CN113305112A - Movable hydraulic system pipeline cleaning device - Google Patents
Movable hydraulic system pipeline cleaning device Download PDFInfo
- Publication number
- CN113305112A CN113305112A CN202110503016.4A CN202110503016A CN113305112A CN 113305112 A CN113305112 A CN 113305112A CN 202110503016 A CN202110503016 A CN 202110503016A CN 113305112 A CN113305112 A CN 113305112A
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- China
- Prior art keywords
- oil tank
- hydraulic system
- pipe
- wall
- cleaning device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 78
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000002347 injection Methods 0.000 claims description 16
- 239000007924 injection Substances 0.000 claims description 16
- 239000000919 ceramic Substances 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 9
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 12
- 230000001680 brushing effect Effects 0.000 abstract description 5
- 239000007787 solid Substances 0.000 description 8
- 238000005406 washing Methods 0.000 description 5
- 238000011086 high cleaning Methods 0.000 description 4
- 238000004090 dissolution Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/045—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices being rotated while moved, e.g. flexible rotating shaft or "snake"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/0433—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided exclusively with fluid jets as cleaning tools
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a mobile hydraulic system pipeline cleaning device which comprises a trolley and an oil tank, wherein an outer tank is fixedly arranged on the top surface of the trolley, the oil tank is fixedly inserted in the outer tank, a second booster conveying pump is fixedly arranged on one side of the oil tank in the outer tank, the liquid inlet end of the second booster conveying pump is communicated and connected with the bottom surface of the oil tank through a communicating pipe, the liquid outlet end of the second booster conveying pump is communicated and connected with a connecting pipe, the other end of the connecting pipe is rotatably connected with a rotating pipe through a sealing bearing, the other end of the rotating pipe is communicated and connected with an inner hose, and the outer wall of the inner hose is sleeved with a galvanized spring. Has the advantages that: the cleaning brush is driven to move and rotate in the pressure pipeline by the rotation of the galvanized spring, so that the bristles are driven to rotate to clean impurities in the pressure pipeline, and meanwhile, cleaning oil is conveyed through the inner hose and sprayed out of the oil outlet hole to flush the impurities cleaned by the bristles, so that the cleaning process is carried out while brushing, the cleaning speed is increased, and the cleaning efficiency is improved.
Description
Technical Field
The invention relates to the technical field of pressure pipeline cleaning, in particular to a movable hydraulic system pipeline cleaning device.
Background
In the broadest sense, a pressure conduit is understood to mean any conduit which is subjected to an internal or external pressure, regardless of the medium in the conduit, is part of a conduit which is used to convey, distribute, mix, separate, discharge, meter, control and stop the flow of fluids, and is composed of pipes, flanges, bolted connections, gaskets, valves, other components or assemblies of pressure-receiving parts and supports.
Traditional pipeline under pressure washs and adopts clearance oil to wash for a long time, and clearance oil flows through pipeline under pressure after through the pressure boost, washes the impurity of pipeline under pressure inner wall, reaches the purpose of clearance through relapseing long-time washing, and the washout time is longer, and washing efficiency is lower, causes the washing process to waste time and energy, can also further make the improvement.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a movable hydraulic system pipeline cleaning device which has the advantages of high cleaning speed and high cleaning efficiency, and further solves the problems in the background art.
(II) technical scheme
In order to realize the advantages of high cleaning speed and high cleaning efficiency, the invention adopts the following specific technical scheme:
a movable hydraulic system pipeline cleaning device comprises a trolley and an oil tank, wherein an outer tank is fixedly arranged on the top surface of the trolley, the oil tank is fixedly inserted in the outer tank, a second booster conveying pump is fixedly arranged on one side of the oil tank in the outer tank, the liquid inlet end of the second booster conveying pump is communicated with the bottom surface of the oil tank through a communicating pipe, the liquid outlet end of the second booster conveying pump is communicated with a connecting pipe, the other end of the connecting pipe is rotatably connected with a rotating pipe through a sealing bearing, the other end of the rotating pipe is communicated with an inner hose, the outer wall of the inner hose is sleeved with a galvanized spring, one end of the galvanized spring is fixedly connected with the rotating pipe, the other end of the galvanized spring is fixedly connected with a brush head, bristles are fixedly arranged on the outer wall of the brush head, the inner part of the brush head is of a hollow structure, the brush head is communicated with the inner hose, and an oil outlet is formed in the position of the surface of the brush head, the limiting ring is sleeved on the outer wall of the rotating pipe in a rotating mode, the limiting ring is fixedly connected with the inner wall of the outer box through the cantilever frame, the driven gear is fixedly sleeved between the outer wall of the rotating pipe and the limiting ring, the inner wall of the outer box is transversely and fixedly connected with the supporting plate, the top surface of the supporting plate is fixedly provided with the driving motor, the output end of the driving motor is connected with the driving gear, and the driving gear is meshed with the driven gear.
Further, the oil tank bottom surface is located the inside laminating of outer container and has ceramic heating plate, and ceramic heating plate bottom surface is through bottom surface fixed connection in pillar and the outer container, oil tank top surface central point puts fixed mounting and has agitator motor, and the inside stirring rake that is provided with of oil tank to the stirring rake top surface runs through the oil tank and is connected with the agitator motor output, positive facade fixed mounting of oil tank has temperature controller.
Further, outer container top surface fixed mounting has the vibrating motor controller, and vibrating motor controller output has the vibrating motor through connecting wire electric connection to vibrating motor side fixed surface is connected with the mounting panel, the solid fixed ring of mounting panel opposite side fixedly connected with, and solid fixed ring one end is articulated through the hinge to solid fixed ring other end welding has the fixed block, run through fixed connection through fixing bolt between the fixed block, gu the fixed ring outer wall runs through threaded connection has the handle bolt.
Furthermore, the oil tank top surface has a back flow through the filter through connection, and the oil tank bottom surface is located inside the outer box and has a first booster transfer pump through connection through the pipette, and the liquid outlet end of the first booster transfer pump has a liquid injection pipe through connection.
Furthermore, an inner circular ring is fixedly sleeved on the outer wall of the rotating pipe and inserted into the limiting ring, and balls are connected between the inner circular ring and the inner wall of the limiting ring in a rolling manner.
Furthermore, the top surface of the oil tank is positioned on one side of the stirring motor and is in through connection with a liquid injection port, and the top surface of the liquid injection port is in screw connection with a cover.
Furthermore, the back flow all adopts the hose with annotate the liquid pipe, and the back flow all link up with annotate the liquid pipe other end and be connected with the joint.
Furthermore, a controller is installed on the front vertical surface of the outer box, and the output end of the controller is electrically connected with the second booster conveying pump and the input end of the driving motor.
Further, the pipette surface is mounted with a solenoid valve.
Furthermore, the length of the galvanized spring is larger than that of the cleaned pressure pipeline, and the diameter of the galvanized spring is smaller than the inner diameter of the cleaned pressure pipeline.
(III) advantageous effects
Compared with the prior art, the invention provides a movable hydraulic system pipeline cleaning device, which has the following beneficial effects:
(1) the invention drives the brush head to move and rotate in the pressure pipeline through the rotation of the galvanized spring, thereby driving the brush head to rotate and clean impurities in the pressure pipeline, simultaneously, conveying cleaning oil through the inner hose, spraying out from the oil outlet hole, washing the impurities cleaned by the brush head, thereby performing the process of cleaning while brushing, accelerating the cleaning speed and improving the cleaning efficiency, during the cleaning process, the brush head is inserted into the pressure pipeline, the driving motor and the second booster conveying pump are simultaneously started, the driving motor drives the driving gear to rotate, thereby driving the driven gear to rotate, further driving the rotating pipe to rotate, the rotating pipe rotates and drives the galvanized spring to rotate, further driving the brush head to rotate, during the rotation of the galvanized spring, a worker can push the galvanized spring into the pressure pipeline, namely push the galvanized spring and the brush head into the pressure pipeline, and the galvanized spring can be bent, can warp according to the pipeline under pressure shape, make the brush head can turn in the pressure track, can will drive the brush head and reach pipeline under pressure's optional position, improved cleaning efficiency, simultaneously, at the in-process of brush head work, the cleaning oil in the second pressure boost delivery pump extraction oil tank pours into the brush head through interior hose into to the oil outlet blowout of seting up from the brush head surface washes the pipeline under pressure lateral wall, thereby further improves cleaning efficiency.
(2) According to the invention, the oil tank is heated through the ceramic heating plate, and the temperature of cleaning oil in the oil tank is controlled through the temperature controller, so that the cleaning oil is at 50-80 ℃, thereby accelerating the dissolution and falling of impurities on the inner wall of the pressure pipeline, further improving the cleaning speed and the cleaning efficiency.
(3) According to the invention, the vibration motor is used for carrying out high-frequency vibration on the pressure pipeline, so that the falling of impurities is accelerated, the cleaning speed is further accelerated, in the cleaning process, a worker can fix the vibration motor on the surface of the pipeline through the fixing ring, when the vibration motor is fixed, the fixing ring can be opened, the fixing ring is sleeved on the outer wall of the pressure pipeline, the fixing bolt penetrates through the fixing block to close the fixing ring again, then the handle bolt is rotated until the handle bolt abuts against the outer wall of the pressure pipeline to fix the fixing ring, so that the vibration motor can be fixed, the vibration motor can be opened through the vibration motor controller, the pressure pipeline is driven to vibrate through the high-frequency vibration of the vibration motor, and the impurities are vibrated down, so that the cleaning efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic diagram of a mobile hydraulic system line cleaning apparatus according to an embodiment of the present invention;
FIG. 2 is a front view of a mobile hydraulic system line cleaner according to an embodiment of the present disclosure;
FIG. 3 is an enlarged view of a node A of the mobile hydraulic system line cleaning apparatus according to an embodiment of the present invention;
FIG. 4 is an enlarged view of a node B of the mobile hydraulic system line cleaner according to an embodiment of the present invention;
FIG. 5 is a schematic view illustrating a connection of a rotating pipe and a connecting pipe according to an embodiment of the present invention;
figure 6 is a schematic view of a brush head construction according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of a ceramic heating plate according to an embodiment of the present invention;
fig. 8 is a schematic view of the connection of the oil tank and the outer case according to the embodiment of the present invention.
In the figure:
1. an oil tank; 2. pushing a cart; 3. a stirring motor; 4. a liquid injection port; 5. a stirring paddle; 6. a filter; 7. a return pipe; 8. a ceramic heating plate; 9. a pillar; 10. an outer box; 11. a first booster transfer pump; 12. a pipette; 13. an electromagnetic valve; 14. a liquid injection pipe; 15. a support plate; 16. a drive motor; 17. a second booster transfer pump; 18. a vibration motor controller; 19. a connecting wire; 20. a vibration motor; 21. plating a zinc spring; 22. a brush head; 23. a temperature controller; 24. a driving gear; 25. a connecting pipe; 26. a limiting ring; 27. a driven gear; 28. a cantilever frame; 29. rotating the tube; 30. mounting a plate; 31. a fixing ring; 32. a fixed block; 33. fixing the bolt; 34. a handle bolt; 35. a hinge; 36. an inner hose; 37. sealing the bearing; 38. an inner circular ring; 39. a ball bearing; 40. brushing; 41. an oil outlet.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to an embodiment of the invention, a mobile hydraulic system pipeline cleaning device is provided.
Referring to the drawings and the detailed description, the invention is further explained, as shown in fig. 1-8, a mobile hydraulic system pipeline cleaning device according to an embodiment of the invention comprises a cart 2 and an oil tank 1, wherein the top surface of the cart 2 is fixedly provided with an outer tank 10, the inner part of the outer tank 10 is fixedly inserted with the oil tank 1, one side of the oil tank 1 is positioned inside the outer tank 10 and is fixedly provided with a second booster pump 17, the liquid inlet end of the second booster pump 17 is connected with the bottom surface of the oil tank 1 through a communicating pipe, the liquid outlet end of the second booster pump 17 is connected with a connecting pipe 25 through a communicating pipe, the second booster pump 17 pumps cleaning oil into the connecting pipe 25, the other end of the connecting pipe 25 is rotatably connected with a rotating pipe 29 through a sealed bearing 37 to avoid oil leakage, the other end of the rotating pipe 29 is connected with an inner hose 36 through a connecting pipe 36, the outer wall of the inner hose 36 is sleeved with a galvanized spring 21, the galvanized, the working principle is the same as that of the prior art, which is not described in detail herein, one end of the galvanized spring 21 is fixedly connected with the rotating tube 29, the other end of the galvanized spring 21 is fixedly connected with the brush head 22, the outer wall of the brush head 22 is fixedly provided with the brush bristles 40, the brush bristles 40 are abutted against the inner wall of the pressure pipeline, the interior of the brush head 22 is of a hollow structure, the brush head 22 is connected with the inner hose 36 in a penetrating manner, the surface of the brush head 22 is positioned between the brush bristles 40 and is provided with the oil outlet 41 in a penetrating manner, the outer wall of the rotating tube 29 is rotatably sleeved with the limit ring 26, the limit ring 26 is fixedly connected with the inner wall of the outer box 10 through the cantilever frame 28, the outer wall of the rotating tube 29 is fixedly sleeved with the driven gear 27 between the limit rings 26, the inner wall of the outer box 10 is transversely and fixedly connected with the support plate 15, the top surface of the support plate 15 is fixedly provided with the driving motor 16, the output end of the driving gear 24 is connected with the driving gear 24, the driving gear 24 is meshed with the driven gear 27, for a common driving structure, not described in detail herein, the brush head 22 is driven by the rotation of the galvanized spring 21 to move and rotate in the pressure pipeline, so as to drive the brush bristles 40 to rotate to clean impurities inside the pressure pipeline, and at the same time, the cleaning oil is conveyed through the inner hose 36 and sprayed out of the oil outlet 41 to flush the impurities cleaned by the brush bristles 40, so as to perform a process of flushing while brushing, thereby increasing the cleaning speed and improving the cleaning efficiency, during the cleaning process, the brush head 22 is inserted into the pressure pipeline, and the driving motor 16 and the second booster pump 17 are simultaneously started, the driving motor 16 drives the driving gear 24 to rotate, thereby driving the driven gear 27 to rotate, further driving the rotating pipe 29 to rotate, the rotating pipe 29 drives the galvanized spring 21 to rotate, further driving the brush head 22 to rotate, during the rotation of the galvanized spring 21, a worker can push the galvanized spring 21 into the pressure pipeline, can be with in zinc-plated spring 21 and the brush head 22 impels pipeline under pressure, because zinc-plated spring 21 can be changeed, can warp according to the pipeline under pressure shape, make brush head 22 can turn in the pressure track, can be with driving brush head 22 and reacing pipeline under pressure's optional position, cleaning efficiency is improved, and simultaneously, at the in-process of brush head 22 work, the cleaning oil in second booster pump 17 extraction oil tank 1, pour into brush head 22 into through inner hose 36, and from the oil outlet 41 blowout of seting up on brush head 22 surface, wash the pipeline under pressure lateral wall, thereby further improve cleaning efficiency.
In one embodiment, the bottom surface of the oil tank 1 is positioned inside the outer tank 10 and is attached with the ceramic heating plate 8, the ceramic heating plate 8 is more energy-saving and power-saving compared with the traditional heating wire, the bottom surface of the ceramic heating plate 8 is fixedly connected with the inner bottom surface of the outer tank 10 through the pillar 9, the central position of the top surface of the oil tank 1 is fixedly provided with the stirring motor 3, the inner part of the oil tank 1 is provided with the stirring paddle 5, the top surface of the stirring paddle 5 penetrates through the oil tank 1 and is connected with the output end of the stirring motor 3, the right vertical surface of the oil tank 1 is fixedly provided with the temperature controller 23, the output end of the temperature controller 23 is electrically connected with the input end of the ceramic heating plate 8, which is a common temperature control structure and is not described in detail herein, the oil tank 1 is heated through the ceramic heating plate 8, the temperature of the cleaning oil in the oil tank 1 is controlled through the temperature controller 23, so that the cleaning oil is between 50 ℃ and 80 ℃, thereby accelerating the dissolution and falling of impurities on the inner wall of the pressure pipeline, thereby further improved clearance speed and cleaning efficiency, at the in-process of clearance, 8 circular telegrams of ceramic heater board generate heat, heat for oil tank 1 heating through the heat radiation, and simultaneously, agitator motor 3 starts drive stirring rake 5 and rotates, the clearance oil in the stirring oil tank 1, the clearance oil even heating of being convenient for, temperature controller 23 detects the temperature of the clearance oil in the oil tank 1, make its control in setting for the within range, avoid the high temperature or low excessively, the staff of being convenient for uses.
In one embodiment, a vibration motor controller 18 is fixedly installed on the top surface of the outer box 10, and the output end of the vibration motor controller 18 is electrically connected with a vibration motor 20 through a connection wire 19, the vibration motor 20 is provided with a plurality of vibration motors 20, which are conveniently installed at a plurality of positions of the pressure pipeline, and a mounting plate 30 is fixedly connected to the surface of one side of the vibration motor 20, a fixing ring 31 is fixedly connected to the other side of the mounting plate 30, and one end of the fixing ring 31 is hinged through a hinge 35, and a fixing block 32 is welded to the other end of the fixing ring 31, the fixing blocks 32 are fixedly connected through fixing bolts 33, which are common fixed connection forms, and are not described herein in much detail, a handle bolt 34 is connected to the outer wall of the fixing ring 31 through a thread, a plurality of handle bolts 34 are installed at equal angles, and high-frequency vibration is applied to the pressure pipeline through the vibration motor 20, so as to accelerate the falling of impurities, and further accelerate the cleaning speed, in-process at the clearance, the staff can fix vibrating motor 20 on the pipeline surface through solid fixed ring 31, when fixed, can open solid fixed ring 31, cup joint solid fixed ring 31 behind the pipeline under pressure outer wall, use fixing bolt 33 to pass fixed block 32 and can close solid fixed ring 31 again, then rotating handle bolt 34 can fix solid fixed ring 31 to handle bolt 34 butt pipeline under pressure outer wall, can fix vibrating motor 20, can open vibrating motor 20 through vibrating motor controller 18, the high-frequency vibration through vibrating motor 20 drives the pipeline under pressure vibration, shake impurity and fall, thereby improve the cleaning efficiency.
In one embodiment, a return pipe 7 is connected to the top surface of the oil tank 1 through a filter 6, the filter 6 filters impurities, and is a structure common in the art, which is not shown in detail in the drawings, and the bottom surface of the oil tank 1 is located inside the outer box 10 and is connected to a first booster pump 11 through a pipette 12, and a liquid outlet end of the first booster pump 11 is connected to a liquid injection pipe 14 through a through connection, after the brush head 22 is cleaned, the liquid injection pipe 14 can be used to connect with an inlet of a pressure pipeline, the return pipe 7 is used to connect with an outlet of the pressure pipeline, the first booster pump 11 is started, and the first booster pump 11 delivers cleaning oil in the oil tank 1 to the pressure pipeline for multiple times of circulation washing, so as to further improve cleaning efficiency.
In one embodiment, the outer wall of the rotating tube 29 is fixedly sleeved with the inner ring 38, the inner ring 38 is inserted into the limiting ring 26, the balls 39 are connected between the inner ring 38 and the inner wall of the limiting ring 26 in a rolling mode, friction is reduced, the inner ring 38 can rotate stably, the rotating tube 29 rotates to drive the inner ring 38 to rotate inside the limiting ring 26, the limiting ring 26 limits the inner ring 38 to move left and right, and therefore the rotating tube 29 is prevented from shaking left and right, and the rotating tube 29 is enabled to rotate more stably.
In one embodiment, the top surface of the oil tank 1, which is positioned at one side of the stirring motor 3, is in through connection with the liquid injection port 4, and the top surface of the liquid injection port 4 is in screw connection with a cover, so that cleaning oil can be conveniently injected.
In one embodiment, the return pipe 7 and the injection pipe 14 both adopt flexible pipes, and the other ends of the return pipe 7 and the injection pipe 14 are both connected with connectors in a penetrating way, so that a pressure pipeline can be conveniently connected.
In one embodiment, the controller is installed on the front vertical surface of the outer box 10, and the output end of the controller is electrically connected to the input ends of the second booster pump 17 and the driving motor 16, and meanwhile, the output end of the controller is also electrically connected to the input ends of the stirring motor 3 and the first booster pump 11, which is a common control structure and will not be described in detail herein.
In one embodiment, the electromagnetic valve 13 is installed on the surface of the pipette 12, the input end of the electromagnetic valve 13 is electrically connected with the output end of the controller, the electromagnetic valve 13 can be closed by the controller when the brush head 22 works to avoid oil leakage, and the electromagnetic valve 13 can be opened to connect the pipette 12 when the brush head 22 does not work.
In one embodiment, the length of the galvanized spring 21 is greater than the length of the pressure pipe to be cleaned, and the diameter of the galvanized spring 21 is smaller than the inner diameter of the pressure pipe to be cleaned, so that the galvanized spring 21 can enter the pressure pipe smoothly.
The working principle is as follows:
the brush head 22 is driven to move and rotate in the pressure pipeline by the rotation of the galvanized spring 21, so that the brush hair 40 is driven to rotate to clean impurities in the pressure pipeline, meanwhile, cleaning oil is conveyed through the inner hose 36 and sprayed out of the oil outlet 41 to flush the impurities cleaned by the brush hair 40, so that the cleaning process is carried out while brushing, the cleaning speed is increased, the cleaning efficiency is improved, in the cleaning process, the brush head 22 is inserted into the pressure pipeline, the driving motor 16 and the second booster conveying pump 17 are simultaneously started, the driving motor 16 drives the driving gear 24 to rotate, so that the driven gear 27 is driven to rotate, the rotating pipe 29 rotates to drive the galvanized spring 21 to rotate, so that the brush head 22 is driven to rotate, in the rotating process of the galvanized spring 21, a worker can push the galvanized spring 21 into the pressure pipeline to push the galvanized spring 21 and the brush head 22 into the pressure pipeline, because the galvanized spring 21 can be bent and deformed according to the shape of the pressure pipeline, the brush head 22 can be turned in the pressure track, and the brush head 22 can be driven to reach any position of the pressure pipeline, so that the cleaning efficiency is improved, meanwhile, in the working process of the brush head 22, the second booster pump 17 pumps cleaning oil in the oil tank 1, the cleaning oil is injected into the brush head 22 through the inner hose 36 and is sprayed out from the oil outlet hole 41 formed in the surface of the brush head 22 to wash the side wall of the pressure pipeline, so that the cleaning efficiency is further improved, meanwhile, the oil tank 1 is heated through the ceramic heating plate 8, the temperature of the cleaning oil in the oil tank 1 is controlled through the temperature controller 23, the cleaning oil is made to be between 50 ℃ and 80 ℃, so that the dissolution and falling of impurities on the inner wall of the pressure pipeline are accelerated, the cleaning speed and the cleaning efficiency are further improved, and the ceramic heating plate 8 is electrified and heated in the cleaning process, the oil tank 1 is heated through heat radiation, meanwhile, the stirring motor 3 is started to drive the stirring paddle 5 to rotate, the cleaning oil in the oil tank 1 is stirred, the cleaning oil is convenient to uniformly heat, the temperature controller 23 detects the temperature of the cleaning oil in the oil tank 1 and controls the temperature within a set range, and overhigh or overlow temperature is avoided, so that the cleaning oil is convenient for workers to use, in addition, in the cleaning process, the workers can fix the vibration motor 20 on the surface of a pipeline through the fixing ring 31, when the cleaning oil is fixed, the fixing ring 31 can be opened, after the fixing ring 31 is sleeved on the outer wall of the pressure pipeline, the fixing ring 31 can be closed again by penetrating the fixing block 32 through the fixing bolt 33, then the fixing ring 31 can be fixed by rotating the handle bolt 34 until the handle bolt 34 abuts against the outer wall of the pressure pipeline, the vibration motor 20 can be fixed, the vibration motor 20 can be opened through the vibration motor controller 18, the pressure pipeline is driven to vibrate through high-frequency vibration of the vibration motor 20, the impurities are shaken off, thereby improving the cleaning efficiency.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The movable cleaning device for the hydraulic system pipeline is characterized by comprising a trolley (2) and an oil tank (1), wherein an outer box (10) is fixedly installed on the top surface of the trolley (2), the oil tank (1) is fixedly inserted into the outer box (10), a second booster conveying pump (17) is fixedly installed inside the outer box (10) on one side of the oil tank (1), the liquid inlet end of the second booster conveying pump (17) is in through connection with the bottom surface of the oil tank (1) through a communicating pipe, the liquid outlet end of the second booster conveying pump (17) is in through connection with a connecting pipe (25), the other end of the connecting pipe (25) is rotatably connected with a rotating pipe (29) through a sealing bearing (37), the other end of the rotating pipe (29) is in through connection with an inner hose (36), the outer wall of the inner hose (36) is sleeved with a galvanized spring (21), and one end of the galvanized spring (21) is fixedly connected with the rotating pipe, the other end of the galvanized spring (21) is fixedly connected with a brush head (22), and the outer wall of the brush head (22) is fixedly provided with brush bristles (40), the interior of the brush head (22) is a hollow structure, the brush head (22) is communicated with an inner hose (36), oil outlet holes (41) are arranged on the surface of the brush head (22) between the bristles (40) in a penetrating way, the outer wall of the rotating pipe (29) is rotatably sleeved with a limiting ring (26), and the limit ring (26) is fixedly connected with the inner wall of the outer box (10) through a cantilever frame (28), and the outer wall of the rotating pipe (29) is fixedly sleeved with a driven gear (27) between the limiting rings (26), a support plate (15) is transversely and fixedly connected with the inner wall of the outer box (10), a driving motor (16) is fixedly arranged on the top surface of the support plate (15), and the output end of the driving motor (16) is connected with a driving gear (24), and the driving gear (24) is meshed with a driven gear (27).
2. The mobile hydraulic system pipeline cleaning device according to claim 1, wherein the bottom surface of the oil tank (1) is located inside the outer box (10) and is attached with a ceramic heating plate (8), the bottom surface of the ceramic heating plate (8) is fixedly connected with the inner bottom surface of the outer box (10) through a support column (9), the stirring motor (3) is fixedly installed at the center of the top surface of the oil tank (1), the stirring paddle (5) is arranged inside the oil tank (1), the top surface of the stirring paddle (5) penetrates through the oil tank (1) and is connected with the output end of the stirring motor (3), and the vertical surface of the oil tank (1) is fixedly provided with a temperature controller (23).
3. The mobile hydraulic system pipeline cleaning device according to claim 1, wherein a vibration motor controller (18) is fixedly mounted on the top surface of the outer box (10), the output end of the vibration motor controller (18) is electrically connected with a vibration motor (20) through a connecting wire (19), a mounting plate (30) is fixedly connected to one side surface of the vibration motor (20), a fixing ring (31) is fixedly connected to the other side of the mounting plate (30), one end of the fixing ring (31) is hinged through a hinge (35), a fixing block (32) is welded to the other end of the fixing ring (31), the fixing blocks (32) are fixedly connected in a penetrating mode through fixing bolts (33), and a handle bolt (34) is connected to the outer wall of the fixing ring (31) in a penetrating mode.
4. The mobile hydraulic system pipeline cleaning device according to claim 1, characterized in that a return pipe (7) is connected through the top surface of the oil tank (1) through a filter (6), a first booster pump (11) is connected through the bottom surface of the oil tank (1) inside the outer box (10) through a pipette (12), and a liquid injection pipe (14) is connected through the liquid outlet end of the first booster pump (11).
5. The mobile hydraulic system pipeline cleaning device as claimed in claim 1, wherein an inner ring (38) is fixedly sleeved on the outer wall of the rotating pipe (29), the inner ring (38) is inserted into the limiting ring (26), and balls (39) are connected between the inner ring (38) and the inner wall of the limiting ring (26) in a rolling manner.
6. The mobile hydraulic system pipeline cleaning device according to claim 1, wherein the top surface of the oil tank (1) is located at one side of the stirring motor (3) and is connected with a liquid injection port (4) in a penetrating way, and a cover is spirally connected to the top surface of the liquid injection port (4).
7. The mobile hydraulic system pipeline cleaning device according to claim 4, wherein the return pipe (7) and the liquid injection pipe (14) both adopt flexible pipes, and the other ends of the return pipe (7) and the liquid injection pipe (14) are connected with connectors in a penetrating way.
8. The mobile hydraulic system pipeline cleaning device according to claim 1, wherein the controller is installed on the right vertical surface of the outer box (10), and the output end of the controller is electrically connected with the input ends of the second booster pump (17) and the driving motor (16).
9. Mobile hydraulic system line cleaning device according to claim 4, characterized in that the pipette (12) is surface mounted with a solenoid valve (13).
10. A mobile hydraulic system line cleaner according to claim 1 wherein the length of the zinc plated spring (21) is greater than the length of the pressure line being cleaned and the diameter of the zinc plated spring (21) is less than the inner diameter of the pressure line being cleaned.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110503016.4A CN113305112B (en) | 2021-05-08 | 2021-05-08 | Movable hydraulic system pipeline cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110503016.4A CN113305112B (en) | 2021-05-08 | 2021-05-08 | Movable hydraulic system pipeline cleaning device |
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| CN113305112A true CN113305112A (en) | 2021-08-27 |
| CN113305112B CN113305112B (en) | 2023-03-31 |
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| CN202110503016.4A Expired - Fee Related CN113305112B (en) | 2021-05-08 | 2021-05-08 | Movable hydraulic system pipeline cleaning device |
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| CN113305112B (en) | 2023-03-31 |
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