CN113293534B - Quick wire leading device for forming wire hole crossed zipper - Google Patents
Quick wire leading device for forming wire hole crossed zipper Download PDFInfo
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- CN113293534B CN113293534B CN202110824978.XA CN202110824978A CN113293534B CN 113293534 B CN113293534 B CN 113293534B CN 202110824978 A CN202110824978 A CN 202110824978A CN 113293534 B CN113293534 B CN 113293534B
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B51/00—Applications of needle-thread guards; Thread-break detectors
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B43/00—Spool-pin assemblies incorporated in sewing machines
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B47/00—Needle-thread tensioning devices; Applications of tensometers
- D05B47/04—Automatically-controlled tensioning devices
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/36—Devices for stopping drive when abnormal conditions occur, e.g. thread breakage
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2205/00—Interface between the operator and the machine
- D05D2205/12—Machine to the operator; Alarms
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/32—Measuring
- D05D2305/36—Quality control
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a rapid wire leading device for forming a wire hole crossed zipper, which is characterized in that: the system used by the device is an anti-expansion system, the anti-expansion system comprises a diameter detection module, a humidity detection module, a matching module, a restoration module and an alarm module, and the diameter detection module, the humidity detection module and the restoration module are electrically connected; the diameter detection module is used for detecting the diameter of a wire, the humidity detection module is used for detecting the humidity of the external environment, the matching module is used for matching the wire and the zipper, the repairing module is used for repairing the wire, the alarm module is used for giving an alarm when the running state of the device has obvious problems, the diameter detection module comprises a measuring unit and a signal sending module, the repairing module comprises a receiving module and a repairing unit, and the signal sending module is electrically connected with the receiving module.
Description
Technical Field
The invention relates to the technical field of textile manufacturing, in particular to a quick wire leading device for forming a wire hole crossed zipper.
Background
The zipper can roughly judge the magnitude of pulling force applied to the zipper in use according to different use positions of the zipper, the width and the used material of the zipper can be determined according to the magnitude of the pulling force applied to the zipper, in the process of sewing the zipper, the magnitude of the pulling force applied to the silk thread after sewing needs to be determined according to the width and the used material of the zipper, then the sewing threads with different diameters are selected, the fracture of the sewing threads in the use process is avoided, the silk thread possibly has fluffy condition before sewing, the strength of the sewing threads is greatly reduced, therefore, the silk threads with different diameters need to be selected according to the zipper in the threading process, and meanwhile, the silk thread does not need to be further processed according to the fluffy possibility of the silk thread.
Therefore, it is necessary to design a quick thread-guiding device for forming a wire-hole cross type slide fastener, which can automatically select a wire with an appropriate diameter and automatically judge the possibility of the wire being fluffy.
Disclosure of Invention
The invention aims to provide a quick wire leading device for forming a wire hole crossed type zipper, which aims to solve the problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a line hole crossing zip fastener shaping is with quick lead device which characterized in that: the system used by the device is an anti-expansion system, the anti-expansion system comprises a diameter detection module, a humidity detection module, a matching module, a restoration module and an alarm module, and the diameter detection module, the humidity detection module and the restoration module are electrically connected;
the diameter detection module is used for detecting the diameter of a line, the humidity detection module is used for detecting the humidity of the external environment, the matching module is used for matching the line and the zipper, the repairing module is used for repairing the line, and the alarm module is used for giving an alarm when the running state of the device has obvious problems.
According to the technical scheme, the diameter detection module comprises a measurement unit and a signal sending module, the repair module comprises a receiving module and a repair unit, the signal sending module is electrically connected with the receiving module, the receiving module is electrically connected with the repair unit, the signal sending module is electrically connected with the matching module, and the signal sending module is electrically connected with the alarm module;
the diameter measuring device comprises a measuring unit, a signal sending module, a receiving module and a repairing unit, wherein the measuring unit is used for measuring the diameter of a wire, the signal sending module is used for calculating a diameter signal and sending the calculated signal, when the diameter is found to be obviously abnormal after calculation, an action signal is generated and transmitted to the alarming module, the receiving module is used for receiving the signal transmitted from the outside and neutralizing the signal to form the action signal, and the repairing unit is used for receiving the action signal of the receiving module and generating corresponding repairing action.
According to the technical scheme, the matching module comprises a photographing unit, a size comparison module, a color comparison module and a selection unit, the alarm module comprises a sound alarm unit, a power detection module and an alarm signal receiving module, the repairing unit comprises a clamping rotating unit and a spraying unit, the selection unit is electrically connected with the signal sending module, and the power detection module is electrically connected with the clamping rotating unit;
the utility model discloses a take a picture, including the zip fastener, the length of the zip fastener is used for the zip fastener, the size of the zip fastener is used for the length of contrast detection, and the colour of zip fastener is used for detecting to the colour contrast module, and judge the material of the used metal of zip fastener and then judge the size of its bearing capacity at the in-process that uses with normal colour contrast, the selection unit is used for exporting different action signal and then selects different kind of line, the alarm unit is used for through audible alarm, power detection module is used for detecting the power of restoration module, sends alarm signal when the power of restoration module appears unusually.
According to the technical scheme, the working steps of the system are as follows:
s1: photographing a zipper to be sewn to obtain the length of the zipper, the material of metal used by the zipper and the width of the zipper;
s2: judging the force to be born when the zipper is closed and opened according to the width of the zipper and the material of metal used by the zipper, and further selecting the wires with different thicknesses to avoid the situation of wire breakage in the using process;
s3: roughly judging the length of the thread required to be used in the sewing process according to the length of the zipper, pulling the thread with a certain length in the threading process and then cutting the thread;
s4: detecting the thread in the process of leading the thread, wherein the detection comprises the diameter of the detection line and the humidity of the surrounding space, and the two signals are integrated for judging the possibility of fluffy condition of the thread, and when the thread tends to be fluffy, repairing the thread;
s5: the diameter difference of the silk thread is detected in real time in the repair process, when the diameter of the silk thread is too large compared with the standard diameter difference, an alarm is given, the power of the rotating unit is detected in real time, and when the power of the rotating unit is too large, an alarm is given.
According to the above technical solution, the calculation formula of the possibility of occurrence of the fluffy condition in the step S4 is as follows:
in the formula:
for the possibility of fluffing, R is the diameter of the thread measured by the measuring unit, RIs justIs the diameter of the normal wire to which the selection unit is rotated,
in order to detect the magnitude of the humidity,
is justIs the magnitude of normal humidity;
the diameter of the silk thread is in direct proportion to the possibility of fluffing, the larger the diameter of the silk thread is, the fluffy silk thread is easier to be fluffed, when the diameter of the silk thread is different from the diameter of a normal silk thread, the fluffy silk thread is particularly easy to be fluffed, the fluffy possibility of the silk thread is also influenced by humidity, when the humidity is too high, the silk thread is overhigh and wet to cause the sewing, the adhesive force between the mutually kneaded threads is reduced, the fluffy silk thread is easy to be fluffed in the sewing process, and when the humidity is too low, the electric charge is easy to be accumulated on the silk thread, so that the silk thread is fluffy under the action of static electricity.
According to the above technical solution, the rotation power of the rotation unit in the above step S5
In the formula: p is the rotation power of the rotation unit, A is the correction factor,
is justIs the normal possibility of fluffing.
According to the calculation formula, when the fluffy possibility is less than a certain value, the device does not operate, and when the fluffy possibility is greater than the certain value, the device is triggered, the rotating unit clamps the silk thread to rotate, the rotating unit stops rotating after rotating for a period of time, the atomized repairing agent starts to be sprayed on the silk thread, the connecting force in the silk thread is increased, and when the fluffy possibility is higher, the rotating unit rotates with higher power, the rotating turns are more, and the twisting force is higher.
According to the technical scheme, the selection unit is fixedly installed on one side of the shell and comprises a fixing plate, a shaft support is fixedly installed on the fixing plate, a fixing shaft is fixedly installed on one side of the shaft support, multiple groups of winding coils are connected to the fixing shaft in a bearing mode, two groups of roller supports are arranged on the left side of the fixing plate, two first rotating motors are fixedly installed on the roller supports, two rollers are fixedly installed on one sides of the first rotating motors and are in contact with each other, a supporting cylinder support is arranged on one side of each roller, and a supporting cylinder is fixedly installed at one end of each supporting cylinder support.
According to the technical scheme, the measuring unit comprises a hydraulic pump, a hydraulic pump support is fixedly mounted at one end of the hydraulic pump, the hydraulic pump support is fixedly mounted on the shell, a fixed cylinder is connected to one side of the hydraulic pump through a pipeline, a first telescopic cylinder is arranged on one side of the fixed cylinder, a first clamping hand is fixedly mounted at one end of the first telescopic cylinder, a pressure valve is uniformly arranged on the outer side of the fixed cylinder, a measuring cylinder is connected to the other end of the pressure valve through a pipeline, a measuring rod is slidably connected to the inner portion of the measuring cylinder, a cross rod is fixedly mounted at the other end of the measuring rod, a measuring arc plate is fixedly mounted at the right end of the cross rod, an arc rod is fixedly mounted at one end of the measuring arc plate, the other end of the arc rod penetrates through the measuring arc plate, and a distance sensor is arranged on the measuring arc plate.
According to the technical scheme, one side of casing is provided with the rotary unit, the rotary unit includes the second rotating electrical machines, one side fixed mounting of second rotating electrical machines has the flexible cylinder of second, the one end fixed mounting of the flexible cylinder of second has the second centre gripping hand, the outside of second rotating electrical machines is provided with rotatory section of thick bamboo, the one end fixed mounting of rotatory section of thick bamboo has a sealed section of thick bamboo, the outside of rotatory section of thick bamboo is provided with the spray cylinder.
According to the technical scheme, the measuring arc plate is made of elastic materials, and the arc rod is made of elastic materials.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the silk threads with different diameters can be automatically selected according to the zipper, so that the zipper is prevented from being failed due to the fracture of the silk threads in the using process, the possibility of fluffiness of the silk threads can be automatically judged, the fluffiness of the silk threads is avoided, the strength of the silk threads is greatly reduced, the use of the zipper is further influenced, the running state of the device can be judged in real time, and related workers can be timely warned when the running state of the device is in a problem.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a schematic perspective view of a measurement unit of the present invention;
FIG. 3 is a schematic view of the internal structure of the measuring unit of the present invention;
in the figure: 1. a hydraulic pump; 2. a fixed cylinder; 3. a pressure valve; 4. a measuring cylinder; 5. a measuring rod; 6. a cross bar; 7. measuring an arc plate; 8. an arc rod; 9. a fixing plate; 10. a distance sensor; 11. a shaft support; 12. a fixed shaft; 13. winding a coil; 14. a roller support; 16. a roller; 17. a first rotating electrical machine; 18. a closed cartridge; 19. a rotary drum; 20. a spray cylinder; 21. a support cylinder; 22. a second telescopic cylinder; 23. a second gripper hand; 24. a housing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a line hole crossing zip fastener shaping is with quick lead device which characterized in that: the system used by the device is an anti-expansion system, the anti-expansion system comprises a diameter detection module, a humidity detection module, a matching module, a restoration module and an alarm module, and the diameter detection module, the humidity detection module and the restoration module are electrically connected;
the diameter detection module is used for detecting the diameter of a line, the humidity detection module is used for detecting the humidity of the external environment, the matching module is used for matching the line and the zipper, the repairing module is used for repairing the line, and the alarm module is used for giving an alarm when the running state of the device has obvious problems.
The diameter detection module comprises a measurement unit and a signal sending module, the repair module comprises a receiving module and a repair unit, the signal sending module is electrically connected with the receiving module, the receiving module is electrically connected with the repair unit, the signal sending module is electrically connected with the matching module, and the signal sending module is electrically connected with the alarm module;
the measuring unit is used for measuring the diameter of the wire, the signal sending module is used for calculating a diameter signal and sending the calculated signal, when the diameter is found to be obviously abnormal after calculation, an action signal is generated and transmitted to the alarm module, the receiving module is used for receiving the signal transmitted from the outside and neutralizing the signal to form the action signal, and the repairing unit is used for receiving the action signal of the receiving module and generating corresponding repairing action.
The matching module comprises a photographing unit, a size comparison module, a color comparison module and a selection unit, the alarm module comprises a sound alarm unit, a power detection module and an alarm signal receiving module, the repair unit comprises a clamping rotation unit and a spraying unit, the selection unit is electrically connected with the signal sending module, and the power detection module is electrically connected with the clamping rotation unit;
the unit of shooing is used for shooing for the zip fastener, size contrast module is used for length and the pipeline of contrast detection zip fastener, colour contrast module is used for detecting the colour of zip fastener, and judge the material of the used metal of zip fastener and then judge the size of its bearing capacity at the in-process that uses with normal colour contrast, the selection unit is used for exporting different action signal and then selects different kind of line, the alarm unit is used for through audible alarm, power detection module is used for detecting the power of repairing the module, send alarm signal when repairing the power of module and appearing unusually.
The working steps of the system are as follows:
s1: photographing a zipper to be sewn to obtain the length of the zipper, the material of metal used by the zipper and the width of the zipper;
s2: judging the force to be born when the zipper is closed and opened according to the width of the zipper and the material of metal used by the zipper, and further selecting the wires with different thicknesses to avoid the situation of wire breakage in the using process;
s3: roughly judging the length of the thread required to be used in the sewing process according to the length of the zipper, pulling the thread with a certain length in the threading process and then cutting the thread;
s4: detecting the thread in the process of leading the thread, wherein the detection comprises the diameter of the detection line and the humidity of the surrounding space, and the two signals are integrated for judging the possibility of fluffy condition of the thread, and when the thread tends to be fluffy, repairing the thread;
s5: the diameter difference of the silk thread is detected in real time in the repairing process, when the diameter of the silk thread is too large compared with the standard diameter difference, an alarm is given, the power of the rotating unit is detected in real time, and when the power of the rotating unit is too large, an alarm is given; when the diameter is detected, R is found>>RIs justThe time trigger alarm unit gives an alarm, and when P is>>PIs justAn alarm can be triggered;
after the diameter is detected, the fact that the silk thread is easy to break or is easy to fluffy is judged when the diameter of the silk thread is found to be obviously different from the diameter of the normal silk thread, the alarm is given to remind relevant workers to check the silk thread, and when the power of the rotating unit is far larger than the normal power, the fact that the silk thread is wound on the rotating unit is judged, and the device cannot normally operate.
The calculation formula of the possibility of occurrence of the fluffy condition in the above step S4 is as follows:
in the formula:
for the possibility of fluffing, R is the diameter of the thread measured by the measuring unit, RIs justIs the diameter of the normal wire to which the selection unit is rotated,
in order to detect the magnitude of the humidity,
is justIs the magnitude of normal humidity;
the diameter of the silk thread is in direct proportion to the possibility of fluffing, the larger the diameter of the silk thread is, the more fluffy the silk thread is, and when the diameter of the silk thread is different from the diameter of a normal silk thread, the silk thread is particularly easy to fluffy, the fluffy possibility of the silk thread can be influenced by humidity, when the humidity is too high, the silk thread is overhigh and wet to cause the sewing, the adhesive force between soft threads is reduced, the fluffy is easy to occur in the sewing process, and when the humidity is too low, the electric charge is easy to accumulate on the silk thread, so that the silk thread is fluffy under the action of static electricity.
The rotational power of the rotating unit in the above step S5
In the formula: p is the rotation power of the rotation unit, A is the correction factor,
is justThe possibility of fluffing occurring for normal;
according to the calculation formula, when the fluffy possibility is less than a certain value, the device does not operate, and when the fluffy possibility is greater than the certain value, the device is triggered, the rotating unit clamps the silk thread to rotate, the rotating unit stops rotating after rotating for a period of time, the atomized repairing agent starts to be sprayed on the silk thread, the connecting force in the silk thread is increased, and when the fluffy possibility is higher, the rotating unit rotates with higher power, the rotating turns are more, and the twisting force is higher.
The selection unit is fixedly arranged on one side of the shell 24 and comprises a fixing plate 9, a shaft bracket 11 is fixedly arranged on the fixing plate 9, a fixing shaft 12 is fixedly arranged on one side of the shaft bracket 11, a plurality of groups of winding coils 13 are in bearing connection with the fixing shaft 12, two groups of roller brackets 14 are arranged on the left side of the fixing plate 9, two first rotating motors 17 are fixedly arranged on the two groups of roller brackets 14, rollers 16 are fixedly arranged on one sides of the two first rotating motors 17, the two rollers 16 are in contact, a supporting cylinder bracket is arranged on one side of each roller 16, and a supporting cylinder 21 is fixedly arranged at one end of each supporting cylinder bracket; the selection unit may control the rotation of the different first rotating electric machines 17 according to the transmitted signal, thereby causing the wires on the different winding coils 13 to be fed into the supporting cylinder 21, and thus may achieve the purpose of selecting the wires of different diameters.
The measuring unit comprises a hydraulic pump 1, a hydraulic pump support is fixedly mounted at one end of the hydraulic pump 1, the hydraulic pump support is fixedly mounted on a shell 24, a fixed cylinder 2 is connected to one side of the hydraulic pump 1 through a pipeline, a first telescopic cylinder is arranged at one side of the fixed cylinder 2, a first clamping hand is fixedly mounted at one end of the first telescopic cylinder, pressure valves 3 are uniformly arranged on the outer side of the fixed cylinder 2, a measuring cylinder 4 is connected to the other end of each pressure valve 3 through a pipeline, a measuring rod 5 is slidably connected to the inside of the measuring cylinder 4, a cross rod 6 is fixedly mounted at the other end of the measuring rod 5, a measuring arc plate 7 is fixedly mounted at the right end of the cross rod 6, an arc rod 8 is fixedly mounted at one end of the measuring arc plate 7, the other end of the arc rod 8 penetrates through the measuring arc plate 7, and a distance sensor 10 is arranged on the measuring arc plate 7; after the wire is sent to the supporting cylinder 21, the first telescopic cylinder drives the first clamping hand to extend out and then clamp the wire in the supporting cylinder 21, then the first telescopic cylinder retracts to drive the wire to enter the detection unit, the rear hydraulic pump 1 extracts the liquid in the fixed cylinder 2 to further cause the inside of the fixed cylinder 2 to generate negative pressure, the liquid in the measuring cylinder 4 is sucked out, further the internal pressure of the measuring cylinder 4 is reduced, the measuring rod 5 moves downwards, further the measuring arc plate 7 moves downwards, at the moment, one end of the arc rod 8 retracts into the measuring arc plate 7, the diameter of a circle formed by the arc plate 7 measured by the arc rod 8 is reduced, when the measuring rod 5 cannot move downwards, the negative pressure in the fixed cylinder 2 is increased, further the pressure valve 3 is stopped to stop a loop under the action of larger negative pressure, at the moment, the distance sensor 10 starts to measure the diameter of the wire, and the steps can be realized, in the process of measuring the diameter, hydraulic stepless measurement is adopted, so that errors are avoided, meanwhile, the diameter is measured in a mode that the whole circle is inwards contracted, and the situation that a thin line extends to two sides in the measuring process to cause measuring errors is avoided.
A rotating unit is arranged on one side of the shell 24 and comprises a second rotating motor, a second telescopic cylinder 22 is fixedly mounted on one side of the second rotating motor, a second clamping hand 23 is fixedly mounted at one end of the second telescopic cylinder 22, a rotating cylinder 19 is arranged on the outer side of the second rotating motor, a closed cylinder 18 is fixedly mounted at one end of the rotating cylinder 19, and an atomizing cylinder 20 is arranged on the outer side of the rotating cylinder 19; when receiving fluffy possibility of taking place when very high, the flexible cylinder of second 22 starts to drive second centre gripping hand 23 and stretches out, and then with the line play in the detecting element, and then can take place fluffy line clip that the possibility is high rotatory section of thick bamboo 19, after the line gets into rotatory section of thick bamboo 19 completely, the sealed section of thick bamboo 18 starts, stretch out the closing plate, clip the tail end of line when ending rotatory section of thick bamboo 19, and then drive the flexible cylinder of second 22 and the line of rotatory together through second rotating electrical machines, after rotating a period, spraying section of thick bamboo 20 begins the spraying, realize the restoration to the line.
The measuring arc plate 7 is made of elastic materials, and the arc rod 8 is made of elastic materials; the measuring arc plate 7 can be bent but is not recessed under the action of the silk thread, and the arc rod 8 can be bent but is not recessed under the action of the silk thread.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a line hole crossing zip fastener shaping is with quick lead device which characterized in that: the system used by the device is an anti-expansion system, the anti-expansion system comprises a diameter detection module, a humidity detection module, a matching module, a restoration module and an alarm module, and the diameter detection module, the humidity detection module and the restoration module are electrically connected;
the diameter detection module is used for detecting the diameter of a line, the humidity detection module is used for detecting the humidity of the external environment, the matching module is used for matching the line and the zipper, the repairing module is used for repairing the line, and the alarm module is used for giving an alarm when the running state of the device has obvious problems.
2. The quick thread-leading device for forming a thread-hole crossed type zipper according to claim 1, wherein: the diameter detection module comprises a measurement unit and a signal sending module, the repair module comprises a receiving module and a repair unit, the signal sending module is electrically connected with the receiving module, the receiving module is electrically connected with the repair unit, the signal sending module is electrically connected with the matching module, and the signal sending module is electrically connected with the alarm module;
the diameter measuring device comprises a measuring unit, a signal sending module, a receiving module and a repairing unit, wherein the measuring unit is used for measuring the diameter of a wire, the signal sending module is used for calculating a diameter signal and sending the calculated signal, when the diameter is found to be obviously abnormal after calculation, an action signal is generated and transmitted to the alarming module, the receiving module is used for receiving the signal transmitted from the outside and neutralizing the signal to form the action signal, and the repairing unit is used for receiving the action signal of the receiving module and generating corresponding repairing action.
3. The quick thread-leading device for forming a thread-hole crossed type zipper according to claim 2, wherein: the matching module comprises a photographing unit, a size comparison module, a color comparison module and a selection unit, the alarm module comprises a sound alarm unit, a power detection module and an alarm signal receiving module, the repairing unit comprises a clamping rotating unit and a spraying unit, the selection unit is electrically connected with the signal sending module, and the power detection module is electrically connected with the clamping rotating unit;
the utility model discloses a take a picture, including the zip fastener, the length of the zip fastener is used for the zip fastener, the size of the zip fastener is used for the length of contrast detection, and the colour of zip fastener is used for detecting to the colour contrast module, and judge the material of the used metal of zip fastener and then judge the size of its bearing capacity at the in-process that uses with normal colour contrast, the selection unit is used for exporting different action signal and then selects different kind of line, the alarm unit is used for through audible alarm, power detection module is used for detecting the power of restoration module, sends alarm signal when the power of restoration module appears unusually.
4. The quick thread-leading device for forming a thread-hole crossed type zipper according to claim 3, wherein: the working steps of the system are as follows:
s1: photographing a zipper to be sewn to obtain the length of the zipper, the material of metal used by the zipper and the width of the zipper;
s2: judging the force to be born when the zipper is closed and opened according to the width of the zipper and the material of metal used by the zipper, and further selecting the wires with different thicknesses to avoid the situation of wire breakage in the using process;
s3: roughly judging the length of the thread required to be used in the sewing process according to the length of the zipper, pulling the thread with a certain length in the threading process and then cutting the thread;
s4: detecting the thread in the process of leading the thread, wherein the detection comprises the diameter of the detection line and the humidity of the surrounding space, and the two signals are integrated for judging the possibility of fluffy condition of the thread, and when the thread tends to be fluffy, repairing the thread;
s5: the diameter difference of the silk thread is detected in real time in the repair process, when the diameter of the silk thread is too large compared with the standard diameter difference, an alarm is given, the power of the rotating unit is detected in real time, and when the power of the rotating unit is too large, an alarm is given.
5. The quick thread-leading device for forming a thread-hole crossed type zipper according to claim 4, wherein: the calculation formula of the possibility of occurrence of the fluffy condition in the above step S4 is as follows:
in the formula:
for the possibility of fluffing, R is the diameter of the thread measured by the measuring unit, RIs justIs the diameter of the normal wire to which the selection unit is rotated,
in order to detect the magnitude of the humidity,
is justIs the magnitude of normal humidity.
6. The quick thread-leading device for forming a thread-hole crossed type zipper according to claim 5, wherein: the rotational power of the rotating unit in the above step S5
In the formula: p is the rotation power of the rotation unit, A is the correction factor,
is justIs the normal possibility of fluffing.
7. The quick wire-leading device for forming a wire-hole cross type zipper according to claim 6, comprising a housing (24), characterized in that: the selection unit is fixedly mounted on one side of the shell (24), the selection unit comprises a fixing plate (9), a shaft support (11) is fixedly mounted on the fixing plate (9), a fixing shaft (12) is fixedly mounted on one side of the shaft support (11), a plurality of groups of winding coils (13) are in bearing connection with the fixing shaft (12), two groups of roller supports (14) are arranged on the left side of the fixing plate (9), two groups of first rotating motors (17) are fixedly mounted on the roller supports (14), two rollers (16) are fixedly mounted on one side of each first rotating motor (17) and are in contact with each other, a supporting cylinder support is arranged on one side of each roller (16), and a supporting cylinder (21) is fixedly mounted on one end of each supporting cylinder support.
8. The quick thread-leading device for forming a thread-hole-crossing type slide fastener according to claim 7, wherein: the measuring unit comprises a hydraulic pump (1), a hydraulic pump support is fixedly mounted at one end of the hydraulic pump (1), the hydraulic pump support is fixedly mounted on a shell (24), a fixed cylinder (2) is connected to one side of the hydraulic pump (1) through a pipeline, a first telescopic cylinder is arranged at one side of the fixed cylinder (2), a first clamping hand is fixedly mounted at one end of the first telescopic cylinder, pressure valves (3) are uniformly arranged at the outer side of the fixed cylinder (2), a measuring cylinder (4) is connected to the other end of each pressure valve (3) through a pipeline, a measuring rod (5) is slidably connected to the inner portion of the measuring cylinder (4), a cross rod (6) is fixedly mounted at the other end of the measuring rod (5), a measuring arc plate (7) is fixedly mounted at the right end of the cross rod (6), and a circular arc rod (8) is fixedly mounted at one end of the measuring arc plate (7), the other end of the arc rod (8) penetrates through the measuring arc plate (7), and a distance sensor (10) is arranged on the measuring arc plate (7).
9. The quick thread-leading device for forming a thread-hole-crossing type slide fastener according to claim 8, wherein: one side of casing (24) is provided with the rotary unit, the rotary unit includes the second rotating electrical machines, one side fixed mounting of second rotating electrical machines has the flexible cylinder of second (22), the one end fixed mounting of the flexible cylinder of second (22) has second centre gripping hand (23), the outside of second rotating electrical machines is provided with rotatory section of thick bamboo (19), the one end fixed mounting of rotatory section of thick bamboo (19) has a sealed section of thick bamboo (18), the outside of rotatory section of thick bamboo (19) is provided with spray cylinder (20).
10. The quick thread-leading device for forming a thread-hole-crossing type slide fastener according to claim 9, wherein: the measuring arc plate (7) is made of elastic materials, and the arc rod (8) is made of elastic materials.
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| CN202110824978.XA CN113293534B (en) | 2021-07-21 | 2021-07-21 | Quick wire leading device for forming wire hole crossed zipper |
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| CN202110824978.XA CN113293534B (en) | 2021-07-21 | 2021-07-21 | Quick wire leading device for forming wire hole crossed zipper |
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| CN113293534B true CN113293534B (en) | 2021-09-21 |
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