CN113318839A - Graded grinding anti-blocking ink production system and working method - Google Patents
Graded grinding anti-blocking ink production system and working method Download PDFInfo
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- CN113318839A CN113318839A CN202110593224.8A CN202110593224A CN113318839A CN 113318839 A CN113318839 A CN 113318839A CN 202110593224 A CN202110593224 A CN 202110593224A CN 113318839 A CN113318839 A CN 113318839A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/833—Devices with several tools rotating about different axis in the same receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83612—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
- B02C13/18—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/282—Shape or inner surface of mill-housings
- B02C13/284—Built-in screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/40—Adding fluid, other than for crushing or disintegrating by fluid energy with more than one means for adding fluid to the material being crushed or disintegrated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/55—Cleaning with fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
Abstract
The graded grinding anti-blocking ink production system comprises a mixing drum (1), wherein a pre-grinding mechanism (2) is arranged at the bottom of the mixing drum (1), a filter valve (3) is arranged between the pre-grinding mechanism (2) and the mixing drum (1), and the mixing drum (1) is communicated with the pre-grinding mechanism (2) through the filter valve (3); the lateral wall of pre-grinding mechanism (2) has been seted up the discharge gate, and this discharge gate passes through inking pipeline (4) and is connected with the input port of gear pump (5), and the delivery outlet and grinding mechanism (10) intercommunication of this gear pump (5). The invention has two-stage grinding mechanism, improves grinding efficiency, reduces filter screen blockage and improves product quality.
Description
Technical Field
The invention relates to the technical field of production of product printing ink, in particular to a graded-grinding anti-blocking printing ink production system and a working method.
Background
In order to improve the printing adaptability of the ink, when the ink is produced, the coloring pigment and varnish are firstly added into a stirring kettle to be mixed to produce base ink, then pigment particles of the base ink are subjected to a grinding process, and finally, the auxiliary agent is added to adjust the properties of the ink. Input grinding mechanism in-process after stirring is broken up in the production process now, because there is the uneven problem of granule, consequently need increase filter equipment in grinding mechanism, grind the quality of mechanism for guaranteeing the finished product simultaneously, also need filter equipment to filter, in actual production technology process, filter equipment uses the problem that just can take place to block up after the certain time, need shut down, take out filter equipment and wash the operation, just can resume production, influence production efficiency, and dismantle and wash the operation and also consume a large amount of manpowers.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a graded grinding anti-blocking ink production system which is provided with a two-stage grinding mechanism, improves the grinding efficiency, reduces the blockage of a filter screen and improves the product quality, and the specific technical scheme is as follows:
the graded grinding anti-blocking ink production system comprises a mixing drum (1), wherein a pre-grinding mechanism (2) is arranged at the bottom of the mixing drum (1), a filter valve (3) is arranged between the pre-grinding mechanism (2) and the mixing drum (1), and the mixing drum (1) is communicated with the pre-grinding mechanism (2) through the filter valve (3);
the lateral wall of pre-grinding mechanism (2) has been seted up the discharge gate, and this discharge gate passes through inking pipeline (4) and is connected with the input port of gear pump (5), and the delivery outlet and grinding mechanism (10) intercommunication of this gear pump (5).
The pre-grinding mechanism (2) is larger than the raw material particles ground by the grinding mechanism (10), the output particles are also large, the grinding speed is high, and the pore size of the filter screen arranged in the pre-grinding mechanism (2) is also larger due to primary grinding, so that the problem of blockage is reduced.
As an optimization: the stirring cylinder (1) is provided with an inner cylinder (11) and an outer cylinder (12), a cavity is formed between the outer cylinder (12) and the inner cylinder (11), a water inlet pipe and a water outlet pipe are respectively arranged on the side wall of the outer cylinder (12), and the water inlet pipe and the water outlet pipe are communicated with a cooling water system. In the stirring process, the raw materials are heated by friction, and the cooling water is adopted, so that the phenomenon that the temperature is too high and the quality of the raw materials is damaged can be prevented.
As an optimization: the stirring device is characterized in that a motor mounting frame (13) is arranged at the top of an opening of the stirring drum (1), a stirring motor (14) is mounted on the motor mounting frame (13), an output shaft of the stirring motor (14) is connected with a stirring shaft (15), stirring blades (16) are symmetrically arranged on two sides of the stirring shaft (15), and the stirring blades (16) are mounted on the lower portion of the stirring shaft (15) through a cross rod (17).
As an optimization: stirring vane (16) are the isosceles trapezoid that the upper end is narrow, and the lower extreme is wide, stirring vane (16) both sides are thin, and the middle part is thick, and both sides and middle part adopt circular arc transition, and the both sides of this stirring vane (16) are the zigzag. The raw materials can be quickly scattered by the sawteeth on the two sides of the stirring blade (16), particularly, the raw materials are broken up to blocks, the destructive power is stronger, the slurry can be stirred up and down in the stirring process by the aid of the isosceles trapezoid with the narrow upper end and the wide lower end, and the slurry is stirred up and down more uniformly while rotating.
As an optimization: the filter valve (3) comprises a first filter plate (31) and a second filter plate (32), wherein filter holes are uniformly formed in the surfaces of the first filter plate (31) and the second filter plate (32), and the positions and the sizes of the filter holes in the surfaces of the first filter plate (31) and the second filter plate (32) are the same;
wherein the border of first filter (31) is provided with adjusts pole (33), should adjust pole (33) and stretch out the lateral wall of churn (1), second filter (32) border with the interior wall connection of churn (1), sealed rotation connection is passed through axis of rotation (34) in first filter (31) and second filter (32). First filter (31) and second filter (32) friction fit rotate and adjust pole (33) and make the filtration pore on its first filter (31) and second filter (32) just right, just communicate from top to bottom, stagger then and close, easy operation, filter speed is fast to can realize filtering under the effect of gravity, need not power, energy-concerving and environment-protective.
As an optimization: the top of churn (1) is provided with airtight lid (6), and this airtight lid (6) comprises first airtight lid of semicircular (61) and second airtight lid (62), wherein the hinge mount is passed through to the one end of first airtight lid (61) and second airtight lid (62) the border of churn (1), the other end are provided with latch mechanism (63), the straight line limit middle part of first airtight lid (61) and second airtight lid (62) sets up to indent structure, through this indent structure with the lateral wall cooperation of agitator motor (14). The arrangement of the closed cover (6) ensures that the stirring is finished in the closed space, the raw materials are not scattered, no pungent smell is generated, and the influence on the working environment is reduced.
As an optimization: and cleaning nozzles (7) are distributed on the motor mounting frame (13), and the cleaning nozzles (7) face the inner wall of the mixing drum (1). The arrangement of the cleaning nozzle (7) can rapidly wash and clean the mixing drum (1), and the filter valve (3) at the bottom can have a cleaning function, so that blockage can be removed.
As an optimization: the inner cavity of the grinding mechanism (10) is connected with a cleaning water tank (8). The gear pump (5) is started, water is injected into the grinding mechanism (10) through the high-pressure water pump, clean water is injected into the pre-grinding mechanism (2) and the stirring barrel (1) from the grinding mechanism (10), and because the injection direction of the clean water is opposite to the flowing direction of the raw materials, the filter screens in the grinding mechanism (10) and the pre-grinding mechanism (2) can be subjected to back flushing, so that the blockage problem is quickly solved.
A working method of a graded grinding anti-blocking ink production system comprises the following specific steps:
the method comprises the following steps: adding the raw materials into a mixing drum (1), starting a mixing motor, performing clockwise and anticlockwise alternate circular mixing, entering the next step after a set time is reached, starting a circulating water pump while starting the mixing motor, so that cooling water circulates in the mixing drum (1) and a pre-grinding mechanism (2), and reducing the working temperature;
step two: opening a filter valve (3), allowing the slurry in the stirring cylinder (1) to flow into a pre-grinding mechanism (2) through the filter valve (3) under the action of gravity, opening the pre-grinding mechanism (2) to grind the slurry, and entering the next step after the set time is reached;
step three: starting the gear pump (5), pumping the slurry to the grinding mechanism (10), starting the grinding mechanism (10), stopping after the set time is reached, and finishing the production of the raw materials.
The invention has the beneficial effects that: 1. the pre-grinding mechanism and the grinding mechanism are matched, so that primary grinding is changed into coarse grinding and fine grinding, the grinding efficiency and quality are improved, meanwhile, the probability of blockage is reduced due to the fact that the aperture of a filter screen in the grinding mechanism is improved, and the production efficiency and quality are integrally improved;
2. the pre-grinding mechanism is arranged at the bottom of the mixing drum, and the mixing drum and the pre-grinding mechanism are integrated, so that the size is small, the filtering can be completed under the action of the gravity of the raw materials, and the mixing drum is simple in structure, energy-saving and environment-friendly;
3. the stirring blade has a simple structure, and in the stirring process, the raw materials can be turned up and down, so that the raw materials are stirred more uniformly, the crushing degree of the raw materials is higher, the grinding pressure of the rear section is reduced, and the problem of local overheating of the raw materials can be avoided;
4. the setting of washing nozzle and washing water tank even the filter screen in grinding the mechanism takes place to block up, also can not dismantle, through washing and reverse flush, clears away the jam thing, resumes production fast.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the sealing cover of the present invention.
FIG. 3 is a schematic view showing the structure of a cooling water system according to the present invention.
Fig. 4 is a schematic structural view of the stirring blade in the invention.
Fig. 5 is a schematic structural view of a strainer valve according to the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
As shown in fig. 1: a graded grinding anti-blocking printing ink production system comprises a mixing drum 1, wherein a pre-grinding mechanism 2 is arranged at the bottom of the mixing drum 1, a filter valve 3 is arranged between the pre-grinding mechanism 2 and the mixing drum 1, and the mixing drum 1 is communicated with the pre-grinding mechanism 2 through the filter valve 3;
the side wall of the pre-grinding mechanism 2 is provided with a discharge port, the discharge port is connected with an input port of a gear pump 5 through an inking pipeline 4, and an output port of the gear pump 5 is communicated with the top of the grinding mechanism 10.
The mixing drum 1 is provided with an inner drum 11 and an outer drum 12, a cavity is formed by the inner wall of the outer drum 12 and the outer wall of the inner drum 11, a water inlet pipe and a water outlet pipe are respectively arranged on the side wall of the outer drum 12, and the water inlet pipe and the water outlet pipe are both communicated with a cooling water system.
As shown in fig. 4: the top of the opening of the mixing drum 1 is provided with a motor mounting frame 13, a mixing motor 14 is mounted on the motor mounting frame 13, an output shaft of the mixing motor 14 is connected with a mixing shaft 15, mixing blades 16 are symmetrically arranged on two sides of the mixing shaft 15, and the mixing blades 16 are mounted on the lower portion of the mixing shaft 15 through a cross rod 17. Stirring vane 16 is the isosceles trapezoid that the upper end is narrow, and the lower extreme is wide, stirring vane 16 both sides are thin, and the middle part is thick, and both sides and middle part adopt convex transition, and this stirring vane 16's both sides are the zigzag.
As shown in fig. 5: the filter valve 3 is provided with a first filter plate 31 and a second filter plate 32, filter holes are uniformly formed in the surfaces of the first filter plate 31 and the second filter plate 32, and the positions and the sizes of the filter holes in the surfaces of the first filter plate 31 and the second filter plate 32 are the same; wherein the border of first filter 31 is provided with adjusts the pole 33, should adjust the pole 33 and stretch out the lateral wall of churn 1, second filter 32 border with the interior wall connection of churn 1, first filter 31 and second filter 32 pass through the sealed rotation of axis of rotation 34 and connect.
As shown in fig. 1 and 2: be provided with airtight lid 6 at the top of churn 1, this airtight lid 6 comprises first airtight lid 61 of semicircular and second airtight lid 62, wherein the hinge mount is passed through to the one end of first airtight lid 61 and second airtight lid 62 at the border of churn 1, and the other end is provided with latch mechanism 63, the middle part of the straight line side of first airtight lid 61 and second airtight lid 62 sets up to the indent structure, through this indent structure with agitator motor 14's lateral wall cooperation.
And cleaning nozzles 7 are uniformly distributed on the motor mounting frame 13, and the cleaning nozzles 7 face the inner wall of the mixing drum 1. The inner cavity of the grinding mechanism 10 is connected with a cleaning water tank 8.
As shown in fig. 3: the cooling water system is provided with a water tank 8, the output port of the water tank 8 is connected with the inlet port of a first circulating water pump, the output port of the first circulating water pump is respectively communicated with the water inlet ends of the cleaning nozzle 7, the ink conveying pipeline 4, the stirring cooling system and the grinding cooling system, the water outlet ends of the stirring cooling system and the grinding cooling system are communicated with the input port of the water tank after passing through a second circulating water pump, and the stirring cooling system and the grinding cooling system are cavities formed by a stirring cylinder 1 and a grinding mechanism 10 shell.
The vibration mechanism 9 is arranged on the bottom shell of the pre-grinding mechanism 2, and the vibration mechanism 9 can be started in the stirring and grinding processes, so that the blockage is avoided.
A working method of a graded grinding anti-blocking ink production system comprises the following specific steps:
the method comprises the following steps: adding the raw materials into a mixing drum 1, starting a mixing motor, alternately and circularly mixing clockwise and anticlockwise, entering the next step after the set time is reached, starting a circulating water pump while starting the mixing motor, and circulating cooling water in the mixing drum 1 and a pre-grinding mechanism 2 to reduce the working temperature;
step two: opening a filter valve 3, enabling the slurry in the stirring cylinder 1 to flow into a pre-grinding mechanism 2 through the filter valve 3 under the action of gravity, opening the pre-grinding mechanism 2 to grind the slurry, and entering the next step after the set time is reached;
step three: starting the gear pump 5, pumping the slurry to the grinding mechanism 10, starting the grinding mechanism 10, stopping after the set time is reached, and finishing the production of the raw materials.
Claims (9)
1. The utility model provides a stifled printing ink production system is prevented in hierarchical grinding, includes churn (1), its characterized in that: a pre-grinding mechanism (2) is arranged at the bottom of the mixing drum (1), a filter valve (3) is arranged between the pre-grinding mechanism (2) and the mixing drum (1), and the mixing drum (1) is communicated with the pre-grinding mechanism (2) through the filter valve (3);
the lateral wall of pre-grinding mechanism (2) has been seted up the discharge gate, and this discharge gate passes through inking pipeline (4) and is connected with the input port of gear pump (5), and the delivery outlet and grinding mechanism (10) intercommunication of this gear pump (5).
2. The graded-grinding anti-clogging ink production system according to claim 1, characterized in that: the stirring cylinder (1) is provided with an inner cylinder (11) and an outer cylinder (12), a cavity is formed between the outer cylinder (12) and the inner cylinder (11), a water inlet pipe and a water outlet pipe are respectively arranged on the side wall of the outer cylinder (12), and the water inlet pipe and the water outlet pipe are communicated with a cooling water system.
3. The graded-grinding anti-clogging ink production system according to claim 1, characterized in that: the stirring device is characterized in that a motor mounting frame (13) is arranged at the top of an opening of the stirring drum (1), a stirring motor (14) is mounted on the motor mounting frame (13), an output shaft of the stirring motor (14) is connected with a stirring shaft (15), stirring blades (16) are symmetrically arranged on two sides of the stirring shaft (15), and the stirring blades (16) are mounted on the lower portion of the stirring shaft (15) through a cross rod (17).
4. The graded-grinding anti-clogging ink production system according to claim 1, characterized in that: stirring vane (16) are the isosceles trapezoid that the upper end is narrow, and the lower extreme is wide, stirring vane (16) both sides are thin, and the middle part is thick, and both sides and middle part adopt circular arc transition, and the both sides of this stirring vane (16) are the zigzag.
5. The graded-grinding anti-clogging ink production system according to claim 1, characterized in that: the filter valve (3) comprises a first filter plate (31) and a second filter plate (32), wherein filter holes are uniformly formed in the surfaces of the first filter plate (31) and the second filter plate (32), and the positions and the sizes of the filter holes in the surfaces of the first filter plate (31) and the second filter plate (32) are the same;
wherein the border of first filter (31) is provided with adjusts pole (33), should adjust pole (33) and stretch out the lateral wall of churn (1), second filter (32) border with the interior wall connection of churn (1), sealed rotation connection is passed through axis of rotation (34) in first filter (31) and second filter (32).
6. The graded-grinding anti-clogging ink production system according to claim 3, characterized in that: the top of churn (1) is provided with airtight lid (6), and this airtight lid (6) comprises first airtight lid of semicircular (61) and second airtight lid (62), wherein the hinge mount is passed through to the one end of first airtight lid (61) and second airtight lid (62) the border of churn (1), the other end are provided with latch mechanism (63), the straight line limit middle part of first airtight lid (61) and second airtight lid (62) sets up to indent structure, through this indent structure with the lateral wall cooperation of agitator motor (14).
7. The graded-grinding anti-clogging ink production system according to claim 3, characterized in that: and cleaning nozzles (7) are distributed on the motor mounting frame (13), and the cleaning nozzles (7) face the inner wall of the mixing drum (1).
8. The graded-grinding anti-clogging ink production system according to claim 1, characterized in that: the inner cavity of the grinding mechanism (10) is connected with a cleaning water tank (8).
9. The working method of the graded grinding anti-blocking ink production system according to claim 1 comprises the following specific steps:
the method comprises the following steps: adding the raw materials into a mixing drum (1), starting a mixing motor, performing clockwise and anticlockwise alternate circular mixing, entering the next step after a set time is reached, starting a circulating water pump while starting the mixing motor, so that cooling water circulates in the mixing drum (1) and a pre-grinding mechanism (2), and reducing the working temperature;
step two: opening a filter valve (3), allowing the slurry in the stirring cylinder (1) to flow into a pre-grinding mechanism (2) through the filter valve (3) under the action of gravity, opening the pre-grinding mechanism (2) to grind the slurry, and entering the next step after the set time is reached;
step three: starting the gear pump (5), pumping the slurry to the grinding mechanism (10), starting the grinding mechanism (10), stopping after the set time is reached, and finishing the production of the raw materials.
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| CN202110593224.8A CN113318839A (en) | 2021-05-28 | 2021-05-28 | Graded grinding anti-blocking ink production system and working method |
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| CN202110593224.8A CN113318839A (en) | 2021-05-28 | 2021-05-28 | Graded grinding anti-blocking ink production system and working method |
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