The spiral type uniformly-mixed zinc-rich primer sample preparation device based on the environment detection of claim 7, wherein the sample preparation device comprises: the bottom of the powder bin is provided with annular through grooves with the same number as the sweeping sticks.
9. The spiral type uniformly-mixed zinc-rich primer sample preparation device based on the environment detection of claim 8, wherein the sample preparation device comprises: the outer ring surface of the first transmission rod contacted with the first shaft sleeve is provided with a straight section, and the outer ring surface of the tenth transmission rod contacted with the second shaft sleeve is provided with a straight section.
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