CN110950146A - Volume diameter calculation method and device, volume diameter calculation-based control method and controller - Google Patents

Volume diameter calculation method and device, volume diameter calculation-based control method and controller Download PDF

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Publication number
CN110950146A
CN110950146A CN201911320570.8A CN201911320570A CN110950146A CN 110950146 A CN110950146 A CN 110950146A CN 201911320570 A CN201911320570 A CN 201911320570A CN 110950146 A CN110950146 A CN 110950146A
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China
Prior art keywords
roll
winding
unit time
shaft
piece
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CN201911320570.8A
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Chinese (zh)
Inventor
郤能
周元甲
杜义贤
周俊雄
周俊杰
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Guangdong Lyric Robot Automation Co Ltd
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Guangdong Lyric Robot Intelligent Automation Co Ltd
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Priority to CN201911320570.8A priority Critical patent/CN110950146A/en
Publication of CN110950146A publication Critical patent/CN110950146A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/08Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10Size; Dimensions
    • B65H2511/14Diameter, e.g. of roll or package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/10Speed

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  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

The invention discloses a roll diameter calculation method, which comprises the steps that a detection shaft part detects a roll material to obtain the coiling and uncoiling length L of the roll material in unit time; obtaining the rotation angle W of the first reel member in unit time1Angle of rotation W of the second reel member per unit time2(ii) a Calculating to obtain the roll diameter D of the first rolling shaft in unit time1
Figure DDA0002327033170000011
Second reel member having a winding diameter D per unit time2
Figure DDA0002327033170000012
The invention also discloses a roll diameter calculation device, a control method based on roll diameter calculation and a controller. The invention of the application detects the coiling and uncoiling length L of the coil stock in unit time through the detection shaft piece, and indirectly calculates and measures the coil diameter D of the first reel piece and the second reel piece in unit time1And D2And furthermore, automatic control of winding and unwinding is realized according to the real-time winding diameter, and the whole method is simple and accurate, is easy to improve on the existing winding and unwinding device, and is suitable for popularization.

Description

Volume diameter calculation method and device, volume diameter calculation-based control method and controller
Technical Field
The invention relates to the technical field of automatic control of equipment, in particular to a roll diameter calculation method and device, a roll diameter calculation-based control method and a controller.
Background
The device with winding and unwinding functions has wide application in various automatic devices, for example, after a rolled release paper adhesive tape is unwound through an unwinding shaft, the adhesive tape is peeled off and used for gluing, and the rest release paper can be rewound by a winding shaft to be wound into a roll for recycling. Along with receiving and releasing going on of unreeling in the winding and releasing device, the roll diameter of unreeling can diminish gradually, and the roll diameter of rolling can grow gradually, lead to both to receive the linear velocity inconsistent of unreeling, after device operation a period, can appear windrow or material area by the condition of breaking between receiving and releasing, consequently need control to receive the speed of unreeling, make the speed of receiving and releasing unanimous, just can avoid appearing the windrow or material area by the condition of breaking and then guarantee that take-up device can high-speed operation and need not shut down between unreeling, thereby improved production efficiency. The real-time winding diameter of the winding and unwinding in the winding and unwinding process is the basis for automatically controlling the winding and unwinding speed, so that a mode for simply and accurately calculating the real-time winding diameter of the winding and unwinding is urgently needed, and the automatic control of the winding and unwinding speed is further realized.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a roll diameter calculation method and device, a control method based on roll diameter calculation and a controller.
The invention discloses a roll diameter calculation method which comprises a first scroll piece, a second scroll piece and a roll material, wherein the first scroll piece and the second scroll piece are matched to receive and release the roll material; further comprising the steps of:
the detection shaft piece detects the coil stock to obtain the coiling and uncoiling length L of the coil stock in unit time;
obtaining the rotation angle W of the first reel member in unit time1Angle of rotation W of the second reel member per unit time2
Calculating to obtain the roll diameter D of the first rolling shaft in unit time1
Figure BDA0002327033150000021
Second reel member having a winding diameter D per unit time2
Figure BDA0002327033150000022
According to an embodiment of the invention, the detection shaft detects the coil stock to obtain the winding and unwinding length L of the coil stock in unit time, and the method comprises the following substeps:
the coil stock is wound on the detection shaft piece, and the detection shaft piece rotates synchronously along with the winding and unwinding of the coil stock;
obtaining the diameter D of the test shaft3And a rotation angle W per unit time3Calculating the coiling and uncoiling length L of the coil stock in unit time,
Figure BDA0002327033150000023
according to one embodiment of the invention, the roll diameter of the first rolling member per unit time is calculated
Figure BDA0002327033150000024
Calculating to obtain the roll diameter of the second rolling shaft in unit time
Figure BDA0002327033150000025
According to an embodiment of the present invention, the coil stock is wound around the detection shaft member, and the detection shaft member synchronously rotates along with the winding and unwinding of the coil stock, including the following substeps:
the coil stock is wound on the detection shaft piece;
the pressing shaft piece is matched with the detection shaft piece to be pressed on the coil stock;
the detection shaft piece rotates synchronously along with the winding and unwinding of the coil stock.
A roll diameter calculating device comprises a first reel piece, a second reel piece and a roll material, wherein the first reel piece and the second reel piece are matched to receive and release the roll material; it still includes: detecting a shaft member; the detection shaft is used for detecting the winding and unwinding length L of the coil stock in unit time.
According to an embodiment of the present invention, the coil stock is wound around the detection shaft member, and the detection shaft member rotates synchronously with the winding and unwinding of the coil stock.
According to an embodiment of the present invention, it further comprises a pressing shaft member; the pressing shaft piece is matched with the detection shaft piece to be pressed on the coil stock, so that the detection shaft piece can synchronously rotate along with the coiling and uncoiling of the coil stock.
A control method based on roll diameter calculation comprises the following steps:
obtaining the roll diameter D of the first rolling shaft piece in unit time according to the roll diameter calculation method1And the winding diameter D of the second winding shaft in unit time2
According to the roll diameter D of the first rolling shaft in unit time1And the winding diameter D of the second winding shaft in unit time2The rotating speeds of the first reel member and the second reel member are controlled respectively.
According to one embodiment of the present invention, the speeds of the first reel member and the second reel member for winding and unwinding the web are controlled to be the same.
A controller includes a control module for executing a control method based on a roll diameter calculation.
The winding diameter D of the first winding shaft piece and the second winding shaft piece in unit time is indirectly calculated and measured by detecting the winding and unwinding length L of the winding shaft piece in unit time1And D2And furthermore, automatic control of winding and unwinding is realized according to the real-time winding diameter, and the whole method is simple and accurate, is easy to improve on the existing winding and unwinding device, and is suitable for popularization.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic structural diagram of a roll diameter calculation apparatus according to an embodiment;
fig. 2 is a flowchart of a volume diameter calculation method according to a second embodiment.
Description of the reference numerals
1. A first spool member; 11. unwinding the reel; 12. placing a material roll; 2. a second reel member; 21. a winding shaft; 22. collecting a material roll; 3. coiling; 31. a material belt; 4. detecting a shaft member; 41. detecting a shaft; 5. a shaft pressing member; 51. and (5) pressing the shaft.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
It should be noted that all the directional indications in the embodiments of the present invention, such as up, down, left, right, front, and back, are only used to explain the relative positional relationship between the components, the movement situation, and the like in a specific posture as shown in the drawings, and if the specific posture is changed, the directional indication is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are used for descriptive purposes only, not specifically for describing order or sequence, but also for limiting the present invention, and are only used for distinguishing components or operations described in the same technical terms, and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first", "second", may explicitly or implicitly include at least one of the feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings:
example one
Referring to fig. 1, fig. 1 is a schematic structural diagram of a roll diameter calculation device according to an embodiment. The roll diameter calculating device in the present embodiment includes a first roll member 1, a second roll member 2, a roll material 3, and a detection shaft member 4. The first reel member 1 and the second reel member 2 cooperate to reel the web 3. The detection shaft 4 is used for detecting the winding and unwinding length L of the coil 3 in unit time.
The coiling and uncoiling length L of the coil stock 3 in unit time is detected through the detection shaft piece 4, the coiling diameter of the first reel piece 1 and the second reel piece 2 in unit time is indirectly obtained, and then automatic control of coiling and uncoiling is achieved.
Referring to fig. 1 again, the coil 3 is wound around the detection shaft 4. The detection shaft member 4 rotates synchronously with the winding and unwinding of the coil 3. Specifically, the first winding shaft 1 and the second winding shaft 2 can both perform winding and unwinding actions, and in this embodiment, the first winding shaft 1 is used for unwinding and the first winding shaft 2 is used for winding and unwinding. The first reel member 1 includes an unwinding shaft 11, an unwinding driver (not shown), and an unwinding roll 12. The output end of the unreeling driver is connected with the unreeling shaft 11, the unreeling shaft 11 is driven to rotate by the unreeling driver, the unreeling driver in the embodiment can adopt a motor, preferably adopts a servo motor, and can be connected with the unreeling shaft 11 through a shaft connector, and can also be connected with the unreeling shaft 11 through the matching of a synchronizing wheel and a synchronizing belt, or other existing modes, and the connection is not limited here. The unwinding roll 12 is sleeved on the unwinding shaft 11, and the cross sections of the unwinding shaft 11 and the unwinding roll 12 are circular. The second reel member 2 includes a take-up reel 21, a take-up driver (not shown), and a take-up roll 22. The structure and operation principle of the winding shaft 21, the winding driver and the winding roll 22 are the same as those of the unwinding shaft 11, the unwinding driver and the winding roll 12, and the description thereof is omitted. In a specific setting, the unwinding shaft 11 is parallel to the winding shaft 21, so that the unwinding roll 12 is parallel to the receiving roll 22, and a space is formed between the unwinding roll 12 and the receiving roll 22.
The roll 3 includes a material strip 31, and the material strip 31 is integrally connected to the feeding roll 12 and the receiving roll 22, that is, the material strip 31 is a material strip released from the feeding roll 12 and a material strip wound by the receiving roll 22. The rotation directions of the unwinding shaft 11 and the winding shaft 21 are opposite, when the unwinding shaft 11 rotates, the unwinding shaft 12 is driven to release the material belt 31, the rotation angle of the unwinding shaft 11 and the rotation angle of the unwinding shaft 12 are consistent in unit time, when the winding shaft 21 rotates, the winding shaft 22 is driven to wind the material belt 31, and the rotation angle of the winding shaft 21 and the rotation angle of the unwinding shaft 22 are consistent in unit time. With the time shift backward, the diameter of the discharge roll 12 gradually decreases, the diameter of the collection roll 22 gradually increases, and the diameters of the discharge roll 12 and the collection roll 22 are changed.
The detection shaft member 4 includes a detection shaft 41. The detection shaft 41 is located between the unwinding roll 12 and the winding roll 22, and is parallel to the unwinding shaft 11 and the winding shaft 21, respectively. The tape 31 is wound around the surface of the detection shaft 41, and when the tape 31 is wound and unwound by the unwinding shaft 11 and the winding shaft 21, the friction force between the tape 31 and the detection shaft 41 drives the detection shaft 41 to rotate synchronously. The cross-section of the detection shaft 41 is circular and its diameter is measurable, i.e. the diameter of the detection shaft 41 is known.
The rotation angles of the unwinding shaft 11, the winding shaft 21 and the detecting shaft 41 can be measured in real time, for example, by a magnetic encoder or other angle sensor, that is, the rotation angles of the unwinding material 12, the winding material 22 and the detecting shaft 41 per unit time are also known.
The tape 31 is wound around the detection shaft 41 to perform a winding and unwinding operation, so as to drive the detection shaft 41 to rotate, and after rotating for a unit time, the rotation angle of the detection shaft 41 can be obtained, and the diameter of the detection shaft 41 is known, so that the arc length of the self cross-section circle corresponding to the rotation angle of the detection shaft 41 can be calculated, and the arc length is the winding and unwinding length L of the tape 31 in the unit time. The length L of the material belt 31 in unit time is also the arc length of the unwinding material 12 in unit time, and the arc length of the winding material 22 in unit time is the calculated roll diameter of the unwinding material 12 and the winding material 22 in unit time, that is, the real-time roll diameter of the unwinding material 12 and the winding material 22, under the condition that the rotation angle of the unwinding material 12 and the winding material 22 in unit time is known. Thereby can control the slew velocity of unreeling axle 11 and rolling axle 12 according to the real-time roll diameter change of unreeling material 12 and receipts material book 22, and then make the speed of receiving and unreeling unanimous, avoid appearing between unreeling material 12 and the rolling material 22 the windrow or break the condition in material area, guarantee the equipment that has the receipts function of unreeling can normal high-speed operation, and then promoted production efficiency.
Preferably, the surface of the detecting shaft 41 may be provided with a concave pattern for increasing friction force to ensure synchronous movement with the material tape 31. Preferably, both ends of the detecting shaft 41 may be rotatably supported by ball bearings to reduce interference of external force received when it rotates.
Referring to fig. 1 again, further, the roll diameter calculating device in the present embodiment further includes a pressing shaft member 5. The pressing shaft piece 5 is matched with the detection shaft piece 4 to be pressed on the coil stock 3, so that the detection shaft piece 4 rotates synchronously along with the coiling and uncoiling of the coil stock 3. Specifically, the pressing shaft member 5 includes a pressing shaft 51. The pressing shaft 51 is parallel to the detecting shaft 41 with a distance therebetween, and the distance is equal to the thickness of the tape 31. The tape 31 which is operated to be wound and unwound passes through the gap between the pressing shaft 51 and the detection shaft 41, and an acting force is applied to the tape 31 through the pressing shaft 51, so that the friction force between the tape 31 and the detection shaft 41 is further increased, and the synchronous motion state of the detection shaft 41 and the tape 31 is ensured.
Example two
With continuing reference to fig. 1 and 2, fig. 2 is a flowchart of a roll diameter calculation method according to a second embodiment. The roll diameter calculating method in the embodiment includes a first roll member 1, a second roll member 2, and a roll material 3, and the first roll member 1 and the second roll member 2 cooperate to wind and unwind the roll material 3. It also includes the following steps:
and S1, the detection shaft 4 detects the coil 3 to obtain the coiling and uncoiling length L of the coil 3 in unit time.
S2, obtaining the rotation angle W of the first reel member 1 in unit time1Second reel member2 angle of rotation W per unit time2
S3, calculating the roll diameter D of the first reel member 1 in unit time1
Figure BDA0002327033150000081
The winding diameter D of the second winding shaft member 2 in unit time2
Figure BDA0002327033150000082
The winding length L of the coil stock 3 per unit time is detected by the detection shaft 4, and the winding diameter D of the first winding shaft 1 and the second winding shaft 2 per unit time is indirectly calculated and measured1And D2And furthermore, automatic control of winding and unwinding is realized according to the real-time winding diameter, and the whole method is simple and accurate, is easy to improve on the existing winding and unwinding device, and is suitable for popularization.
Referring to fig. 1 and 2 again, further, in step S1, the detecting shaft 4 detects the coil stock 3 to obtain the winding/unwinding length L of the coil stock 3 in unit time, and includes the following sub-steps:
s11, winding the coil stock 3 around the detection shaft piece 4, and synchronously rotating the detection shaft piece 4 along with the winding and unwinding of the coil stock 3.
S12, obtaining the diameter D of the detection shaft 43And a rotation angle W per unit time3Calculating the coiling and uncoiling length L of the coil stock 3 in unit time,
Figure BDA0002327033150000091
preferably, in step S3, the winding diameter of the first winding member 1 per unit time is calculated
Figure BDA0002327033150000092
The roll diameter of the second rolling shaft member 2 in unit time is calculated
Figure BDA0002327033150000093
Referring to fig. 1 and 2 again, further, in step S11, the coil 3 is wound around the detecting shaft 4, and the detecting shaft 4 rotates synchronously with the winding of the coil 3, including the following sub-steps:
and S111, winding the coil stock 3 around the detection shaft piece 4.
And S112, pressing the shaft pressing member 5 to be matched with the detection shaft member 4 to be pressed on the coil stock 3.
S113, the detection shaft 4 rotates synchronously with the winding and unwinding of the coil 3.
Referring to fig. 1 and 2 again, for convenience of understanding, the roll diameter calculating method in the present embodiment will be further described with reference to the roll diameter calculating device in the first embodiment. In step S111, the tape 31 of the roll 3 is wound around the detection shaft 41 of the detection shaft member 4. In step S12, the pressing shaft 51 of the pressing shaft 5 presses the tape 31 in cooperation with the detection shaft 41, increasing the friction between the detection shaft 41 and the tape 31. In step S113, the detection shaft 41 rotates synchronously with the retraction of the tape 31. In this manner, in step S11, the storage length L of the tape 31 can be converted into the arc length of the cross-sectional circle of the detection shaft 41 corresponding to the rotation angle of the detection shaft 41. Since the above-mentioned conversion process is a dynamic process, and is not an instant process, it is necessary to rotate the detection shaft 41 by a certain angle after a unit time, for example, 10s is rotated by 60 degrees, and the arc length of the cross-section circle of the detection shaft 41 corresponding to 60 degrees is equal to the storage length L of the tape 31 within 10 s.
In step S12, the diameter D of the detection shaft 41 can be measured directly by a scale or the like3. When the detecting shaft 41 rotates, the magnetic encoder or other angle sensor is arranged corresponding to the cross section circle of the detecting shaft 41, so that the rotating angle of the detecting shaft 41 can be measured in real time, and further the rotating angle W of the detecting shaft 41 in unit time can be obtained3. The detection shaft 41 rotates 360 degrees to form a complete circle. The circumference of a complete circle is expressed as D pi, and the rotation W of the detection shaft 41 in unit time3The length of the arc corresponding to the angle is equal to the length L of the tape 31, so that a corresponding formula can be listed
Figure BDA0002327033150000101
Further obtain the formula of the length of the material belt 31 in unit time
Figure BDA0002327033150000102
In step S2, the rotation angle W of the unreeling shaft 11 of the first reel member 1 is obtained in a unit time1And obtaining the rotation angle W of the take-up shaft 21 of the second reel member 22And obtaining the rotation angle W of the detection shaft 41 per unit time3The above-mentioned methods are consistent and will not be described in detail herein. The unwinding material 12 of the first reel member 1 is sleeved on the unwinding shaft 11, and the rotation angles of the unwinding material 12 and the unwinding shaft 11 in unit time are consistent; similarly, the winding material 22 of the second winding shaft 2 is sleeved on the winding shaft 21, and the rotation angles of the winding material 22 and the winding shaft 21 in unit time are consistent. The rotation angles of the unwinding shaft 11 and the winding shaft 21 in unit time are measured, and the rotation angles of the unwinding material 12 and the winding material 22 in unit time are also measured synchronously.
In step S3, the coil diameter D of the coil stock 12 per unit time1Angle of rotation W1Have the following relationship between:
Figure BDA0002327033150000111
to obtain D1Is calculated by
Figure BDA0002327033150000112
The roll diameter D corresponding to the material roll 22 in unit time2Angle of rotation W2Have the following relationship between:
Figure BDA0002327033150000113
to obtain D2Is calculated by
Figure BDA0002327033150000114
Then the above-mentioned tape 31 length formula of receiving and releasing in unit time
Figure BDA0002327033150000115
Calculating to obtain the coil diameter of the uncoiled material 12 in unit time
Figure BDA0002327033150000116
The roll diameter of the material roll 22 in unit time
Figure BDA0002327033150000117
That is, in the case that the detecting shaft 41 is known, we only need to detect the real-time rotation angles of the unwinding shaft 11, the winding shaft 21 and the detecting shaft 41 in real time to obtain the roll diameter of the unwinding roll 12 and the winding roll 22 per unit time, that is, the real-time roll diameter. In practical application, the real-time rotation angle of the shaft is easy to realize, for example, the assembly of angle sensors such as a magnetic encoder and the like is enough, so that the calculation method can be simply modified in the existing equipment, the modification structure is simple, the calculation can be quickly realized, the detection result is accurate, and the stable automatic control of winding and unwinding is further ensured.
EXAMPLE III
The control method based on the roll diameter calculation in the embodiment includes the following steps:
the roll diameter D of the first rolling member 1 in unit time is obtained according to the roll diameter calculating method in the second embodiment1And the winding diameter D of the second winding member 2 per unit time2
According to the winding diameter D of the first winding shaft member 1 in unit time1And the winding diameter D of the second winding member 2 per unit time2The rotational speeds of the first reel member 1 and the second reel member 2 are controlled, respectively.
The roll footpath of unit interval is the real-time roll footpath promptly, move backward along with time, the real-time roll footpath of blowing book 12 diminishes gradually, the roll footpath of receiving material book 22 enlarges gradually, if unreel axle 11 and rolling-up axle 21 rotate still with initial slew velocity, the coil stock 3 of the roll coil of 12 releases that real-time roll footpath diminishes gradually can't satisfy the winding speed of the roll coil of 22 that real-time roll footpath enlarges gradually, and then can make coil stock 3 be broken, then need correspond the slew velocity that increases unreel axle 11 this moment, or reduce the slew velocity of rolling-up axle 21, or synchronous increase unreel axle 11's slew velocity and reduce rolling-up axle 21 slew velocity.
Preferably, controlThe speeds of the material 3 to be wound and unwound from the first reel member 1 and the second reel member 2 are made to be the same. Specifically, the formula
Figure BDA0002327033150000121
It can be seen that to control the length of the release strip 31 of the roll 12, the rotation angle W of the roll 12 needs to be correspondingly controlled1And a rotation angle W1The control of (1) needs to control the rotation speed of the discharging roll 12, the rotation speed of the discharging roll 12 is controlled by the rotation speed of the discharging shaft 11, and the rotation speed of the discharging shaft 11 is controlled by the discharging driver, that is, by the servo motor, so that the length of the discharging belt 31 of the discharging roll 12 can be controlled by only controlling the driving rotation speed of the servo motor. Similarly, the winding speed of the winding roll 22 can be controlled by controlling the driving rotation speed of the winding driver. Through the drive rotational speed complex regulation of unreeling driver and rolling driver, realize that the speed that control unreels material book 12 and releases material area 31 is unanimous with the speed that receives material book 22 and roll up material 33, when so avoiding material area 31 to be broken, also can guarantee that material area 31 can not the windrow, guarantees the normal operating of the equipment that has the receipts function of unreeling.
Example four
The controller in this embodiment includes a control module. The control module is used for executing the control method based on the volume diameter calculation in the third embodiment. In a specific application, the control module may be a PLC or other control chip connected to the unwinding driver and the winding driver, and may execute a program for implementing the control method based on the roll diameter calculation in the third embodiment, so as to control the driving rotation speeds of the unwinding driver and the winding driver, and control the speed of the unwinding roll 12 for releasing the material tape 31 to be consistent with the speed of the winding roll 33 of the receiving roll 22.
In summary, the detecting shaft detects the winding length L of the coil stock per unit time, and the indirect calculation measures the coil diameter D of the first and second winding shaft members per unit time1And D2And further, automatic control of winding and unwinding is realized according to real-time winding diameter, and the whole method is simple and accurate, and is easy to improve on the existing winding and unwinding deviceAnd is suitable for popularization.
The above is merely an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

1. A roll diameter calculation method comprises a first roll piece (1), a second roll piece (2) and a roll material (3), wherein the first roll piece (1) and the second roll piece (2) are matched to receive and release the roll material (3);
the method is characterized by further comprising the following steps:
the detection shaft piece (4) detects the coil stock (3) to obtain the coiling and uncoiling length L of the coil stock (3) in unit time;
obtaining the rotation angle W of the first reel member (1) in unit time1A rotation angle W per unit time of the second reel member (2)2
Calculating the roll diameter D of the first rolling shaft piece (1) in unit time1
Figure FDA0002327033140000011
The diameter D of the second reel (2) per unit time2
Figure FDA0002327033140000012
2. The roll diameter calculating method according to claim 1, wherein the detecting shaft (4) detects the roll material (3) to obtain the winding and unwinding length L of the roll material (3) in unit time, and the method comprises the following substeps:
the coil stock (3) is wound on the detection shaft piece (4), and the detection shaft piece (4) rotates synchronously along with the winding and unwinding of the coil stock (3);
obtaining the diameter D of the detection shaft member (4)3And a rotation angle W per unit time3Calculating to obtain the coiling and uncoiling length L of the coil stock (3) in unit time,
Figure FDA0002327033140000013
3. the roll diameter calculation method according to claim 2, wherein the roll diameter of the first roll member (1) per unit time is calculated
Figure FDA0002327033140000021
Calculating the roll diameter of the second rolling shaft piece (2) in unit time
Figure FDA0002327033140000022
4. The winding diameter calculating method according to claim 2, wherein the winding stock (3) is wound around the detecting shaft member (4), and the detecting shaft member (4) rotates synchronously with winding and unwinding of the winding stock (3), and the method comprises the following substeps:
the coil stock (3) is wound on the detection shaft piece (4);
the shaft pressing piece (5) is matched with the detection shaft piece (4) to press the coil stock (3);
the detection shaft piece (4) rotates synchronously along with the winding and unwinding of the coil stock (3).
5. A roll diameter calculating device comprises a first roll piece (1), a second roll piece (2) and a roll material (3), wherein the first roll piece (1) and the second roll piece (2) are matched to receive and release the roll material (3);
it is characterized by also comprising:
detecting a shaft member (4); the detection shaft piece (4) is used for detecting the winding and unwinding length L of the coil stock (3) in unit time.
6. The winding diameter calculating device according to claim 5, wherein the winding stock (3) is wound around the detecting shaft member (4), and the detecting shaft member (4) rotates synchronously with the winding and unwinding of the winding stock (3).
7. The roll diameter calculating device according to claim 6, further comprising a pressing shaft member (5); the shaft pressing piece (5) is matched with the detection shaft piece (4) to press the coil stock (3), so that the detection shaft piece (4) rotates synchronously along with the coiling and uncoiling of the coil stock (3).
8. A control method based on roll diameter calculation is characterized by comprising the following steps:
the roll diameter calculating method according to any one of claims 1 to 4, wherein the roll diameter D of the first roll member (1) per unit time is obtained1And the winding diameter D of the second winding shaft member (2) in unit time2
According to the winding diameter D of the first winding shaft piece (1) in unit time1And the winding diameter D of the second winding shaft member (2) in unit time2And the rotating speeds of the first reel member (1) and the second reel member (2) are respectively controlled.
9. The control method based on roll diameter calculation according to claim 8, characterized in that the speed of the material roll (3) being wound and unwound of the first reel member (1) and the second reel member (2) is controlled to be consistent.
10. A controller, comprising:
a control module for executing the control method based on the roll diameter calculation according to claim 8 or 9.
CN201911320570.8A 2019-12-19 2019-12-19 Volume diameter calculation method and device, volume diameter calculation-based control method and controller Pending CN110950146A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN111498566A (en) * 2020-04-24 2020-08-07 深圳市百盛传动有限公司 Method for calculating roll diameter of rewinding machine
CN111498567A (en) * 2020-04-24 2020-08-07 深圳市百盛传动有限公司 Method for calculating material thickness of rewinding machine
CN111706987A (en) * 2020-06-05 2020-09-25 美的集团股份有限公司 Control method and control system of air conditioner, air conditioner and computer readable storage medium

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JPH04266355A (en) * 1991-02-20 1992-09-22 Toshiba Corp Winder controller
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JPH04114492A (en) * 1990-09-05 1992-04-15 Seiko Epson Corp Manufacturing device of flexible circuit board
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111498566A (en) * 2020-04-24 2020-08-07 深圳市百盛传动有限公司 Method for calculating roll diameter of rewinding machine
CN111498567A (en) * 2020-04-24 2020-08-07 深圳市百盛传动有限公司 Method for calculating material thickness of rewinding machine
CN111706987A (en) * 2020-06-05 2020-09-25 美的集团股份有限公司 Control method and control system of air conditioner, air conditioner and computer readable storage medium

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