CN113307747A - Fine-particle-size fatty alcohol disodium sulfosuccinate powder and production method thereof - Google Patents

Fine-particle-size fatty alcohol disodium sulfosuccinate powder and production method thereof Download PDF

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Publication number
CN113307747A
CN113307747A CN202110479974.2A CN202110479974A CN113307747A CN 113307747 A CN113307747 A CN 113307747A CN 202110479974 A CN202110479974 A CN 202110479974A CN 113307747 A CN113307747 A CN 113307747A
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fatty alcohol
reaction
reaction kettle
fine
disodium
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肖建平
刘振华
杨文灵
李勇奇
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Sichuan Flower's Song Fine Chemical Co ltd
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Sichuan Flower's Song Fine Chemical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/32Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of salts of sulfonic acids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/46Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing sulfur
    • A61K8/466Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing sulfur containing sulfonic acid derivatives; Salts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q19/00Preparations for care of the skin
    • A61Q19/10Washing or bathing preparations
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q5/00Preparations for care of the hair
    • A61Q5/02Preparations for cleaning the hair
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q9/00Preparations for removing hair or for aiding hair removal
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C309/00Sulfonic acids; Halides, esters, or anhydrides thereof
    • C07C309/01Sulfonic acids
    • C07C309/02Sulfonic acids having sulfo groups bound to acyclic carbon atoms
    • C07C309/03Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton
    • C07C309/17Sulfonic acids having sulfo groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton containing carboxyl groups bound to the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/08Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a production method of fine-particle-size fatty alcohol disodium sulfosuccinate powder, which comprises the following steps: s1, adding fatty alcohol into the esterification reaction kettle, adding maleic anhydride and a catalyst under the stirring condition, and obtaining an esterification intermediate 1 after the reaction is finished; s2, adding purified water into the sulfonation reaction kettle, and adding sodium sulfite to dissolve; s3, adding the esterification intermediate 1, and finishing the reaction when the reaction system is clear and transparent to obtain an intermediate 2; s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 2-3 days; and S5, putting the aged intermediate 2 into a reaction kettle, adding purified water for burdening, filtering by a filter bag, and then pumping into a heat preservation tank for spray drying. The advantages are that: the method can prepare the disodium fatty alcohol sulfosuccinate powder with fine particle size, and solves the problems that the application of the conventional paste product in the market is relatively single, particularly the paste becomes hard after the temperature in winter is reduced, the use is extremely inconvenient, and the addition amount in the formula of a downstream product is limited.

Description

Fine-particle-size fatty alcohol disodium sulfosuccinate powder and production method thereof
Technical Field
The invention relates to a production process of fatty alcohol disodium sulfosuccinate, in particular to a production process of fine-particle-size fatty alcohol disodium sulfosuccinate powder.
Background
The fatty alcohol disodium sulfosuccinate is an anionic surfactant, belongs to sulfosuccinate series, and has fine and rich foam, no greasy feeling and easy cleaning; the detergent has strong detergency and low degreasing power, and belongs to common mild surfactants; can be combined with other surfactants and reduce the irritation. Can be widely used for preparing hand washing cream (liquid), foam face cleaning cream and foam shaving cream, and can also be used for preparing smooth and clean foam shower gel and pearly shampoo without greasy. At present, a conventional product in the market is a paste with a concentration of 50%, the application is relatively single, particularly, after the temperature is reduced in winter, the paste becomes hard, the use is extremely inconvenient, the market demand of high-end green, safe and environment-friendly cosmetics is increased along with the improvement of the living standard of people, and the original product limits the application range of the product and the addition amount in the formula of downstream products. At present, no domestic fine powder production enterprises are seen, no related powder finished product production process reports exist, academic documents are research on liquid and paste synthesis technologies, powder products are supplied abroad, and related patents and production processes are not issued for a while due to technical secrecy. Domestic powdery products are mainly imported and expensive, the price is 10 times higher than that of 50 percent paste, and the market demand is increased year by year. In order to solve the application field, increase the usage amount in the formula and meet the requirement of diversified development of the product, the invention discloses a production method of a powder product with the water content of less than 5 percent, fills the gap of the domestic powder production technology of the product, has huge economic benefit and has good application prospect.
Disclosure of Invention
In order to solve the technical problem that the application range of the fatty alcohol disodium sulfosuccinate paste in the prior art is narrow, the invention provides fine-particle-size fatty alcohol disodium sulfosuccinate powder and a production method thereof.
The technical scheme adopted by the invention is as follows: the production method of the fine-particle-size fatty alcohol disodium sulfosuccinate powder is characterized by comprising the following steps of:
s1, adding fatty alcohol into an esterification reaction kettle, adding maleic anhydride and a catalyst under the stirring condition, controlling the reaction temperature at 65-75 ℃ and reacting for 2-3 hours, and obtaining an esterification intermediate 1 after the reaction is finished; the molar ratio of the fatty alcohol to the maleic anhydride is 1: 1.0-1.05; the catalyst is prepared by compounding sodium carbonate, urea and sodium acetate according to the mass ratio of 1: 0.1-1: 1.5-2.5, and the dosage of the catalyst accounts for 0.08-0.12% of the total mass of the feed;
s2, adding purified water into the sulfonation reaction kettle at one time according to a 50% solid content reaction system, controlling the temperature of the reaction kettle to be 40-50 ℃, adding sodium sulfite under stirring to dissolve, and dissolving for 1-1.5 h; the molar ratio of the sodium sulfite to the maleic anhydride is 1: 1;
s3, adding the esterified intermediate 1 into the sulfonation reaction kettle under the stirring condition, controlling the reaction temperature at 75-85 ℃ to react for 1-2 h, and finishing the reaction when the reaction system is clear and transparent to obtain an intermediate 2;
s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 2-3 days;
s5, putting the aged intermediate 2 into a reaction kettle, adding 22-32 kg of purified water for each 100kg of material, heating to 70-80 ℃, filtering by a filter bag, and then pumping into a heat preservation tank for spray drying until the water content is lower than 5% to obtain the finished product.
As a further improvement of the present invention, the molar ratio of the fatty alcohol to the maleic anhydride in step S1 is 1: 1.035.
As a further improvement of the invention, in the step S5, the aperture of the filter bag is 0.08-0.12 micron.
As a further improvement, the fatty alcohol is one or two selected from dodecanol and tetradecanol.
The invention also discloses fine-particle-size fatty alcohol disodium sulfosuccinate powder, which is prepared by the production method of the fine-particle-size fatty alcohol disodium sulfosuccinate powder.
The invention also discloses a production method of the washing and caring product, which is characterized in that the production raw material comprises the fine-particle-size fatty alcohol disodium sulfosuccinate powder.
It will be readily appreciated that the toiletries of the present invention include, but are not limited to, hand creams, hand lotions, facial cleansers, shaving creams, body washes, shampoos, and the like.
The invention also discloses a washing and protecting product which is prepared by the production method of the washing and protecting product.
The invention has the beneficial effects that: the method can prepare the fine-particle-size fatty alcohol disodium sulfosuccinate powder, overcomes the problems that the conventional paste products in the market are relatively single in application, particularly, after the temperature in winter is reduced, the paste becomes hard, the use is extremely inconvenient, and the addition amount in the downstream product formula is limited, and meets the requirements of diversified development of products. The invention discloses a production method of a powder product with the water content of less than 5 percent, which fills the domestic gap of powder production technology of the product, has huge economic benefit and has good application prospect.
Detailed Description
The present invention will be further described with reference to the following examples.
The first embodiment is as follows:
producing a fine-particle-size fatty alcohol disodium sulfosuccinate powder product according to the following steps:
adding dodecanol into an esterification reaction kettle, adding maleic anhydride and a catalyst under the stirring condition, controlling the reaction temperature at 70 ℃ and reacting for 2.5 hours to obtain an esterification intermediate 1 after the reaction is finished; the molar ratio of the dodecanol to the maleic anhydride is 1: 1.035; the catalyst is prepared by compounding sodium carbonate, urea and sodium acetate according to the mass ratio of 1:0.3:2, and the dosage of the catalyst accounts for 0.1% of the total mass of the feed;
s2, adding purified water into the sulfonation reaction kettle at one time according to a 50% solid content reaction system, controlling the temperature of the reaction kettle to be 45 ℃, adding sodium sulfite to dissolve under the stirring condition, and dissolving for 1.5 h; the molar ratio of the sodium sulfite to the maleic anhydride is 1: 1;
s3, adding the esterified intermediate 1 into the sulfonation reaction kettle under the stirring condition, controlling the reaction temperature at 80 ℃ for reaction for 2 hours, and ending the reaction when the reaction system is clear and transparent to obtain an intermediate 2;
s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 3 days;
s5, putting the aged intermediate 2 into a reaction kettle, adding 28kg of purified water for each 100kg of material, heating to 80 ℃, filtering by a 0.1 micron filter bag, and then pumping into a heat preservation tank for spray drying to obtain the product.
The spray drying comprises the following specific operation steps:
first, preparation work
1. The compressed air is turned on and the atomizer is turned on to cool the water.
2. And checking whether the pipeline is sealed or not, whether the charging basket is installed or not and whether the tower door is closed or not.
3. The dilution was melted in the ratio of the material and the purified water in step S5, and the diluted liquid was maintained at 75 ℃.
Second, the starting sequence
1. The atomizer was turned on and the frequency was adjusted.
2. And opening the induced draft fan.
3. The electric heating is switched on.
4. Turn on the illumination, turn on the air hammer.
5. After the outlet temperature rises to 90 ℃, adding water, starting a screw pump, adjusting the frequency to be 15Hz, waiting for hot water to be added to 13cm below the tower top, switching materials after a feeding pipe is scalded, slowly adjusting the feeding frequency, controlling the inlet temperature to be 150 ℃ and the outlet temperature to be 95 ℃.
Third, shutdown sequence
1. After the material is sprayed, the water is switched, and after 5 minutes of watering, the electric heating pipe is closed.
2. When the inlet temperature is reduced to 140 ℃, the feeding pump is closed.
3. And (5) waiting for the inlet and outlet temperatures to be reduced to 90 ℃, and closing the induced draft fan.
4. The atomizer was turned off.
5. And closing the air hammer and closing the illuminating lamp.
6. The cooling water is turned off and the compressed air is turned off.
S6, the performance of the obtained powder product is detected, and the result is shown in Table 1.
Example two:
producing a fine-particle-size fatty alcohol disodium sulfosuccinate powder product according to the following steps:
adding tetradecanol into an esterification reaction kettle, adding maleic anhydride and a catalyst under the stirring condition, controlling the reaction temperature at 65 ℃ for 2 hours, and obtaining an esterification intermediate 1 after the reaction is finished; the molar ratio of the tetradecanol to the maleic anhydride is 1: 1.05; the catalyst is prepared by compounding sodium carbonate, urea and sodium acetate according to the mass ratio of 1:0.5:1.5, and the dosage of the catalyst accounts for 0.12% of the total mass of the feed;
s2, adding purified water into the sulfonation reaction kettle at one time according to a 50% solid content reaction system, controlling the temperature of the reaction kettle to be 50 ℃, adding sodium sulfite to dissolve under the stirring condition, and dissolving for 1.5 h; the molar ratio of the sodium sulfite to the maleic anhydride is 1: 1;
s3, adding the esterified intermediate 1 into the sulfonation reaction kettle under the stirring condition, controlling the reaction temperature at 75 ℃ for reaction for 2 hours, and ending the reaction when the reaction system is clear and transparent to obtain an intermediate 2;
s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 2 days;
s5, putting the aged intermediate 2 into a reaction kettle, adding 30kg of purified water for each 100kg of material, heating to 80 ℃, filtering by a 0.1 micron filter bag, and then pumping into a heat preservation tank for spray drying to obtain the product.
The spray drying comprises the following specific operation steps:
first, preparation work
1. The compressed air is turned on and the atomizer is turned on to cool the water.
2. And checking whether the pipeline is sealed or not, whether the charging basket is installed or not and whether the tower door is closed or not.
3. The dilution was melted in the ratio of the material and the purified water in step S5, and the diluted liquid was maintained at 75 ℃.
Second, the starting sequence
1. The atomizer was turned on and the frequency was adjusted.
2. And opening the induced draft fan.
3. The electric heating is switched on.
4. Turn on the illumination, turn on the air hammer.
5. After the outlet temperature rises to 90 ℃, adding water, starting a screw pump, adjusting the frequency to be 15Hz, waiting for hot water to be added to 13cm below the tower top, switching materials after a feeding pipe is scalded, slowly adjusting the feeding frequency, controlling the inlet temperature to be 150 ℃ and the outlet temperature to be 95 ℃.
Third, shutdown sequence
1. After the material is sprayed, the water is switched, and after 5 minutes of watering, the electric heating pipe is closed.
2. When the inlet temperature is reduced to 140 ℃, the feeding pump is closed.
3. And (5) waiting for the inlet and outlet temperatures to be reduced to 90 ℃, and closing the induced draft fan.
4. The atomizer was turned off.
5. And closing the air hammer and closing the illuminating lamp.
6. The cooling water is turned off and the compressed air is turned off.
S6, the performance of the obtained powder product is detected, and the result is shown in Table 1.
Example three:
producing a fine-particle-size fatty alcohol disodium sulfosuccinate powder product according to the following steps:
adding mixed alcohol consisting of dodecanol and tetradecanol according to a molar ratio of 3:1 into an esterification reaction kettle, adding maleic anhydride and a catalyst under a stirring condition, controlling the reaction temperature at 75 ℃ for reacting for 3 hours, and obtaining an esterification intermediate 1 after the reaction is finished; the molar ratio of the mixed alcohol to the maleic anhydride is 1: 1; the catalyst is prepared by compounding sodium carbonate, urea and sodium acetate according to the mass ratio of 1:0.8:2.5, and the dosage of the catalyst accounts for 0.09% of the total mass of the feed;
s2, adding purified water into the sulfonation reaction kettle at one time according to a 50% solid content reaction system, controlling the temperature of the reaction kettle to be 50 ℃, adding sodium sulfite to dissolve under the stirring condition, and dissolving for 1.5 h; the molar ratio of the sodium sulfite to the maleic anhydride is 1: 1;
s3, adding the esterified intermediate 1 into the sulfonation reaction kettle under the stirring condition, controlling the reaction temperature at 75 ℃ for reaction for 2 hours, and ending the reaction when the reaction system is clear and transparent to obtain an intermediate 2;
s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 3 days;
s5, putting the aged intermediate 2 into a reaction kettle, adding 23kg of purified water for each 100kg of material, heating to 80 ℃, filtering by a 0.1 micron filter bag, and then pumping into a heat preservation tank for spray drying to obtain the product.
The spray drying comprises the following specific operation steps:
first, preparation work
1. The compressed air is turned on and the atomizer is turned on to cool the water.
2. And checking whether the pipeline is sealed or not, whether the charging basket is installed or not and whether the tower door is closed or not.
3. The dilution was melted in the ratio of the material and the purified water in step S5, and the diluted liquid was maintained at 75 ℃.
Second, the starting sequence
1. The atomizer was turned on and the frequency was adjusted.
2. And opening the induced draft fan.
3. The electric heating is switched on.
4. Turn on the illumination, turn on the air hammer.
5. After the outlet temperature rises to 90 ℃, adding water, starting a screw pump, adjusting the frequency to be 15Hz, waiting for hot water to be added to 13cm below the tower top, switching materials after a feeding pipe is scalded, slowly adjusting the feeding frequency, controlling the inlet temperature to be 150 ℃ and the outlet temperature to be 95 ℃.
Third, shutdown sequence
1. After the material is sprayed, the water is switched, and after 5 minutes of watering, the electric heating pipe is closed.
2. When the inlet temperature is reduced to 140 ℃, the feeding pump is closed.
3. And (5) waiting for the inlet and outlet temperatures to be reduced to 90 ℃, and closing the induced draft fan.
4. The atomizer was turned off.
5. And closing the air hammer and closing the illuminating lamp.
6. The cooling water is turned off and the compressed air is turned off.
S6, the performance of the obtained powder product is detected, and the result is shown in Table 1.
Comparative example one:
this comparative example is a control experiment of example one, designed according to the same procedure and experimental conditions as example one, and differs only in that: in step S1, no catalyst is added, and the specific steps are as follows:
producing a fine-particle-size fatty alcohol disodium sulfosuccinate powder product according to the following steps:
adding dodecanol into an esterification reaction kettle, adding maleic anhydride under the stirring condition, controlling the reaction temperature at 70 ℃ and reacting for 2.5 hours to obtain an esterification intermediate 1 after the reaction is finished; the molar ratio of the dodecanol to the maleic anhydride is 1: 1.035;
s2, adding purified water into the sulfonation reaction kettle at one time according to a 50% solid content reaction system, controlling the temperature of the reaction kettle to be 45 ℃, adding sodium sulfite to dissolve under the stirring condition, and dissolving for 1.5 h; the molar ratio of the sodium sulfite to the maleic anhydride is 1: 1;
s3, adding the esterified intermediate 1 into the sulfonation reaction kettle under the stirring condition, controlling the reaction temperature at 80 ℃ for reaction for 2 hours, and ending the reaction when the reaction system is clear and transparent to obtain an intermediate 2;
s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 3 days;
s5, putting the aged intermediate 2 into a reaction kettle, adding 28kg of purified water for each 100kg of material, heating to 80 ℃, filtering by a 0.1 micron filter bag, and then pumping into a heat preservation tank for spray drying to obtain the product.
The spray drying comprises the following specific operation steps:
first, preparation work
1. The compressed air is turned on and the atomizer is turned on to cool the water.
2. And checking whether the pipeline is sealed or not, whether the charging basket is installed or not and whether the tower door is closed or not.
3. The dilution was melted in the ratio of the material and the purified water in step S5, and the diluted liquid was maintained at 75 ℃.
Second, the starting sequence
1. The atomizer was turned on and the frequency was adjusted.
2. And opening the induced draft fan.
3. The electric heating is switched on.
4. Turn on the illumination, turn on the air hammer.
5. After the outlet temperature rises to 90 ℃, adding water, starting a screw pump, adjusting the frequency to be 15Hz, waiting for hot water to be added to 13cm below the tower top, switching materials after a feeding pipe is scalded, slowly adjusting the feeding frequency, controlling the inlet temperature to be 150 ℃ and the outlet temperature to be 95 ℃.
Third, shutdown sequence
1. After the material is sprayed, the water is switched, and after 5 minutes of watering, the electric heating pipe is closed.
2. When the inlet temperature is reduced to 140 ℃, the feeding pump is closed.
3. And (5) waiting for the inlet and outlet temperatures to be reduced to 90 ℃, and closing the induced draft fan.
4. The atomizer was turned off.
5. And closing the air hammer and closing the illuminating lamp.
6. The cooling water is turned off and the compressed air is turned off.
S6, the performance of the obtained powder product is detected, and the result is shown in Table 1.
Comparative example two:
this comparative example is a control experiment of example one, designed according to the same procedure and experimental conditions as example one, and differs only in that: in the step S1, the catalyst is sodium carbonate, and the specific steps are as follows:
producing a fine-particle-size fatty alcohol disodium sulfosuccinate powder product according to the following steps:
adding dodecanol into an esterification reaction kettle, adding maleic anhydride and a catalyst under the stirring condition, controlling the reaction temperature at 70 ℃ and reacting for 2.5 hours to obtain an esterification intermediate 1 after the reaction is finished; the molar ratio of the dodecanol to the maleic anhydride is 1: 1.035; the catalyst is sodium carbonate, and the using amount of the catalyst accounts for 0.1 percent of the total mass of the feed;
s2, adding purified water into the sulfonation reaction kettle at one time according to a 50% solid content reaction system, controlling the temperature of the reaction kettle to be 45 ℃, adding sodium sulfite to dissolve under the stirring condition, and dissolving for 1.5 h; the molar ratio of the sodium sulfite to the maleic anhydride is 1: 1;
s3, adding the esterified intermediate 1 into the sulfonation reaction kettle under the stirring condition, controlling the reaction temperature at 80 ℃ for reaction for 2 hours, and ending the reaction when the reaction system is clear and transparent to obtain an intermediate 2;
s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 3 days;
s5, putting the aged intermediate 2 into a reaction kettle, adding 28kg of purified water for each 100kg of material, heating to 80 ℃, filtering by a 0.1 micron filter bag, and then pumping into a heat preservation tank for spray drying to obtain the product.
The spray drying comprises the following specific operation steps:
first, preparation work
1. The compressed air is turned on and the atomizer is turned on to cool the water.
2. And checking whether the pipeline is sealed or not, whether the charging basket is installed or not and whether the tower door is closed or not.
3. The dilution was melted in the ratio of the material and the purified water in step S5, and the diluted liquid was maintained at 75 ℃.
Second, the starting sequence
1. The atomizer was turned on and the frequency was adjusted.
2. And opening the induced draft fan.
3. The electric heating is switched on.
4. Turn on the illumination, turn on the air hammer.
5. After the outlet temperature rises to 90 ℃, adding water, starting a screw pump, adjusting the frequency to be 15Hz, waiting for hot water to be added to 13cm below the tower top, switching materials after a feeding pipe is scalded, slowly adjusting the feeding frequency, controlling the inlet temperature to be 150 ℃ and the outlet temperature to be 95 ℃.
Third, shutdown sequence
1. After the material is sprayed, the water is switched, and after 5 minutes of watering, the electric heating pipe is closed.
2. When the inlet temperature is reduced to 140 ℃, the feeding pump is closed.
3. And (5) waiting for the inlet and outlet temperatures to be reduced to 90 ℃, and closing the induced draft fan.
4. The atomizer was turned off.
5. And closing the air hammer and closing the illuminating lamp.
6. The cooling water is turned off and the compressed air is turned off.
S6, the performance of the obtained powder product is detected, and the result is shown in Table 1.
Comparative example three:
this comparative example is a control experiment of example one, designed according to the same procedure and experimental conditions as example one, and differs only in that: in the step S1, the catalyst is urea, and the specific steps are as follows:
producing a fine-particle-size fatty alcohol disodium sulfosuccinate powder product according to the following steps:
adding dodecanol into an esterification reaction kettle, adding maleic anhydride and a catalyst under the stirring condition, controlling the reaction temperature at 70 ℃ and reacting for 2.5 hours to obtain an esterification intermediate 1 after the reaction is finished; the molar ratio of the dodecanol to the maleic anhydride is 1: 1.035; the catalyst is urea, and the using amount of the catalyst accounts for 0.1 percent of the total mass of the fed materials;
s2, adding purified water into the sulfonation reaction kettle at one time according to a 50% solid content reaction system, controlling the temperature of the reaction kettle to be 45 ℃, adding sodium sulfite to dissolve under the stirring condition, and dissolving for 1.5 h; the molar ratio of the sodium sulfite to the maleic anhydride is 1: 1;
s3, adding the esterified intermediate 1 into the sulfonation reaction kettle under the stirring condition, controlling the reaction temperature at 80 ℃ for reaction for 2 hours, and ending the reaction when the reaction system is clear and transparent to obtain an intermediate 2;
s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 3 days;
s5, putting the aged intermediate 2 into a reaction kettle, adding 28kg of purified water for each 100kg of material, heating to 80 ℃, filtering by a 0.1 micron filter bag, and then pumping into a heat preservation tank for spray drying to obtain the product.
The spray drying comprises the following specific operation steps:
first, preparation work
1. The compressed air is turned on and the atomizer is turned on to cool the water.
2. And checking whether the pipeline is sealed or not, whether the charging basket is installed or not and whether the tower door is closed or not.
3. The dilution was melted in the ratio of the material and the purified water in step S5, and the diluted liquid was maintained at 75 ℃.
Second, the starting sequence
1. The atomizer was turned on and the frequency was adjusted.
2. And opening the induced draft fan.
3. The electric heating is switched on.
4. Turn on the illumination, turn on the air hammer.
5. After the outlet temperature rises to 90 ℃, adding water, starting a screw pump, adjusting the frequency to be 15Hz, waiting for hot water to be added to 13cm below the tower top, switching materials after a feeding pipe is scalded, slowly adjusting the feeding frequency, controlling the inlet temperature to be 150 ℃ and the outlet temperature to be 95 ℃.
Third, shutdown sequence
1. After the material is sprayed, the water is switched, and after 5 minutes of watering, the electric heating pipe is closed.
2. When the inlet temperature is reduced to 140 ℃, the feeding pump is closed.
3. And (5) waiting for the inlet and outlet temperatures to be reduced to 90 ℃, and closing the induced draft fan.
4. The atomizer was turned off.
5. And closing the air hammer and closing the illuminating lamp.
6. The cooling water is turned off and the compressed air is turned off.
S6, the performance of the obtained powder product is detected, and the result is shown in Table 1.
Comparative example four:
this comparative example is a control experiment of example one, designed according to the same procedure and experimental conditions as example one, and differs only in that: in the step S1, the catalyst is sodium acetate, and the specific steps are as follows:
producing a fine-particle-size fatty alcohol disodium sulfosuccinate powder product according to the following steps:
adding dodecanol into an esterification reaction kettle, adding maleic anhydride and a catalyst under the stirring condition, controlling the reaction temperature at 70 ℃ and reacting for 2.5 hours to obtain an esterification intermediate 1 after the reaction is finished; the molar ratio of the dodecanol to the maleic anhydride is 1: 1.035; the catalyst is sodium acetate, and the using amount of the catalyst accounts for 0.1% of the total mass of the feed;
s2, adding purified water into the sulfonation reaction kettle at one time according to a 50% solid content reaction system, controlling the temperature of the reaction kettle to be 45 ℃, adding sodium sulfite to dissolve under the stirring condition, and dissolving for 1.5 h; the molar ratio of the sodium sulfite to the maleic anhydride is 1: 1;
s3, adding the esterified intermediate 1 into the sulfonation reaction kettle under the stirring condition, controlling the reaction temperature at 80 ℃ for reaction for 2 hours, and ending the reaction when the reaction system is clear and transparent to obtain an intermediate 2;
s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 3 days;
s5, putting the aged intermediate 2 into a reaction kettle, adding 28kg of purified water for each 100kg of material, heating to 80 ℃, filtering by a 0.1 micron filter bag, and then pumping into a heat preservation tank for spray drying to obtain the product.
The spray drying comprises the following specific operation steps:
first, preparation work
1. The compressed air is turned on and the atomizer is turned on to cool the water.
2. And checking whether the pipeline is sealed or not, whether the charging basket is installed or not and whether the tower door is closed or not.
3. The dilution was melted in the ratio of the material and the purified water in step S5, and the diluted liquid was maintained at 75 ℃.
Second, the starting sequence
1. The atomizer was turned on and the frequency was adjusted.
2. And opening the induced draft fan.
3. The electric heating is switched on.
4. Turn on the illumination, turn on the air hammer.
5. After the outlet temperature rises to 90 ℃, adding water, starting a screw pump, adjusting the frequency to be 15Hz, waiting for hot water to be added to 13cm below the tower top, switching materials after a feeding pipe is scalded, slowly adjusting the feeding frequency, controlling the inlet temperature to be 150 ℃ and the outlet temperature to be 95 ℃.
Third, shutdown sequence
1. After the material is sprayed, the water is switched, and after 5 minutes of watering, the electric heating pipe is closed.
2. When the inlet temperature is reduced to 140 ℃, the feeding pump is closed.
3. And (5) waiting for the inlet and outlet temperatures to be reduced to 90 ℃, and closing the induced draft fan.
4. The atomizer was turned off.
5. And closing the air hammer and closing the illuminating lamp.
6. The cooling water is turned off and the compressed air is turned off.
S6, the performance of the obtained powder product is detected, and the result is shown in Table 1.
TABLE 1 product performance test result table for fine particle size fatty alcohol disodium sulfosuccinate powder
Fine powder active (%) Sodium sulfite (%)
Example one 89.8 0.1
Example two 90.2 0.15
EXAMPLE III 90.3 0.08
COMPARATIVE EXAMPLE I (without catalyst) 78.8 0.75
Comparative example No. two (sodium carbonate as catalyst) 82.6 0.52
COMPARATIVE EXAMPLE III (Urea as catalyst) 83.5 0.40
Comparative example No. four (catalyst is sodium acetate) 84.8 0.46

Claims (8)

1. The production method of the fine-particle-size fatty alcohol disodium sulfosuccinate powder is characterized by comprising the following steps of:
s1, adding fatty alcohol into an esterification reaction kettle, adding maleic anhydride and a catalyst under the stirring condition, controlling the reaction temperature at 65-75 ℃ and reacting for 2-3 hours, and obtaining an esterification intermediate 1 after the reaction is finished; the molar ratio of the fatty alcohol to the maleic anhydride is 1: 1.0-1.05; the catalyst is prepared by compounding sodium carbonate, urea and sodium acetate according to the mass ratio of 1: 0.1-1: 1.5-2.5, and the dosage of the catalyst accounts for 0.08-0.12% of the total mass of the feed;
s2, adding purified water into the sulfonation reaction kettle at one time according to a 50% solid content reaction system, controlling the temperature of the reaction kettle to be 40-50 ℃, adding sodium sulfite under stirring to dissolve, and dissolving for 1-1.5 h; the molar ratio of the sodium sulfite to the maleic anhydride is 1: 1;
s3, adding the esterified intermediate 1 into the sulfonation reaction kettle under the stirring condition, controlling the reaction temperature at 75-85 ℃ to react for 1-2 h, and finishing the reaction when the reaction system is clear and transparent to obtain an intermediate 2;
s4, filling the intermediate 2 into a wide-mouth barrel, and naturally cooling and aging for 2-3 days;
s5, putting the aged intermediate 2 into a reaction kettle, adding 22-32 kg of purified water for each 100kg of material, heating to 70-80 ℃, filtering by a filter bag, and then pumping into a heat preservation tank for spray drying until the water content is lower than 5% to obtain the finished product.
2. The method for producing disodium fine particle size fatty alcohol sulfosuccinate powder according to claim 1, wherein: in step S1, the molar ratio of the fatty alcohol to the maleic anhydride is 1: 1.035.
3. The method for producing disodium fine particle size fatty alcohol sulfosuccinate powder according to claim 1, wherein: in the step S5, the aperture of the filter bag is 0.08-0.12 micron.
4. The method for producing disodium fine particle size fatty alcohol sulfosuccinate powder according to claim 1, wherein: the fatty alcohol is one or two of dodecanol and tetradecanol.
5. The fine particle size disodium fatty alcohol sulfosuccinate powder produced by the method for producing a fine particle size disodium fatty alcohol sulfosuccinate powder according to any one of claims 1 to 4.
6. A production method of a washing and caring product is characterized in that: the production raw material comprises the fine-particle-size fatty alcohol disodium sulfosuccinate powder of claim 5.
7. A process for the production of a laundry care product according to claim 6, characterized in that: the washing and caring product comprises hand washing cream, hand sanitizer, face cleaning cream, shaving cream, shower gel and shampoo.
8. A laundry product made by the process of claim 6 or 7.
CN202110479974.2A 2021-04-30 2021-04-30 Fine-particle-size fatty alcohol disodium sulfosuccinate powder and production method thereof Pending CN113307747A (en)

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CN116947711B (en) * 2023-09-19 2024-02-09 广州宏度精细化工有限公司 Preparation method of fatty alcohol sulfosuccinic acid monoester disodium salt

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