CN113309273A - Stone curtain wall keel system module and modular installation method thereof - Google Patents
Stone curtain wall keel system module and modular installation method thereof Download PDFInfo
- Publication number
- CN113309273A CN113309273A CN202110547324.7A CN202110547324A CN113309273A CN 113309273 A CN113309273 A CN 113309273A CN 202110547324 A CN202110547324 A CN 202110547324A CN 113309273 A CN113309273 A CN 113309273A
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- China
- Prior art keywords
- module
- curtain wall
- fixed support
- channel steel
- support channel
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- 239000004575 stone Substances 0.000 title claims abstract description 29
- 238000009434 installation Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000003466 welding Methods 0.000 claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims description 28
- 239000010959 steel Substances 0.000 claims description 28
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 230000001680 brushing effect Effects 0.000 claims description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000003973 paint Substances 0.000 claims description 4
- 239000002893 slag Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 3
- 239000012634 fragment Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/88—Curtain walls
- E04B2/96—Curtain walls comprising panels attached to the structure through mullions or transoms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
- E04B1/4114—Elements with sockets
- E04B1/4135—Elements with sockets receiving removal bolt heads
Abstract
The invention provides a stone curtain wall keel system module and a modular installation method thereof. According to the invention, the keel system is modularized, the ground is processed, welded and manufactured, and the modules are hoisted, so that the connection mode of the vertical keel and the horizontal keel can be simplified, a large amount of overhead welding operation is reduced, and the welding quality can be effectively controlled.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to a stone curtain wall keel system module and a modular installation method thereof.
Background
China is a world wide country for producing and using stone curtain walls. According to incomplete statistics, the annual average stone decorative plate in China is about 2500 ten thousand square meters used for wall decoration, and the usage amount of stone curtain walls is on the rise in China. Stone curtain walls are usually composed of stone panels and supporting structures (beams, columns, steel structures, connectors, etc.). At present, a single vertical keel is generally adopted for hoisting and welding a stone curtain wall supporting keel system, and then a transverse keel is welded and installed, so that the installation period of the whole keel system is long and is high-altitude operation, and the welding quality cannot be effectively checked and guaranteed.
The invention relates to a modular installation method of a stone curtain wall keel system, which solves the problems that keel installation consumes long time, high-altitude operation is more, and keel welding quality cannot be effectively controlled.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a stone curtain wall keel system module and a modular installation method thereof.
In order to achieve the purpose, the scheme provided by the invention is as follows:
in a first aspect, the invention provides a stone curtain wall keel system module, which is characterized in that: comprises a plurality of vertical keels and a plurality of horizontal keels; the plurality of vertical keels and the plurality of cross keels are interwoven into a grid arrangement; uniformly arranging a plurality of embedded parts in a plurality of parallel horizontal grids;
a fixed support channel steel is arranged on the embedded part, and a reserved strip-shaped bolt hole is formed in the fixed support channel steel; a plurality of reserved long-strip-shaped bolt holes are formed in the transverse keel.
In a second aspect, the invention further provides a modular installation method of the stone curtain wall keel system, which is characterized in that: the method adopts the stone curtain wall keel system module, and comprises the following steps:
s1: re-measuring the position axis of the embedded part according to a design drawing, and installing a rear embedded plate by using a chemical anchor bolt for positions with larger deviation or missing positions to ensure that the quantity, the position and the axis of the embedded part are consistent with the design drawing;
s2: paying off and positioning, welding a fixed support channel steel on the buried plate, reserving strip-shaped bolt holes in the fixed support channel steel, and using the fixed support channel steel for fixing bolts;
s3: the stone curtain wall keel system module is divided according to the deepening design to carry out module manufacturing and numbering;
s4: selecting proper hoisting equipment according to the weight of the manufactured module to carry out hoisting operation;
s5: adjusting the position of the module to ensure the mounting verticality and levelness by using a vertical line and other measuring equipment, and fixing the module by using bolts from top to bottom;
s6: the contact surface of the rectangular steel pipe and the fixed support channel steel is subjected to surrounding welding on three sides at the fixed manufacturing position;
s7: repeating the steps, and sequentially installing all the modules in place;
s8: after acceptance, removing welding slag and brushing anti-rust paint;
s9: and finally, hanging the stone according to the standard requirement.
The invention has the advantages and beneficial effects that:
1) the whole curtain wall keel system is modularized, and the modules are manufactured on the ground and then hoisted, so that the construction is convenient, and a large amount of overhead operation is reduced;
2) the channel steel and the rectangular hole of the angle steel of the cross keel are manufactured, so that the position can be conveniently adjusted when the bolt is fixed, and the verticality and the levelness of the module installation can be ensured;
3) the welding of the transverse keel and the vertical keel is finished on the ground, so that the construction is convenient, and the quality of a welding seam can be effectively checked and controlled;
4) the transverse keel and the vertical keel are connected on the ground, so that the transverse keel and the vertical keel are directly connected by welding, an angle code conversion piece is not needed, the construction is simplified, and the material is saved;
5) compared with the traditional installation method, the invention can reduce overhead welding operation and ensure welding quality; the construction period is shorter; the connection is simplified, and the material is saved; convenient construction and wide application range.
Drawings
FIG. 1 is a schematic view of the whole installation of a keel module of a stone curtain wall according to the invention;
FIG. 2 is a fixed support of the present invention;
figure 3 is a detail view of the cross keel of the present invention.
In the figure: 1. embedding parts; 2. a vertical keel; 3. a transverse keel; 4. fixing a support channel steel; 5. reserving a strip bolt hole; 6.
and reserving a strip bolt hole.
Detailed Description
The invention is further described in detail below with reference to the figures and specific embodiments.
The implementation scheme and the working process of the stone curtain wall keel system module are as follows:
1. detailed description of the preferred embodiments
The stone curtain wall keel system module and the modular installation method thereof are adopted to deepen the whole stone curtain wall, divide the keel system into a plurality of standard blocks, manufacture the modules and finish the whole welding construction on the ground.
2. Workflow process
The keel system module manufacturing process comprises the following steps:
deepening a construction drawing, reasonably dividing a keel system, and selecting the modules as large as possible;
the vertical keel is made of a rectangular steel pipe with a designed size, and holes are punched in the long side of the rectangular steel pipe according to the distance between the fixed supports and are used by bolts when the rectangular steel pipe is fixed;
the transverse keels are made of angle steel with designed size, blanking is carried out according to the space between the vertical keels, and then according to the stone material composing position, long-strip-shaped holes are formed in the upper side faces of the angle steel (the notches of the angle steel face inwards), and the angle steel is used for fixing the hanging pieces;
welding a vertical keel and a transverse keel according to a deepening drawing to manufacture a curtain wall keel system module, checking and measuring the welding quality and the keel axis constantly in the manufacturing process, and ensuring the transverse flatness, the vertical flatness and the surface flatness of the keel of the whole module;
and after the welding acceptance is qualified, removing welding slag, and brushing anti-rust paint to finish the module manufacture.
Secondly, the stone curtain wall keel system module and the modularized installation method thereof comprise the following steps:
s1: re-measuring the axis of the position of the embedded part according to a design drawing, and installing a rear embedded plate by using a chemical anchor bolt for positions with larger deviation or missing positions to ensure that the quantity, the position and the axis of the embedded part are consistent with the design drawing;
s2: paying off and positioning, and welding channel steel (provided with strip-shaped holes for fixing bolts) at the fixed support on the buried plate;
s3: manufacturing and numbering modules according to the keel system modules divided by the deepening design;
s4: selecting proper hoisting equipment according to the weight of the manufactured module to carry out hoisting operation;
s5: adjusting the position of the module to ensure the mounting verticality and levelness by using a vertical line and other measuring equipment, and fixing the module by using bolts from top to bottom;
s6: fixing a manufacturing position, welding the contact surface of the rectangular steel pipe and the channel steel in a surrounding way on three sides;
s7: repeating the steps, and sequentially installing all the modules in place;
s8: after acceptance, removing welding slag and brushing anti-rust paint;
s9: and finally, hanging the stone according to the standard requirement.
Claims (2)
1. The utility model provides a stone material curtain fossil fragments system module which characterized in that: comprises a plurality of vertical keels (2) and a plurality of horizontal keels (3); the vertical keels (2) and the horizontal keels (3) are interwoven into a grid arrangement; uniformly arranging a plurality of embedded parts (1) in a plurality of parallel horizontal grids;
a fixed support channel steel (4) is arranged on the embedded part (1), and a reserved strip-shaped bolt hole (5) is formed in the fixed support channel steel (4); a plurality of reserved long-strip-shaped bolt holes (6) are formed in the transverse keel (3).
2. A modular installation method for a stone curtain wall keel system is characterized by comprising the following steps: the method adopts the stone curtain wall keel system module as claimed in claim 1, and comprises the following steps:
s1: re-measuring the position axis of the embedded part (1) according to a design drawing, and installing a rear embedded plate by using a chemical anchor bolt for positions with larger deviation or missing positions to ensure that the quantity, the position and the axis of the embedded part (1) are consistent with the design drawing;
s2: paying off and positioning, welding a fixed support channel steel (4) on the buried plate, reserving strip-shaped bolt holes (5) in the fixed support channel steel (4), and using the fixed support channel steel for fixing bolts;
s3: the stone curtain wall keel system module as claimed in claim 1 is divided according to a deepened design for module manufacture and numbering;
s4: selecting proper hoisting equipment according to the weight of the manufactured module to carry out hoisting operation;
s5: adjusting the position of the module to ensure the mounting verticality and levelness by using a vertical line and other measuring equipment, and fixing the module by using bolts from top to bottom;
s6: the contact surface of the rectangular steel pipe and the fixed support channel steel (4) is subjected to surrounding welding on three sides at the fixed manufacturing position;
s7: repeating the steps, and sequentially installing all the modules in place;
s8: after acceptance, removing welding slag and brushing anti-rust paint;
s9: and finally, hanging the stone according to the standard requirement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110547324.7A CN113309273A (en) | 2021-05-19 | 2021-05-19 | Stone curtain wall keel system module and modular installation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110547324.7A CN113309273A (en) | 2021-05-19 | 2021-05-19 | Stone curtain wall keel system module and modular installation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113309273A true CN113309273A (en) | 2021-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110547324.7A Pending CN113309273A (en) | 2021-05-19 | 2021-05-19 | Stone curtain wall keel system module and modular installation method thereof |
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| Country | Link |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2915217A1 (en) * | 2007-04-20 | 2008-10-24 | Imphy Alloys Sa | STRUCTURE FOR THE MOUNTING IN A WALL OF A BATIS BUILDING FOR SUPPORTING PANELS SUCH AS PHOTOVOLTAIC PANELS |
| CN205206209U (en) * | 2015-12-21 | 2016-05-04 | 浙江亚厦装饰股份有限公司 | Steel frame construction in stone cladding process |
| CN106869380A (en) * | 2015-12-10 | 2017-06-20 | 南通佳申建筑幕墙材料科技有限公司 | A kind of dry-hang stone keel |
| CN206681211U (en) * | 2017-03-31 | 2017-11-28 | 业之峰诺华家居装饰集团股份有限公司 | The keel of partition wall structure of centre keel stabilizing base and the application structure |
| CN109440987A (en) * | 2018-09-29 | 2019-03-08 | 中铁二局集团有限公司 | A kind of construction method of the element type curtain wall of super high-rise building |
-
2021
- 2021-05-19 CN CN202110547324.7A patent/CN113309273A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2915217A1 (en) * | 2007-04-20 | 2008-10-24 | Imphy Alloys Sa | STRUCTURE FOR THE MOUNTING IN A WALL OF A BATIS BUILDING FOR SUPPORTING PANELS SUCH AS PHOTOVOLTAIC PANELS |
| CN106869380A (en) * | 2015-12-10 | 2017-06-20 | 南通佳申建筑幕墙材料科技有限公司 | A kind of dry-hang stone keel |
| CN205206209U (en) * | 2015-12-21 | 2016-05-04 | 浙江亚厦装饰股份有限公司 | Steel frame construction in stone cladding process |
| CN206681211U (en) * | 2017-03-31 | 2017-11-28 | 业之峰诺华家居装饰集团股份有限公司 | The keel of partition wall structure of centre keel stabilizing base and the application structure |
| CN109440987A (en) * | 2018-09-29 | 2019-03-08 | 中铁二局集团有限公司 | A kind of construction method of the element type curtain wall of super high-rise building |
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