CN204505654U - A kind of location automatically plastic tub trimmer - Google Patents
A kind of location automatically plastic tub trimmer Download PDFInfo
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- CN204505654U CN204505654U CN201520175322.XU CN201520175322U CN204505654U CN 204505654 U CN204505654 U CN 204505654U CN 201520175322 U CN201520175322 U CN 201520175322U CN 204505654 U CN204505654 U CN 204505654U
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- 238000009966 trimming Methods 0.000 abstract description 15
- 238000009434 installation Methods 0.000 abstract description 3
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- 238000001746 injection moulding Methods 0.000 description 2
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Abstract
本实用新型提供了一种自动定位塑料盆修边机,包括机架、盆定位气缸、摆杆、水平移动杆、直线块、加工平台、伺服电机、电机定位平台、吸盘定位平台、吸盘、刀具定位气缸、刀具和摆杆安装台;摆杆为三根,摆杆上设置有呈三角形分布的第一铰接点、第二铰接点和第三铰接点,摆杆的第一铰接点铰接在摆杆安装台上,第二铰接点通过一连接杆与盆定位气缸的活塞杆末端铰接;第三铰接点与直线块铰接在一起;所述刀具定位气缸固定安装在机架上,且位于加工平台的侧面,刀具通过一支架安装在刀具定位气缸活塞杆的末端,由刀具定位气缸控制刀具的高度。本实用新型由于摆杆的摆动范围较大,可对不同直径大小的塑料盆进行轴心定位,赋予修边机很好的通用性。
The utility model provides an automatic positioning plastic pot edge trimming machine, which includes a frame, a pot positioning cylinder, a swing rod, a horizontal moving rod, a linear block, a processing platform, a servo motor, a motor positioning platform, a suction cup positioning platform, a suction cup, and a cutting tool. Positioning cylinder, tool and swing rod mounting platform; there are three swing rods, and the first hinge point, the second hinge point and the third hinge point distributed in a triangle are arranged on the swing rod, and the first hinge point of the swing rod is hinged on the swing rod On the installation platform, the second hinge point is hinged with the end of the piston rod of the basin positioning cylinder through a connecting rod; the third hinge point is hinged with the linear block; the tool positioning cylinder is fixedly installed on the frame, and is located on the On the side, the cutter is installed on the end of the piston rod of the cutter positioning cylinder through a bracket, and the height of the cutter is controlled by the cutter positioning cylinder. Due to the large swing range of the swing rod, the utility model can perform axis positioning for plastic pots with different diameters, and endows the edge trimmer with good versatility.
Description
技术领域technical field
本实用新型属于自动化设备领域,具体涉及一种自动定位塑料盆修边机。The utility model belongs to the field of automation equipment, in particular to an automatic positioning plastic basin edge trimming machine.
背景技术Background technique
目前,市面上的塑料盆一般都采用注塑成型的方式加工。但是在注塑成型后,其卷边都会存在毛刺,毛刺的存在会使塑料盆的美观性受到影响,同时还会容易刮伤手指等,因此塑料盆都需要修边。At present, plastic basins on the market are generally processed by injection molding. However, after injection molding, there will be burrs on the edge of the curling. The presence of burrs will affect the aesthetics of the plastic basin, and it will easily scratch fingers, etc., so the plastic basin needs to be trimmed.
传统的塑料盆修边方式为手工方式,即操作人员用力将切刀按在盆边缘进行修边,这种方式操作复杂,费时费力,而且修边质量不稳定,所切除的卷边也不均匀。近年来,市面上已经出现了一些自动修边机,但是它们大都定位不够准确,通用性较差。The traditional trimming method of plastic pots is manual, that is, the operator presses the cutter against the edge of the pot for trimming. This method is complicated to operate, time-consuming and labor-intensive, and the quality of trimming is unstable, and the cut edges are not uniform. . In recent years, some automatic trimming machines have appeared on the market, but most of them are not accurate enough in positioning and poor in versatility.
实用新型内容Utility model content
本实用新型针对上述现有技术的不足,提供了一种定位准确、通用性好的自动定位塑料盆修边机。The utility model aims at the deficiencies of the above-mentioned prior art, and provides an automatic positioning plastic basin trimming machine with accurate positioning and good versatility.
本实用新型是通过如下技术方案实现的:The utility model is achieved through the following technical solutions:
一种自动定位塑料盆修边机,包括机架、盆定位气缸、摆杆、水平移动杆、直线块、加工平台、伺服电机、电机定位平台、吸盘定位平台、吸盘、刀具定位气缸、刀具和摆杆安装台;An automatic positioning plastic basin trimming machine, including a frame, a basin positioning cylinder, a swing rod, a horizontal moving rod, a linear block, a processing platform, a servo motor, a motor positioning platform, a suction cup positioning platform, a suction cup, a tool positioning cylinder, a tool and Swing rod mounting table;
所述加工平台为呈圆盘形,其中心位置开设有通孔,通孔外围开设有条为水平移动杆提供运动导向的滑槽;The processing platform is disc-shaped, with a through hole in the center, and a chute on the periphery of the through hole to provide motion guidance for the horizontal moving rod;
所述电机定位平台通过螺纹副安装在加工平台的上方,所述伺服电机穿过加工平台上的通孔,并固定安装在电机定位平台上;The motor positioning platform is installed above the processing platform through a thread pair, and the servo motor passes through the through hole on the processing platform and is fixedly installed on the motor positioning platform;
所述吸盘定位平台通过螺纹副安装在电机定位平台的上方,吸盘固定安装在吸盘定位平台上;伺服电机的输出轴与吸盘相连,用于驱动吸盘旋转,进而带动塑料盆旋转;The suction cup positioning platform is installed above the motor positioning platform through a thread pair, and the suction cup is fixedly installed on the suction cup positioning platform; the output shaft of the servo motor is connected with the suction cup to drive the suction cup to rotate, and then drive the plastic basin to rotate;
所述盆定位气缸和摆杆安装台均固定安装在机架上,且位于加工平台的正下方,同时摆杆安装台位于盆定位气缸的上方,盆定位气缸穿过摆杆安装台中部的通孔,伸出到摆杆安装台的上方;Both the basin positioning cylinder and the swing rod mounting table are fixedly installed on the frame, and are located directly below the processing platform, while the swing rod mounting table is located above the basin positioning cylinder, and the basin positioning cylinder passes through the passageway in the middle of the swing rod mounting table. hole, protruding to the top of the swing rod mounting table;
所述摆杆为三根,均匀分布在一圆周上;每根摆杆的结构均相同;所述摆杆上设置有呈三角形分布的第一铰接点、第二铰接点和第三铰接点,摆杆的第一铰接点铰接在摆杆安装台上,第二铰接点通过一连接杆与盆定位气缸的活塞杆末端铰接;第三铰接点与直线块铰接在一起;There are three swing rods, which are evenly distributed on a circle; the structure of each swing rod is the same; the first hinge point, the second hinge point and the third hinge point distributed in a triangle are arranged on the swing rod. The first hinge point of the rod is hinged on the swing rod installation platform, the second hinge point is hinged with the end of the piston rod of the basin positioning cylinder through a connecting rod; the third hinge point is hinged with the linear block;
所述水平移动杆一端与直线块通过移动副连接,另一端伸入加工平台的滑槽内,用于对不同直径大小的塑料盆进行轴心定位;One end of the horizontal moving rod is connected to the linear block through a moving pair, and the other end extends into the chute of the processing platform, which is used for positioning the axis of plastic pots with different diameters;
所述刀具定位气缸固定安装在机架上,且位于加工平台的侧面,刀具通过一支架安装在刀具定位气缸活塞杆的末端,并延伸至加工平台的上方,由刀具定位气缸控制刀具的高度。The tool positioning cylinder is fixedly installed on the frame and is located on the side of the processing platform. The tool is installed on the end of the piston rod of the tool positioning cylinder through a bracket and extends to the top of the processing platform. The height of the tool is controlled by the tool positioning cylinder.
本实用新型所述的自动定位塑料盆修边机具有如下有益效果:The automatic positioning plastic basin trimming machine described in the utility model has the following beneficial effects:
1、修边机的塑料盆定位执行机构采用摆杆定位机构与气缸组合的方式,通过执行气缸(盆定位气缸)实现对摆杆定位机构的收紧和松开。摆杆定位机构的各摆杆末端与直线块采用铰链连接,直线块与水平移动杆通过移动副连接,将摆杆的摆动转化为水平移动杆的直线运动,实现对塑料盆轴心与加工平台中心的对准。同时由于摆杆的摆动范围较大,可对不同直径大小的塑料盆进行轴心定位,赋予修边机很好的通用性。1. The plastic pot positioning actuator of the trimming machine adopts the combination of the swing rod positioning mechanism and the cylinder, and the tightening and loosening of the swing rod positioning mechanism is realized through the execution cylinder (pot positioning cylinder). The end of each swing rod of the swing rod positioning mechanism is connected with the linear block by a hinge, and the linear block and the horizontal moving rod are connected by a moving pair, which converts the swing of the swing rod into the linear motion of the horizontal moving rod, and realizes the alignment between the axis of the plastic basin and the processing platform. Alignment of the center. At the same time, due to the large swing range of the pendulum, the axis positioning of plastic pots with different diameters can be carried out, which endows the edge trimmer with good versatility.
2、塑料盆的转动执行机构采用小功率伺服电机与吸盘组合的方式,吸盘带有可调节自身高度的功能,吸紧塑料盆后由电机带动其旋转运动,这样通过控制电机的转动达到控制塑料盆的加工圈数的要求。2. The rotation actuator of the plastic basin adopts the combination of a small power servo motor and a suction cup. The suction cup has the function of adjusting its own height. Requirements for the number of processing circles of the basin.
3、切削执行机构采用刀具与气缸组合的方式,通过执行气缸(刀具定位气缸)实现对刀具高度位置的控制,通过手动调节刀具在刀槽内的移动实现其水平位置的控制,从而实现刀具位置的准确定位。3. The cutting actuator adopts the combination of the tool and the cylinder, and realizes the control of the height position of the tool through the execution cylinder (tool positioning cylinder), and realizes the control of the horizontal position of the tool by manually adjusting the movement of the tool in the tool groove, so as to realize the position of the tool accurate positioning.
4、电机定位平台与吸盘定位平台及加工平台通过螺纹副连接,可手动调节电机及吸盘相对加工平台的高度,易于对不同深度的塑料盆实行修边操作。4. The motor positioning platform is connected with the suction cup positioning platform and the processing platform through thread pairs, and the height of the motor and suction cup relative to the processing platform can be manually adjusted, which is easy to perform trimming operations on plastic pots of different depths.
5、加工平台上设计有三条滑槽,使水平移动杆的滑动更加平稳流畅。5. Three chutes are designed on the processing platform to make the sliding of the horizontal moving rod more stable and smooth.
附图说明Description of drawings
图1为本实用新型所述自动定位塑料盆修边机的立体结构图;Fig. 1 is the three-dimensional structural diagram of the automatic positioning plastic basin trimming machine described in the utility model;
图中各标号的含义如下:The meanings of the symbols in the figure are as follows:
盆定位气缸1、摆杆2、水平移动杆3、直线块4、加工平台5、伺服电机6、电机定位平台7、吸盘定位平台8、吸盘9、刀具定位气缸10、刀具11、滑槽12、摆杆安装台13。Basin positioning cylinder 1, swing rod 2, horizontal moving rod 3, linear block 4, processing platform 5, servo motor 6, motor positioning platform 7, suction cup positioning platform 8, suction cup 9, tool positioning cylinder 10, tool 11, chute 12 , Fork mounting platform 13.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
如图1所示,本实用新型提供了一种自动定位塑料盆修边机,包括机架、盆定位气缸1、摆杆2、水平移动杆3、直线块4、加工平台5、伺服电机6、电机定位平台7、吸盘定位平台8、吸盘9、刀具定位气缸10、刀具11和摆杆安装台13;As shown in Figure 1, the utility model provides an automatic positioning plastic basin trimming machine, including a frame, a basin positioning cylinder 1, a swing rod 2, a horizontal moving rod 3, a linear block 4, a processing platform 5, and a servo motor 6 , Motor positioning platform 7, suction cup positioning platform 8, suction cup 9, tool positioning cylinder 10, tool 11 and swing rod mounting platform 13;
所述加工平台5为呈圆盘形,其中心位置开设有通孔,通孔外围开设有3条为水平移动杆3提供运动导向的滑槽12。The processing platform 5 is in the shape of a disk, and a through hole is opened at the center thereof, and three slide grooves 12 are provided on the periphery of the through hole to provide motion guidance for the horizontally moving rod 3 .
所述电机定位平台7通过螺纹副安装在加工平台5的上方,所述伺服电机6穿过加工平台5上的通孔,并固定安装在电机定位平台7上。The motor positioning platform 7 is installed above the processing platform 5 through a thread pair, and the servo motor 6 passes through the through hole on the processing platform 5 and is fixedly installed on the motor positioning platform 7 .
所述吸盘定位平台8通过螺纹副安装在电机定位平台7的上方,吸盘9下安装有吸盘接头,吸盘接头与吸盘之间通过螺纹副连接。吸盘定位平台8的中心孔位置装有止推轴承,并且吸盘接头的杆状部分与止推轴承的内环孔配合安装。伺服电机6的输出轴与吸盘接头通过螺纹副相连,用于驱动吸盘9旋转,进而带动塑料盆旋转。The suction cup positioning platform 8 is installed on the top of the motor positioning platform 7 by a thread pair, and a suction cup joint is installed under the suction cup 9, and is connected by a thread pair between the suction cup joint and the suction cup. Thrust bearing is equipped with in the center hole position of sucker positioning platform 8, and the rod-shaped part of sucker joint is installed with the inner ring hole of thrust bearing. The output shaft of the servo motor 6 is connected with the suction cup joint through a thread pair, and is used to drive the rotation of the suction cup 9, and then drive the plastic basin to rotate.
其中,电机定位平台7与吸盘定位平台8及加工平台5均通过螺纹副连接,可手动调节伺服电机6及吸盘9相对加工平台5的高度,易于对不同深度的塑料盆实行修边操作。Wherein, the motor positioning platform 7 is connected with the suction cup positioning platform 8 and the processing platform 5 through thread pairs, and the height of the servo motor 6 and the suction cup 9 relative to the processing platform 5 can be manually adjusted, so that it is easy to trim plastic pots of different depths.
所述盆定位气缸1和摆杆安装台13均固定安装在机架上,且位于加工平台5的正下方,同时摆杆安装台13位于盆定位气缸1的上方,盆定位气缸1穿过摆杆安装台13中部的通孔,伸出到摆杆安装台13的上方。The pot positioning cylinder 1 and the swing rod mounting table 13 are all fixedly installed on the frame, and are located directly below the processing platform 5, while the swing rod mounting table 13 is located above the pot positioning cylinder 1, and the pot positioning cylinder 1 passes through the swing rod. The through hole in the middle part of the rod mounting table 13 stretches out to the top of the swing rod mounting table 13 .
所述摆杆2为三根,均匀分布在一圆周上;每根摆杆2的结构均相同。所述摆杆2上设置有呈三角形分布的第一铰接点、第二铰接点和第三铰接点,摆杆2的第一铰接点铰接在摆杆安装台13上,第二铰接点通过一连接杆与盆定位气缸1的活塞杆末端铰接;第三铰接点与直线块4铰接在一起。There are three swing rods 2, which are evenly distributed on a circle; each swing rod 2 has the same structure. The swing rod 2 is provided with a first hinge point, a second hinge point and a third hinge point distributed in a triangle, the first hinge point of the swing rod 2 is hinged on the swing rod installation platform 13, and the second hinge point passes through a The connecting rod is hinged with the end of the piston rod of the basin positioning cylinder 1; the third hinge point is hinged with the linear block 4 together.
所述水平移动杆3一端与直线块4通过移动副连接,另一端伸入加工平台5的滑槽12内,用于对不同直径大小的塑料盆进行轴心定位。One end of the horizontal moving rod 3 is connected with the linear block 4 through a moving pair, and the other end extends into the chute 12 of the processing platform 5, and is used for positioning the axis of plastic pots with different diameters.
所述刀具定位气缸10固定安装在机架上,且位于加工平台5的侧面,刀具11通过一支架安装在刀具定位气缸10活塞杆的末端,并延伸至加工平台5的上方,由刀具定位气缸10控制刀具11的高度。Described tool positioning cylinder 10 is fixedly installed on the frame, and is positioned at the side of processing platform 5, and cutter 11 is installed on the end of tool positioning cylinder 10 piston rod by a support, and extends to the top of processing platform 5, is positioned at the cylinder by tool 10 controls the height of the cutter 11.
上述自动定位塑料盆修边机的工作原理和过程为:The working principle and process of the above-mentioned automatic positioning plastic basin trimming machine are as follows:
1、机器启动,盆定位气缸1上升,刀具定位气缸10上升。1. When the machine is started, the pot positioning cylinder 1 rises, and the tool positioning cylinder 10 rises.
2、将塑料盆倒扣于吸盘9的上方,盆定位气缸1下降,带动由摆杆2、水平移动杆3和直线块4组成的摆杆定位机构收缩,即水平移动杆3沿着滑槽12向加工平台5的中心移动,实现对塑料盆的中心定位。2. Put the plastic basin upside down on the suction cup 9, the basin positioning cylinder 1 descends, and drives the swing lever positioning mechanism composed of the swing lever 2, the horizontal moving lever 3 and the linear block 4 to shrink, that is, the horizontal moving lever 3 moves along the chute 12 moves to the center of processing platform 5, realizes the center location to plastic basin.
3、控制吸盘9吸紧塑料盆内顶面。3. Control the suction cup 9 to suck the inner top surface of the plastic basin tightly.
4、控制刀具定位气缸10下降,带动刀具11压紧塑料盆的边沿。4. Control the cutter positioning cylinder 10 to descend, and drive the cutter 11 to press the edge of the plastic basin.
5、控制伺服电机6带动顶部吸盘9及塑料盆转动,实现塑料盆的自动修边。5. Control the servo motor 6 to drive the top suction cup 9 and the plastic basin to rotate, so as to realize the automatic trimming of the plastic basin.
本实用新型可改变为多种方式对本领域的技术人员是显而易见的,这样的改变不认为脱离本实用新型的范围。所有这样的对所述领域的技术人员显而易见的修改,将包括在本权利要求的范围之内。It is obvious to those skilled in the art that the present utility model can be changed in many ways, and such changes are not considered to depart from the scope of the present utility model. All such modifications obvious to those skilled in the art are intended to be included within the scope of this claim.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107030778A (en) * | 2017-05-30 | 2017-08-11 | 宁波市创盛园艺制品有限公司 | Flowerpot automatic punching trimming equipment |
CN112606161A (en) * | 2020-12-15 | 2021-04-06 | 张声裕 | Edge repairing device for dustpan production |
CN119408026A (en) * | 2025-01-07 | 2025-02-11 | 江苏万航新材料有限公司 | Disposable lunch box trimming device |
-
2015
- 2015-03-26 CN CN201520175322.XU patent/CN204505654U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107030778A (en) * | 2017-05-30 | 2017-08-11 | 宁波市创盛园艺制品有限公司 | Flowerpot automatic punching trimming equipment |
CN112606161A (en) * | 2020-12-15 | 2021-04-06 | 张声裕 | Edge repairing device for dustpan production |
CN119408026A (en) * | 2025-01-07 | 2025-02-11 | 江苏万航新材料有限公司 | Disposable lunch box trimming device |
CN119408026B (en) * | 2025-01-07 | 2025-04-22 | 江苏万航新材料有限公司 | Edge cutting device for disposable cutlery box |
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