CN113314632A - Processing equipment for attaching foam adhesive tape to photovoltaic module and application method - Google Patents
Processing equipment for attaching foam adhesive tape to photovoltaic module and application method Download PDFInfo
- Publication number
- CN113314632A CN113314632A CN202110579805.6A CN202110579805A CN113314632A CN 113314632 A CN113314632 A CN 113314632A CN 202110579805 A CN202110579805 A CN 202110579805A CN 113314632 A CN113314632 A CN 113314632A
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- gear
- photovoltaic module
- adhesive tape
- plate
- electromagnetic
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- 239000002390 adhesive tape Substances 0.000 title claims abstract description 61
- 239000006260 foam Substances 0.000 title claims abstract description 46
- 238000012545 processing Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims description 32
- 230000007246 mechanism Effects 0.000 claims description 28
- 238000001125 extrusion Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 abstract description 9
- 230000008094 contradictory effect Effects 0.000 abstract description 2
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a photovoltaic module attaching foam adhesive tape processing device and an application method thereof. This attached bubble cotton sticky tape processing equipment of photovoltaic module and application method can make photovoltaic module obtain contradicting through being provided with the workstation, the baffle, first contact module, first motor, first gear, second gear and stripper plate through the baffle setting, accomplishes and fixes a position the direction processing to it, the baffle shrink afterwards, the stripper plate lapse to realized the fixed processing to photovoltaic module, be convenient for carry out attached bubble cotton sticky tape with photovoltaic module after the position adjustment and handle, increase work efficiency.
Description
Technical Field
The invention belongs to the technical field of photovoltaic modules, and particularly relates to processing equipment for attaching a foam adhesive tape to a photovoltaic module and an application method of the processing equipment.
Background
The photovoltaic module is as the product that comprises glass, battery piece etc, and because glass, the battery piece all belongs to fragile article, therefore photovoltaic module need encapsulate the processing to its week in process of production, the bubble cotton sticky tape is with EVA or P E bubble cotton as the substrate and scribbles solvent type pressure sensitive adhesive on its one side or both sides again with release paper manufacturing, consequently often applied to photovoltaic module's encapsulation and handling, the attached bubble cotton sticky tape of current photovoltaic module is most all operated through the manual work, owing to carry out the adhesion through the manual work, thereby need consume a large amount of time, lead to the production efficiency low, influence follow-up whole processing, lead to attached offset through artifical the attachment easily simultaneously, lead to the substandard product to produce higher, cause the condition of wasting of resources, so need the improvement design of pertinence.
Disclosure of Invention
The invention aims to provide processing equipment for attaching a foam adhesive tape to a photovoltaic module and an application method thereof, which are put into use, so as to solve the problems that the position deviation is easily caused by manual attachment, a large amount of manpower and material resources are consumed, and the overall quality is influenced in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the processing equipment comprises a top plate, wherein a support column is fixedly arranged at the bottom end of the top plate, a bottom plate is fixedly arranged at the bottom end of the support column, a controller is arranged on the top plate, first electromagnetic slide rails are respectively arranged in the top plate and the bottom plate, a first electromagnetic slide block is arranged in each first electromagnetic slide rail, the first electromagnetic slide blocks are respectively connected with a fixed block and a fixed frame, a workbench is inserted at the top end of each fixed block, a baffle is inserted in each fixed block and the workbench, a first contact module is arranged on the surface of each baffle, a first spring connected with the inner wall of each fixed block is connected at the bottom end of each baffle, a first motor is arranged in each fixed block, a first gear meshed and connected with the baffle is connected to the output shaft of the first motor, and the first gear is connected with a second gear arranged in the fixed frame through belt transmission, a moving plate is connected with the second gear in a meshed manner, a moving block is fixedly connected to the bottom end of the moving plate, a rotary driving mechanism is connected to the bottom end of the moving block, an extrusion plate is connected to the output end of the rotary driving mechanism, a second contact module is arranged in the extrusion plate, an insertion rod is fixedly mounted at the bottom end of the top plate, a foam adhesive tape roll is arranged on the surface of the insertion rod, a clamping mechanism is arranged between the insertion rod and the foam adhesive tape roll, a guide roller is fixedly connected to the bottom end of the top plate, a moving rod is inserted in the top plate, an adhesion cutting mechanism is arranged at the bottom end of the moving rod, a telescopic plate is fixed at the top end of the top plate, a second electromagnetic slide rail is arranged in the telescopic plate, a second electromagnetic slide block fixedly connected with the moving rod is arranged in the second electromagnetic slide rail, a fourth contact module is arranged on one side in the telescopic plate, and the first electromagnetic slide block, The first contact module, the first motor, the second contact module, the second electromagnetic slider and the fourth contact module are electrically connected with the controller.
Preferably, one side of the telescopic plate is fixedly connected with a telescopic rod fixedly connected with the moving plate.
Preferably, the rotary driving mechanism comprises a second motor fixedly mounted at the bottom end of the moving block, a rotating disc in transmission connection with an output shaft of the second motor, a connecting rod fixedly connected with the rotating disc, a clamping rod fixedly mounted at the top end of the connecting rod, a rotating rod connected with the moving block and the extrusion plate through bearings, and a rotating disc sleeved on the rotating rod and abutted against the rotating disc.
Preferably, the surface of the rotating disc is provided with four groups of arc-shaped sections matched with the rotating disc, and the surface of the rotating disc is provided with four groups of through grooves matched with the clamping rods.
Preferably, the clamping mechanism comprises a containing cabin arranged in the inserted rod, a second spring arranged in the containing cabin and a limiting block fixedly connected with the two ends of the second spring.
Preferably, the surface of the limiting block is an inclined plane.
Preferably, the adhesion cutting mechanism includes the connecting plate that links to each other with the carriage release lever is fixed, the connecting block that links to each other with the connecting plate is fixed, set up in the connecting block and with the fixed third spring that links to each other of connecting plate, the sucking disc that links to each other with the third spring is fixed, the third gear that links to each other with the sucking disc meshing, the fourth gear with the coaxial transmission of third gear, the fifth gear with fourth gear meshing, the cutting blade that links to each other with the fifth gear meshing and set up the third contact module that links to each other on the connecting block in controller electrical property.
Preferably, the fourth gear and the fifth gear are both larger in size than the third gear.
Also discloses a using method for the photovoltaic module attaching foam adhesive tape, which comprises the following steps;
s1: after the conveyor belt conveys the photovoltaic assembly to the surface of the workbench, the photovoltaic assembly can be enabled to abut against the first contact module, at the moment, the controller receives a signal transmitted by the first contact module, the first motor is enabled to be started, the first gear and the second gear are enabled to be in synchronous transmission, then the baffle plate enters the fixed block, meanwhile, the conveyor belt continues to push the photovoltaic assembly, the photovoltaic assembly is enabled to completely enter the surface of the workbench, meanwhile, as the second gear continues to rotate, the extrusion plate can abut against the top plate of the photovoltaic assembly, the second contact module abuts against the photovoltaic assembly, the controller enables the first motor to be turned off, and the fixing treatment on the photovoltaic assembly is completed;
s2: after the second contact module abuts against the photovoltaic module, a signal is transmitted to the controller, closing work of the first motor is completed, and meanwhile the first electromagnetic sliding block is started, so that the first electromagnetic sliding block slides in the first electromagnetic sliding rail, the photovoltaic module is stably moved, then when the side end of the photovoltaic module abuts against a foam adhesive tape on the surface of the sucker, the sucker is contracted to abut against the third contact module, at the moment, the controller drives the first electromagnetic sliding block to stop sliding, meanwhile, the sucker slides to enable the third gear to rotate, and meanwhile, the fourth gear drives the cutting blade to slide through the fifth gear, so that preparation is made for attaching the adhesive tape;
s3: the third contact module transmits a signal to the controller, so that the controller stops the movement of the first electromagnetic slider and simultaneously enables the second electromagnetic slider to slide, the second electromagnetic slider drives the sucker to slide through the moving rod, and the adhesion surface of the foam adhesive tape is abutted to the photovoltaic module, so that the foam adhesive tape is extruded by the sucker when the sucker slides, the adhesive tape is stably adhered to the periphery of the photovoltaic module, the adhesion treatment work of the adhesive tape is completed, when the sucker slides away from the photovoltaic module, the third spring drives the sucker to reset and slide, the cutting blade is reset and slides at the moment, the cutting work of the adhesive tape is completed, and the next adhesion treatment is conveniently carried out;
s4: after the sucker is separated from the photovoltaic module, the sucker continuously slides in the telescopic plate through the second electromagnetic slider, then when the second electromagnetic slider is abutted against the fourth contact module, the second electromagnetic slider can transmit signals to the controller, so that the controller controls the second electromagnetic slider to move in the direction to achieve the reset work of the sucker, meanwhile, the controller starts the second motor to drive the rotating disc to rotate for a circle, the rotating disc drives the extrusion plate to rotate for ninety degrees, at the moment, the rotation processing of the photovoltaic module is realized, and at the moment, the sucker resets, and the second processing of adhering foam adhesive tapes can be carried out;
s5: after the four sides are attached, can make the second motor drive the workstation back that resets, it slides and delivers to photovoltaic module on next conveyer belt to drive first electromagnetic sliding block through the controller, drive first gear revolve through first motor simultaneously, thereby stripper plate and sucking disc upwards slide, can make the baffle slide slowly upward simultaneously, this moment because the stripper plate breaks away from photovoltaic module, thereby can make photovoltaic module under the drive of conveyer belt, obtain breaking away from, make it to carry out processing on next step, when first electromagnetic sliding block contradicts its top, can make the controller with its reverse slip, simultaneously along with the baffle slowly upward slide, can make it carry out next use more stably convenient.
The invention has the technical effects and advantages that: the processing equipment and the application method of the photovoltaic module attaching foam adhesive tape,
(1) the device can make photovoltaic module obtain contradicting through being provided with workstation, baffle, first contact module, first motor, first gear, second gear and stripper plate through the baffle setting, accomplishes to it and fixes a position the direction processing, through the baffle shrink afterwards, the stripper plate slides down to realized the fixed processing to photovoltaic module, be convenient for carry out attached bubble cotton sticky tape with photovoltaic module after the position adjustment and handle, increase work efficiency.
(2) The device drives the rotating disc through being provided with rolling disc, card pole and rotary disk through the second motor and rotates the round to can make the rolling disc drive the rotation ninety degrees of rotary disk, realized the accurate regulation to photovoltaic module, make the accurate sucking disc one side of going to of its not attached limit, make it carry out follow-up attached convenient stability more.
(3) The device is fixed with bubble celloidin tape roll through being provided with the stopper through the stopper, makes it carry out follow-up use more convenient, through pressing down the stopper afterwards, makes bubble celloidin tape roll dismantle more convenient, the follow-up change of being convenient for to increase staff work efficiency.
(4) The device receives the extrusion shrink through being provided with sucking disc and cutting blade, can make cutting blade go the shrink slip, and the follow-up attached cotton sticky tape of bubble of being convenient for is handled stably, and when the sucking disc did not receive the photovoltaic module extrusion force afterwards, under the effect of third spring resilience force, can make cutting blade slide that resets cut the sticky tape, is convenient for carry out next use.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic side sectional view of the structure of the present invention;
FIG. 3 is an enlarged schematic view of FIG. 1 at A;
FIG. 4 is a perspective view of the adhesive cutting mechanism;
FIG. 5 is a schematic top sectional view of the adhesive cutting mechanism;
FIG. 6 is a schematic sectional front view of the latch mechanism;
fig. 7 is a front sectional view of the fixing block and the table.
In the figure: 1. a top plate; 2. a support pillar; 3. a base plate; 4. a controller; 5. a first electromagnetic slide rail; 6. a first electromagnetic slider; 7. a fixed block; 8. a fixing frame; 9. a work table; 10. a baffle plate; 11. a first contact module; 12. a first spring; 13. a first motor; 14. a first gear; 15. a second gear; 16. moving the plate; 17. a moving block;
18. a rotation driving mechanism; 181. a second motor; 182. rotating the disc; 183. a connecting rod; 184. a clamping rod; 185. rotating the rod; 186. rotating the disc;
19. a pressing plate; 20. a second contact module; 21. inserting a rod; 22. a foam adhesive tape roll; 23. a clamping mechanism; 231. a storage compartment; 232. a second spring; 233. a limiting block;
24. a guide roller; 25. a travel bar;
26. an adhesive cutting mechanism; 261. a connecting plate; 262. connecting blocks; 263. a third spring; 264. a suction cup; 265. a third gear; 266. a fourth gear; 267. a fifth gear; 268. a cutting blade; 269. a third contact module;
27. a retractable plate; 28. a second electromagnetic slide rail; 29. a second electromagnetic slider; 30. a fourth contact module; 31. a telescopic rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a processing device for attaching a foam adhesive tape to a photovoltaic module and an application method thereof as shown in figures 1-7, the processing device comprises a top plate 1, a support pillar 2 is fixedly arranged at the bottom end of the top plate 1, a bottom plate 3 is fixedly arranged at the bottom end of the support pillar 2, a controller 4 is arranged on the top plate 1, a first electromagnetic slide rail 5 is respectively arranged in the top plate 1 and the bottom plate 3, a first electromagnetic slide block 6 is arranged in the first electromagnetic slide rail 5, the first electromagnetic slide block 6 is respectively connected with a fixed block 7 and a fixed frame 8, a workbench 9 is inserted at the top end of the fixed block 7, a baffle 10 is inserted in the fixed block 7 and the workbench 9, a first contact module 11 is arranged on the surface of the baffle 10, a first spring 12 connected with the inner wall of the fixed block 7 is connected at the bottom end of the baffle 10, a first motor 13 is arranged in the fixed block 7, and a first gear 14 meshed with the baffle 10 is connected with an output shaft of the first motor 13, the first gear 14 is connected with a second gear 15 arranged in a fixed frame 8 through belt transmission, the second gear 15 is meshed with a movable plate 16, the bottom end of the movable plate 16 is fixedly connected with a movable block 17, the bottom end of the movable block 17 is connected with a rotary driving mechanism 18, the output end of the rotary driving mechanism 18 is connected with a squeezing plate 19, a second contact module 20 is arranged in the squeezing plate 19, the bottom end of the top plate 1 is fixedly provided with an insertion rod 21, the surface of the insertion rod 21 is provided with a foam adhesive tape roll 22, a clamping mechanism 23 is arranged between the insertion rod 21 and the foam adhesive tape roll 22, the bottom end of the top plate 1 is fixedly connected with a guide roller 24, a movable rod 25 is inserted in the top plate 1, the bottom end of the movable rod 25 is provided with an adhesion cutting mechanism 26, the top end of the top plate 1 is fixedly provided with an expansion plate 27, the expansion plate 27 is internally provided with a second electromagnetic slide rail 28, and the second electromagnetic slide block 29 fixedly connected with the movable rod 25 is arranged in the second electromagnetic slide rail 28, a fourth contact module 30 is arranged on one side in the expansion plate 27, and the first electromagnetic slider 6, the first contact module 11, the first motor 13, the second contact module 20, the second electromagnetic slider 29 and the fourth contact module 30 are all electrically connected with the controller 4.
After the photovoltaic module is conveyed to the surface of the workbench 9 through the conveyor belt, the photovoltaic module is enabled to be collided and guided, so that the photovoltaic module is enabled to be righted, and meanwhile, the photovoltaic module is enabled to be collided with the first contact module 11, at the moment, the first contact module 11 transmits a signal to the controller 4, then the controller 4 starts the first motor 13, so that the first gear 14 and the second gear 15 are in synchronous transmission, then the baffle plate 10 enters the fixed block 7, meanwhile, the photovoltaic module is enabled to completely enter the surface of the workbench 9 as the conveyor belt continues to push the photovoltaic module, meanwhile, as the second gear 15 continues to rotate, the extrusion plate 19 is enabled to be collided with the photovoltaic module top plate 1, the fixing processing on the photovoltaic module is completed, as the second contact module 20 is collided with the photovoltaic module, the controller 4 is enabled to receive the signal, the first electromagnetic slider 6 is started while the first motor 13 is enabled to be closed, therefore, the first electromagnetic sliding block 6 slides in the first electromagnetic sliding rail 5, and the photovoltaic module can stably move.
Then, when the side end of the photovoltaic module abuts against the foam adhesive tape on the surface of the suction cup 264, the suction cup 264 is contracted to abut against the third contact module 269, at this time, the controller 4 drives the first electromagnetic slider 6 to stop sliding, and simultaneously, the second electromagnetic slider 29 slides, so that the second electromagnetic slider 29 drives the suction cup 264 to slide through the moving rod 25, since the adhesion surface of the foam adhesive tape abuts against the photovoltaic module, when the suction cup 264 slides, the foam adhesive tape is squeezed by the suction cup 264, so that the adhesive tape is stably adhered to the periphery of the photovoltaic module, and the adhesion treatment work of the adhesive tape is completed, when the suction cup 264 slides away from the photovoltaic module, the third spring 263 drives the suction cup 264 to reset and slide, at this time, the cutting blade 268 resets and slides, and the cutting work of the adhesive tape is completed, when the suction cup 264 disengages from the photovoltaic module, the second electromagnetic slider 29 continues to slide in the expansion plate 27, and then, when the second electromagnetic slider 29 abuts against the fourth contact module 30, the controller 4 is enabled to transmit signals to the controller 4, so that the controller 4 controls the second electromagnetic slider 29 to move in the direction, the reset operation of the suction cup 264 is achieved, meanwhile, the controller 4 is enabled to start the second motor 181 to drive the rotating disc 182 to rotate for a circle, the rotating disc 186 drives the extrusion plate 19 to rotate for ninety degrees, the rotation processing of the photovoltaic assembly is achieved at the moment, and the suction cup 264 is reset, so that the second adhesion foam adhesive tape processing can be carried out at the moment.
After the four sides are attached to finish, can make second motor 181 drive the back that workstation 9 resets, drive first electromagnetic slider 6 through controller 4 and slide and deliver to photovoltaic module on next conveyer belt, drive first gear 14 through first motor 13 simultaneously and rotate, thereby stripper plate 19 and sucking disc 264 upwards slide, can make baffle 10 slowly slide up simultaneously, this moment because stripper plate 19 breaks away from photovoltaic module, thereby can make photovoltaic module under the drive of conveyer belt, obtain breaking away from, make it can carry out processing on next step, when its top is contradicted to first electromagnetic slider 6, can make controller 4 with its reverse slip, simultaneously slide slowly along with baffle 10, it is more convenient to make it carry out next use.
One side fixedly connected with of expansion plate 27 and the fixed telescopic link 31 that links to each other of movable plate 16, when movable plate 16 upwards slided, through the setting of telescopic link 31 to can make expansion plate 27 drive carriage release lever 25 and slide, can make adhesion cutting mechanism 26 go up this moment, make follow-up photovoltaic module remove more stably, avoid causing and block the condition that the influence removed.
The rotary driving mechanism 18 comprises a second motor 181 fixedly mounted at the bottom end of the moving block 17, a rotating disc 182 connected with the output shaft of the second motor 181 in a transmission manner, a connecting rod 183 fixedly connected with the rotating disc 182, a clamping rod 184 fixedly mounted at the top end of the connecting rod 183, a rotating rod 185 connected with the moving block 17 and the extrusion plate 19 through bearings, and a rotating disc 186 sleeved on the rotating rod 185 and abutted against the rotating disc 182, when the controller 4 turns on the second motor 181, the second motor 181 drives the rotating disc 182 to rotate, so that the clamping rod 184 connected with the rotating disc 182 through the connecting rod 183 rotates, and then the clamping rod 184 drives the rotating disc 186 to rotate, and as the controller 4 sets, the second motor 181 drives the rotating disc 182 to rotate for one turn, so that the rotating disc 186 rotates ninety degrees, at this time, the photovoltaic module can rotate ninety degrees, and the photovoltaic module can be conveniently subjected to the tape and foam attachment treatment with precise periphery, automatic processing is realized, and the working efficiency is increased.
The surface of rotary disk 186 is seted up four groups and rotary disk 182 matched with arc cross-section, the surface of rotary disk 186 is seted up four groups and is led to the groove with card pole 184 matched with, when rotary disk 182 arcwall face contradicts with rotary disk 186, can make rotary disk 186 not influenced, when card pole 184 contradicts in rotary disk 186, can make it drive rotary disk 186 rotatory, thereby make rotary disk 186 rotate, because it sets up to four groups, thereby it can make its rotation ninety degrees at every turn, make things convenient for the follow-up accurate attached processing of its week this moment.
The clamping mechanism 23 comprises a containing cabin 231 arranged in the inserting rod 21, a second spring 232 arranged in the containing cabin 231 and a limiting block 233 fixedly connected with two ends of the second spring 232, the foam adhesive tape roll 22 abuts against the limiting block 233, the limiting block 233 can abut against the second spring 232, the second spring 232 drives the limiting block 233 to slide in the containing cabin 231, the foam adhesive tape roll 22 can be stably clamped into the inserting rod 21, and then after the foam adhesive tape roll 22 is placed on the inserting rod 21, the limiting block 233 is reset to slide under the elastic force of the second spring 232, the abutting fixing treatment of the foam adhesive tape roll 22 is completed, the stable and convenient installation and disassembly treatment of the foam adhesive tape roll 22 is realized, and the subsequent use is facilitated.
The surface of stopper 233 sets up to the inclined plane, and when the cotton adhesive tape of bubble book 22 conflicted stopper 233, set up to the inclined plane through its surface to make in the cotton adhesive tape of bubble book 22 can be stable card goes into inserted bar 21, when follow-up needs are dismantled, through pressing stopper 233, can make it dismantle more convenient.
The adhesion cutting mechanism 26 includes a connecting plate 261 fixedly connected to the moving rod 25, a connecting block 262 fixedly connected to the connecting plate 261, a third spring 263 disposed in the connecting block 262 and fixedly connected to the connecting plate 261, a suction cup 264 fixedly connected to the third spring 263, a third gear 265 engaged with the suction cup 264, a fourth gear 266 coaxially driven with the third gear 265, a fifth gear 267 engaged with the fourth gear 266, a cutting blade 268 engaged with the fifth gear 267, and a third contact module 269 disposed on the connecting block 262 and electrically connected to the controller 4, wherein when the photovoltaic module abuts against the adhesive tape adhered to the surface of the suction cup 264, the suction cup 264 is caused to abut against the third spring 263 to contract the third spring 263, and then the suction cup 264 is caused to rotate the third gear 265, so that the third gear 265 rotates the fifth gear 267 through the fourth gear 266 to cause the fifth gear 267 to slide the cutting blade 268, accomplish to its shrink slip, can make its stable sticky tape attached processing of carrying on afterwards, simultaneously when sucking disc 264 contradicts third contact module 269, can make sucking disc 264 stably slide, accomplish the attached processing of sticky tape, along with sucking disc 264 drives the sticky tape adhesion, when sucking disc 264 breaks away from photovoltaic module, under the spring action of third spring 263 self, can make sucking disc 264 slide that resets, thereby make cutting blade 268 slide that resets, the completion is handled the cutting of sticky tape, automatic attached sticky tape cutting work has been realized, increase practical function.
The sizes of the fourth gear 266 and the fifth gear 267 are both larger than that of the third gear 265, when the suction cup 264 drives the third gear 265 to rotate, the fourth gear 266 can be rotated, and the sizes of the fourth gear 266 and the fifth gear 267 are both larger than that of the third gear 265, so that the distance for the fifth gear 267 to drive the cutting blade 268 to move is longer, the subsequent movement of the suction cup 264 is not influenced, and the practical effect of the device is improved.
S1: after the conveyor belt conveys the photovoltaic module to the surface of the workbench 9, the photovoltaic module can be enabled to abut against the first contact module 11, at the moment, the controller 4 receives a signal transmitted by the first contact module 11, the first motor 13 is enabled to be started, the first gear 14 and the second gear 15 are enabled to be in synchronous transmission, then the baffle 10 enters the fixed block 7, the photovoltaic module is continuously pushed along with the conveyor belt, the photovoltaic module completely enters the surface of the workbench 9, meanwhile, the second gear 15 continuously rotates, the extrusion plate 19 can abut against the photovoltaic module top plate 1, the second contact module 20 abuts against the photovoltaic module, the controller 4 is enabled to close the first motor 13, and the photovoltaic module is fixed;
s2: after the second contact module 20 abuts against the photovoltaic module, a signal is transmitted to the controller 4, so that the first motor 13 is turned off, and the first electromagnetic slider 6 is started at the same time, so that the first electromagnetic slider 6 slides in the first electromagnetic slide rail 5, the photovoltaic module is stably moved, then when the side end of the photovoltaic module abuts against the foam adhesive tape on the surface of the suction cup 264, the suction cup 264 is contracted to abut against the third contact module 269, at this time, the controller 4 drives the first electromagnetic slider 6 to stop sliding, and at the same time, the suction cup 264 slides to enable the third gear 265 to rotate, and meanwhile, the fourth gear 266 drives the cutting blade 268 to slide through the fifth gear 267, so that preparation is made for attaching the adhesive tape;
s3: the third contact module 269 transmits a signal to the controller 4, so that the controller 4 stops the movement of the first electromagnetic slider 6 and simultaneously slides the second electromagnetic slider 29, the second electromagnetic slider 29 drives the suction cup 264 to slide through the moving rod 25, and the adhesion surface of the foam adhesive tape is abutted to the photovoltaic module, so that when the suction cup 264 slides, the foam adhesive tape is extruded by the suction cup 264, the adhesive tape is stably adhered to the periphery of the photovoltaic module, and the adhesive treatment work on the adhesive tape is completed;
s4: after the suction cup 264 is separated from the photovoltaic module, the suction cup 264 continuously slides in the expansion plate 27 through the second electromagnetic slider 29, and then when the second electromagnetic slider 29 is abutted against the fourth contact module 30, the second electromagnetic slider 29 transmits a signal to the controller 4, so that the controller 4 controls the second electromagnetic slider 29 to move in the direction, the reset work of the suction cup 264 is achieved, meanwhile, the controller 4 is started to drive the rotating disc 182 to rotate for a circle, the rotating disc 186 drives the extrusion plate 19 to rotate ninety degrees, the rotation processing of the photovoltaic module is realized at this moment, and the suction cup 264 is reset, so that the processing of adhering foam adhesive tapes is carried out again at this moment;
s5: after the four sides are attached to finish, can make second motor 181 drive the back that workstation 9 resets, drive first electromagnetic slider 6 through controller 4 and slide and deliver to photovoltaic module on next conveyer belt, drive first gear 14 through first motor 13 simultaneously and rotate, thereby stripper plate 19 and sucking disc 264 upwards slide, can make baffle 10 slowly slide up simultaneously, this moment because stripper plate 19 breaks away from photovoltaic module, thereby can make photovoltaic module under the drive of conveyer belt, obtain breaking away from, make it can carry out processing on next step, when its top is contradicted to first electromagnetic slider 6, can make controller 4 with its reverse slip, simultaneously slide slowly along with baffle 10, it is more convenient to make it carry out next use.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (9)
1. Processing equipment and an application method of a photovoltaic module attached foam adhesive tape are characterized in that: the electromagnetic switch comprises a top plate (1), wherein a support column (2) is fixedly arranged at the bottom end of the top plate (1), a bottom plate (3) is fixedly arranged at the bottom end of the support column (2), a controller (4) is arranged on the top plate (1), first electromagnetic slide rails (5) are arranged in the top plate (1) and the bottom plate (3), a first electromagnetic slide block (6) is arranged in each first electromagnetic slide rail (5), the first electromagnetic slide blocks (6) are respectively connected with a fixed block (7) and a fixed frame (8), a workbench (9) is inserted at the top end of each fixed block (7), a baffle (10) is inserted in each fixed block (7) and each workbench (9), a first contact module (11) is arranged on the surface of each baffle (10), a first spring (12) connected with the inner wall of each fixed block (7) is connected at the bottom end of each baffle (10), a first motor (13) is arranged in each fixed block (7), and the output shaft of the first motor (13) is connected with a first gear (14) meshed and connected with the baffle (10), the first gear (14) is connected with a second gear (15) arranged in the fixed frame (8) through belt transmission, the second gear (15) is meshed and connected with a movable plate (16), the bottom end of the movable plate (16) is fixedly connected with a movable block (17), the bottom end of the movable block (17) is connected with a rotary driving mechanism (18), the output end of the rotary driving mechanism (18) is connected with a squeezing plate (19), a second contact module (20) is arranged in the squeezing plate (19), the bottom end of the top plate (1) is fixedly provided with an inserted bar (21), the surface of the inserted bar (21) is provided with a foam adhesive tape roll (22), a clamping mechanism (23) is arranged between the inserted bar (21) and the foam adhesive tape roll (22), the bottom end of the top plate (1) is fixedly connected with a guide roller (24), the novel cutting machine is characterized in that a moving rod (25) is inserted into the top plate (1), an adhesion cutting mechanism (26) is arranged at the bottom end of the moving rod (25), a telescopic plate (27) is fixed at the top end of the top plate (1), a second electromagnetic sliding rail (28) is arranged in the telescopic plate (27), a second electromagnetic sliding block (29) fixedly connected with the moving rod (25) is arranged in the second electromagnetic sliding rail (28), a fourth contact module (30) is arranged on one side in the telescopic plate (27), and the first electromagnetic sliding block (6), the first contact module (11), the first motor (13), the second contact module (20), the second electromagnetic sliding block (29) and the fourth contact module (30) are all electrically connected with the controller (4).
2. The processing equipment and the application method of the photovoltaic module attaching foam adhesive tape according to claim 1 are characterized in that: one side of the telescopic plate (27) is fixedly connected with a telescopic rod (31) fixedly connected with the movable plate (16).
3. The processing equipment and the application method of the photovoltaic module attaching foam adhesive tape according to claim 1 are characterized in that: the rotary driving mechanism (18) comprises a second motor (181) fixedly mounted at the bottom end of the moving block (17), a rotating disc (182) in transmission connection with an output shaft of the second motor (181), a connecting rod (183) fixedly connected with the rotating disc (182), a clamping rod (184) fixedly mounted at the top end of the connecting rod (183), a rotating rod (185) connected with the moving block (17) and the extrusion plate (19) through bearings, and a rotating disc (186) sleeved on the rotating rod (185) and abutted against the rotating disc (182).
4. The processing equipment and the application method of the photovoltaic module attaching foam adhesive tape according to claim 3 are characterized in that: the surface of the rotating disc (186) is provided with four groups of arc-shaped sections matched with the rotating disc (182), and the surface of the rotating disc (186) is provided with four groups of through grooves matched with the clamping rods (184).
5. The processing equipment and the application method of the photovoltaic module attaching foam adhesive tape according to claim 1 are characterized in that: the clamping mechanism (23) comprises a containing cabin (231) arranged in the inserting rod (21), a second spring (232) arranged in the containing cabin (231) and a limiting block (233) fixedly connected with the two ends of the second spring (232).
6. The processing equipment and the application method of the photovoltaic module attaching foam adhesive tape according to claim 5 are characterized in that: the surface of the limiting block (233) is provided with an inclined surface.
7. The processing equipment and the application method of the photovoltaic module attaching foam adhesive tape according to claim 1 are characterized in that: the adhesion cutting mechanism (26) comprises a connecting plate (261) fixedly connected with the moving rod (25), a connecting block (262) fixedly connected with the connecting plate (261), a third spring (263) arranged in the connecting block (262) and fixedly connected with the connecting plate (261), a suction cup (264) fixedly connected with the third spring (263), a third gear (265) meshed and connected with the suction cup (264), a fourth gear (266) coaxially driven with the third gear (265), a fifth gear (267) meshed with the fourth gear (266), a cutting blade (268) meshed and connected with the fifth gear (267) and a third contact module (269) arranged on the connecting block (262) and electrically connected with the controller (4).
8. The processing equipment and the application method of the photovoltaic module attaching foam adhesive tape according to claim 7 are characterized in that: the fourth gear (266) and the fifth gear (267) are each larger in size than the third gear (265).
9. The use method of the photovoltaic module attaching foam tape according to any one of claims 1 to 8 is characterized by comprising the following steps;
s1: after the conveyor belt conveys the photovoltaic assembly to the surface of the workbench (9), the photovoltaic assembly can be enabled to abut against the first contact module (11), at the moment, a signal transmitted by the first contact module (11) is received through the controller (4), the first motor (13) is enabled to be started, so that the first gear (14) and the second gear (15) are synchronously driven, then the baffle (10) enters the fixed block (7), meanwhile, the photovoltaic assembly is continuously pushed along with the conveyor belt, the photovoltaic assembly completely enters the surface of the workbench (9), meanwhile, the second gear (15) continuously rotates, so that the extrusion plate (19) can abut against the top plate (1) of the photovoltaic assembly, the second contact module (20) abuts against the photovoltaic assembly, the controller (4) is enabled to close the first motor (13), and the fixing treatment on the photovoltaic assembly is completed;
s2: after the second contact module (20) abuts against the photovoltaic module, a signal is transmitted to the controller (4), closing work of the first motor (13) is completed, and meanwhile, the first electromagnetic slider (6) is started, so that the first electromagnetic slider (6) slides in the first electromagnetic sliding rail (5), the photovoltaic module is enabled to stably move, then, when the side end of the photovoltaic module abuts against a foam adhesive tape on the surface of the suction disc (264), the suction disc (264) contracts and abuts against the third contact module (269), at the moment, the controller (4) drives the first electromagnetic slider (6) to stop sliding, meanwhile, the suction disc (264) can rotate the third gear (265) when sliding, and meanwhile, the fourth gear (266) drives the cutting blade (268) to slide through the fifth gear (267), and preparation is made for adhesive tape attaching;
s3: the third contact module (269) transmits a signal to the controller (4), so that the controller (4) stops the first electromagnetic slider (6) from moving and the second electromagnetic slider (29) slides, the second electromagnetic slider (29) drives the sucker (264) to slide through the movable rod (25), and the adhesion surface of the foam adhesive tape is abutted to the photovoltaic module, so that the foam adhesive tape is extruded by the sucker (264) when the sucker (264) slides, the adhesive tape is stably adhered to the periphery of the photovoltaic module to complete adhesion processing work on the adhesive tape, and when the sucker (264) slides away from the photovoltaic module, the third spring (263) drives the sucker (264) to reset and slide, at the moment, the cutting blade (268) resets and slides to complete cutting work on the adhesive tape, so that the next adhesion processing is facilitated;
s4: after the suction cup (264) is separated from the photovoltaic module, the suction cup continues to slide in the expansion plate (27) through the second electromagnetic sliding block (29), and then when the second electromagnetic sliding block (29) is abutted against the fourth contact module (30), the second electromagnetic sliding block can transmit a signal to the controller (4), so that the controller (4) can control the second electromagnetic sliding block (29) to run in the direction, the reset work of the suction cup (264) is achieved, meanwhile, the controller (4) is used for starting the second motor (181) to drive the rotating disc (182) to rotate for a circle, the rotating disc (186) is used for driving the extrusion plate (19) to rotate for ninety degrees, the rotation treatment of the photovoltaic module is realized at the moment, and the suction cup (264) is reset, and at the moment, the adhesion foam adhesive tape treatment is carried out again;
s5: after the four sides are attached, can make second motor (181) drive workstation (9) and reset the back, drive first electromagnetic slider (6) through controller (4) and slide and deliver to photovoltaic module on next conveyer belt, drive first gear (14) through first motor (13) simultaneously and rotate, thereby stripper plate (19) and sucking disc (264) upwards slide, can make baffle (10) slowly slide up, at this moment because stripper plate (19) break away from photovoltaic module, thereby can make photovoltaic module under the drive of conveyer belt, obtain breaking away from, make it can carry out processing on next step, when conflicting its top in first electromagnetic slider (6), can make controller (4) with its reverse slip, simultaneously along with baffle (10) slowly slide up, can make it carry out next use more stable convenient.
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| CN202110579805.6A CN113314632B (en) | 2021-05-26 | 2021-05-26 | Processing equipment for attaching foam adhesive tape to photovoltaic module and application method |
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