CN113305048B - High-low voltage electrical apparatus component sorting device based on resistance box steam is got rid of - Google Patents
High-low voltage electrical apparatus component sorting device based on resistance box steam is got rid of Download PDFInfo
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- CN113305048B CN113305048B CN202110871868.9A CN202110871868A CN113305048B CN 113305048 B CN113305048 B CN 113305048B CN 202110871868 A CN202110871868 A CN 202110871868A CN 113305048 B CN113305048 B CN 113305048B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
Abstract
The invention discloses a high-low voltage electrical component sorting device based on resistor box water vapor removal, which comprises a detection module and is characterized in that: the electric sorting device comprises a detection module, a data processing module, a control module, a power-on module and a display module, wherein the detection module is electrically connected with the data processing module, the data processing module is used for processing data collected by the detection module, the control module is used for containing electric elements, the detection module comprises the power-on module, the power-on module is electrically connected with the electric elements, the electric elements are electrically connected with the display module, the display module comprises an indicator lamp, the electric elements are electrically connected with the collection module, the collection module is electrically connected with the indicator lamp, the power-on module is used for transmitting electric energy to the electric elements, and the indicator lamp is used for displaying state information of the electric elements.
Description
Technical Field
The invention relates to the technical field of sorting of high-low voltage electrical components, in particular to a sorting device for high-low voltage electrical components based on water vapor removal of a resistance box.
Background
When the over-current rate and the electric energy conversion rate are lower than the qualified numerical values, the electric element is a non-qualified product;
the existing high-low voltage electrical component sorting device based on resistance box water vapor removal is used for sorting without calculating the over-current rate and the electric energy conversion rate of electrical components, at the moment, the electrical components with the over-current rate and the electric energy conversion rate which are unqualified are not processed, and the unqualified products in the sorted electrical components can reduce the quality of the sorted electrical components, so that the design of the high-low voltage electrical component sorting device based on resistance box water vapor removal, which is used for improving the sorting efficiency and the sorting accuracy, is very necessary.
Disclosure of Invention
The invention aims to provide a sorting device for high-voltage and low-voltage electrical components based on water vapor removal of a resistance box, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: high low voltage apparatus component sorting device based on resistance case steam is got rid of, including detection module, its characterized in that: the detection module is electrically connected with a data processing module, the data processing module is electrically connected with a control module, the detection module is used for detecting the real-time state of the electrical element, the data processing module is used for processing the data collected by the detection module, and the control module is used for accommodating the electrical element.
According to the technical scheme, the detection module comprises a power-on module, the power-on module is electrically connected with an electrical element, the electrical element is electrically connected with a display module, the display module comprises an indicator lamp, the electrical element is electrically connected with a collection module, the collection module is electrically connected with the indicator lamp, the power-on module is used for conveying electric energy to the electrical element, the indicator lamp is used for displaying state information of the electrical element, and the collection module is used for collecting the state information of the electrical element.
According to the technical scheme, the collecting module comprises a temperature detecting unit, an illumination intensity detecting unit and an illumination color detecting unit, the temperature detecting unit is used for detecting the real-time temperature of the electrical element when the electrical element is electrified, the illumination intensity detecting unit is used for detecting the real-time illumination intensity of the electrical element when the electrical element is electrified, and the illumination color detecting unit is used for detecting the real-time illumination color of the electrical element when the electrical element is electrified.
According to the technical scheme, the data processing module comprises a screening module, the screening module is electrically connected with a computing module, the computing module is electrically connected with an auditing module, the auditing module is electrically connected with a storage module, the screening module is used for screening collected data information, the computing module is used for computing the screened data information, the auditing module is used for auditing the computed data, and the storage module is used for storing the processed data information.
According to the technical scheme, the control module comprises a heating module and a storage device, the auditing module is electrically connected with the storage device, the heating module is electrically connected with the detection module, the heating module is used for heating the electrical elements, and the storage device is used for classifying and collecting the electrical elements.
According to the technical scheme, the working steps of sorting the electrical components are as follows;
s1, the power-on module supplies power to the electrical element, and the electrical element inputs electric energy into the display module to make the indicator light;
s2, collecting real-time data of the illumination of the indicator light by the illumination intensity detection unit and the illumination color detection unit, and transmitting the data to the screening module;
s3, detecting the real-time temperature of the electrical element by the temperature detection unit, and transmitting the detected data to the screening module;
s4, the screening module correspondingly screens the received data and transmits the screened data to the computing module;
s5, the calculation module calculates the received data and transmits the calculated data to the auditing module;
s6, the auditing module audits the received calculation result and controls the containing device to contain the electrical element according to the audited result;
s7, collecting the temperature generated by heating the electric element by the detection module, converting the temperature into electric energy, transmitting the converted electric energy into the collection module to supply power to the electric element, and transmitting part of heat into the heating module to heat the electric element.
According to the above technical solution, in the steps S5 to S6,
the calculation module calculates the spectrum numerical value through the received data;
when in use
When the electric appliance element is a low-voltage electric appliance element, the auditing module judges that the electric appliance element is the low-voltage electric appliance element according to the data;
when in use
When the electric appliance component is a high-voltage electric appliance component, the auditing module judges that the electric appliance component is the high-voltage electric appliance component according to the data;
wherein, X is a spectral numerical value,
in order to be the minimum value of the spectrum,
the auditing module transmits the judged data to the storage device for storing the electrical components in a classified manner when the maximum spectral value is reached;
according to the above technical solution, in the steps S5 to S6, the formula for calculating the overcurrent rate of the electrical component is as follows:
wherein the content of the first and second substances,
the power is the overpotential, Y is the light intensity,
the current output by the power-on module.
According to the above technical solution, in the steps S5 to S6, the calculation formula of the electric energy conversion rate is:
wherein the content of the first and second substances,
in order to achieve a high conversion rate of electric energy,
the temperature of the electrical components after being electrified is obtained,
the temperature of the electrical element before the electrical element is electrified, and S is the unit time of the temperature change of the electrical element.
In the steps S2 to S4, the indicator light starts to emit light when the electrical component is powered on, the color of the light emitted is gradually increased along the spectrum value within a certain time and fixed to the spectrum value, the time elapsed when the indicator light increases the spectrum value causes the electrical component to generate a certain temperature, the collection module collects the information and transmits the information to the screening module, the screening module collects the color of the light and the temperature of the electrical component and extracts the data information stored in the storage module, the current temperature change generated when the indicator light of the electrical component of the same type reaches the corresponding spectrum value during the power-on process is compared with the qualified information stored in the storage module, when the temperature generated when the electrical component is powered on is judged to be not in accordance with the qualified value of the current voltage, the screening module directly transmits the sorted data result to the auditing module, and the storage device is controlled to sort the unqualified electrical components.
According to the above technical solution, in step S6, the auditing module transmits the result of the audit completion and the received data to the storage module, and at the same time, preferentially extracts the data stored in the storage module for comparison when the received data is audited each time, and when the similar data is identified, the auditing module directly extracts the auditing result stored in the storage module for auditing.
Compared with the prior art, the invention has the following beneficial effects: in the using process of the invention, an operator can preliminarily judge the voltage of the electrical appliance element according to the light color of the indicator light, the screening module can classify the high-voltage and low-voltage electrical appliance elements according to the light color, the current which can be passed by the electrical appliance element can be judged according to the change of the light intensity of the indicator light, so that the power-passing rate in the corresponding voltage can be obtained, the electric energy conversion rate of the electrical appliance element can be judged according to the temperature generated when the electrical appliance element is electrified within a certain unit time, and therefore, the high-voltage and low-voltage electrical appliance elements can be classified according to the real-time data when the electrical appliance element is electrified.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic view of the integral module connection structure of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: high low voltage apparatus component sorting device based on resistance case steam is got rid of, including detection module, its characterized in that: the detection module is electrically connected with a data processing module, the data processing module is electrically connected with a control module, the detection module is used for detecting the real-time state of the electrical element, the data processing module is used for processing the data collected by the detection module, and the control module is used for accommodating the electrical element;
the detection module comprises a power-on module, the power-on module is electrically connected with an electrical element, the electrical element is electrically connected with a display module, the display module comprises an indicator light, the electrical element is electrically connected with a collection module, the collection module is electrically connected with the indicator light, the power-on module is used for transmitting electric energy to the electrical element, the indicator light is used for displaying the state information of the electrical element, and the collection module is used for collecting the state information of the electrical element;
the collecting module comprises a temperature detecting unit, an illumination intensity detecting unit and an illumination color detecting unit, wherein the temperature detecting unit is used for detecting the real-time temperature of the electrical element when the electrical element is electrified, the illumination intensity detecting unit is used for detecting the real-time illumination intensity of the electrical element when the electrical element is electrified, and the illumination color detecting unit is used for detecting the real-time illumination color of the electrical element when the electrical element is electrified;
the data processing module comprises a screening module, the screening module is electrically connected with a computing module, the computing module is electrically connected with an auditing module, the auditing module is electrically connected with a storage module, the screening module is used for screening the collected data information, the computing module is used for computing the screened data information, the auditing module is used for auditing the computed data, and the storage module is used for storing the processed data information;
the control module comprises a heating module and a receiving device, the auditing module is electrically connected with the receiving device, the heating module is electrically connected with the detection module, the heating module is used for heating the electrical element, and the receiving device is used for classifying and collecting the electrical element;
the working steps of sorting the electrical components are as follows;
s1, the power-on module supplies power to the electrical element, and the electrical element inputs electric energy into the display module to make the indicator light;
s2, collecting real-time data of the illumination of the indicator light by the illumination intensity detection unit and the illumination color detection unit, and transmitting the data to the screening module;
s3, detecting the real-time temperature of the electrical element by the temperature detection unit, and transmitting the detected data to the screening module;
s4, the screening module correspondingly screens the received data and transmits the screened data to the computing module;
s5, the calculation module calculates the received data and transmits the calculated data to the auditing module;
s6, the auditing module audits the received calculation result and controls the containing device to contain the electrical element according to the audited result;
s7, the detection module collects the temperature generated by heating the electric element, converts the temperature into electric energy, transmits the converted electric energy into the collection module to supply power to the electric element, transmits part of the heat into the heating module to heat the electric element,
the voltage of the electrical components can be judged by the color change of the indicator light, the voltage in each fixed range has the color of the counter factor and the corresponding spectrum numerical value, an operator can preliminarily judge the voltage of the electrical components by the light color of the indicator light, the screening module can classify the high-voltage and low-voltage electrical components by the illumination color, the current which can pass through the electrical components can be judged by the illumination intensity change of the indicator light, thereby obtaining the power rate in the corresponding voltage, the temperature generated when the electrical element is electrified in a certain unit time can judge the electric energy conversion rate of the electrical element, therefore, the high-voltage and low-voltage electrical components can be classified through real-time data when the electrical components are electrified, meanwhile, the temperature generated by the electrical element can evaporate the attached water vapor when the electrical element is stored, so that the quality of the stored electrical element is improved;
in the steps S5 to S6,
the calculation module calculates the spectrum numerical value through the received data;
when in use
When the electric appliance element is a low-voltage electric appliance element, the auditing module judges that the electric appliance element is the low-voltage electric appliance element according to the data;
when in use
When the electric appliance component is a high-voltage electric appliance component, the auditing module judges that the electric appliance component is the high-voltage electric appliance component according to the data;
wherein, X is a spectral numerical value,
in order to be the minimum value of the spectrum,
the auditing module transmits the judged data into the storage device for the maximum spectrum numerical value, so that the storage device can classify and store the electrical elements in a high-voltage mode and a low-voltage mode, the classification of the electrical elements can be more accurate by the auditing module through sorting the electrical elements by the numerical values calculated by the calculating module, and meanwhile, operators can be prevented from manually sorting the electrical elements, and the sorting efficiency of the sorting device is improved;
in steps S5 to S6, the formula for calculating the overcurrent rate of the electrical component is:
wherein the content of the first and second substances,
the power is the overpotential, Y is the light intensity,
the magnitude of the current output by the power-on module,
therefore, the auditing module can preliminarily audit the electrical elements according to the calculated power failure rate, judge the electrical elements with the power failure rate lower than the qualified numerical value as unqualified products and process the unqualified products through the sorting device, and avoid the subsequent sorting device from sorting the unqualified electrical elements;
in steps S5 to S6, the calculation formula of the electric energy conversion rate is:
wherein the content of the first and second substances,
in order to achieve a high conversion rate of electric energy,
the temperature of the electrical components after being electrified is obtained,
is the temperature of the electric element before the electric element is electrified, S is the unit time of the temperature change of the electric element,
therefore, the auditing module can further audit the electrical components according to the calculated electric energy conversion rate, control the storage device to process the electrical components with the electric energy conversion rate lower than the standard electric energy conversion rate, and improve the quality of the electrical components sorted by the storage device;
in steps S2 to S4, the indicator light starts to emit light when the electrical component is powered on, the color of the light emitted is gradually increased along the spectrum value within a certain time and fixed to a certain spectrum value, the time elapsed when the indicator light increases to the spectrum value causes the electrical component to generate a certain temperature, the collection module collects the information and transmits the information to the screening module, the screening module collects the color of the light and the temperature of the electrical component and extracts the data information stored in the storage module, the current temperature change generated when the indicator light of the electrical component of the same type reaches the corresponding spectrum value during the power-on process is compared with the qualified information stored in the storage module, when the temperature generated when the electrical component is powered on is judged to be not in accordance with the qualified value of the current voltage, the screening module directly transmits the sorted data result to the audit module, the storage device is controlled to sort the unqualified electric elements, so that the electric elements with large temperature change under the same specification voltage can be judged to be unqualified products through the data information screening of the steps S2 to S4, the storage device is directly controlled to sort the unqualified electric elements through the auditing module, the unqualified electric elements can be sorted in advance, the steps such as subsequent calculation are not needed, and the sorting efficiency of the device is improved;
in step S6, the audit module transmits the result of the audit completion and the received data to the storage module, and preferentially extracts the data stored inside the storage module for comparison when the received data is audited each time, and when the similar data is identified, the audit module directly extracts the audit result stored inside the storage module for auditing, so that when the audit module identifies the similar data, the data does not need to be judged through the audit, and the audit efficiency of the audit module can be improved, and the time wasted by the audit module when the similar data is audited can be saved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. High low voltage apparatus component sorting device based on resistance case steam is got rid of, including detection module, its characterized in that: the detection module is electrically connected with a data processing module, the data processing module is electrically connected with a control module, the detection module is used for detecting the real-time state of the electrical element, the data processing module is used for processing the data collected by the detection module, and the control module is used for accommodating the electrical element;
the detection module comprises a power-on module, the power-on module is electrically connected with an electrical element, the electrical element is electrically connected with a display module, the display module comprises an indicator light, the electrical element is electrically connected with a collection module, the collection module is electrically connected with the indicator light, the power-on module is used for transmitting electric energy to the electrical element, the indicator light is used for displaying the state information of the electrical element, and the collection module is used for collecting the state information of the electrical element;
the collecting module comprises a temperature detecting unit, an illumination intensity detecting unit and an illumination color detecting unit, wherein the temperature detecting unit is used for detecting the real-time temperature of the electrical element when the electrical element is electrified, the illumination intensity detecting unit is used for detecting the real-time illumination intensity of the electrical element when the electrical element is electrified, and the illumination color detecting unit is used for detecting the real-time illumination color of the electrical element when the electrical element is electrified;
the data processing module comprises a screening module, the screening module is electrically connected with a computing module, the computing module is electrically connected with an auditing module, the auditing module is electrically connected with a storage module, the screening module is used for screening the collected data information, the computing module is used for computing the screened data information, the auditing module is used for auditing the computed data, and the storage module is used for storing the processed data information;
the control module comprises a heating module and a receiving device, the auditing module is electrically connected with the receiving device, the heating module is electrically connected with the detection module, the heating module is used for heating the electric appliance elements, and the receiving device is used for classifying and collecting the electric appliance elements;
the working step of sorting the electrical components comprises the following steps;
s1, the power-on module supplies power to the electrical element, and the electrical element inputs electric energy into the display module to make the indicator light;
s2, collecting real-time data of the illumination of the indicator light by the illumination intensity detection unit and the illumination color detection unit, and transmitting the data to the screening module;
s3, detecting the real-time temperature of the electrical element by the temperature detection unit, and transmitting the detected data to the screening module;
s4, the screening module correspondingly screens the received data and transmits the screened data to the computing module;
s5, the calculation module calculates the received data and transmits the calculated data to the auditing module;
s6, the auditing module audits the received calculation result and controls the containing device to contain the electrical element according to the audited result;
s7, collecting the temperature generated by heating the electric element by the detection module, converting the temperature into electric energy, transmitting the converted electric energy into the collection module to supply power to the electric element, and transmitting part of heat into the heating module to heat the electric element.
2. The high and low voltage electrical component sorting device based on resistance box water vapor elimination as claimed in claim 1, wherein: in the steps S5 to S6,
the calculation module calculates the spectrum numerical value through the received data;
when in use
When the electric appliance element is a low-voltage electric appliance element, the auditing module judges that the electric appliance element is the low-voltage electric appliance element according to the data;
when in use
When the electric appliance component is a high-voltage electric appliance component, the auditing module judges that the electric appliance component is the high-voltage electric appliance component according to the data;
wherein, X is a spectral numerical value,
in order to be the minimum value of the spectrum,
the auditing module transmits the judged data to the storage device for storing the electrical components in a classified manner when the maximum spectral value is reached;
in the steps S5 to S6, the formula for calculating the overcurrent rate of the electrical component is:
wherein the content of the first and second substances,
the power is the overpotential, Y is the light intensity,
the current output by the power-on module.
3. The device for sorting high-low voltage electrical components based on water vapor removal of the resistance box as claimed in claim 2, wherein: in the steps S5 to S6, the calculation formula of the electric energy conversion rate is:
wherein the content of the first and second substances,
in order to achieve a high conversion rate of electric energy,
the temperature of the electrical components after being electrified is obtained,
the temperature of the electrical element before the electrical element is electrified, and S is the unit time of the temperature change of the electrical element.
4. The resistance box water vapor elimination-based high-low voltage electrical component sorting device according to claim 3, wherein: in the steps S2 to S4, the indicator light starts to emit light when the electrical component is powered on, the color of the light emitted is gradually increased along the spectrum value within a certain time and fixed to the spectrum value, the time elapsed when the indicator light increases the spectrum value causes the electrical component to generate a certain temperature, the collection module collects the information and transmits the information to the screening module, the screening module collects the color of the light and the temperature of the electrical component and extracts the data information stored in the storage module, the current temperature change generated when the indicator light of the electrical component of the same type reaches the corresponding spectrum value during the power-on process is compared with the qualified information stored in the storage module, when the temperature generated when the electrical component is powered on is judged to be not in accordance with the qualified value of the current voltage, the screening module directly transmits the sorted data result to the auditing module, and the storage device is controlled to sort the unqualified electrical components.
5. The high and low voltage electrical component sorting device based on resistance box water vapor elimination as claimed in claim 4, wherein: in step S6, the auditing module transmits the result of the audit completion and the received data to the storage module, and at the same time, preferentially extracts the data stored inside the storage module for comparison when auditing the received data each time, and when identifying similar data, the auditing module directly extracts the auditing result stored inside the storage module for auditing.
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| CN101007309A (en) * | 2006-01-26 | 2007-08-01 | 深圳振华富电子有限公司 | Screening method for plate inductor |
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Denomination of invention: Sorting device of high and low voltage electrical components based on water vapor elimination of resistance box Effective date of registration: 20220126 Granted publication date: 20210921 Pledgee: Nantong Jiangsu rural commercial bank Limited by Share Ltd. Pledgor: Jiangsu guanan electromechanical Co.,Ltd. Registration number: Y2022980001164 |
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