CN113303197A - Copying track rubber tapping device - Google Patents
Copying track rubber tapping device Download PDFInfo
- Publication number
- CN113303197A CN113303197A CN202110668015.5A CN202110668015A CN113303197A CN 113303197 A CN113303197 A CN 113303197A CN 202110668015 A CN202110668015 A CN 202110668015A CN 113303197 A CN113303197 A CN 113303197A
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- Prior art keywords
- tapping
- track
- copying
- rubber
- contour
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G23/00—Forestry
- A01G23/10—Tapping of tree-juices, e.g. caoutchouc, gum
- A01G23/12—Knives or axes for tapping
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G23/00—Forestry
- A01G23/10—Tapping of tree-juices, e.g. caoutchouc, gum
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- Life Sciences & Earth Sciences (AREA)
- Biodiversity & Conservation Biology (AREA)
- Ecology (AREA)
- Forests & Forestry (AREA)
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Abstract
The invention provides a copying track tapping device which comprises a copying tapping track part and a tool rest part, wherein the copying tapping track part comprises a copying tapping track and a copying track rack; the track-imitating rack is fixedly arranged in the middle of the inner side of the copying tapping track 11, and the copying tapping track 11 plays a role in guiding, so that the tool rest part 2 moves along the copying tapping track 11 to realize tapping operation; the copying tapping track is spiral-like by imitating the tapping line of manual tapping. The rubber tapping device overcomes the difficulty of manual rubber tapping and the limitation of a one-machine-one-tree rubber tapping device to a certain extent, and is suitable for rubber trees with different diameters and uneven tree surfaces; when carrying out the rubber tapping operation, host computer control arm removes the rubber tapping device to rubber tree and once rubber tapping position the place ahead, through the depth sensor range finding, and the distance between control profile modeling rubber tapping track and the rubber tree is fixed, avoids the rubber tapping device to take place to rock when the rubber tapping operation and influences the rubber tapping effect.
Description
Technical Field
The invention belongs to the technical field of agricultural machinery, and particularly relates to a copying track rubber tapping device.
Background
Natural rubber, steel, petroleum and coal are called as four major industrial raw materials, and are one of the important basic industries of national economy. It is used as a raw material for manufacturing industrial equipment and articles for daily use, and plays a very important role in industrial production and daily life. The demand for rubber has risen dramatically in china and globally since the discovery of its usefulness, however, the yield of rubber in the country has been growing slowly all the time, which is closely related to the domestic tapping technique. The natural rubber planting area in China exceeds 1700 ten thousand acres, but the natural rubber still completely depends on artificial rubber tapping at present. The simple hand-held tapping tool has high tapping difficulty, poor safety, low efficiency, and shortage of tapping work, and the like, and the improvement of the rubber yield is always severely limited. The existing tapping devices are mostly in a one-machine-one-tree type, namely, one tapping device needs to be assembled for each rubber tree, the installation process is complicated, and the cost is high; in the working process, manual intervention is needed to fix the tapping position, and the tapping machine is easy to wear and high in maintenance cost. Therefore, the rubber tapping device of the 'one machine and one tree' type cannot be popularized in a large scale and cannot be put into use formally.
In summary, how to overcome the difficulties of manual tapping and the limitations of the "one machine one tree" type tapping device has become a problem to be solved.
Disclosure of Invention
In order to overcome a series of defects in the prior art, the invention aims to solve the problems and provide a contour tapping device, which comprises a contour tapping track part 1 and a tool rest part 2, wherein the contour tapping track part 1 comprises a contour tapping track 11 and a track imitating rack 12; the track imitating rack 12 is fixedly arranged in the middle of the inner side of the copying tapping track 11, and the copying tapping track 11 plays a role in guiding, so that the tool rest part 2 moves along the copying tapping track 11 to realize tapping operation.
Preferably, the profiling tapping track 11 is in a spiral-like shape following the tapping line of the manual tapping.
Preferably, the tool rest portion 2 comprises a moving tool rest 21 and a tapping knife 22; the tapping knife 22 is fixedly arranged above the movable knife rest 21, and the movable knife rest 21 drives the tapping knife 22 to move.
Preferably, the movable tool post 21 includes a speed reduction motor 211, a positioning block 212, a bull-eye wheel 213, a gear shaft 214, a limit post 216 and a bearing 215, wherein,
the movable tool rest 21 uses a speed reducing motor 211 as a power source, transmits power through a gear shaft 214, is meshed with the gear shaft 214 through a track imitating rack 12, and is slidably mounted on the shape imitating tapping track 11.
Preferably, the upper and lower ends of the movable tool post 21 are respectively provided with an upper mounting plate and a lower mounting plate, and the positioning block 212 and the bull-eye wheel 213 are assembled and then fixedly mounted at the outer side position of the lower mounting plate; the limiting upright 216 and the bearing 215 are assembled and then fixedly installed at the inner side position of the upper mounting plate.
Preferably, the combination of the positioning block 212 and the bull's eye wheel 213 is provided with four sets with different lengths for assisting the gear shaft 214 to transmit power to realize the movement of the movable blade carrier 21 along the contour tapping track 11.
Preferably, the combination of the bearing 215 and the limit column 216 is provided with six groups for fixing the movable tool post 21, and preventing the movable tool post 21 from shaking in the moving process to damage the track-imitating rack 12 and the gear shaft 214 and influence the effect of tapping operation.
Preferably, a limiting device and a self-adapting device are further arranged above the movable tool rest 21 so as to automatically adjust the distance between the tapping knife 22 and the rubber trees, so that the tapping knife can adapt to the rubber trees with different diameters and the uneven parts on the surfaces of the tree bodies.
Preferably, a device for conveniently replacing the tapping knife 22 is arranged above the movable knife rest 21 so as to replace the tapping knife 22 with a different model.
Preferably, the contour track tapping device further comprises a mechanical arm connecting position 13 so as to realize connection with a mechanical arm.
Compared with the prior art, the invention has the following beneficial effects:
the invention overcomes the difficulty of manual rubber tapping and the limitation of a one-machine-one-tree rubber tapping device to a certain extent, and the limiting device and the self-adapting device of the tool rest part can automatically adjust the distance between the rubber tapping knife and the rubber tree, so that the rubber tapping knife can adapt to rubber trees with different diameters and uneven tree body surfaces; secondly, when tapping operation is carried out, the upper computer controls the mechanical arm to move the tapping device to the front of the position of the rubber tree where tapping is carried out at the last time, the distance between the profiling tapping track and the rubber tree is controlled and fixed through the distance measurement of the depth sensor, and the tapping effect is prevented from being influenced by the shaking of the tapping device during tapping operation; finally, the whole rubber tapping operation is realized only by the rubber tapping device, and the problem of synchronism between the rubber tapping device and the mechanical arm is effectively solved.
Drawings
FIG. 1 is a front view of a contour track tapping device of the present invention;
FIG. 2 is a side view of a contoured track tapping device of the present invention;
fig. 3 is a schematic structural diagram of a tool rest part in the contour track tapping device.
Reference numbers in the figures:
1-a contour tapping track part, 2-a tool rest part, 11-a contour tapping track, 12-a track-imitating rack, 13-a mechanical arm connecting position, 21-a movable tool rest, 22-a tapping knife, 211-a speed reducing motor, 212-a positioning block, 213-a bull's eye wheel, 214-a gear shaft, 215-a bearing and 216-a limit upright post.
Detailed Description
In order to make the implementation objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in the embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are only some, but not all embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiments and the directional terms described below with reference to the drawings are exemplary and intended to be used in the explanation of the invention, and should not be construed as limiting the invention.
In one broad embodiment of the invention, a contoured track tapping apparatus comprises a contoured tapping track portion 1 and a blade carrier portion 2, the contoured tapping track portion 1 comprising a contoured tapping track 11 and a contoured track rack 12; the track imitating rack 12 is fixedly arranged in the middle of the inner side of the copying tapping track 11, and the copying tapping track 11 plays a role in guiding, so that the tool rest part 2 moves along the copying tapping track 11 to realize tapping operation.
Preferably, the profiling tapping track 11 is in a spiral-like shape following the tapping line of the manual tapping.
Preferably, the tool rest portion 2 comprises a moving tool rest 21 and a tapping knife 22; the tapping knife 22 is fixedly arranged above the movable knife rest 21, and the movable knife rest 21 drives the tapping knife 22 to move.
Preferably, the movable tool post 21 includes a speed reduction motor 211, a positioning block 212, a bull-eye wheel 213, a gear shaft 214, a limit post 216 and a bearing 215, wherein,
the movable tool rest 21 uses a speed reducing motor 211 as a power source, transmits power through a gear shaft 214, is meshed with the gear shaft 214 through a track imitating rack 12, and is slidably mounted on the shape imitating tapping track 11.
Preferably, the upper and lower ends of the movable tool post 21 are respectively provided with an upper mounting plate and a lower mounting plate, and the positioning block 212 and the bull-eye wheel 213 are assembled and then fixedly mounted at the outer side position of the lower mounting plate; the limiting upright 216 and the bearing 215 are assembled and then fixedly installed at the inner side position of the upper mounting plate.
Preferably, the combination of the positioning block 212 and the bull's eye wheel 213 is provided with four sets with different lengths for assisting the gear shaft 214 to transmit power to realize the movement of the movable blade carrier 21 along the contour tapping track 11.
Preferably, the combination of the bearing 215 and the limit column 216 is provided with six groups for fixing the movable tool post 21, and preventing the movable tool post 21 from shaking in the moving process to damage the track-imitating rack 12 and the gear shaft 214 and influence the effect of tapping operation.
Preferably, a limiting device and a self-adapting device are arranged above the movable tool rest 21 so as to automatically adjust the distance between the tapping knife 22 and the rubber tree, so that the tapping knife can adapt to the rubber trees with different diameters and the uneven surface of the tree body.
Preferably, a device for conveniently replacing the tapping knife 22 is arranged above the movable knife rest 21 so as to replace the tapping knife 22 with a different model.
Preferably, the contour track tapping device further comprises a mechanical arm connecting position 13 so as to realize connection with a mechanical arm.
The present invention will be described in further detail below with reference to the accompanying drawings, which illustrate preferred embodiments of the present invention.
As shown in the front view of the contour track tapping device in fig. 1 and the side view of the contour track tapping device in fig. 2, the device mainly comprises a contour tapping track part 1 and a tool rest part 2, wherein the contour tapping track part 1 comprises a contour tapping track 11 and a trajectory-imitating rack 12, the contour tapping track 11 is spiral-like along a tapping line of manual tapping, and the trajectory-imitating rack 12 is fixedly arranged in the middle of the inner side of the contour tapping track 11; the knife rest part 2 comprises a movable knife rest 21 and a tapping knife 22, the knife rest part 2 is slidably arranged on the profiling tapping rail 11, and the tapping knife 22 fixedly arranged above the knife rest is used for tapping rubber trees.
In order to make the aforementioned features and advantages more apparent, a detailed description is provided below.
As shown in fig. 1-2, the contour track tapping device is connected with the mechanical arm through the mechanical arm connecting position 13, when tapping operation is performed, the mechanical arm is only required to be controlled to move the tapping device to the front of the last tapping position of the rubber tree, the distance between the contour tapping track part 1 and the rubber tree is controlled and fixed through the depth sensor, and the tapping device is prevented from shaking to influence the tapping effect during tapping operation. The invention develops an optimized profiling tapping track part 1 according to experience of a gluer and a tapping line of manual tapping. The profiling tapping track 11 plays a role in guiding, so that the tool rest part 2 can move out of a spiral-like track along the profiling tapping track and cut a spiral-like cutting line; the track imitating rack 12 is used for transmitting power to realize that the knife rest part 2 moves along the profiling tapping track 11.
In the invention, the profiling tapping track part 1 has the advantages that the profiling tapping track 11 can be suitable for most adult rubber trees, the limitation of a one-machine-one-tree tapping device is overcome, and a tapping track does not need to be developed for each rubber tree.
As shown in fig. 3, the tool rest portion 2 includes two portions, namely a movable tool rest 21 and a tapping knife 22, and the tapping knife 22 is fixedly mounted above the movable tool rest 21. The movable tool post 21 comprises a speed reducing motor 211, a positioning block 212, a bull's eye wheel 213, a gear shaft 214, a bearing 215 and a limit upright 216. The speed reducing motor 211 is fixedly mounted below the lower mounting plate, the positioning block 212 and the bull-eye wheel 213 are mounted at the outer side position of the lower mounting plate after being assembled, and the bearing 215 and the limiting upright column 216 are mounted at the inner side position of the upper mounting plate after being assembled. 4 sets of locating blocks 212 and bull's eye wheel 213 of different length are used for assisting gear shaft 214 transmission power, realize that removal knife rest 21 moves along profile modeling tapping track 11, and 6 sets of bearing 215 and the spacing stand 216 of different length are used for fixed removal knife rest 21, prevent to remove knife rest 21 and take place to rock in the motion process and damage profile modeling orbit rack 12 and gear shaft 214 and influence the effect of tapping operation. The tool rest part uses a speed reducing motor 211 as a power source, transmits power through a gear shaft 214, and moves upwards along the copying tapping track 11 after being meshed with the copying track rack 12 and the gear shaft 214. The spacing device and the self-adaptive device above the movable tool rest 21 can automatically adjust the distance between the tapping knife 22 and the rubber tree, so that the rubber tree tapping device is suitable for rubber trees with different diameters and uneven tree surfaces. Meanwhile, a device which can conveniently replace the tapping knife 22 is also designed above the movable knife rest 21, so that the tapping knife 22 in different styles can be replaced.
Finally, it should be pointed out that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. A copying track tapping device comprises a copying tapping track part (1) and a tool rest part (2), and is characterized in that the copying tapping track part (1) comprises a copying tapping track (11) and a copying track rack (12); the track imitating rack (12) is fixedly arranged in the middle of the inner side of the copying tapping track (11), and the copying tapping track (11) plays a role in guiding, so that the tool rest part (2) moves along the copying tapping track (11) to realize tapping operation.
2. The contour tapping device according to claim 1, wherein said contour tapping track (11) is spiral-like following the tapping line of an artificial tapping.
3. The contour track tapping device as defined in claim 2, wherein said blade carrier portion (2) comprises a moving blade carrier (21) and a tapping knife (22); the tapping knife (22) is fixedly arranged above the movable knife rest (21), and the movable knife rest (21) drives the tapping knife (22) to move.
4. The contour track tapping device according to claim 3, wherein said movable blade carrier (21) comprises a speed reduction motor (211), a positioning block (212), a bull's eye wheel (213), a gear shaft (214), a limit post (216) and a bearing (215), wherein,
the movable tool rest (21) uses a speed reduction motor (211) as a power source, transmits power through a gear shaft (214), is meshed with the gear shaft (214) through a track imitating rack (12), and is slidably mounted on the shape imitating tapping track (11).
5. The contour track tapping device according to claim 4, wherein the upper and lower ends of the movable cutter holder (21) are respectively provided with an upper mounting plate and a lower mounting plate, and the positioning block (212) and the bull's eye wheel (213) are fixedly mounted at the outer side position of the lower mounting plate after being assembled; and the limiting upright post (216) and the bearing (215) are assembled and then fixedly installed at the inner side position of the upper mounting plate.
6. The contour tapping device as claimed in claim 5, wherein the combination of the positioning block (212) and the bull's eye wheel (213) is provided with four sets with different lengths for assisting the gear shaft (214) to transmit power to realize the movement of the movable knife rest (21) along the contour tapping track (11).
7. The contour track tapping device as claimed in claim 5, wherein the combination of the bearing (215) and the limit post (216) is provided with six groups for fixing the movable tool holder (21), preventing the movable tool holder (21) from shaking during the movement process to damage the track-imitating rack (12) and the gear shaft (214) and affecting the tapping operation.
8. A contour track tapping device as defined in any one of claims 2-7, characterized in that a limiting device and an adaptive device are arranged above the movable cutter frame (21) to automatically adjust the distance between the tapping cutter (22) and the rubber tree to adapt to the rubber trees with different diameters and the uneven surface of the tree body.
9. A contour track tapping device as claimed in any one of claims 2-7, characterized in that a device for facilitating replacement of tapping knives (22) is provided above the movable blade carrier (21) to replace tapping knives (22) of different models.
10. The contoured track tapping device according to any one of claims 2-7, wherein the contoured track tapping device further comprises a robotic arm attachment location (13) to enable attachment to a robotic arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110668015.5A CN113303197A (en) | 2021-06-16 | 2021-06-16 | Copying track rubber tapping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110668015.5A CN113303197A (en) | 2021-06-16 | 2021-06-16 | Copying track rubber tapping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113303197A true CN113303197A (en) | 2021-08-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110668015.5A Pending CN113303197A (en) | 2021-06-16 | 2021-06-16 | Copying track rubber tapping device |
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| Country | Link |
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| CN (1) | CN113303197A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114503895A (en) * | 2022-03-31 | 2022-05-17 | 黄大伟 | Automatic tapping machine and control method thereof |
| CN115380796A (en) * | 2022-09-27 | 2022-11-25 | 海南大学 | Profiling track type automatic tapping and using method thereof |
| CN115553194A (en) * | 2022-11-16 | 2023-01-03 | 海南大学三亚研究院 | Sliding table capable of adjusting limiting and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208549478U (en) * | 2017-12-29 | 2019-03-01 | 广东海洋大学 | Intellectual automatic rubber tapping machine |
| CN210610542U (en) * | 2019-05-21 | 2020-05-26 | 宁波中创瀚维科技有限公司 | Rubber tapping machine |
| CN111567359A (en) * | 2020-06-15 | 2020-08-25 | 中国计量大学 | Passive flexible profiling and cutting mechanism of automatic tapping robot |
| CN111972250A (en) * | 2019-05-21 | 2020-11-24 | 宁波中创瀚维科技有限公司 | Rubber tapping machine and rubber tapping method |
| CN111990208A (en) * | 2020-07-21 | 2020-11-27 | 北京理工华汇智能科技有限公司 | Spiral track type rubber tapping mechanism |
-
2021
- 2021-06-16 CN CN202110668015.5A patent/CN113303197A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208549478U (en) * | 2017-12-29 | 2019-03-01 | 广东海洋大学 | Intellectual automatic rubber tapping machine |
| CN210610542U (en) * | 2019-05-21 | 2020-05-26 | 宁波中创瀚维科技有限公司 | Rubber tapping machine |
| CN111972250A (en) * | 2019-05-21 | 2020-11-24 | 宁波中创瀚维科技有限公司 | Rubber tapping machine and rubber tapping method |
| CN111567359A (en) * | 2020-06-15 | 2020-08-25 | 中国计量大学 | Passive flexible profiling and cutting mechanism of automatic tapping robot |
| CN111990208A (en) * | 2020-07-21 | 2020-11-27 | 北京理工华汇智能科技有限公司 | Spiral track type rubber tapping mechanism |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114503895A (en) * | 2022-03-31 | 2022-05-17 | 黄大伟 | Automatic tapping machine and control method thereof |
| CN115380796A (en) * | 2022-09-27 | 2022-11-25 | 海南大学 | Profiling track type automatic tapping and using method thereof |
| CN115553194A (en) * | 2022-11-16 | 2023-01-03 | 海南大学三亚研究院 | Sliding table capable of adjusting limiting and method |
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