CN113305731A - High-performance biological deodorization filter material and method thereof - Google Patents

High-performance biological deodorization filter material and method thereof Download PDF

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Publication number
CN113305731A
CN113305731A CN202110668556.8A CN202110668556A CN113305731A CN 113305731 A CN113305731 A CN 113305731A CN 202110668556 A CN202110668556 A CN 202110668556A CN 113305731 A CN113305731 A CN 113305731A
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fixedly connected
bevel gear
push rod
gear
rotating shaft
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蔡泉生
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Nanjing Boze Environmental Technology Co ltd
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Nanjing Boze Environmental Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/02Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/01Deodorant compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/84Biological processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M25/00Means for supporting, enclosing or fixing the microorganisms, e.g. immunocoatings
    • C12M25/16Particles; Beads; Granular material; Encapsulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/90Odorous compounds not provided for in groups B01D2257/00 - B01D2257/708
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Bioinformatics & Cheminformatics (AREA)
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  • Environmental & Geological Engineering (AREA)
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Abstract

The invention relates to a biological deodorization filter material, in particular to a high-performance biological deodorization filter material and a method thereof. The technical problem of the invention is that: provides a high-performance biological deodorization filter material and a method thereof. A high-performance biological deodorization filter material comprises a material preparation and conveying system and the like; and a surface detection and cleaning system is arranged on the right side of the base frame bedplate. The invention utilizes the adsorption characteristic of the ceramsite to manufacture the high-performance biological deodorization filter material, utilizes the metal cutting wire polishing mode to improve the nutrient solution absorption efficiency of the ceramsite, and simultaneously utilizes the coating effect of the hydrophobic solution to realize the preservation of the nutrient solution; meanwhile, metal cutting wires mixed in the ceramsite are removed, and fine metal wires on the surface of the ceramsite are removed, so that the phenomenon that nutrient solution cannot be supplied in time due to blockage caused by flowing of nutrient solution in the ceramsite is avoided.

Description

High-performance biological deodorization filter material and method thereof
Technical Field
The invention relates to a biological deodorization filter material, in particular to a high-performance biological deodorization filter material and a method thereof.
Background
The biological deodorization mainly utilizes microorganisms to deodorize, and substances with odor are converted through the physiological metabolism of the microorganisms, so that target pollutants are effectively decomposed and removed, and the purpose of treating the odor is achieved.
Essential in biological deodorization is a carrier for microorganisms: biological filter materials; volcanic rocks and pine barks are often used as main components of the filter material, but after long-time accumulation, a large amount of nutrient substances are lost due to gaps among the interior of the filter material, so that the nutrient substances are difficult to absorb by the filter material, and the filter material cannot continuously provide nutrient substances for living things, so that the propagation of microorganisms is slow, and the deodorization effect is greatly reduced.
The ceramsite can be used as a carrier of a filter material, but the number of micropores on the surface of the ceramsite is small, so that the efficiency of permeating nutrient solution is low, in the prior art, the nutrient solution required by organisms is directly added after the ceramsite is polished by using a metal wire, and then the primarily separated ceramsite is used as a final biological filter material.
In view of the above problems, there is an urgent need for a high-performance biological deodorizing filter material and a method thereof.
Disclosure of Invention
In order to overcome the defects that in the prior art, after the ceramsite is polished by using metal wires, nutrient solution required by organisms is directly added, and then the primarily separated ceramsite is used as a final biological filter material, the method can lead broken fine metal particles to be attached to the surface of the ceramsite and even enter the micropores of the ceramsite, so that the nutrient solution in the ceramsite is difficult to permeate out of the surface, and the incompletely separated metal cutting wires are corroded and mutated, so that the growth and the propagation of the microorganisms are influenced, and the subsequent ceramsite is cleaned with great trouble, the invention has the technical problems that: provides a high-performance biological deodorization filter material and a method thereof.
A high-performance biological deodorization filter material comprises a bottom frame, a controller, a tool box, a screening system, a surface detection and cleaning system and a discharge box; a controller is arranged above the front part of the underframe; the left side of the lower end surface of the underframe is fixedly connected with a tool box; a screening system is arranged on the left side surface of the surface detection and cleaning system above the underframe; a discharge box is arranged below the screening system above the underframe; a surface detection cleaning system is arranged on the right side of the underframe bedplate; and conveying the mixture such as the stirred ceramsite to a screening system to complete screening, conveying the screened ceramsite to a surface detection and cleaning system, and removing fine metal particles on the surface of the ceramsite by the surface detection and cleaning system.
In addition, particularly preferably, the device also comprises a power system, wherein the power system comprises a power motor, an output shaft, a first bevel gear and a second bevel gear; the right side surface of the power motor is fixedly connected with the output shaft; the power motor bottom fixing seat is connected with the underframe through bolts; the outer surface of the output shaft is fixedly connected with a first bevel gear and a second bevel gear in sequence; the outer surface of the output shaft is rotationally connected with the underframe; the outer surface of the output shaft is rotationally connected with the first fixing frame; one side of the output shaft, which is far away from the power motor, is fixedly connected with a sixth bevel gear; the first bevel gear is meshed with the fourth bevel gear; the second bevel gear is meshed with the third bevel gear.
In addition, particularly preferably, the device further comprises a material preparation and conveying system, wherein the material preparation and conveying system comprises a first electric sliding rail, a first electric push rod, a second electric push rod, a first support frame, a first flat gear, a bearing box, a gear ring, a second electric sliding rail, a third electric push rod, a fourth electric push rod, a first tooth-lacking gear, a first micro power machine, a first fixing plate, a third electric sliding rail, a second tooth-lacking gear, a second micro power machine, a second fixing plate, a fourth electric sliding rail, a first seven-shaped support, a third bevel gear, a first transmission wheel, a second transmission wheel, a first spline shaft, a first support plate, a fifth electric push rod and a second flat gear; two sides of the lower end face of the first electric slide rail are fixedly connected with the first electric push rod and the second electric push rod in sequence; the inner sliding block of the first electric sliding rail is rotationally connected with the first support frame through a rotating shaft; the first electric push rod is fixedly connected with the underframe; the second electric push rod is fixedly connected with the underframe; the front side surface of the first support frame is fixedly connected with the first flat gear through a rotating shaft; the first support frame is rotatably connected with the bearing box; the first support frame is rotatably connected with the sliding block inside the second electric sliding rail through a rotating shaft; a toothed ring is fixedly connected to the outer ring surface of the bearing box; the two sides of the lower end face of the second electric slide rail are fixedly connected with a third electric push rod and a fourth electric push rod in turn; the third electric push rod is fixedly connected with the underframe; the fourth electric push rod is fixedly connected with the underframe; a first gear-lacking gear is arranged on the left front side of the fourth electric push rod; the first gear-lacking gear is fixedly connected with the first micro power machine; the first micro power machine is arranged on the right side of the first fixing plate; the first fixing plate is in sliding connection with the third electric slide rail through a slide block; the third electric slide rail is fixedly connected with the underframe; a second gear with missing teeth is arranged on one side, far away from the first gear with missing teeth, of the bearing box; a second toothless gear above the fourth electric sliding rail is fixedly connected with a second micro power machine; the second micro power machine is arranged on the left side of the second fixing plate; the second fixing plate is in sliding connection with the fourth electric sliding rail through a sliding block; the fourth electric sliding rail is fixedly connected with the underframe; a first seven-shaped bracket is arranged on the front side of the second electric push rod; the first seven-shaped bracket is fixedly connected with the underframe; a third bevel gear on the inner side of the first seven-shaped bracket is fixedly connected with the first driving wheel through a short rotating shaft; the third bevel gear is meshed with the second bevel gear; the outer ring surface of the first driving wheel is in transmission connection with the second driving wheel through a belt; the second driving wheel is fixedly connected with the first spline shaft; the matching sleeve shaft on the first spline shaft is rotationally connected with the first supporting plate; a second flat gear is arranged on the matching sleeve shaft on the first spline shaft; the first spline shaft is connected to the inner upper part of the first seven-shaped bracket and can realize rotation; the first supporting plate is fixedly connected with one side of the fifth electric push rod; the other side of the fifth electric push rod is fixedly connected with the first seven-shaped bracket.
In addition, particularly preferably, the stirring device further comprises a stirring system, wherein the stirring system comprises a fourth bevel gear, a first rotating shaft, a third driving wheel, a portal frame, a fourth driving wheel, a first turntable and a stirring roller; the fourth bevel gear is fixedly connected with the first rotating shaft; the fourth bevel gear is arranged on the outer side of the portal frame and meshed with the first bevel gear; one end of the first rotating shaft is fixedly connected with the fourth bevel gear; the other end of the first rotating shaft is fixedly connected with a third driving wheel; the middle part of the outer surface of the first rotating shaft is rotationally connected with the portal frame; the outer ring surface of the third driving wheel is in transmission connection with a fourth driving wheel above the portal frame through a belt; the portal frame is fixedly connected with the underframe; the fourth driving wheel is fixedly connected with the first rotating disc through a rotating shaft; four groups of stirring rollers are arranged on the lower end face of the first rotating disc; the first rotating disc is rotatably connected with the portal frame through a rotating shaft.
In addition, particularly preferably, the screening system comprises a blanking table, a blocking ball block, a feeding aggregator, a fifth electric slide rail, a sixth electric push rod, a sixth electric slide rail, a seventh electric push rod, a second support plate, a seventh electric slide rail, a top rod and a first electromagnet; a blocking ball block is arranged on the surface above the blanking table; a feeding polymerizer is arranged on the right side of the inclined plane of the blanking table; one side of the blanking table is connected with a fifth electric slide rail through a bolt; the other side of the blanking table is connected with a sixth electric sliding rail through a bolt; the slide block in the fifth electric slide rail is fixedly connected with the bottom of the sixth electric push rod; the sliding block in the sixth electric sliding rail is fixedly connected with the bottom of the seventh electric push rod; two sides of the lower end face of the second supporting plate are fixedly connected with the top of the sixth electric push rod and the top of the seventh electric push rod respectively; a seventh electric slide rail is fixedly connected to the middle part of the lower end face of the second supporting plate; a top rod and a first electromagnet are respectively arranged on a sliding block in the seventh electric sliding rail; the ejector rod is arranged on the outer side of the first electromagnet.
In addition, it is particularly preferable that the surface detecting and cleaning system comprises a first fixing frame, a second rotating shaft, a fifth bevel gear, a sixth bevel gear, a seventh bevel gear, a second spline shaft, a third supporting plate, an eighth electric push rod, a second seven-shaped bracket, a second rotating disc, a deflector rod, a grooved wheel, an eighth bevel gear, a ninth bevel gear, a third rotating shaft, a fifth driving wheel, a fourth supporting plate, a sixth driving wheel, a fourth rotating shaft, a tenth bevel gear, an eleventh bevel gear, a third flat gear, a planetary gear, a second fixing frame, a second supporting frame, a collecting box, a second electromagnet, a seventh driving wheel, an eighth driving wheel, a fifth rotating shaft, a rotating rod and a carrying box; the first fixing frame is rotationally connected with the second rotating shaft on the side surface; the first fixing frame is fixedly connected with the underframe; the upper part in the first fixing frame is rotationally connected with the output shaft; the second rotating shaft is fixedly connected with the fifth bevel gear and the seventh driving wheel in sequence; the fifth bevel gear is meshed with the sixth bevel gear; the sixth bevel gear is fixedly connected with the output shaft; a seventh bevel gear is arranged on the side surface of the sixth bevel gear; the seventh bevel gear is fixedly connected with a matching sleeve shaft on the second spline shaft; a matching sleeve shaft on the second spline shaft is rotationally connected with the third supporting plate; the second spline shaft is rotationally connected with the second seven-shaped bracket; the second spline shaft is fixedly connected with the second turntable; the third supporting plate is fixedly connected with one side of the eighth electric push rod; the other side of the eighth electric push rod is fixedly connected with the second seven-shaped bracket; the second seven-shaped bracket is fixedly connected with the underframe; the diagonal positions of the disc surface of the second turntable are fixedly connected with a driving lever; the outer arc surface of the second turntable is in contact with the grooved wheel; the grooved pulley is fixedly connected with the eighth bevel gear through a rotating shaft; the grooved wheel is rotationally connected with the second seven-shaped bracket through a rotating shaft; the eighth bevel gear is meshed with the ninth bevel gear; the third rotating shaft is fixedly connected with a ninth bevel gear and a fifth driving wheel in sequence; the third rotating shaft is rotatably connected with the fourth supporting plate; the outer ring surface of the fifth driving wheel is in transmission connection with a sixth driving wheel on the outer side of the fourth supporting plate through a belt; the fourth supporting plate is fixedly connected with the underframe; the fourth rotating shaft is fixedly connected with a sixth driving wheel and a tenth bevel gear in sequence; the fourth rotating shaft is rotatably connected with the fourth supporting plate; the tenth bevel gear is meshed with the eleventh bevel gear; the eleventh bevel gear is fixedly connected with the second electromagnet; a third flat gear above the eleventh bevel gear is fixedly connected with the second electromagnet; the third flat gear is meshed with the planetary gear; the planetary gear is rotationally connected with the second fixing frame; the second fixing frame is fixedly connected with the underframe; a second support frame is arranged on the outer ring surface of the second fixed frame; a collecting box is arranged above the second supporting frame; the second electromagnet is rotatably connected with the underframe; the outer ring surface of the seventh driving wheel is in transmission connection with an eighth driving wheel below the object carrying box through a belt; the eighth driving wheel is fixedly connected with the fifth rotating shaft; the fifth rotating shaft is fixedly connected with the rotating rod; the fifth rotating shaft is rotatably connected with the carrying box; the carrying box is fixedly connected with the underframe.
In addition, it is particularly preferred that the outer ring surfaces of the first and second toothless gears have a ring surface with less than one half of the teeth.
In addition, the distance between two adjacent groups of the blocking ball blocks is particularly preferably smaller than the diameter of the ceramsite.
In addition, it is particularly preferable that the third gear, the second support frame, the collecting box and the second electromagnet are provided with six groups, and each of the third gear, the second support frame, the collecting box and the second electromagnet is correspondingly combined and then installed at equal intervals.
A method for preparing a high-performance biological deodorization filter material comprises the following working steps:
s1, receiving the raw materials, preliminarily mixing the prepared ceramsite and the metal cutting wires, and conveying the mixture to a material preparation conveying system;
s2: primarily polishing and adsorbing the nutrient solution, polishing the surface of the ceramsite by the material preparation and conveying system by utilizing the dislocation of the ceramsite and the metal cutting wires, and quickly feeding the nutrient solution into the ceramsite through polished holes to complete adsorption;
s3: coating the nutrient solution, namely adding a hydrophobic solution into the mixture, stirring the mixture by using a stirring system, and coating the ceramsite by using the characteristic of the hydrophobic solution;
s4: screening, namely conveying the coated ceramsite to a screening system by a material preparation conveying system, screening the ceramsite by the screening system, and simultaneously discharging the rest of mixture out of the device from a discharge box;
s5: surface cleaning, namely conveying the ceramsite from the screening system to the surface cleaning system, and adsorbing the fine metal particles on the surface of the ceramsite by the surface cleaning system;
s6: surface detection, namely intermittently rotating and adsorbing a second electromagnet on the surface cleaning system, and finishing the cleaning and finishing the detection when fine metal particles do not appear on the surface of the second electromagnet;
s7: and (4) collecting the ceramsite, wherein the ceramsite in the surface cleaning system is collected by workers.
Compared with the prior art, the invention has the following advantages: the invention designs a screening system and a surface detection cleaning system; the adsorption characteristic of the ceramsite is utilized to manufacture a high-performance biological deodorization filter material, the efficiency of the ceramsite for absorbing the nutrient solution is improved by utilizing a metal cutting wire polishing mode, and meanwhile, the nutrient solution is stored by utilizing the coating effect of a hydrophobic solution; meanwhile, metal cutting wires mixed in the ceramsite are removed, and fine metal wires on the surface of the ceramsite are removed, so that the phenomenon that nutrient solution cannot be supplied in time due to blockage caused by flowing of nutrient solution in the ceramsite is avoided.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a schematic perspective view of the power system of the present invention;
FIG. 5 is a schematic perspective view of a first embodiment of the material preparation conveyor system of the present invention;
FIG. 6 is a schematic perspective view of a second embodiment of the material preparation conveyor system of the present invention;
FIG. 7 is a side view of the mixing system of the present invention;
FIG. 8 is a schematic perspective view of the screening system of the present invention;
FIG. 9 is a schematic perspective view of a first embodiment of the surface inspecting and cleaning system of the present invention;
FIG. 10 is a schematic perspective view of a second embodiment of the surface inspecting and cleaning system of the present invention;
FIG. 11 is a bottom view of the surface inspection and cleaning system of the present invention; .
In the figure: 1. chassis, 2, controller, 3, tool box, power system, material preparation conveying system, stirring system, screening system, surface detection cleaning system, 9, discharge box, 401, power motor, 402, output shaft, 403, first bevel gear, 404, second bevel gear, 501, first electric slide rail, 502, first electric push rod, 503, second electric push rod, 504, first support frame, 505, first flat gear, 506, carrying box, 507, toothed ring, 508, second electric slide rail, 509, third electric push rod, 5010, fourth electric push rod, 5011, first tooth-lacking gear, 5012, first micro power machine, 5013, first fixing plate, 5014, third electric slide rail, 5015, second tooth-lacking gear, 5016, second micro power machine, 5017, second fixing plate, 5018, fourth electric slide rail, 5019, first seven-shaped bracket, 5020, third bevel gear, 5021, A first driving wheel 5022, a second driving wheel 5023, a first spline shaft 5024, a first support plate 5025, a fifth electric push rod 5026, a second flat gear 601, a fourth bevel gear 602, a first rotating shaft 603, a third driving wheel 604, a portal frame 605, a fourth driving wheel 606, a first rotary disc 607, a stirring roller 701, a blanking table 702, a blocking ball block 703, a feeding aggregator 704, a fifth electric slide rail 705, a sixth electric push rod 706, a sixth electric slide rail 707, a seventh electric push rod 708, a second support plate 709, a seventh electric slide rail 7010, a top rod 7011, a first electromagnet 801, a first fixing frame 802, a second rotating shaft 803, a fifth bevel gear 804, a sixth bevel gear 805, a seventh bevel gear 806, a second spline shaft 807, a third support plate 808, an eighth electric push rod 809, a second seven-shaped support, 8010. a second rotating disc, 8011, a deflector rod, 8012, a grooved pulley, 8013, an eighth bevel gear, 8014, a ninth bevel gear, 8015, a third rotating shaft, 8016, a fifth driving wheel, 8017, a fourth supporting plate, 8018, a sixth driving wheel, 8019, a fourth rotating shaft, 8020, a tenth bevel gear, 8021, an eleventh bevel gear, 8022, a third flat gear, 8023, a planetary gear, 8024, a second fixing frame, 8025, a second supporting frame, 8026, a collecting box, 8027, a second electromagnet, 8028, a seventh driving wheel, 8029, an eighth driving wheel, 8030, a fifth rotating shaft, 8031, a rotating rod, 8032, and a carrying box.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
A high-performance biological deodorization filter material is shown in figures 1-3 and comprises a bottom frame 1, a controller 2, a tool box 3, a screening system, a surface detection and cleaning system and a discharge box 9; a controller 2 is arranged above the front part of the underframe 1; the left side of the lower end surface of the underframe 1 is fixedly connected with the tool box 3; a screening system is arranged on the left side surface of the surface detection and cleaning system above the underframe 1; a discharge box 9 is arranged below the screening system 7 above the underframe 1; a surface detection cleaning system is arranged on the right side of the bedplate of the underframe 1; and conveying the mixture such as the stirred ceramsite to a screening system to complete screening, conveying the screened ceramsite to a surface detection and cleaning system, and removing fine metal particles on the surface of the ceramsite by the surface detection and cleaning system.
Before the device runs, the underframe 1 in the device is installed and fixed at a stable working place, the device is powered on, a worker manually operates the controller 2 to start the device, the running transmission condition of the device is checked, a tool for checking and maintaining is placed in the tool box 3, and the device is closed after the situation that the running problem does not occur is confirmed; the device is externally connected with raw material conveying devices such as ceramsite, and then the operator manually operates the controller 2 again to start the device, so that the material preparation conveying system firstly starts to operate to complete the carrying of the ceramsite, the metal cutting wires and the nutrient solution, and then the primary polishing of the surface of the ceramsite is completed to realize the adsorption of the nutrient solution; the method comprises the following steps that (1) a worker adds a hydrophobic solution into a mixture, then a material preparation conveying system conveys the mixture to a stirring system, the operation of the stirring system is realized by the operation of a power system, and the stirring system stirs the mixture added with the hydrophobic solution to complete the coating of a nutrient solution in the ceramsite; after the hydrophobic solution is attached to the surface of the ceramsite, the ceramsite is poured onto a screening system under the operation of a material preparation and conveying system, the mixture is separated from the ceramsite and metal cutting wires on the screening system, the screening system operates to remove the clamped metal cutting wires, and the problem that the metal cutting is difficult to completely remove manually is solved; the mixed solution is conveyed to the outside of the device by a discharge box 9 to complete purification treatment, the ceramsite is conveyed to a surface detection and cleaning system, the surface detection and cleaning system operates to clean the surface of the ceramsite and small metal particles in the ceramsite, and the outflow of nutrient substances in the subsequent ceramsite is prevented from being influenced; the invention utilizes the adsorption characteristic of the ceramsite to manufacture the high-performance biological deodorization filter material, utilizes the metal cutting wire polishing mode to improve the nutrient solution absorption efficiency of the ceramsite, and simultaneously utilizes the coating effect of the hydrophobic solution to realize the preservation of the nutrient solution; meanwhile, metal cutting wires mixed in the ceramsite are removed, and fine metal wires on the surface of the ceramsite are removed, so that the phenomenon that nutrient solution cannot be supplied in time due to blockage caused by flowing of nutrient solution in the ceramsite is avoided.
As shown in fig. 4, a power system is further included, and the power system includes a power motor 401, an output shaft 402, a first bevel gear 403 and a second bevel gear 404; the right side surface of the power motor 401 is fixedly connected with an output shaft 402; the bottom fixed seat of the power motor 401 is connected with the underframe 1 through bolts; the outer surface of the output shaft 402 is fixedly connected with a first bevel gear 403 and a second bevel gear 404 in sequence; the outer surface of the output shaft 402 is rotationally connected with the chassis 1; the outer surface of the output shaft 402 is rotationally connected with a first fixing frame 801; one side of the output shaft 402, which is far away from the power motor 401, is fixedly connected with a sixth bevel gear 804; the first bevel gear 403 is meshed with the fourth bevel gear 601; second bevel gear 404 is in mesh with third bevel gear 5020.
The operation power needed by the material preparation and conveying system, the stirring system and the surface detection and cleaning system is provided by a power motor 401, the power motor 401 starts to operate to drive an output shaft 402 to rotate, the output shaft 402 drives a first bevel gear 403 and a second bevel gear 404 to rotate while rotating, and meanwhile, the output shaft 402 also realizes the rotation of a sixth bevel gear 804; wherein, the rotating first bevel gear 403 drives the fourth bevel gear 601 to provide power transmission for the stirring system; the rotating second bevel gear 404 drives the third bevel gear 5020 to provide power transmission for the material preparation conveying system.
As shown in fig. 5-6, the device further comprises a material preparation and transportation system, wherein the material preparation and transportation system comprises a first electric sliding rail 501, a first electric push rod 502, a second electric push rod 503, a first support frame 504, a first flat gear 505, a carrying box 506, a toothed ring 507, a second electric sliding rail 508, a third electric push rod 509, a fourth electric push rod 5010, a first tooth-lacking gear 5011, a first micro power machine 5012, a first fixing plate 5013, a third electric sliding rail 5014, a second tooth-lacking gear 5015, a second micro power machine 5016, a second fixing plate 5017, a fourth electric sliding rail 5018, a first seven-shaped bracket 5019, a third cone gear 5020, a first transmission wheel 5021, a second transmission wheel 2, a first spline shaft 5023, a first support plate 5024, a fifth electric push rod 5025 and a second flat gear 5026; two sides of the lower end surface of the first electric slide rail 501 are fixedly connected with a first electric push rod 502 and a second electric push rod 503 in sequence; the slide block inside the first electric slide rail 501 is rotatably connected with the first support frame 504 through a rotating shaft; the first electric push rod 502 is fixedly connected with the underframe 1; the second electric push rod 503 is fixedly connected with the chassis 1; the front side surface of the first support frame 504 is fixedly connected with a first flat gear 505 through a rotating shaft; the first support bracket 504 is rotatably connected with the carrying box 506; the first support bracket 504 is rotatably connected with a slide block inside the second electric slide rail 508 through a rotating shaft; a gear ring 507 is fixedly connected to the outer ring surface of the bearing box 506; the two sides of the lower end surface of the second electric slide rail 508 are fixedly connected with a third electric push rod 509 and a fourth electric push rod 5010 in sequence; the third electric push rod 509 is fixedly connected with the chassis 1; the fourth electric push rod 5010 is fixedly connected with the underframe 1; a first gear-lacking gear 5011 is arranged on the left front side of the fourth electric push rod 5010; the first toothless gear 5011 is fixedly connected with the first micro power machine 5012; the first micro power machine 5012 is arranged on the right side of the first fixing plate 5013; the first fixing plate 5013 is in sliding connection with the third electric sliding rail 5014 through a sliding block; the third electric sliding rail 5014 is fixedly connected with the underframe 1; a second missing-tooth gear 5015 is arranged on one side, far away from the first missing-tooth gear 5011, of the bearing box 506; a second toothless gear 5015 above the fourth electric sliding rail 5018 is fixedly connected with a second micro power machine 5016; the second micro power machine 5016 is arranged on the left side of the second fixing plate 5017; the second fixing plate 5017 is in sliding connection with a fourth electric sliding rail 5018 through a sliding block; the fourth electric sliding rail 5018 is fixedly connected with the underframe 1; the front side of the second electric push rod 503 is provided with a first seven-shaped bracket 5019; the first seven-shaped bracket 5019 is fixedly connected with the underframe 1; a third bevel gear 5020 on the inner side of the first seven-shaped bracket 5019 is fixedly connected with a first driving wheel 5021 through a short rotating shaft; the third bevel gear 5020 is engaged with the second bevel gear 404; the outer annular surface of the first driving wheel 5021 is in driving connection with a second driving wheel 5022 through a belt; the second driving wheel 5022 is fixedly connected with the first spline shaft 5023; a matching sleeve shaft on the first spline shaft 5023 is rotationally connected with the first supporting plate 5024; a second flat gear 5026 is arranged on a matching sleeve shaft on the first spline shaft 5023; the first spline shaft 5023 is connected to the upper and inner part of the first seven-shaped bracket 5019 and can rotate; the first support plate 5024 is fixedly connected with one side of the fifth electric push rod 5025; the other side of the fifth electric push rod 5025 is fixedly connected with the first seven-shaped bracket 5019.
The external raw material conveying device conveys ceramsite, metal cutting wires and biological nutrient solution into a bearing box 506, then a first electric sliding rail 501 and a second electric sliding rail 508 run simultaneously to drive a first supporting frame 504 to move, the bearing box 506 moving along with the movement is positioned right above the central positions of a third electric sliding rail 5014 and a fourth electric sliding rail 5018, then a first electric push rod 502 and a second electric push rod 503 run to drive the first electric sliding rail 501 to move downwards, meanwhile, a third electric push rod 509 and a fourth electric push rod 5010 run simultaneously to drive a second electric sliding rail 508 to move downwards, a toothed ring 507 on the outer annular surface of the bearing box 506 moving along with the movement is positioned to the right side of a first missing gear 5011, then the third electric sliding rail 5014 runs to drive a first fixing plate 5013 to move rightwards, teeth on the first missing gear 5011 moving along with the movement can be meshed with the toothed ring 507 at a corresponding time point during the rotation, the fourth electric sliding rail 5018 operates to drive the second fixing plate 5017 to move leftwards, the gear teeth on the second toothless gear 5015 which moves along with the second toothless gear can be meshed with the toothed ring 507 when rotating, then the first micro power machine 5012 and the second micro power machine 5016 start to operate in different directions, the first micro power machine 5012 drives the first toothless gear 5011 to rotate, the second micro power machine 5016 drives the second toothless gear 5015 to rotate, the first toothless gear 5011 and the second toothless gear 5015 intermittently transmit the toothed ring 507, and the toothed ring 507 drives the bearing box 506 to rotate in a reciprocating manner, so that the primary grinding of the surface of the ceramsite is realized; then the first gear 5011 and the second gear 5015 go back separately, and then the carrier box 506 is conveyed to the stirring system to complete stirring; then, the carrier case 506 is conveyed to a position above the rear side of the second spur gear 5026, and the first spur gear 505 which moves following can be engaged with the second spur gear 5026 which moves; then, the fifth electric push rod 5025 operates to drive the first support plate 5024 to move, a sleeve shaft matched with the first spline shaft 5023 drives the second pinion 5026 to engage with the first pinion 505, then the power motor 401 operates to realize the rotation of the second pinion 404, the second pinion 404 drives the third bevel gear 5020 to rotate, the third bevel gear 5020 drives the first transmission wheel 5021 to transmit the second transmission wheel 5022 through a short rotating shaft, the second transmission wheel 5022 drives the first spline shaft 5023 to transmit the second pinion 5026, the second pinion 5026 transmits the first pinion 505 to drive the first support frame 504 to rotate by one hundred thirty five degrees, and the mixture is poured onto the screening system 7 along with the rotating bearing box 506.
As shown in fig. 7, the stirring device further comprises a stirring system, wherein the stirring system comprises a fourth bevel gear 601, a first rotating shaft 602, a third driving wheel 603, a portal frame 604, a fourth driving wheel 605, a first rotating disc 606 and a stirring roller 607; the fourth bevel gear 601 is fixedly connected with the first rotating shaft 602; the fourth bevel gear 601 is arranged on the outer side of the portal frame 604 and meshed with the first bevel gear 403; one end of the first rotating shaft 602 is fixedly connected with the fourth bevel gear 601; the other end of the first rotating shaft 602 is fixedly connected with a third driving wheel 603; the middle part of the outer surface of the first rotating shaft 602 is rotatably connected with the portal frame 604; the outer annular surface of the third driving wheel 603 is in driving connection with a fourth driving wheel 605 above the portal frame 604 through a belt; the portal frame 604 is fixedly connected with the underframe 1; the fourth driving wheel 605 is fixedly connected with the first turntable 606 through a rotating shaft; four groups of stirring rollers 607 are arranged on the lower end surface of the first turntable 606; the first turntable 606 is rotatably connected to the gantry 604 via a shaft.
After the ceramsite is primarily polished, the bearing box 506 is positioned and conveyed to the position of the stirring roller 607, then the power motor 401 starts to operate to realize the rotation of the first bevel gear 403, the first bevel gear 403 drives the fourth bevel gear 601 to drive the first rotating shaft 602 to rotate on the portal frame 604, the first rotating shaft 602 drives the third driving wheel 603 to drive the fourth driving wheel 605, the fourth driving wheel 605 drives the first rotating disc 606 to rotate, the mixture added with the hydrophobic solution is continuously stirred along with the rotating stirring roller 607, the ceramsite is coated by combining the characteristic of the hydrophobic solution, and the nutrient solution in the ceramsite is protected from loss.
As shown in fig. 8, the screening system includes a blanking table 701, a blocking ball block 702, a feeding aggregator 703, a fifth electric slide rail 704, a sixth electric push rod 705, a sixth electric slide rail 706, a seventh electric push rod 707, a second support plate 708, a seventh electric slide rail 709, a top rod 7010, and a first electromagnet 7011; a blocking ball block 702 is arranged on the upper surface of the blanking table 701; a feeding polymerizer 703 is arranged on the right side of the inclined plane of the blanking table 701; one side of the blanking table 701 is connected with a fifth electric slide rail 704 through a bolt; the other side of the blanking table 701 is connected with a sixth electric sliding rail 706 through a bolt; a sliding block in the fifth electric sliding rail 704 is fixedly connected with the bottom of a sixth electric push rod 705; a sliding block in the sixth electric sliding rail 706 is fixedly connected with the bottom of the seventh electric push rod 707; two sides of the lower end surface of the second supporting plate 708 are fixedly connected with the top of the sixth electric push rod 705 and the top of the seventh electric push rod 707 respectively; a seventh electric slide rail 709 is fixedly connected to the middle of the lower end surface of the second support plate 708; a top rod 7010 and a first electromagnet 7011 are respectively arranged on a sliding block in the seventh electric sliding rail 709; the ejector 7010 is disposed outside the first electromagnet 7011.
When the mixture is poured onto the blanking table 701, as the distance between the stopping ball blocks 702 is smaller than half of the diameter of the ceramsite, the ceramsite is screened and dropped from above the stopping ball blocks 702, the ceramsite falls on the feeding polymerizer 703 in the dropping process, the rear ceramsite falls into the carrying box 8032 from the small opening end of the feeding polymerizer 703, the metal cutting wire and the mixed solution which are poured together fall from the middle of the stopping ball blocks 702, as the mixed solution generates impact force on the metal cutting wire, the metal cutting wire is suspended in the middle of the stopping ball blocks 702 and is difficult to fall, and the metal cutting wire is difficult to be taken down manually, at this time, the fifth electric slide rail 704 and the sixth electric slide rail 706 which are installed on both sides of the blanking table 701 run simultaneously, the fifth electric slide rail 704 drives the sixth electric push rod 705 to be positioned to the right side, the corresponding sixth electric slide rail 706 drives the seventh electric push rod 707 to be positioned to the right side, at the moment, the sixth electric push rod 705 and the seventh electric push rod 707 operate simultaneously to drive the second support plate 708 to move downwards, the push rod 7010 and the first electromagnet 7011 which move along with the second support plate move downwards to be positioned at two sides of the group of the blocking ball blocks 702 respectively, then the fifth electric slide rail 704 drives the seventh electric push rod 707 to move upwards in an inclined manner, meanwhile, the sixth electric slide rail 706 drives the seventh electric push rod 707 to move upwards, the first electromagnet 7011 which moves along with the second support plate contacts with the metal cutting wires, then the metal cutting wires are pulled to move upwards in an inclined manner, then the push rod 7010 starts to push the wound metal cutting wires, so that the metal cutting wires are gradually close to a straight state, after the group of metal cutting wires on the blanking table 701 are removed, each component returns to an initial position to complete the release of the metal cutting wires, then the seventh electric slide rail 709 operates to drive the push rod 7010 and the first electromagnet 7011 to be positioned at two sides of the second group of the blocking ball blocks 702, thereby achieving removal of the metal cutting wires on the blanking table 701.
As shown in fig. 9-11, the surface inspecting and cleaning system includes a first fixing frame 801, a second rotating shaft 802, a fifth bevel gear 803, a sixth bevel gear 804, a seventh bevel gear 805, a second spline shaft 806, a third supporting plate 807, an eighth electric push rod 808, a second seven-shaped support 809, a second rotary table 8010, a shift lever 8011, a grooved wheel 8012, an eighth bevel gear 8013, a ninth bevel gear 8014, a third rotating shaft 8015, a fifth driving wheel 8016, a fourth supporting plate 8017, a sixth driving wheel 8018, a fourth rotating shaft 8019, a tenth bevel gear 8020, an eleventh bevel gear 8021, a third gear 8022, a planetary gear 8023, a second fixing frame 8024, a second supporting frame 8025, a collecting box 8026, a second electromagnet 8027, a seventh driving wheel 8028, an eighth driving wheel 8029, a fifth rotating shaft 8030, a rotating rod 8031 and a box 8032; the first fixing frame 801 is rotatably connected with a second rotating shaft 802 on the side surface; the first fixing frame 801 is fixedly connected with the underframe 1; the upper part in the first fixing frame 801 is rotationally connected with the output shaft 402; the second rotating shaft 802 is fixedly connected with a fifth bevel gear 803 and a seventh driving wheel 8028 in sequence; the fifth bevel gear 803 is meshed with the sixth bevel gear 804; the sixth bevel gear 804 is fixedly connected with the output shaft 402; a seventh bevel gear 805 is arranged on the side surface of the sixth bevel gear 804; the seventh bevel gear 805 is fixedly connected with a matching sleeve shaft on the second spline shaft 806; the matching sleeve shaft on the second spline shaft 806 is rotatably connected with the third support plate 807; the second spline shaft 806 is rotatably connected with the second seven-shaped bracket 809; the second spline shaft 806 is fixedly connected with the second rotary table 8010; the third supporting plate 807 is fixedly connected with one side of the eighth electric push rod 808; the other side of the eighth electric push rod 808 is fixedly connected with a second seven-shaped bracket 809; the second seven-shaped bracket 809 is fixedly connected with the underframe 1; the diagonal positions of the surface of the second rotary table 8010 are fixedly connected with a deflector rod 8011; the outer cambered surface of the second rotary table 8010 is in contact with the grooved wheel 8012; the grooved wheel 8012 is fixedly connected with the eighth bevel gear 8013 through a rotating shaft; the grooved wheel 8012 is in rotary connection with the second seven-shaped bracket 809 through a rotating shaft; the eighth bevel gear 8013 meshes with the ninth bevel gear 8014; a third rotating shaft 8015 is fixedly connected with a ninth bevel gear 8014 and a fifth driving wheel 8016 in sequence; the third rotating shaft 8015 is rotatably connected with the fourth supporting plate 8017; an outer ring surface of the fifth driving wheel 8016 is in transmission connection with a sixth driving wheel 8018 arranged outside the fourth supporting plate 8017 through a belt; the fourth supporting plate 8017 is fixedly connected with the underframe 1; the fourth rotating shaft 8019 is fixedly connected with a sixth driving wheel 8018 and a tenth bevel gear 8020 in sequence; the fourth rotating shaft 8019 is rotatably connected with the fourth supporting plate 8017; the tenth bevel gear 8020 meshes with the eleventh bevel gear 8021; the eleventh bevel gear 8021 is fixedly connected with a second electromagnet 8027; a third flat gear 8022 above the eleventh bevel gear 8021 is fixedly connected with a second electromagnet 8027; the third pinion 8022 is meshed with the planet gears 8023; the planetary gear 8023 is rotatably connected with the second fixed frame 8024; the second fixing frame 8024 is fixedly connected with the underframe 1; a second support frame 8025 is arranged on the outer ring surface of the second fixing frame 8024; a collecting box 8026 is arranged above the second supporting frame 8025; the second electromagnet 8027 is rotatably connected with the underframe 1; the outer ring surface of the seventh transmission wheel 8028 is in transmission connection with an eighth transmission wheel 8029 below the loading box 8032 through a belt; the eighth transmission wheel 8029 is fixedly connected with the fifth rotating shaft 8030; the fifth rotating shaft 8030 is fixedly connected with a rotating rod 8031; the fifth rotating shaft 8030 is rotatably connected with the carrying box 8032; the carrying box 8032 is fixedly connected with the underframe 1.
After the sieved ceramsite is conveyed into the loading box 8032, the power motor 401 operates to realize the rotation of the output shaft 402, then the output shaft 402 drives the sixth bevel gear 804 to drive the fifth bevel gear 803, the fifth bevel gear 803 drives the second rotating shaft 802 rotationally connected with the first fixing frame 801 to rotate, the second rotating shaft 802 drives the seventh driving wheel 8028 to drive the eighth driving wheel 8029, the eighth driving wheel 8029 drives the fifth rotating shaft 8030 to drive the rotating rod 8031, the rotating rod 8031 continuously pushes the ceramsite in the loading box 8032 after obtaining power, so that the surface of the ceramsite is contacted with the second electromagnet 8027 in the moving process, the removal of fine metal particles on the surface of the ceramsite is realized by the adsorption effect of the second electromagnet 8027, meanwhile, when the contacted surface has filter holes, the fine metal particles which run into the ceramsite are also sucked, and when a certain amount of fine metal particles are on the surface of the second electromagnet 8027, an eighth electric push rod 808 operates to push the third supporting plate 807 to move, a sleeve shaft matched with the second spline shaft 806 drives the seventh bevel gear 805 to engage with the fifth bevel gear 803 under the condition of following movement, so that the fifth bevel gear 803 drives the seventh bevel gear 805 to drive the second spline shaft 806 to rotate on the second seven-shaped bracket 809, the second spline shaft 806 obtains power and drives the second rotary table 8010 to rotate, the following-rotating shifting rod 8011 intermittently toggles the sheave 8012, the angle of each rotation of the sheave 8012 is ninety degrees, then the sheave 8012 drives the eighth bevel gear 8013 to drive the ninth bevel gear 8014, the ninth bevel gear 8014 drives the third rotating shaft 8015 to drive the fifth driving wheel 8016, the fifth driving wheel 8016 drives the sixth driving wheel 8018 to drive the fourth rotating shaft 8019 to rotate on the fourth supporting plate 7, the fourth rotating shaft 8019 drives the tenth bevel gear 8020 to drive the eleventh bevel gear 8021, the eleventh bevel gear 8021 thus drives the second electromagnet 8027 to perform intermittent ninety-degree rotation, the second electromagnet 8027 drives the third flat gear 8022 to perform intermittent ninety-degree rotation, the third flat gear 8022 drives the planetary gear 8023 to complete rotation in cooperation with the second fixed frame 8024, and rotation consistency of the remaining five groups of third flat gears 8022 is achieved by virtue of the rotation effect of the planetary gear 8023, so that when the second electromagnet 8027 rotates by one hundred eighty degrees, the second electromagnet 8027 is powered off, and at this time, adsorbed fine metal particles fall into the collection box 8026 on the second support 8025, so that repeated rotary adsorption is performed, and when no fine metal particles appear on the surface of the second electromagnet 8027, it is indicated that adsorption is completed, so that the system can be controlled to stop running.
The outer ring surfaces of the first and second gear 5011 and 5015 have a ring surface having teeth smaller than one half.
The reciprocating rotation of the bearing box 506 is convenient to realize, and the primary grinding of the ceramsite mixture is accelerated. The distance between two adjacent groups of the blocking ball blocks 702 is smaller than the diameter of the ceramsite.
Is favorable for quickly separating and screening the ceramsite.
The third gear 8022, the second support frame 8025, the collection box 8026 and the second electromagnet 8027 are all provided with six groups, and each of the third gear 8022, the second support frame 8025, the collection box 8026 and the second electromagnet 8027 is correspondingly combined and then installed at equal intervals.
Is beneficial to removing the fine metal particles on the surface and in the inner space of the ceramsite.
A method for preparing a high-performance biological deodorization filter material comprises the following working steps:
s1, receiving the raw materials, preliminarily mixing the prepared ceramsite and the metal cutting wires, and conveying the mixture to a material preparation conveying system;
s2: primarily polishing and adsorbing the nutrient solution, polishing the surface of the ceramsite by the material preparation and conveying system by utilizing the dislocation of the ceramsite and the metal cutting wires, and quickly feeding the nutrient solution into the ceramsite through polished holes to complete adsorption;
s3: coating the nutrient solution, namely adding a hydrophobic solution into the mixture, stirring the mixture by using a stirring system, and coating the ceramsite by using the characteristic of the hydrophobic solution;
s4: screening, wherein the material preparation conveying system conveys the coated ceramsite to a screening system, the screening system screens the ceramsite, and the rest of the mixture is discharged from the device in a discharge box 9;
s5: surface cleaning, namely conveying the ceramsite from the screening system to the surface cleaning system, and adsorbing the fine metal particles on the surface of the ceramsite by the surface cleaning system;
s6: surface detection, namely intermittently rotating and adsorbing a second electromagnet 8027 on the surface cleaning system, and finishing cleaning and finishing detection when fine metal particles do not appear on the surface of the second electromagnet 8027;
s7: and (4) collecting the ceramsite, wherein the ceramsite in the surface cleaning system is collected by workers.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.

Claims (10)

1. A high-performance biological deodorization filter material comprises a bottom frame (1) and a discharge box (9); a discharge box (9) is arranged below the screening system above the underframe (1); the method is characterized in that: the device also comprises a screening system and a surface detection and cleaning system; the right side of the bedplate of the underframe (1) is provided with a surface detection cleaning system; a screening system is arranged on the left side of the surface detection and cleaning system above the underframe (1); and conveying the mixture such as the stirred ceramsite to a screening system to complete screening, conveying the screened ceramsite to a surface detection and cleaning system, and removing fine metal particles on the surface of the ceramsite by the surface detection and cleaning system.
2. The high performance biological deodorizing filter according to claim 1, wherein: the screening system comprises a blanking table (701), a blocking ball block (702), a feeding aggregator (703), a fifth electric slide rail (704), a sixth electric push rod (705), a sixth electric slide rail (706), a seventh electric push rod (707), a second support plate (708), a seventh electric slide rail (709), a top rod (7010) and a first electromagnet (7011); a blocking ball block (702) is arranged on the upper surface of the blanking table (701); a feeding polymerizer (703) is arranged on the right side of the inclined surface of the blanking table (701); one side of the blanking table (701) is connected with a fifth electric slide rail (704) through a bolt; the other side of the blanking table (701) is connected with a sixth electric sliding rail (706) through a bolt; a sliding block in the fifth electric sliding rail (704) is fixedly connected with the bottom of a sixth electric push rod (705); a sliding block in the sixth electric sliding rail (706) is fixedly connected with the bottom of the seventh electric push rod (707); two sides of the lower end surface of the second supporting plate (708) are fixedly connected with the top of the sixth electric push rod (705) and the top of the seventh electric push rod (707) respectively; a seventh electric slide rail (709) is fixedly connected to the middle of the lower end face of the second support plate (708); a top rod (7010) and a first electromagnet (7011) are respectively arranged on a sliding block in the seventh electric sliding rail (709); the ejector rod (7010) is arranged on the outer side of the first electromagnet (7011).
3. The high performance biological deodorizing filter according to claim 2, wherein: the surface detection and cleaning system comprises a first fixing frame (801), a second rotating shaft (802), a fifth bevel gear (803), a sixth bevel gear (804), a seventh bevel gear (805), a second spline shaft (806), a third supporting plate (807), an eighth electric push rod (808), a second seven-shaped support (809), a second rotary table (8010), a deflector rod (8011), a grooved pulley (8012), an eighth bevel gear (8013), a ninth bevel gear (8014), a third rotating shaft (8015), a fifth driving wheel (8016), a fourth supporting plate (8017), a sixth driving wheel (8018), a fourth rotating shaft (8019), a tenth bevel gear (8020), an eleventh bevel gear (8021), a third gear (8022), a planetary gear (8023), a second fixing frame (8024), a second supporting frame (8025), a collecting box (8026), a second electromagnet (8027), a seventh driving wheel (8028), an eighth driving wheel (8029), A fifth rotating shaft (8030), a rotating rod (8031) and a carrying box (8032); the first fixing frame (801) is rotatably connected with a second rotating shaft (802) on the side surface; the first fixing frame (801) is fixedly connected with the underframe (1); the upper part in the first fixing frame (801) is rotationally connected with the output shaft (402); the second rotating shaft (802) is fixedly connected with a fifth bevel gear (803) and a seventh driving wheel (8028) in sequence; the fifth bevel gear (803) is meshed with the sixth bevel gear (804); the sixth bevel gear (804) is fixedly connected with the output shaft (402); a seventh bevel gear (805) is arranged on the side surface of the sixth bevel gear (804); the seventh bevel gear (805) is fixedly connected with a matching sleeve shaft on the second spline shaft (806); a matching sleeve shaft on the second spline shaft (806) is rotationally connected with the third supporting plate (807); the second spline shaft (806) is rotationally connected with the second seven-shaped bracket (809); the second spline shaft (806) is fixedly connected with the second turntable (8010); the third supporting plate (807) is fixedly connected with one side of an eighth electric push rod (808); the other side of the eighth electric push rod (808) is fixedly connected with a second seven-shaped bracket (809); the second seven-shaped bracket (809) is fixedly connected with the underframe (1); the diagonal position of the surface of the second rotary table (8010) is fixedly connected with a deflector rod (8011); the outer cambered surface of the second rotary table (8010) is contacted with the grooved wheel (8012); the grooved wheel (8012) is fixedly connected with the eighth bevel gear (8013) through a rotating shaft; the grooved wheel (8012) is in rotary connection with the second seven-shaped bracket (809) through a rotating shaft; the eighth bevel gear (8013) is meshed with the ninth bevel gear (8014); the third rotating shaft (8015) is fixedly connected with the ninth bevel gear (8014) and the fifth driving wheel (8016) in sequence; the third rotating shaft (8015) is rotatably connected with the fourth supporting plate (8017); the outer ring surface of the fifth driving wheel (8016) is in transmission connection with a sixth driving wheel (8018) on the outer side of the fourth supporting plate (8017) through a belt; the fourth supporting plate (8017) is fixedly connected with the underframe (1); the fourth rotating shaft (8019) is fixedly connected with a sixth driving wheel (8018) and a tenth bevel gear (8020) in sequence; the fourth rotating shaft (8019) is rotatably connected with the fourth supporting plate (8017); the tenth bevel gear (8020) is meshed with the eleventh bevel gear (8021); the eleventh bevel gear (8021) is fixedly connected with the second electromagnet (8027); a third flat gear (8022) above the eleventh bevel gear (8021) is fixedly connected with a second electromagnet (8027); the third flat gear (8022) is meshed with the planetary gear (8023); the planetary gear (8023) is rotationally connected with the second fixing frame (8024); the second fixing frame (8024) is fixedly connected with the underframe (1); a second support frame (8025) is arranged on the outer ring surface of the second fixing frame (8024); a collecting box (8026) is arranged above the second supporting frame (8025); the second electromagnet (8027) is rotatably connected with the underframe (1); the outer ring surface of the seventh driving wheel (8028) is in transmission connection with an eighth driving wheel (8029) below the loading box (8032) through a belt; the eighth driving wheel (8029) is fixedly connected with the fifth rotating shaft (8030); the fifth rotating shaft (8030) is fixedly connected with a rotating rod (8031); the fifth rotating shaft (8030) is rotatably connected with the carrying box (8032); the carrying box (8032) is fixedly connected with the underframe (1).
4. A high performance biological deodorizing filter according to claim 3, wherein: the device also comprises a power system, wherein the power system comprises a power motor (401), an output shaft (402), a first bevel gear (403) and a second bevel gear (404); the right side surface of the power motor (401) is fixedly connected with the output shaft (402); the bottom fixed seat of the power motor (401) is connected with the underframe (1) through a bolt; the outer surface of the output shaft (402) is fixedly connected with a first bevel gear (403) and a second bevel gear (404) in sequence; the outer surface of the output shaft (402) is rotationally connected with the chassis (1); the outer surface of the output shaft (402) is rotationally connected with the first fixing frame (801); one side of the output shaft (402), which is far away from the power motor (401), is fixedly connected with a sixth bevel gear (804); the first bevel gear (403) is meshed with the fourth bevel gear (601); the second bevel gear (404) is engaged with the third bevel gear (5020).
5. A high performance bioremediation filter according to any one of claims 1 through 4, wherein: the device also comprises a material preparation and conveying system, wherein the material preparation and conveying system comprises a first electric sliding rail (501), a first electric push rod (502), a second electric push rod (503), a first support frame (504), a first flat gear (505), a bearing box (506), a toothed ring (507), a second electric sliding rail (508), a third electric push rod (509), a fourth electric push rod (5010), a first tooth-missing gear (5011), a first micro power machine (5012) and a first fixing plate (5013), the device comprises a third electric sliding rail (5014), a second tooth-missing gear (5015), a second micro power machine (5016), a second fixing plate (5017), a fourth electric sliding rail (5018), a first seven-shaped bracket (5019), a third bevel gear (5020), a first transmission wheel (5021), a second transmission wheel (5022), a first spline shaft (5023), a first supporting plate (5024), a fifth electric push rod (5025) and a second flat gear (5026); two sides of the lower end surface of the first electric slide rail (501) are fixedly connected with a first electric push rod (502) and a second electric push rod (503) in sequence; the inner sliding block of the first electric sliding rail (501) is rotatably connected with the first support frame (504) through a rotating shaft; the first electric push rod (502) is fixedly connected with the underframe (1); the second electric push rod (503) is fixedly connected with the underframe (1); the front side surface of the first support frame (504) is fixedly connected with a first flat gear (505) through a rotating shaft; the first support frame (504) is rotatably connected with the bearing box (506); the first support frame (504) is rotatably connected with a slide block inside the second electric slide rail (508) through a rotating shaft; a gear ring (507) is fixedly connected to the outer ring surface of the bearing box (506); two sides of the lower end surface of the second electric slide rail (508) are fixedly connected with a third electric push rod (509) and a fourth electric push rod (5010) in turn; the third electric push rod (509) is fixedly connected with the underframe (1); the fourth electric push rod (5010) is fixedly connected with the underframe (1); a first tooth-missing gear (5011) is arranged on the left front side of the fourth electric push rod (5010); the first tooth-missing gear (5011) is fixedly connected with the first micro power machine (5012); the first micro power machine (5012) is arranged on the right side of the first fixing plate (5013); the first fixing plate (5013) is in sliding connection with the third electric sliding rail (5014) through a sliding block; the third electric sliding rail (5014) is fixedly connected with the underframe (1); a second tooth-missing gear (5015) is arranged on one side, far away from the first tooth-missing gear (5011), of the bearing box (506); a second toothless gear (5015) above the fourth electric sliding rail (5018) is fixedly connected with a second micro power machine (5016); the second micro power machine (5016) is arranged on the left side of the second fixing plate (5017); the second fixing plate (5017) is in sliding connection with the fourth electric sliding rail (5018) through a sliding block; the fourth electric sliding rail (5018) is fixedly connected with the underframe (1); a first seven-shaped bracket (5019) is arranged on the front side of the second electric push rod (503); the first seven-shaped bracket (5019) is fixedly connected with the underframe (1); a third bevel gear (5020) on the inner side of the first seven-shaped bracket (5019) is fixedly connected with a first driving wheel (5021) through a short rotating shaft; the third bevel gear (5020) is meshed with the second bevel gear (404); the outer ring surface of the first driving wheel (5021) is in transmission connection with a second driving wheel (5022) through a belt; the second transmission wheel (5022) is fixedly connected with the first spline shaft (5023); a matching sleeve shaft on the first spline shaft (5023) is rotationally connected with the first supporting plate (5024); a second flat gear (5026) is arranged on a matching sleeve shaft on the first spline shaft (5023); the first spline shaft (5023) is connected to the inner upper part of the first seven-shaped bracket (5019) and can rotate; the first supporting plate (5024) is fixedly connected with one side of the fifth electric push rod (5025); the other side of the fifth electric push rod (5025) is fixedly connected with the first seven-shaped bracket (5019).
6. The high performance biological deodorizing filter according to claim 5, wherein: the stirring device also comprises a stirring system, wherein the stirring system comprises a fourth bevel gear (601), a first rotating shaft (602), a third driving wheel (603), a portal frame (604), a fourth driving wheel (605), a first rotating disc (606) and a stirring roller (607); the fourth bevel gear (601) is fixedly connected with the first rotating shaft (602); the fourth bevel gear (601) is arranged on the outer side of the portal frame (604) and is meshed with the first bevel gear (403); one end of the first rotating shaft (602) is fixedly connected with the fourth bevel gear (601); the other end of the first rotating shaft (602) is fixedly connected with a third driving wheel (603); the middle part of the outer surface of the first rotating shaft (602) is rotationally connected with a portal frame (604); the outer ring surface of the third driving wheel (603) is in transmission connection with a fourth driving wheel (605) above the portal frame (604) through a belt; the portal frame (604) is fixedly connected with the underframe (1); the fourth driving wheel (605) is fixedly connected with the first turntable (606) through a rotating shaft; four groups of stirring rollers (607) are arranged on the lower end surface of the first rotating disc (606); the first rotating disc (606) is rotatably connected with the portal frame (604) through a rotating shaft.
7. The high performance biological deodorizing filter according to claim 6, wherein: the outer ring surfaces of the first gear lacking (5011) and the second gear lacking (5015) are provided with less than one half of ring surface of gear teeth.
8. The high performance biological deodorizing filter according to claim 7, wherein: the distance between two adjacent groups of the blocking ball blocks (702) is smaller than the diameter of the ceramsite.
9. A high performance biological deodorizing filter according to claim 3, wherein: the third horizontal gear (8022), the second support frame (8025), the collection box (8026) and the second electromagnet (8027) are all provided with six groups, and each third horizontal gear (8022), the second support frame (8025), the collection box (8026) and the second electromagnet (8027) are correspondingly combined and then are installed at equal intervals.
10. A method for preparing a high-performance biological deodorization filter material is characterized by comprising the following steps: the method comprises the following working steps:
s1, receiving the raw materials, preliminarily mixing the prepared ceramsite and the metal cutting wires, and conveying the mixture to a material preparation conveying system;
s2: primarily polishing and adsorbing the nutrient solution, polishing the surface of the ceramsite by the material preparation and conveying system by utilizing the dislocation of the ceramsite and the metal cutting wires, and quickly feeding the nutrient solution into the ceramsite through polished holes to complete adsorption;
s3: coating the nutrient solution, namely adding a hydrophobic solution into the mixture, stirring the mixture by using a stirring system, and coating the ceramsite by using the characteristic of the hydrophobic solution;
s4: screening, wherein the material preparation conveying system (5) conveys the coated ceramsite to a screening system, the screening system screens the ceramsite, and the rest of the mixture is discharged from the device in a discharge box (9);
s5: surface cleaning, namely conveying the ceramsite from the screening system to the surface cleaning system, and adsorbing the fine metal particles on the surface of the ceramsite by the surface cleaning system;
s6: surface detection, namely intermittently rotating and adsorbing a second electromagnet (8027) on the surface cleaning system, and finishing cleaning and finishing detection when fine metal particles do not appear on the surface of the second electromagnet (8027);
s7: and (4) collecting the ceramsite, wherein the ceramsite in the surface cleaning system is collected by workers.
CN202110668556.8A 2021-06-16 2021-06-16 High-performance biological deodorization filter material and method thereof Withdrawn CN113305731A (en)

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