CN113308776A - High-breathability woven fabric and weaving method thereof - Google Patents
High-breathability woven fabric and weaving method thereof Download PDFInfo
- Publication number
- CN113308776A CN113308776A CN202110673182.9A CN202110673182A CN113308776A CN 113308776 A CN113308776 A CN 113308776A CN 202110673182 A CN202110673182 A CN 202110673182A CN 113308776 A CN113308776 A CN 113308776A
- Authority
- CN
- China
- Prior art keywords
- warp
- reed
- yarns
- woven fabric
- density
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 60
- 238000009941 weaving Methods 0.000 title claims abstract description 48
- 239000002759 woven fabric Substances 0.000 title claims abstract description 43
- 239000004744 fabric Substances 0.000 claims abstract description 67
- 235000014676 Phragmites communis Nutrition 0.000 claims description 106
- 230000000694 effects Effects 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 15
- 230000035699 permeability Effects 0.000 claims description 14
- 229920000742 Cotton Polymers 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 229920004933 Terylene® Polymers 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 5
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 4
- 244000025254 Cannabis sativa Species 0.000 claims description 3
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 3
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 3
- 235000009120 camo Nutrition 0.000 claims description 3
- 235000005607 chanvre indien Nutrition 0.000 claims description 3
- 239000011487 hemp Substances 0.000 claims description 3
- 229920003043 Cellulose fiber Polymers 0.000 claims description 2
- 239000004627 regenerated cellulose Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000009987 spinning Methods 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 8
- 244000273256 Phragmites communis Species 0.000 description 5
- 230000000750 progressive effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 229920000433 Lyocell Polymers 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention relates to the technical field of spinning, in particular to a high-breathability woven fabric and a weaving method thereof. The high-permeability woven fabric is formed by interweaving warp yarns and weft yarns, wherein the warp yarn area comprises a low-warp-density area, a high-warp-density area and a hollow-warp area which are arranged periodically; the empty warp zone is located between the high warp density zone and the adjacent circulating low warp density zone, and the width of the empty warp zone is 1-2 times of the diameter of the warp. The high-breathability woven fabric provided by the invention is high in breathability, special in texture of the fabric surface, unique in style, simple in production process and high in production efficiency. The invention also provides a weaving method of the fabric.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a high-breathability woven fabric and a weaving method thereof.
Background
Along with the improvement of living standard of people, the requirement on the wearing comfort of the fabric is higher and higher, and the air permeability is taken as one of important indexes for evaluating the comfort of the fabric and is also paid much attention by people. The woven fabric is a product formed by vertically and horizontally weaving mutually vertical warp yarns and weft yarns on a weaving machine according to a certain rule, the weave generally comprises three major types of plain weave, twill weave and satin weave and the change and combined weave thereof, the fabric is firm, stiff and smooth and difficult to deform due to the fact that the weaving method is staggered vertically and horizontally, and the woven fabric comprises cotton fabrics, hemp fabrics, silk fabrics, wool fabrics, chemical fiber fabrics, blended fabrics and interwoven fabrics thereof according to raw materials. The air permeability of the fabric is mainly related to the characteristics of fiber raw materials, fabric weave structures, warp and weft yarn densities and the like, and the improvement of the air permeability of the fabric is generally considered from the aspects.
The reed mainly has the function of determining the density of warp yarns and the width of fabric, and is realized by selecting the corresponding dent density. The reed dent density is typically the number of reed dents, expressed as reed number, within a length of 100 mm. The number of warp yarns threaded per dent is generally determined according to the count, density, etc.
CN102418198A discloses a weaving method of an empty reed yarn-dyed plain cloth and a fabric prepared by the weaving method, wherein a part of reed dent is zero-inserted by adopting a reeding method with a certain rule, so that the flax fabric generates an irregular warp-missing effect in the warp direction to achieve the effects of permeability and air permeability, CN102953201A discloses a multiple warp-density fabric, the fabric respectively uses ultra-fine denier terylene low stretch yarns and cationic filaments in the warp and weft directions, the reeding process circularly uses four reeding methods of 2-in, 3-in, 4-in and 5-in, the fabric surface presents regular sparse-dense change and good air permeability, but the reeding process of the above technology is complex, errors are easy to occur in production, and the production difficulty is large.
CN207016943U discloses a breathable fabric with a striped appearance, which is characterized in that 2 warp yarns are arranged in the warp direction at intervals of 2-4 warp yarns, so that the fabric has longitudinal gaps, the functions of breathability, perspective and continuous coolness of the fabric are improved, the appearance effect is generally obtained by changing a denting process and other methods, and meanwhile, the production difficulty is increased.
CN111560682A discloses a woven fabric and a weaving method, the woven fabric comprises woven warp yarns and woven weft yarns, the warp yarns comprise first yarns which are arranged along the warp direction and are formed by blending cotton fibers and polyester fibers, the weft yarns comprise polyester composite filaments arranged along the weft direction and second yarns which are formed by blending the cotton fibers and the polyester fibers, the woven fabric is interwoven, the woven fabric is resistant to medical washing and disinfection, and meanwhile, the woven fabric has skin-friendly comfort and stretching comfort, and the occupational defense performance of the woven fabric is enhanced.
Disclosure of Invention
The invention aims to solve the technical problem of providing the high-permeability woven fabric which is high in permeability, special in texture and unique in style, simple in production process and high in production efficiency. The invention also provides a weaving method of the fabric.
The high-permeability woven fabric is formed by interweaving warp yarns and weft yarns, wherein the warp yarn area comprises a low-warp-density area, a high-warp-density area and a hollow-warp area which are arranged periodically; the empty warp zone is located between the high warp density zone and the adjacent circulating low warp density zone, and the width of the empty warp zone is 1-2 times of the diameter of the warp.
The fabric shows regular sparse and dense stripe effect along the warp direction by virtue of the low warp density areas, the high warp density areas and the empty warp areas which are periodically arranged in the warp area, and the arrangement cycle of the warp is more than or equal to 8.
The fabric weave is one of plain weave, twill weave, satin weave and variation, combination, complex weave or jacquard weave.
The average density of warp yarns is 60-160 yarns/inch, and the density of weft yarns is 60-120 yarns/inch; the warp yarns and the weft yarns are both 30S-70S.
The warp and weft are filament, single yarn or plied yarn, and the fiber raw material of the warp and weft is one or more of cotton, hemp, terylene and regenerated cellulose fiber.
The weaving method of the high-permeability woven fabric comprises the following steps: firstly, drafting and reeding yarns; and then weaving by using a rapier loom, selecting a steel reed as a flat reed, enabling the reed surface with the concave-convex effect to face the cloth fell direction in the weaving process, contacting weft yarns and pushing into the cloth fell in the beating-up process, arranging the convex parts on the reed dent to weave the warp yarns in the high warp density area, and arranging the concave parts on the reed dent to weave the warp yarns in the low warp density area and the empty warp area, thereby obtaining the high-permeability woven fabric.
The drafting process is one of a forward drafting method, a fly drafting method and a drawing drafting method, a drafting machine or manual drafting is adopted in the drafting mode, the number of the reed dents is the same, the number of the reed dents is 2-3, and the number of the heald frames is 4-20.
The reed wire number is 20-70 teeth/inch.
The reed is a profiled reed with periodically-changed reed dent width, the width of the reed dents is 2-6 mm, the reed dent is periodically arranged in one of AABB, AABBB, AABBCC, AABBBB, AAABB and AABBC combinations, A, B and C belong to reed dents with different widths, the front face of the reed shows a concave-convex effect, and the density change of warp yarns is realized by using the profiled reed.
The rotating speed of the weaving machine is 300-500 r/min, the warp tension is 2.5-4.5 KN, the heald leveling time is 315-325 degrees, the heald frame height is 130-140 mm, the warp stopping frame height is 1-3 grids, and the back beam height is 0-4 grids.
Specifically, the weaving method of the high-permeability woven fabric comprises the following steps:
(1) drafting and reeding: drafting and reeding are carried out by utilizing a reeding machine or manually, the conventional process of a forward drafting method and a fly-through method is used in the drafting process, and the number of pages of a heald frame is 4-20 pages; the reed uses a special flat reed with periodically changed reed dent width dimension, the reed dent width is 2-6 mm, the reed dent periodic arrangement mode is one of AABB, AABBB, AABBCC, AABBBB, AAABB and AABBC combinations, wherein A, B and C are reed dents with different widths, and the front face of the reed shows a concave-convex effect; the reed number ranges from 20 teeth/inch to 70 teeth/inch, the number of the reed teeth per reed is the same, and the reed teeth per reed are 2-3;
(2) weaving: weaving by adopting a rapier loom, wherein the rotating speed of the rapier loom is 300-500 r/min, the warp tension is 2.5-4.5 KN, the heald leveling time is 315-325 degrees, the heald frame height is 130-140 mm, the warp stopping frame height is 1-3 grids, and the back beam height is 0-4 grids; the reed is a special flat reed with periodically changed dent width, the front side of the reed has a concave-convex effect, the back side of the reed is level, in the weaving process, the reed surface with the concave-convex effect faces the cloth fell direction, and contacts with weft yarns and pushes the weft yarns into the cloth fell in the beating-up process; the reed dent arrangement convex part realizes the weaving of warp yarns in a high warp density area, the reed dent arrangement concave part realizes the weaving of warp yarns in a low warp density area and a hollow warp area, and the special-shaped reed with the width changed of the reed dent is utilized to weave by a rapier loom, so that the cloth cover presents a regular sparse and dense stripe effect along the warp direction.
The weaving method of the high-permeability woven fabric uses a conventional reeding process, does not need to change the reeding number, utilizes the special-shaped reed with the changeable reed dent width to weave through the rapier loom, and realizes the regularly arranged low-warp-density area, high-warp-density area and empty-warp area on the fabric surface, thereby greatly improving the air permeability of the fabric.
Compared with the prior art, the invention has the following beneficial effects:
(1) the high-permeability woven fabric is good in permeability, few in broken ends and strong in texture sense;
(2) the weaving method of the high-permeability woven fabric is simple in production process and high in production efficiency.
Drawings
FIG. 1 is a diagram illustrating the effect of the highly breathable plain weave fabric of the present invention;
FIG. 2 is an effect diagram of a conventional plain weave fabric;
FIG. 3 is a diagram of the effect of a fabric woven with a profiled reed;
FIG. 4 is a pictorial representation of a fabric produced in example 1;
FIG. 5 is a pictorial representation of a fabric produced in accordance with example 2;
FIG. 6 is a pictorial representation of a fabric produced in example 3;
FIG. 7 is a pictorial representation of a fabric produced in example 4;
FIG. 8 is a pictorial representation of a fabric produced in comparative example 5;
FIG. 9 is a pictorial representation of a panel of the production of comparative example 1;
FIG. 10 is a pictorial representation of a fabric produced in comparative example 2;
in fig. 1: 1. a low warp density region; 2. a high warp density region; 3. a clear warp zone.
Detailed Description
The invention is further illustrated by the following examples and comparative examples.
Example 1
The low warp density area, the high warp density area and the empty warp area of the high-permeability woven fabric are periodically arranged in sequence, and the arrangement period of warp yarns is 8; the average density of warp yarns of the grey cloth is 106 yarns/inch, the density of weft yarns of the grey cloth is 76 yarns/inch, the average density of warp yarns of the low warp density area is 100 yarns/inch, the average density of warp yarns of the high warp density area is 130 yarns/inch, and the width of the empty warp area is about 0.2 mm; the fabric weave is plain weave, and both warp yarns and weft yarns are 40S pure cotton yarns;
the weaving method of the high-permeability woven fabric comprises the following steps:
(1) drafting and reeding: drafting by using a progressive drafting method, wherein the number of pages of a heald frame is 4, the number of inlets of each reed dent is 2, and drafting and reeding are manually carried out;
(2) weaving: the reed is a flat reed, the reed number is 51 teeth/inch, the loom model is a GAMMA rapier loom, the rotating speed of the loom is 500r/min, the warp tension is 3.2KN, the heddle leveling time is 318 degrees, the heald frame height is 130mm, the height of the warp stopping frame is 2 grids, and the height of the back beam is 1 grid;
the reeds used were arranged at a cycle of 2:2 using dents of 4mm and 2mm widths, respectively, and the side of the reed face having the concave-convex effect faced the fell direction.
Example 2
The low warp density area, the high warp density area and the empty warp area of the high-permeability woven fabric are periodically arranged in sequence, and the arrangement period of warp yarns is 8; the average warp density of the greige cloth was 96 yarns/inch, the weft density of the greige cloth was 78 yarns/inch, the average warp density of the low warp density zone was about 90 yarns/inch, the average warp density of the high warp density zone was about 119 yarns/inch, and the width of the open warp zone was about 0.16 mm. The fabric weave is plain weave, and the warp and weft are both 50-inch cotton and Coolmax fiber blended yarns;
the weaving method of the high-permeability woven fabric comprises the following steps:
(1) drafting and reeding: drafting by using a progressive drafting method, wherein the number of pages of a heald frame is 4, the number of inlets of each reed dent is 2, and drafting and reeding are manually carried out;
(2) weaving: the reed is a flat reed, the reed number is 45.5 teeth/inch, the loom type is a GAMMA rapier loom, the rotating speed of the loom is 480r/min, the warp tension is 3.4KN, the heddle leveling time is 318 degrees, the heald frame height is 132mm, the height of the warp stopping frame is 2 grids, and the height of the back beam is 2 grids;
the reeds used were arranged at a cycle of 2:2 using dents of 4mm and 6mm width, respectively, and the side of the reed face having the concave-convex effect faced the fell direction.
Example 3
The low warp density area, the high warp density area and the empty warp area of the high-permeability woven fabric are periodically arranged in sequence, and the arrangement period of warp yarns is 12; the average warp density of the greige cloth is 160 yarns/inch, the weft density of the greige cloth is 120 yarns/inch, the average warp density of the low warp density region is about 140 yarns/inch, the average warp density of the high warp density region is about 180 yarns/inch, and the width of the empty warp region is about 0.13 mm. The fabric weave is 2/1 right twill, the warp yarn is 70-inch 60 terylene/40 bamboo fiber blended yarn, and the weft yarn is 75D terylene DTY filament;
the weaving method of the high-permeability woven fabric comprises the following steps:
(1) drafting and reeding: drafting by using a fly-through method, wherein the number of pages of a heald frame is 8 pages, the number of the reed dent is 3, and drafting and reeding are carried out by using a reeding machine;
(2) weaving: the reed is a flat reed, the reed number is 52 teeth/inch, the loom model is a GAMMA rapier loom, the rotating speed of the loom is 300r/min, the warp tension is 4.5KN, the heddle leveling time is 315 degrees, the heald frame height is 135mm, the height of the warp stopping frame is 1 lattice, and the height of the back beam is 4 lattices;
the reeds used were arranged at a cycle of 2:2 using dents of 4mm and 3mm widths, respectively, and the side of the reed face having the concave-convex effect faced the fell direction.
Example 4
The low warp density area, the high warp density area and the empty warp area of the high-permeability woven fabric are periodically arranged in sequence, and the arrangement period of warp yarns is 8; the average warp density of the greige cloth is 60 yarns/inch, the weft density of the greige cloth is 60 yarns/inch, the average warp density of the low warp density area is about 52 yarns/inch, the average warp density of the high warp density area is about 70 yarns/inch, and the width of the empty warp area is about 0.18 mm. The fabric weave is plain weave, the warp yarn is 30 cotton and linen yarns, and the weft yarn is 40 cotton and linen yarns.
The weaving method of the high-permeability woven fabric comprises the following steps:
(1) drafting and reeding: drafting by using a forward drafting method, wherein the number of pages of a heald frame is 4, the number of inlets of each reed dent is 2, and drafting and reeding are carried out by using a reeding machine;
(2) weaving: the reed is a flat reed, the reed number is 28 teeth/inch, the loom model is a GAMMA rapier loom, the rotating speed of the loom is 400r/min, the warp tension is 2.5KN, the heddle leveling time is 325 degrees, the heald frame height is 130mm, the height of the warp stopping frame is 3 lattices, and the height of the back beam is 0 lattice;
the reeds used were arranged at a cycle of 2:2 using dents of 4mm and 2mm widths, respectively, and the side of the reed face having the concave-convex effect faced the fell direction.
Example 5
The low warp density area, the high warp density area and the empty warp area of the high-permeability woven fabric are periodically arranged in sequence, and the arrangement period of warp yarns is 12; the average warp density of the greige cloth was 130 yarns/inch, the weft density of the greige cloth was 100 yarns/inch, the average warp density of the low warp density zone was about 108 yarns/inch, the average warp density of the high warp density zone was about 144 yarns/inch, and the width of the open warp zone was about 0.14 mm. The fabric weave is 2/2 right twill, and the warp yarn and the weft yarn are 60 English cotton and Lyocell blended yarns;
the weaving method of the high-permeability woven fabric comprises the following steps:
(1) drafting and reeding: drafting by using a forward drafting method, wherein the number of pages of a heald frame is 4, the number of inlets of each reed dent is 3, and drafting and reeding are carried out by using a reeding machine;
(2) weaving: the reed is a flat reed, the reed number is 62 teeth/inch, the loom model is a GAMMA rapier loom, the rotating speed of the loom is 450r/min, the warp tension is 3.8KN, the heddle leveling time is 321 degrees, the heald frame height is 140mm, the height of the warp stopping frame is 1 lattice, and the height of the back beam is 3 lattices;
the reeds used were arranged at a cycle of 2:4 using dents of 4mm and 3mm width, respectively, and the side of the reed face having the concave-convex effect faced the fell direction.
Comparative example 1
The steel reed used was a conventional steel reed having a dent width of 4mm, and the structure specification and weaving parameters were completely the same as those in example 1. The yarn density and other parameters used were exactly the same as in example 1.
The weaving method of the fabric comprises the following steps:
(1) drafting and reeding: drafting by using a progressive drafting method, wherein the number of pages of a heald frame is 4, the number of inlets of each reed dent is 2, and drafting and reeding are manually carried out;
(2) weaving: the reed is a flat reed, the reed number is 51 teeth/inch, the loom model is a GAMMA rapier loom, the rotating speed of the loom is 500r/min, the warp tension is 3.2KN, the heddle leveling time is 318 degrees, the heald frame height is 130mm, the height of the warp stopping frame is 2 grids, and the height of the back beam is 1 grid.
Comparative example 2
The steel reed is a conventional steel reed with 4mm reed dent width, the reeding process adopts variable reed entry number, the tissue specification, weaving parameters and other parameters are completely the same as those of the embodiment 1, and the yarn density and other parameters are completely the same as those of the embodiment 1.
The weaving method of the fabric comprises the following steps:
(1) drafting and reeding: drafting by using a progressive drafting method, wherein the number of pages of a heald frame is 4, the number of the reed dent is 3, 2, 3, 0 and 0 respectively, and drafting and reeding are carried out manually;
(2) weaving: the reed is a flat reed, the reed number is 51 teeth/inch, the loom model is a GAMMA rapier loom, the rotating speed of the loom is 500r/min, the warp tension is 3.2KN, the heddle leveling time is 318 degrees, the heald frame height is 130mm, the height of the warp stopping frame is 2 grids, and the height of the back beam is 1 grid.
The production data of examples 1-5 and comparative examples 1-2 were counted, and the performance of the fabrics woven therefrom was tested, respectively, and the test results are shown in table 1:
table 1 performance index of fabrics produced in example 1 and comparative examples 1-2
Claims (10)
1. The high-breathability woven fabric is characterized in that: the warp yarn area comprises a low warp density area, a high warp density area and a blank warp area which are arranged periodically; the empty warp zone is located between the high warp density zone and the adjacent circulating low warp density zone, and the width of the empty warp zone is 1-2 times of the diameter of the warp.
2. The high air permeability woven fabric according to claim 1, wherein: the fabric shows regular sparse and dense stripe effect along the warp direction by virtue of the low warp density areas, the high warp density areas and the empty warp areas which are periodically arranged in the warp area, and the arrangement cycle of the warp is more than or equal to 8.
3. The high air permeability woven fabric according to claim 1, wherein: the fabric weave is one of plain weave, twill weave, satin weave and variation, combination, complex weave or jacquard weave.
4. The high air permeability woven fabric according to claim 1, wherein: the average density of warp yarns is 60-160 yarns/inch, and the density of weft yarns is 60-120 yarns/inch; the warp yarns and the weft yarns are both 30S-70S.
5. The high air permeability woven fabric according to claim 1, wherein: the warp and weft are filament, single yarn or plied yarn, and the fiber raw material of the warp and weft is one or more of cotton, hemp, terylene and regenerated cellulose fiber.
6. A method for weaving a high air permeability woven fabric according to any one of claims 1 to 5, wherein: the method comprises the following steps: firstly, drafting and reeding yarns; and then weaving by using a rapier loom, selecting a steel reed as a flat reed, enabling the reed surface with the concave-convex effect to face the cloth fell direction in the weaving process, contacting weft yarns and pushing into the cloth fell in the beating-up process, arranging the convex parts on the reed dent to weave the warp yarns in the high warp density area, and arranging the concave parts on the reed dent to weave the warp yarns in the low warp density area and the empty warp area, thereby obtaining the high-permeability woven fabric.
7. The weaving method of the high-permeability woven fabric according to claim 6, characterized in that: the drafting process is one of a forward drafting method, a fly drafting method and a drawing drafting method, a drafting machine or manual drafting is adopted in the drafting mode, the number of the reed dents is the same, the number of the reed dents is 2-3, and the number of the heald frames is 4-20.
8. The weaving method of the high-permeability woven fabric according to claim 6, characterized in that: the reed wire number is 20-70 teeth/inch.
9. The weaving method of the high-permeability woven fabric according to claim 6, characterized in that: the reed is a profiled reed with periodically-changed reed dent width, the width of the reed dents is 2-6 mm, the reed dent is periodically arranged in one of AABB, AABBB, AABBCC, AABBBB, AAABB and AABBC combinations, A, B and C belong to reed dents with different widths, the front face of the reed shows a concave-convex effect, and the density change of warp yarns is realized by using the profiled reed.
10. The weaving method of the high-permeability woven fabric according to claim 6, characterized in that: the rotating speed of the weaving machine is 300-500 r/min, the warp tension is 2.5-4.5 KN, the heald leveling time is 315-325 degrees, the heald frame height is 130-140 mm, the warp stopping frame height is 1-3 grids, and the back beam height is 0-4 grids.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110673182.9A CN113308776A (en) | 2021-06-17 | 2021-06-17 | High-breathability woven fabric and weaving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110673182.9A CN113308776A (en) | 2021-06-17 | 2021-06-17 | High-breathability woven fabric and weaving method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113308776A true CN113308776A (en) | 2021-08-27 |
Family
ID=77379406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110673182.9A Pending CN113308776A (en) | 2021-06-17 | 2021-06-17 | High-breathability woven fabric and weaving method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113308776A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113930879A (en) * | 2021-11-18 | 2022-01-14 | 海宁市金雅特纺织有限公司 | Automobile curtain cloth |
| CN115287802A (en) * | 2022-09-21 | 2022-11-04 | 鲁泰纺织股份有限公司 | Thick woven fabric and weaving method thereof |
| CN115323579A (en) * | 2022-08-31 | 2022-11-11 | 读布科技(杭州)有限公司 | Preparation method of high-count high-density light guide fabric |
| WO2023224088A1 (en) * | 2022-05-20 | 2023-11-23 | 株式会社Ｎｂｃメッシュテック | Mesh textile |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2226493A1 (en) * | 1973-04-17 | 1974-11-15 | Jacqmart Pierre | Weaving fabrics by selectively varying warp separation - using reed having non parallel teeth to vary fabric width |
| WO1998031855A1 (en) * | 1997-01-21 | 1998-07-23 | Wang Pamela C | Weaving reed dent spacing arrangements |
| CN1375584A (en) * | 2002-04-10 | 2002-10-23 | 葛荣德 | Curved-warp shuttle weaving method and its fabric product |
| CN102560836A (en) * | 2012-02-21 | 2012-07-11 | 苏州赛力菲陶纤有限公司 | Single-arc reed |
| CN102587017A (en) * | 2012-02-24 | 2012-07-18 | 苏州赛力菲陶纤有限公司 | Wave-shaped reed |
| CN102587016A (en) * | 2012-02-21 | 2012-07-18 | 苏州赛力菲陶纤有限公司 | Sawtooth reed |
| CN207452352U (en) * | 2017-11-24 | 2018-06-05 | 江苏金太阳纺织科技股份有限公司 | A kind of cotton fabric with dilute close grid appearance |
| CN112430880A (en) * | 2020-11-18 | 2021-03-02 | 山东鲁联新材料有限公司 | Method for changing fabric warp yarn distribution by adjusting width of reed dent |
-
2021
- 2021-06-17 CN CN202110673182.9A patent/CN113308776A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2226493A1 (en) * | 1973-04-17 | 1974-11-15 | Jacqmart Pierre | Weaving fabrics by selectively varying warp separation - using reed having non parallel teeth to vary fabric width |
| WO1998031855A1 (en) * | 1997-01-21 | 1998-07-23 | Wang Pamela C | Weaving reed dent spacing arrangements |
| CN1375584A (en) * | 2002-04-10 | 2002-10-23 | 葛荣德 | Curved-warp shuttle weaving method and its fabric product |
| CN102560836A (en) * | 2012-02-21 | 2012-07-11 | 苏州赛力菲陶纤有限公司 | Single-arc reed |
| CN102587016A (en) * | 2012-02-21 | 2012-07-18 | 苏州赛力菲陶纤有限公司 | Sawtooth reed |
| CN102587017A (en) * | 2012-02-24 | 2012-07-18 | 苏州赛力菲陶纤有限公司 | Wave-shaped reed |
| CN207452352U (en) * | 2017-11-24 | 2018-06-05 | 江苏金太阳纺织科技股份有限公司 | A kind of cotton fabric with dilute close grid appearance |
| CN112430880A (en) * | 2020-11-18 | 2021-03-02 | 山东鲁联新材料有限公司 | Method for changing fabric warp yarn distribution by adjusting width of reed dent |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113930879A (en) * | 2021-11-18 | 2022-01-14 | 海宁市金雅特纺织有限公司 | Automobile curtain cloth |
| WO2023224088A1 (en) * | 2022-05-20 | 2023-11-23 | 株式会社Ｎｂｃメッシュテック | Mesh textile |
| CN115323579A (en) * | 2022-08-31 | 2022-11-11 | 读布科技(杭州)有限公司 | Preparation method of high-count high-density light guide fabric |
| CN115287802A (en) * | 2022-09-21 | 2022-11-04 | 鲁泰纺织股份有限公司 | Thick woven fabric and weaving method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113308776A (en) | High-breathability woven fabric and weaving method thereof | |
| CN102691156B (en) | Pure cotton heavy bath mat weaving process | |
| CN109440267B (en) | High-low wool weft-hidden satin tissue towel and weaving process thereof | |
| CN101787606B (en) | Weaving method of high density panne velvet | |
| CN104499148A (en) | Selvage of woven fabric with impression and performance like knitted fabric and production method of selvage | |
| CN114086290B (en) | Design and weaving method of surface-to-inner layer-changing super-soft multi-layer fabric | |
| EP1826303A1 (en) | Bath linen for personal use, particularly for drying, and production method thereof | |
| CN210684077U (en) | Plaid fabric | |
| CN2885901Y (en) | Composite fabric from dobby weave and cross weave | |
| CN114351320A (en) | Paillette crepon-oriented fabric and production process thereof | |
| CN213357870U (en) | Bamboo joint elastic fabric | |
| CN220520748U (en) | Double-warp-beam four-side stretch jean fabric without spandex in warp direction | |
| CN217809874U (en) | Four-side stretch yarn cotton satin | |
| CN215440840U (en) | European and ordinary vision fabric with layers changed from outside to inside | |
| CN213804172U (en) | Linen-like jacquard fabric | |
| CN215473501U (en) | Cross-bar double-layer georgette fabric | |
| CN220520749U (en) | Straight-face elastic jean fabric | |
| CN114214776B (en) | Knitted-loop-like fabric and weaving process thereof | |
| JP3232812U (en) | Towels that do not require ear sewing | |
| CN215251503U (en) | Woven fabric with regular pores | |
| CN220116762U (en) | Weft-wise color-difference-free fabric and clothing with same | |
| CN103653451A (en) | Fashionable fabric for summer sportswear | |
| CN219010616U (en) | Texture knitting warp knitting fabric | |
| CN217803689U (en) | Chenille fabric | |
| CN112962197B (en) | Jacquard towel with variable grid bottom texture and production method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210827 |
|
| RJ01 | Rejection of invention patent application after publication |