CN113293544A - Manufacturing system and method for reducing agglomeration by fusing metal ions and polyester fibers - Google Patents
Manufacturing system and method for reducing agglomeration by fusing metal ions and polyester fibers Download PDFInfo
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- CN113293544A CN113293544A CN202110557956.1A CN202110557956A CN113293544A CN 113293544 A CN113293544 A CN 113293544A CN 202110557956 A CN202110557956 A CN 202110557956A CN 113293544 A CN113293544 A CN 113293544A
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- 239000000835 fiber Substances 0.000 title claims abstract description 131
- 229910021645 metal ion Inorganic materials 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 229920000728 polyester Polymers 0.000 title claims abstract description 32
- 230000002776 aggregation Effects 0.000 title claims abstract description 25
- 238000005054 agglomeration Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000002156 mixing Methods 0.000 claims abstract description 47
- 239000006185 dispersion Substances 0.000 claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000007788 liquid Substances 0.000 claims description 28
- 239000003242 anti bacterial agent Substances 0.000 claims description 27
- 230000000844 anti-bacterial effect Effects 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 11
- 238000005485 electric heating Methods 0.000 claims description 11
- 239000010720 hydraulic oil Substances 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000000889 atomisation Methods 0.000 claims 1
- 239000003595 mist Substances 0.000 claims 1
- 239000007921 spray Substances 0.000 claims 1
- 230000003115 biocidal effect Effects 0.000 abstract description 8
- 238000005507 spraying Methods 0.000 abstract description 6
- 230000002421 anti-septic effect Effects 0.000 abstract 4
- 230000009471 action Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 229920004934 Dacron® Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The invention discloses a manufacturing system and a manufacturing method for reducing agglomeration by fusing metal ions and polyester fibers, which comprises a bottom box and a mixing tank fixedly connected to the top of the bottom box through a support frame, and relates to the technical field of fiber manufacturing. This manufacturing system and method that metal ion and polyester fiber fuse reduction reunion, utilize dispersion pole and row needle to carry out the homodisperse with the fibre in advance, the atomizing adhesion between the antiseptic that will control well spraying volume and the fibre again, make the antiseptic on fibre surface avoid appearing the phenomenon of antiseptic drippage, then reuse dry atomizing mechanism to carry out the drying to antibiotic fibre, make the firm adhesion of antiseptic on fibre surface, and utilize the puncture of dispersion needle about and the pull dispersion of antibiotic fibre of back-and-forth movement realization, on the basis of guaranteeing to mix fully between metal ion and the polyester fibre, make the antibiotic fibre after the completion of making difficult reunion, improve antibiotic fibre's production quality.
Description
Technical Field
The invention relates to the technical field of fiber manufacturing, in particular to a manufacturing system and a method for reducing agglomeration by fusing metal ions and polyester fibers.
Background
Polyester fibers, commonly known as "dacron". The PET fiber is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and dihydric alcohol, belongs to a high molecular compound, is invented in 1941, is the first major variety of the current synthetic fiber, and has the greatest advantages of good crease resistance and shape retention, high strength and elastic recovery capability, firmness and durability, crease resistance, no ironing and no hair sticking.
Refer to chinese patent publication No. CN 107362740A's a fibre mixing arrangement of cotton-flax colored spun yarn, through adding in traditional separation cylinder bottom and being equipped with the puddler, and use by puddler collocation swivelling chute, can stir the processing again after traditional separation cylinder mixes the separation, make the fibre mix more even, the effect is better, be connected with the fibre lid through rotating at the support base outside through the hinge, can take out the fibre of mixing the completion through opening the fibre lid after accomplishing the fibre mix, can prevent the flying wadding departure that the fibre mixture produced, guarantee staff's healthy, however this reference patent still exists following not enoughly:
1. in order to prepare the antibacterial fiber, the metal ion antibacterial agent and the polyester fiber need to be blended and spun, and in the mixing device, when the fiber is pre-separated and stirred by using a stirring rod and a separation roller, the metal ion antibacterial agent and the polyester fiber have larger differences in physical properties such as size, density and form, so that the fiber is easy to generate block agglomeration due to the viscosity of the metal ion antibacterial agent when the metal ion antibacterial agent and the polyester fiber are mixed, stubborn fiber lumps are not easy to scatter under the inertia effect, when equipment is stopped, the fiber is easy to generate secondary aggregation and winding, the fiber is easy to separate from metal ions in the sedimentation process, and the metal ion antibacterial agent and the polyester fiber are not fully fused and are easy to agglomerate, so that the finally spun antibacterial fiber has certain defects and the application of the antibacterial fiber material is limited;
2. in the above-mentioned patent, the fibre after will mixing is taken out through opening the fibre lid, and because fibre weight is light, can have a small amount of fibre to fly away along with wind-force when opening, has caused fibrous waste, is not convenient for collect the clearance simultaneously, consequently is difficult to realize preventing the effect of fibre departure, needs further improvement.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a manufacturing system and a manufacturing method for reducing agglomeration by fusing metal ions and polyester fibers, which solve the problems that blocky agglomeration is easy to generate due to the viscosity of a metal ion antibacterial agent, stubborn fiber groups are not easy to be scattered under the action of inertia, and when equipment stops, fibers are easy to gather and wind again and are easy to separate from the metal ions in the sedimentation process.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a metal ion and polyester fiber fuse manufacturing system that reduces reunion, includes the under casing and passes through the blending tank of support frame fixed connection in under casing top, the inside of blending tank is provided with atomizing mixing mechanism, the equal fixedly connected with hydraulic cylinder in both sides of under casing, hydraulic cylinder stretch out the end and be located the fixed frame of the inside fixedly connected with of under casing, two the equal fixedly connected with movable seat in one side that fixed frame is relative, and the surface of movable seat is provided with dry dispersion mechanism.
The drying and dispersing mechanism comprises a sliding frame and a fan, a heating groove is formed in the movable seat, an electric heating pipe is fixedly connected to the inner wall of the heating groove, the front of the heating groove is communicated with an air outlet pipe penetrating to the front of the movable seat, a movable groove is formed in the inner part of the movable seat and located on one side of the heating groove, a first electric push rod is fixedly connected to the front of the inner wall of the movable groove, a slide block is fixedly connected to the extending end of the first electric push rod, one side of the slide block is fixedly connected with one side of the sliding frame, a cavity is formed in the sliding frame, a telescopic pipe penetrating to the inner part of the sliding frame is communicated with the back of the air outlet pipe, one end, located in the sliding frame, of the telescopic pipe is communicated with the front of the cavity, a dispersing needle is fixedly connected to one side of the inner wall of the sliding frame, a push plate is connected to the surface of the dispersing needle in a sliding manner, and a sliding groove is formed in the top of the inner wall of the sliding frame, the top of push pedal runs through the spout and extends to the inside of spout, one side fixedly connected with second electric putter of spout inner wall, the exhaust vent has been seted up to one side of push pedal, the inside of sliding frame and the one side that is located the cavity have seted up the hole of airing exhaust.
Preferably, one side of fan and one side fixed connection of fixed frame, the opposite side of slider and one side sliding connection of activity inslot wall, the top of push pedal and the top sliding connection of spout inner wall, the bottom of push pedal and the bottom sliding connection of sliding frame inner wall, the top and the bottom of sliding seat all with the inner wall sliding connection of under casing.
Preferably, atomizing mixing mechanism includes the water collector, the bottom of water collector is through protection frame fixedly connected with motor, and the one end of motor output shaft passes through shaft coupling fixedly connected with dispersion pole, two the relative one end of dispersion pole is passed through the swivel becket and is connected with the top rotation on water collector surface.
Preferably, atomizing mixing mechanism includes the water collector, the bottom of water collector is through protection frame fixedly connected with motor, and the one end of motor output shaft passes through shaft coupling fixedly connected with dispersion pole, two the relative one end of dispersion pole is passed through the swivel becket and is connected with the top rotation on water collector surface.
Preferably, the top fixedly connected with fixed cylinder of blending tank, and the top fixedly connected with liquid storage pot of fixed cylinder, the top fixedly connected with fan of fixed cylinder inner wall, the top of blending tank just is located the inside fixedly connected with filter plate of fixed cylinder, the top of water collector and the top fixed connection of filter plate.
Preferably, the bottom of liquid storage pot inner wall one side is through connecting block fixedly connected with force pump, and the delivery port intercommunication of force pump has the drain pipe that runs through to the inside of water collector, the positive one side of liquid storage pot is carved with the scale.
Preferably, a discharge pipe is communicated between the bottom end of the mixing tank and the top of the bottom box, a discharger is rotatably connected between the front surface and the back surface of the inner wall of the discharge pipe, and a check valve is fixedly connected inside the discharge pipe.
Preferably, the blown down tank has been seted up to the bottom of under casing, and the inside fixedly connected with solenoid valve of blown down tank, the bottom of under casing is provided with discharge mechanism, discharge mechanism includes the discharging pipe, the top of discharging pipe communicates with the bottom of under casing, the bottom fixedly connected with spacing ring of discharging pipe, the solid fixed ring of top fixedly connected with on discharging pipe surface, the sliding surface connection of discharging pipe has the loose ring, the top fixed connection of buffer spring and loose ring is passed through to the bottom on fixed ring surface.
The invention also discloses a manufacturing method for reducing agglomeration by fusing metal ions and polyester fibers, which specifically comprises the following steps:
s1, storing a metal ion antibacterial agent inside a liquid storage tank in advance by personnel, conveying fibers into the mixing tank through a feed hopper on the mixing tank, starting a motor, driving a dispersing rod to rotate by the motor, uniformly dispersing the fibers by utilizing the dispersing rod and a pin header in advance, starting a pressure pump and a fan simultaneously after dispersion, controlling the amount of the sprayed liquid through the scales on the front surface of the liquid storage tank, conveying the antibacterial agent inside the liquid storage tank to the inside of a water collector through a liquid outlet pipe by the pressure pump, spraying the antibacterial agent inside the fibers by an atomizing nozzle on the surface of the water collector, blowing the fibers inside the mixing tank by the fan, uniformly adhering the atomized antibacterial agent on the surface of the fibers, opening a check valve, and conveying the dispersed fibers to the inside of a bottom box by a discharger inside a discharge pipe;
s2, at the moment, the fiber is located between two sliding frames, a hydraulic oil cylinder is started, the extending ends of the two hydraulic oil cylinders drive the two sliding frames to move relatively through a movable seat, then dispersing needles on the two sliding frames move relatively, the dispersing needles on the right sliding frame are inserted between two adjacent dispersing needles on the left sliding frame, so that the antibacterial fiber is punctured and separated, meanwhile, a fan and an electric heating pipe are started, personnel adjust the temperature of the electric heating pipe through an external temperature controller, the fan blows air into a heating groove, dry air heated through the heating groove is conveyed into a cavity through an air outlet pipe and a telescopic pipe, then the dry air located in the cavity is conveyed into the fiber through an air outlet hole and an air outlet hole, the atomized antibacterial agent adhered to the surface of the fiber is rapidly dried through the dry air, a first electric push rod is started, the extending end of the first electric push rod drives a slide block to slide along the inner wall of the movable groove, then the sliding frames are driven to slide back and forth along the movable seat, and the antibacterial fibers are pulled and dispersed through the left and right puncture and the back and forth movement of the dispersing needles in the two sliding frames, so that the agglomeration is avoided;
s3, start second electric putter, make the end that stretches out of second electric putter drive the push pedal and slide along the surface of dispersion needle, the fibre propelling movement that will block on dispersion needle surface comes out, during the ejection of compact, place the inside at the spacing ring with the collection bag edge that antibiotic fibre collected the usefulness, at this moment the discharge gate of discharging pipe then is located inside the collection bag, the buffer spring that the activity ring passes through solid fixed ring surface bottom compresses tightly the collection bag, open the solenoid valve, antibiotic fibre then is carried to the collection bag inside by the discharging pipe, carry the back that finishes, personnel tighten the feed inlet of collection bag, at last move up the activity ring again, can follow the discharging pipe surface with the collection bag and remove out, the manufacturing and the ejection of compact of accomplishing antibiotic fibre are finally collected.
Preferably, the bottom of the surface of the movable ring is provided with a fastening washer for clamping the edge of the collection bag.
(III) advantageous effects
The invention provides a manufacturing system and a manufacturing method for reducing agglomeration by fusing metal ions and polyester fibers. The method has the following beneficial effects:
(1) the manufacturing system and the method for reducing agglomeration by fusing metal ions and polyester fibers are characterized in that fibers are uniformly dispersed by using a dispersing rod and a pin header in advance, the spraying amount of the antibacterial agent and the fibers is well controlled to be adhered in an atomizing manner, the antibacterial agent on the surfaces of the fibers is prevented from dripping, and then the antibacterial fibers are dried by using a drying and atomizing mechanism, so that the antibacterial agent is firmly adhered to the surfaces of the fibers, and the antibacterial fibers are pulled and dispersed by using the left and right puncturing and the front and back moving of the dispersing pin, on the basis of ensuring the sufficient mixing between the metal ions and the polyester fibers, the manufactured antibacterial fibers are not easy to agglomerate, the production quality of the antibacterial fibers is improved, and the application of the antibacterial fiber material is also increased.
(2) This manufacturing system and method that metal ion and polyester fiber fuse and reduce reunion, through will collect inside bag edge card goes into the stopper, reuse the activity ring and compress tightly the bag edge through buffer spring's elasticity for the discharge gate of discharging pipe is located inside collecting the bag, is convenient for collect the antibiotic fibre after the preparation is accomplished, collects the completion back, in time adopts the ribbon to tighten the bag of collecting, avoids the extravagant and the inconvenient problem of clearance that the fibre drifted away and cause.
(3) The top fixedly connected with fan through the fixed cylinder inner wall, the top of the mixing tank is located at the inner fixedly connected with filter plate of the fixed cylinder, the top of the water collector is fixedly connected with the top of the filter plate, the wind power generated by the fan can enable the fibers to be full of the whole mixing tank, the whole mixing tank is blown away, good conditions are created for uniform spraying of subsequent antibacterial agents, and the filter plate can prevent the fibers from entering the inside of the fixed cylinder.
(4) The manufacturing system and the method for reducing agglomeration through fusion of metal ions and polyester fibers have the advantages that the discharge pipe is communicated between the bottom end of the mixing tank and the top of the bottom box, the material discharger is rotatably connected between the front surface and the back surface of the inner wall of the discharge pipe, the check valve is fixedly connected inside the discharge pipe, the antibacterial fibers after being atomized and adhered can be conveyed to the inside of the bottom box through the material discharger and the material discharge pipe, and convenience is brought to drying and dispersion of the subsequent antibacterial fibers.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a cross-sectional view of a mixing tank configuration of the present invention;
FIG. 3 is a cross-sectional view of the bottom case structure of the present invention;
FIG. 4 is a top view of the internal structure of the movable and fixed frames of the present invention;
FIG. 5 is a top view of the internal structure of the sliding seat of the present invention;
FIG. 6 is a side view of the sliding seat arrangement of the present invention;
FIG. 7 is a schematic structural view of a discharging mechanism of the present invention;
FIG. 8 is an enlarged view of a portion of the invention at A in FIG. 4;
FIG. 9 is an enlarged view of a portion of the invention at B in FIG. 3;
FIG. 10 is a bottom view of the fan structure of the present invention;
FIG. 11 is a cross-sectional view of a fluid reservoir structure of the present invention.
In the figure: 1-bottom box, 2-support frame, 3-mixing tank, 4-atomizing mixing mechanism, 41-water collector, 42-motor, 43-dispersing rod, 44-pin, 45-atomizing nozzle, 46-liquid storage tank, 47-pressure pump, 48-liquid outlet pipe, 49-scale, 5-hydraulic oil cylinder, 6-fixed frame, 7-movable seat, 8-drying dispersing mechanism, 81-sliding frame, 82-fan, 83-heating groove, 84-electric heating pipe, 85-air outlet pipe, 86-movable groove, 87-first electric push rod, 88-slide block, 89-cavity, 810-telescopic pipe, 811-dispersing pin, 812-push plate, 813-slide groove, 814-second electric push rod, 815-air outlet hole, 816-air exhaust holes, 9-fixed cylinders, 10-fans, 11-filter plates, 12-material discharge pipes, 13-material dischargers, 14-check valves, 15-material discharge grooves, 16-electromagnetic valves, 17-material discharge mechanisms, 171-material discharge pipes, 172-fixed rings, 173-limiting rings, 174-movable rings and 175-buffer springs.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 11, an embodiment of the present invention provides a technical solution: the utility model provides a metal ion and polyester fiber fuse and reduce manufacturing system who reunites, including under casing 1 and through the blending tank 3 at the 1 top of under casing of 2 fixed connection of support frame, one side on 3 tops of blending tank is provided with the feeder hopper, can make things convenient for personnel to carry the inside to blending tank 3 with the fibre, the inside of blending tank 3 is provided with atomizing mixing mechanism 4, the equal fixedly connected with hydraulic cylinder 5 in both sides of under casing 1, the end that stretches out of hydraulic cylinder 5 just is located the fixed frame 6 of the inside fixedly connected with of under casing 1, the equal fixedly connected with movable seat 7 in one side that two fixed frames 6 are relative, and the surface of movable seat 7 is provided with dry dispersion mechanism 8.
In the embodiment of the invention, the drying and dispersing mechanism 8 comprises a sliding frame 81 and a fan 82, the fan 22 blows fibers away and mixes the fibers in the mixing tank 3 to facilitate adhesion of the antibacterial agent, a heating groove 83 is formed in the movable seat 7, an electric heating pipe 84 is fixedly connected to the inner wall of the heating groove 83, the electric heating pipe 84 is controlled by an external temperature controller to avoid influence on production quality of the fibers due to overhigh temperature, an air outlet pipe 85 penetrating through the front surface of the movable seat 7 is communicated with the front surface of the heating groove 83, a movable groove 86 is formed in the movable seat 7 and positioned at one side of the heating groove 83, a first electric push rod 87 is fixedly connected to the front surface of the inner wall of the movable groove 86, a sliding block 88 is fixedly connected to the extending end of the first electric push rod 87, one side of the sliding block 88 is fixedly connected to one side of the sliding frame 81, a cavity 89 is formed in the sliding frame 81, a telescopic pipe 810 penetrating through the back surface of the air outlet pipe 85 is communicated with the sliding frame 81, the telescopic pipe 810 has a telescopic function, does not hinder the back-and-forth movement of the sliding frame 81, the telescopic pipe 810 is located inside one end of the sliding frame 81 and is openly communicated with the cavity 89, one side fixedly connected with dispersion needle 811 of the inner wall of the sliding frame 81, and the surface sliding connection of the dispersion needle 811 has a push plate 812, a sliding groove 813 is arranged at the top of the inner wall of the sliding frame 81, the top of the push plate 812 penetrates through the sliding groove 813 and extends to the inside of the sliding groove 813, one side fixedly connected with second electric push rod 814 of the inner wall of the sliding groove 813, an air outlet 815 is arranged at one side of the push plate 812, an air exhaust hole 816 is arranged inside the sliding frame 81 and at one side of the cavity 89, and dry air is exhausted through the air outlet 815 and the air exhaust hole 816.
In the embodiment of the invention, one side of the fan 82 is fixedly connected with one side of the fixed frame 6, the other side of the sliding block 88 is slidably connected with one side of the inner wall of the movable groove 86, the top of the push plate 812 is slidably connected with the top of the inner wall of the sliding groove 813, the bottom of the push plate 812 is slidably connected with the bottom of the inner wall of the sliding frame 81, and the top and the bottom of the movable seat 7 are both slidably connected with the inner wall of the bottom box 1.
In the embodiment of the present invention, the atomizing and mixing mechanism 4 includes a water collector 41, a motor 42 is fixedly connected to the bottom of the water collector 41 through a protective frame, one end of an output shaft of the motor 42 is fixedly connected to a dispersing rod 43 through a coupler, the opposite ends of the two dispersing rods 43 are rotatably connected to the top of the surface of the water collector 41 through a rotating ring, and the motor 42 is a three-phase asynchronous motor, and can control the rotating speed and perform forward and reverse rotation.
In the embodiment of the present invention, the surface of the dispersion rod 43 is fixedly connected with the pin header 44, and the surface of the water collector 41 is fixedly connected with the atomizing nozzle 45.
In the embodiment of the invention, the top end of the mixing tank 3 is fixedly connected with the fixed cylinder 9, the top end of the fixed cylinder 9 is fixedly connected with the liquid storage tank 46, the top of the inner wall of the fixed cylinder 9 is fixedly connected with the fan 10, the top end of the mixing tank 3 and the inner part of the fixed cylinder 9 are fixedly connected with the filter plate 11, the filter plate 11 is arranged to prevent fibers from being blown into the fixed cylinder 9 by wind, and the top of the water collector 41 is fixedly connected with the top of the filter plate 11.
In the embodiment of the invention, the bottom of one side of the inner wall of the liquid storage tank 46 is fixedly connected with a pressure pump 47 through a connecting block, a water outlet of the pressure pump 47 is communicated with a liquid outlet pipe 48 penetrating into the water collector 41, a water inlet of the pressure pump 47 is communicated with a liquid inlet pipe, one side of the front surface of the liquid storage tank 46 is marked with a scale 49, and the spraying capacity of the antibacterial agent can be controlled through the scale 49.
In the embodiment of the invention, a discharge pipe 12 is communicated between the bottom end of the mixing tank 3 and the top of the bottom box 1, a discharger 13 is rotatably connected between the front surface and the back surface of the inner wall of the discharge pipe 12, and a check valve 14 is fixedly connected inside the discharge pipe 12.
In the embodiment of the invention, the bottom of the bottom box 1 is provided with the discharge chute 15, the electromagnetic valve 16 is fixedly connected inside the discharge chute 15, the bottom of the bottom box 1 is provided with the discharge mechanism 17, the discharge mechanism 17 comprises a discharge pipe 171, the top end of the discharge pipe 171 is communicated with the bottom of the bottom box 1, the bottom end of the discharge pipe 171 is fixedly connected with a limit ring 173, the top of the surface of the discharge pipe 171 is fixedly connected with a fixed ring 172, the surface of the discharge pipe 171 is slidably connected with a movable ring 174, and the bottom of the surface of the fixed ring 172 is fixedly connected with the top of the movable ring 174 through a buffer spring 175.
The invention also discloses a manufacturing method for reducing agglomeration by fusing metal ions and polyester fibers, which specifically comprises the following steps:
s1, storing the metal ion antibacterial agent in a liquid storage tank 46 by a person in advance, conveying the fibers to the inside of a mixing tank 3 through a feed hopper on the mixing tank 3, starting a motor 42 to enable the motor 42 to drive a dispersing rod 43 to rotate, uniformly dispersing the fibers by utilizing the dispersing rod 43 and a pin 44 in advance, starting a pressure pump 47 and a fan 10 simultaneously after dispersion, controlling the amount of the sprayed liquid through scales on the front surface of the liquid storage tank 46, enabling the pressure pump 47 to convey the antibacterial agent in the liquid storage tank 46 to the inside of a water collector 41 through a liquid outlet pipe 48, spraying the antibacterial agent in the fibers by an atomizing nozzle 45 on the surface of the water collector 41, blowing the fibers in the mixing tank 3 by the fan 10 to enable the atomized antibacterial agent to be uniformly adhered to the surfaces of the fibers, starting a check valve 14, and conveying the dispersed fibers to the inside a bottom box 1 by a discharger 13 in a discharge pipe 12;
s2, when the fiber is located between two sliding frames 81, starting hydraulic oil cylinder 5, making the extending end of two hydraulic oil cylinder 5 drive two sliding frames 81 to move relatively through movable seat 7, then dispersing needles 811 on two sliding frames 81 move relatively, inserting into two adjacent dispersing needles 811 on left sliding frame 81 through dispersing needles 811 on right sliding frame 81, thereby puncturing and separating antibacterial fiber, at the same time, starting fan 82 and electric heating tube 84, personnel adjusting the temperature of electric heating tube 84 through external temperature controller, fan 82 blowing air into heating groove 83, the dry air heated by heating groove 83 is delivered into cavity 89 through air outlet tube 85 and telescopic tube 810, then the dry air in cavity 89 is delivered into fiber through air outlet 816 and air outlet 815, the antibacterial agent attached on fiber surface is dried rapidly through dry air, starting the first electric push rod 87, so that the extending end of the first electric push rod 87 drives the sliding block 88 to slide along the inner wall of the movable groove 86, and then drives the sliding frame 81 to slide back and forth along the movable seat 7, and the antibacterial fibers are pulled and dispersed by the left and right puncture and the front and back movement of the dispersion needles 811 in the two sliding frames 81, so as to avoid agglomeration;
s3, start second electric putter 814, make the end that stretches out of second electric putter 814 drive push pedal 812 and slide along the surface of dispersion needle 811, the fibre propelling movement that will block on the surface of dispersion needle 811 comes out, during the ejection of compact, place the collection bag edge that antibacterial fiber collected the usefulness in the inside of spacing ring 173, at this moment the discharge gate of discharging pipe 171 then is located inside the collection bag, movable ring 174 compresses tightly the collection bag through the buffer spring 175 of solid fixed ring 172 surface bottom, open solenoid valve 16, antibacterial fiber then is carried to the collection bag inside by discharging pipe 171, after the transport finishes, personnel tighten the feed inlet of collection bag, finally move movable ring 174 upward again, can remove the collection bag from discharging pipe 171 surface, finally accomplish the manufacturing and the ejection of compact collection of antibacterial fiber.
In an embodiment of the invention, the bottom of the surface of the movable ring 174 is provided with a fastening washer for clamping the edge of the collection bag.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a manufacturing system that metal ion and polyester fiber fuse and reduce reunion, includes under casing (1) and through mixing tank (3) of support frame (2) fixed connection in under casing (1) top, its characterized in that: an atomization mixing mechanism (4) is arranged in the mixing tank (3), two sides of the bottom box (1) are fixedly connected with hydraulic oil cylinders (5), the extending ends of the hydraulic oil cylinders (5) are fixedly connected with fixed frames (6) in the bottom box (1), one sides of the two fixed frames (6) opposite to each other are fixedly connected with movable seats (7), and the surfaces of the movable seats (7) are provided with drying and dispersing mechanisms (8);
the drying and dispersing mechanism (8) comprises a sliding frame (81) and a fan (82), a heating groove (83) is formed in the movable seat (7), an electric heating pipe (84) is fixedly connected to the inner wall of the heating groove (83), a front side of the heating groove (83) is communicated with an air outlet pipe (85) penetrating through the front side of the movable seat (7), a movable groove (86) is formed in one side, located in the heating groove (83), of the movable seat (7), a first electric push rod (87) is fixedly connected to the front side of the inner wall of the movable groove (86), a sliding block (88) is fixedly connected to the extending end of the first electric push rod (87), one side of the sliding block (88) is fixedly connected with one side of the sliding frame (81), a cavity (89) is formed in the sliding frame (81), a telescopic pipe (810) penetrating through the inside of the sliding frame (81) is communicated with the back side of the air outlet pipe (85), the telescopic pipe (810) is located inside one end of sliding frame (81) and openly is linked together with cavity (89), one side fixedly connected with dispersion needle (811) of sliding frame (81) inner wall, and the surperficial sliding connection of dispersion needle (811) has push pedal (812), spout (813) have been seted up at the top of sliding frame (81) inner wall, the inside of spout (813) and extending to spout (813) is run through at the top of push pedal (812), one side fixedly connected with second electric putter (814) of spout (813) inner wall, exhaust vent (815) have been seted up to one side of push pedal (812), exhaust hole (816) have been seted up to the inside of sliding frame (81) and one side that is located cavity (89).
2. The system for manufacturing a fiber with reduced agglomeration of metal ions fused with polyester fiber as claimed in claim 1, wherein: one side of fan (82) and one side fixed connection of fixed frame (6), the opposite side of slider (88) and one side sliding connection of activity groove (86) inner wall, the top of push pedal (812) and the top sliding connection of spout (813) inner wall, the bottom of push pedal (812) and the bottom sliding connection of slide frame (81) inner wall, the top and the bottom of sliding seat (7) all with the inner wall sliding connection of under casing (1).
3. The system for manufacturing a fiber with reduced agglomeration of metal ions fused with polyester fiber as claimed in claim 1, wherein: atomizing mixing mechanism (4) includes water collector (41), protective frame fixedly connected with motor (42) is passed through to the bottom of water collector (41), and shaft coupling fixedly connected with dispersion pole (43), two are passed through to the one end of motor (42) output shaft the top rotation connection on swivel becket and water collector (41) surface is passed through to the one end that dispersion pole (43) are relative.
4. The system of claim 3, wherein the metal ions are fused with the polyester fiber to reduce agglomeration, and wherein: the surface of the dispersion rod (43) is fixedly connected with a pin header (44), and the surface of the water collector (41) is fixedly connected with an atomizing nozzle (45).
5. The system of claim 3, wherein the metal ions are fused with the polyester fiber to reduce agglomeration, and wherein: the top fixedly connected with solid fixed cylinder (9) of blending tank (3), and the top fixedly connected with liquid storage pot (46) of solid fixed cylinder (9), the top fixedly connected with fan (10) of solid fixed cylinder (9) inner wall, the top of blending tank (3) just is located inside fixedly connected with filter plate (11) of solid fixed cylinder (9), the top of water collector (41) and the top fixed connection of filter plate (11).
6. The manufacturing system and method of claim 5, wherein the metal ions are fused with the polyester fiber to reduce agglomeration, and the manufacturing system comprises: the bottom of liquid storage pot (46) inner wall one side is through connecting block fixedly connected with force pump (47), and the delivery port intercommunication of force pump (47) has drain pipe (48) that run through to water collector (41) inside, the positive one side of liquid storage pot (46) is carved with scale (49).
7. The system for manufacturing a fiber with reduced agglomeration of metal ions fused with polyester fiber as claimed in claim 1, wherein: the bottom of blending tank (3) and the top of under casing (1) between the intercommunication have row material pipe (12), and rotate between the front and the back of arranging material pipe (12) inner wall and be connected with row material ware (13), the inside fixedly connected with check valve (14) of arranging material pipe (12).
8. The system for manufacturing a fiber with reduced agglomeration of metal ions fused with polyester fiber as claimed in claim 1, wherein: discharge tank (15) have been seted up to the bottom of under casing (1), and inside fixedly connected with solenoid valve (16) of discharge tank (15), the bottom of under casing (1) is provided with discharge mechanism (17), discharge mechanism (17) include discharging pipe (171), the top of discharging pipe (171) communicates with the bottom of under casing (1), the bottom fixedly connected with spacing ring (173) of discharging pipe (171), the solid fixed ring (172) of top fixedly connected with on discharging pipe (171) surface, the surperficial sliding connection of discharging pipe (171) has activity ring (174), the top fixed connection of buffer spring (175) and activity ring (174) is passed through to the bottom on solid fixed ring (172) surface.
9. A manufacturing method for reducing agglomeration by fusing metal ions and polyester fibers is characterized in that: the method specifically comprises the following steps:
s1, a person stores the metal ion antibacterial agent in a liquid storage tank (46) in advance, the fiber is conveyed to the inside of the mixing tank (3) through a feed hopper on the mixing tank (3), a motor (42) is started, the motor (42) drives a dispersion rod (43) to rotate, the fiber is uniformly dispersed by the dispersion rod (43) and a pin (44) in advance, a pressure pump (47) and a fan (10) are started simultaneously after dispersion, the sprayed liquid amount is controlled through scales on the front surface of the liquid storage tank (46), the antibacterial agent in the liquid storage tank (46) is conveyed to the inside of a water collector (41) through a liquid outlet pipe (48) by the pressure pump (47), the antibacterial agent is sprayed inside the fiber by an atomizing spray head (45) on the surface of the water collector (41), the fan (10) blows air to the fiber in the mixing tank (3), and the atomized antibacterial agent is uniformly adhered to the surface of the fiber, opening a check valve (14), and conveying the dispersed fibers to the inside of the bottom box (1) by a discharger (13) in a discharge pipe (12);
s2, when the fiber is located between two sliding frames (81), starting the hydraulic oil cylinders (5) to enable the extending ends of the two hydraulic oil cylinders (5) to drive the two sliding frames (81) to move relatively through the movable seat (7), then enabling the dispersion needles (811) on the two sliding frames (81) to move relatively, inserting the dispersion needles (811) on the right sliding frame (81) between the two adjacent dispersion needles (811) on the left sliding frame (81) to puncture and separate the antibacterial fiber, meanwhile, starting the fan (82) and the electric heating pipe (84), adjusting the temperature of the electric heating pipe (84) through an external temperature controller by personnel, blowing the air into the heating groove (83) by the fan (82), conveying the dried air heated by the heating groove (83) into the cavity (89) through the air outlet pipe (85) and the telescopic pipe (810), and conveying the dried air located in the cavity (89) into the fiber through the air outlet hole (816) and the air outlet hole (815), the antibacterial agent adhered to the fiber surface in a mist shape is rapidly dried through dry air, a first electric push rod (87) is started, so that the extending end of the first electric push rod (87) drives a sliding block (88) to slide along the inner wall of a movable groove (86), then a sliding frame (81) is driven to slide back and forth along a movable seat (7), and antibacterial fibers are pulled and dispersed through left and right puncture and front and back movement of dispersion needles (811) in the two sliding frames (81), so that agglomeration is avoided;
s3, starting the second electric push rod (814) to make the extending end of the second electric push rod (814) drive the push plate (812) to slide along the surface of the dispersion needle (811) to push out the fiber clamped on the surface of the dispersion needle (811), when discharging, the edge of the collection bag for collecting the antibacterial fiber is placed inside the limit ring (173), at the moment, the discharge hole of the discharge pipe (171) is positioned inside the collection bag, the movable ring (174) compresses the collection bag through a buffer spring (175) at the bottom of the surface of the fixed ring (172), the electromagnetic valve (16) is opened, the antibacterial fiber is conveyed into the collection bag through the discharge pipe (171), after the conveying is finished, the personnel tighten the feed inlet of the collecting bag and finally move the movable ring (174) upwards, the collection bag can be moved out of the surface of the discharge pipe (171), and finally the production of the antibacterial fiber and the discharge collection are completed.
10. The method of claim 9, wherein the metal ions are fused with the polyester fiber to reduce agglomeration, and wherein: the bottom of the surface of the movable ring (174) is provided with a fastening washer for clamping the edge of the collection bag.
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