CN113292916A - High-adhesion impact-resistant ceramic coating and preparation method and application thereof - Google Patents
High-adhesion impact-resistant ceramic coating and preparation method and application thereof Download PDFInfo
- Publication number
- CN113292916A CN113292916A CN202110542486.1A CN202110542486A CN113292916A CN 113292916 A CN113292916 A CN 113292916A CN 202110542486 A CN202110542486 A CN 202110542486A CN 113292916 A CN113292916 A CN 113292916A
- Authority
- CN
- China
- Prior art keywords
- parts
- ceramic coating
- primer
- weight
- resistant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/002—Priming paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/14—Paints containing biocides, e.g. fungicides, insecticides or pesticides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Plant Pathology (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
Abstract
The invention discloses a high-adhesion impact-resistant ceramic coating and a preparation method and application thereof, wherein the ceramic coating comprises a primer and a finish, and the primer comprises 30-50 parts by weight of trimethoxy silane, 1-5 parts by weight of epoxy resin and 8-15 parts by weight of isopropanol; the finish paint comprises 100-200 parts of alkaline silica sol, 70-120 parts of siloxane, 1-2 parts of accelerator, 31-75 parts of antibacterial agent, 5-35 parts of hollow glass beads and 8-25 parts of filler. The ceramic coating can be applied to the preparation of a surface coating of a base material made of brass, aluminum alloy or zinc alloy. According to the invention, through the composite use of the primer and the finish, the adhesive force between the ceramic coating and the base material is improved, the toughness of the ceramic coating is improved, and the ceramic coating is more impact-resistant.
Description
Technical Field
The invention relates to the technical field of coatings, in particular to a high-adhesion impact-resistant ceramic coating and a preparation method and application thereof.
Background
The ceramic coating is a novel coating which can enable organic matters and inorganic matters to react, so that the advantages of the organic matters and the inorganic matters are combined, the hardness of the new generation of ceramic coating can reach more than 6H, the high temperature resistance reaches 400 ℃, and the ceramic coating has various colors and non-stick effect, so that the ceramic coating is popular in various industries.
Along with the development of society, the performance requirements of people on ceramic coatings are higher and higher, the adhesion between the existing ceramic coatings and base materials is low in the coating process, and the adhesion after passing a Baige test is generally 1-2 grade, so that the ceramic coatings are easy to fall off in the use process. In addition, the existing ceramic coating has large brittleness after film forming, so that the impact resistance of the ceramic coating is weak, and the surface of a base material is easy to crack after being coated, thereby influencing the use effect of the ceramic coating.
In addition, the existing ceramic coating has low performance and incomplete functions in other aspects, and cannot meet the requirements of people on the performance and the functions of the ceramic coating, for example, the existing ceramic coating has low wear resistance and scratch resistance, so that the service life of the ceramic coating is short; meanwhile, the existing ceramic coatings have limited application range due to the fact that the existing ceramic coatings do not have antibacterial and heat insulation effects.
Disclosure of Invention
The invention aims to provide a high-adhesion impact-resistant ceramic coating, which improves the adhesion between the ceramic coating and a base material and the toughness of the ceramic coating by using a primer and a finish in a composite manner, so that the ceramic coating is more impact-resistant.
The invention also aims to provide a preparation method of the high-adhesion impact-resistant ceramic coating, which is simple, and the prepared ceramic coating has stable performance and is not easy to delaminate.
The invention also aims to provide the application of the ceramic coating with high adhesion and impact resistance, and the ceramic coating is used for manufacturing a surface coating of a substrate made of brass, aluminum alloy or zinc alloy.
In order to achieve the purpose, the invention adopts the following technical scheme:
the high-adhesion impact-resistant ceramic coating comprises a primer and a finish, wherein the primer comprises the following raw materials in parts by weight: 30-50 parts of trimethoxy silane, 1-5 parts of epoxy resin and 8-15 parts of isopropanol;
the finishing paint comprises the following raw materials in parts by weight: 100-200 parts of alkaline silica sol, 70-120 parts of siloxane, 1-2 parts of accelerator, 31-75 parts of antibacterial agent, 5-35 parts of hollow glass beads and 8-25 parts of filler.
Further, according to the parts by weight, in the finish paint, the antibacterial agent comprises 30-65 parts of nano titanium dioxide and 1-10 parts of water-soluble nano silver ion solution.
Further, in the finish paint, the filler comprises 5-10 parts of wear-resistant powder and 3-15 parts of whisker silicon by weight.
Further, the finish paint also comprises 0-20 parts of aqueous solvent and 0.2-2 parts of surfactant according to parts by weight;
the aqueous solvent is deionized water or distilled water.
Further, the primer also comprises 0-20 parts of titanium dioxide, 0-30 parts of heavy calcium powder, 1-5 parts of BYK-3333 flatting agent and 2-5 parts of surfactant according to parts by weight.
Further, the wear-resistant powder is waste ceramic powder, and the fineness of the wear-resistant powder is less than 15 microns.
Further, the spraying thickness of the primer is 5-15 microns, and the spraying thickness of the finish paint is 8-25 microns.
A preparation method of a high-adhesion impact-resistant ceramic coating for preparing the temperature-resistant, heat-insulating, antibacterial and wear-resistant ceramic coating comprises the following steps:
primer coating:
(1) mixing 1-5 parts of epoxy resin and 8-15 parts of isopropanol, dispersing for 2-5min, adding 30-50 parts of trimethoxy silane, and dispersing for 5-10min to obtain a premix;
(2) and sequentially adding 0-20 parts of imported titanium dioxide, 0-30 parts of heavy calcium powder, 1-5 parts of BYK-3333 flatting agent and 2-5 parts of surfactant into the premix, dispersing the components at intervals of 3-5min, and dispersing for more than 20min after all the primer raw materials are added to obtain the primer.
Finishing paint:
(1) uniformly mixing 70-120 parts of siloxane and 1-2 parts of accelerator, and then mixing and dispersing the mixture with 100-200 parts of alkaline silica sol for 2-4 hours to obtain a mixed solution;
(2) and (2) placing the mixed solution in an ion dispersion machine, and sequentially adding 30-65 parts of nano titanium dioxide, 3-15 parts of whisker silicon, 5-35 parts of hollow glass microspheres, 5-10 parts of wear-resistant powder, 0-20 parts of aqueous solvent, 0.2-2 parts of surfactant and 1-10 parts of water-soluble nano silver ion solution at the rotating speed of 500-1200rpm, wherein the dispersion intervals of all components are 3-5min respectively, and the components are dispersed for more than 20min after all the components are added to obtain the finish paint.
Furthermore, the ceramic coating is applied to the preparation of the surface coating of the metal base material made of brass, aluminum alloy or zinc alloy.
Further, the base material is a faucet or a metal plate.
The invention has the beneficial effects that:
1. the primer and the finish are matched and compounded for use, the primer is the organic silicon primer and has high adhesive force and impact resistance, the organic silicon primer is connected with the base material and the finish, the finish can be better attached to the base material, the toughness of the finish is improved, the defect that the finish is large in brittleness and easy to crack after film forming due to the fact that the finish is used independently can be avoided, and the adhesive force can reach 0 grade by using a Baige test method.
2. The siloxane in the finish paint is stable to heat and chemical reagents, the silica sol is nano-scale silica particles, and the siloxane and the silica sol are uniformly mixed under the action of the accelerator, so that the finish paint has the performances of temperature resistance and high strength; the hollow glass beads in the finish paint are novel ultra-light inorganic nonmetal materials with excellent hollow spherical powder performance, and can improve the heat insulation performance after coating forming.
3. The nano titanium dioxide can decompose bacteria under the photocatalysis to achieve the antibacterial and bactericidal effects, silver ions in the water-soluble nano silver ion solution pierce the cell surface and are combined with bacterial protein, so that cell DNA is damaged, the formation of protein is inhibited, cells cannot metabolize and reproduce until the cells die, the antibacterial effect is achieved, and the antibacterial effect is stronger by jointly using the nano titanium dioxide and the water-soluble nano silver ion solution.
Detailed Description
The technical solution of the present invention will be further described with reference to the following embodiments.
The high-adhesion impact-resistant ceramic coating comprises a primer and a finish, wherein the primer comprises the following raw materials in parts by weight: 30-50 parts of trimethoxy silane, 1-5 parts of epoxy resin and 8-15 parts of isopropanol;
the finishing paint comprises the following raw materials in parts by weight: 100-200 parts of alkaline silica sol, 70-120 parts of siloxane, 1-2 parts of accelerator, 31-75 parts of antibacterial agent, 5-35 parts of hollow glass beads and 8-25 parts of filler.
The primer is an organic silicon primer which has high adhesive force and impact resistance, the substrate and the finish are connected through the organic silicon primer, so that the finish can be better attached to the substrate, the toughness of the finish is improved, the defect that the finish is high in brittleness and easy to crack after film forming due to the fact that the finish is used alone can be avoided, if only the finish is used, the adhesive force of the finish on the substrate is grade 1, and the adhesive force can reach grade 0 through the matched and combined use of the primer and the finish.
The film forming principle of the primer and the finish paint is that siloxane is heated to carry out self-polymerization crosslinking to form a film, and the siloxane is promoted to carry out self-polymerization crosslinking in the presence of alcohol or water in a heating mode.
Specifically, the reason why the adhesion force of the finish paint used alone is low is that alcohol or aqueous solution of siloxane in the finish paint contains silanol groups, and a large amount of silanol groups are subjected to self-polymerization crosslinking during heating and curing, so that bonding groups between the finish paint and the surface of the metal substrate are reduced, and the adhesion force is low. The primer is sprayed first and the finishing paint is sprayed second, and the epoxy resin in the primer has great amount of strong polar groups in its molecular chain to form strong adhesive force between the primer and the surface of the metal base material. Meanwhile, trimethoxy silane in the primer and siloxane in the finish paint can promote self-polymerization crosslinking reaction in the presence of alcohol or water in a heating mode, and the primer and the finish paint can be perfectly combined with each other through the characteristics of siloxane resin, so that the primer plays a role in starting up, the base material and the finish paint can be better bonded together, the adhesive force and the impact resistance of the ceramic coating are improved, the adhesive force is 0 grade, and when a 50 kilogram impact resistance test is carried out, the surface of the base material treated only by the finish paint is cracked.
Specifically, siloxane in the finish paint is stable to heat and chemical reagents, silica sol is nano-scale silica particles, and the siloxane and the silica sol are uniformly mixed under the action of an accelerator, so that the finish paint has the performances of temperature resistance and high strength; the hollow glass bead is a hollow spherical powder-shaped ultra-light inorganic non-metallic new material with excellent performance, and can improve the heat-insulating performance after coating forming; the antibacterial agent is added into the finish paint, so that bacteria bred on the surface of the coating can be effectively killed, and an antibacterial effect is achieved; the addition of fillers in the topcoat can further improve the properties of the coating.
Wherein, the accelerant in the finish paint can play a role in promoting the self-polymerization crosslinking of the siloxane resin, and the accelerant is one or more of citric acid, glacial acetic acid or oxalic acid.
Therefore, the ceramic coating disclosed by the invention is compounded and used by matching the primer and the finish, so that the adhesive force between the ceramic coating and the substrate can be greatly improved, the toughness of the ceramic coating is improved, the ceramic coating with more excellent performance and more comprehensive functions can be obtained, the requirements of users are met, and meanwhile, the ceramic coating disclosed by the invention is a water-based coating, and the national requirements on water-based coating, environmental protection and health are met.
Preferably, the antibacterial agent in the finish paint comprises 30-65 parts of nano titanium dioxide and 1-10 parts of water-soluble nano silver ion solution in parts by weight.
Specifically, the nano titanium dioxide can decompose bacteria under the photocatalysis effect to achieve the antibacterial and bactericidal effects, silver ions in the water-soluble nano silver ion solution pierce the cell surface and are combined with bacterial protein, so that cell DNA is damaged, the formation of protein is inhibited, cells cannot metabolize and propagate until the cells die, the antibacterial effect is achieved, and the nano titanium dioxide and the bacterial protein are used together to achieve the stronger antibacterial effect.
Preferably, in the finish paint, the filler comprises 5-10 parts of wear-resistant powder and 3-15 parts of whisker silicon by weight.
The addition of the crystal whisker silicon and the wear-resistant powder in the finish paint can improve the wear resistance and scratch resistance of the coating formation. Specifically, the whisker silicon has a unique fibrous body structure, the surface hardness reaches Mohs 7 grade, and the whisker silicon can be matched with wear-resistant powder to obviously improve the surface hardness of a coating and improve the scratch resistance and the scrubbing resistance.
Preferably, the finish paint also comprises 0-20 parts of aqueous solvent and 0.2-2 parts of surfactant according to parts by weight; the aqueous solvent is deionized water or distilled water. The surface active agent is added into the finish paint, so that the adhesive force and the surface condition of a coating film can be further improved, and the surface active agent in the finish paint is a polyether nonionic surface active agent.
Specifically, the alkaline silica sol in the finish paint component contains moisture, and if the moisture in the alkaline silica sol reaches the content required by siloxane self-polymerization crosslinking, no aqueous solvent or a small amount of aqueous solvent is required to be added; the addition amount of the water-based solvent exceeding 20 parts can cause excessive dilution on resin components and influence the performance of the finish paint after curing and film forming.
Preferably, the primer further comprises 0-20 parts of titanium dioxide, 0-30 parts of heavy calcium powder, 1-5 parts of BYK-3333 leveling agent and 2-5 parts of surfactant according to parts by weight.
The titanium dioxide and the coarse whiting powder in the primer mainly play a role in filling and covering the ground color of the base material, and the prepared primer is transparent varnish if the titanium dioxide and the coarse whiting powder are not added; the prepared primer is white paint, and the proper weight parts can be selected according to different base materials and the requirements of consumers.
Specifically, the surfactant in the primer is a polyether nonionic surfactant.
Preferably, the wear-resistant powder is waste ceramic powder, and the fineness of the wear-resistant powder is less than 15 mu m.
The waste ceramic has strong wear resistance and strong scratch resistance, the waste ceramic is prepared into wear-resistant powder and added into the ceramic paint, the wear resistance of the ceramic paint can be enhanced, and meanwhile, the waste ceramic is recycled, so that not only can waste and environmental pollution be avoided, but also the preparation cost of the ceramic paint can be saved. It is worth noting that the fineness of the wear-resistant powder is too coarse, which causes the surface of the ceramic coating to be rough and uneven after film formation, and the fineness of the wear-resistant powder is preferably less than 15 μm.
Preferably, the spraying thickness of the primer is 5-15 μm, and the spraying thickness of the finishing coat is 8-25 μm.
A preparation method of a high-adhesion impact-resistant ceramic coating is used for preparing the temperature-resistant, heat-insulating, antibacterial and wear-resistant ceramic coating, and comprises the following steps:
primer coating:
(1) mixing 1-5 parts of epoxy resin and 8-15 parts of isopropanol, dispersing for 2-5min, adding 30-50 parts of trimethoxy silane, and dispersing for 5-10min to obtain a premix;
(2) and sequentially adding 0-20 parts of imported titanium dioxide, 0-30 parts of heavy calcium powder, 1-5 parts of BYK-3333 flatting agent and 2-5 parts of surfactant into the premix, dispersing the components at intervals of 3-5min, and dispersing for more than 20min after all the primer raw materials are added to obtain the primer.
Finishing paint:
(1) uniformly mixing 70-120 parts of siloxane and 1-2 parts of accelerator, and then mixing and dispersing the mixture with 100-200 parts of alkaline silica sol for 2-4 hours to obtain a mixed solution;
(2) and (2) placing the mixed solution in an ion dispersion machine, and sequentially adding 30-65 parts of nano titanium dioxide, 3-15 parts of whisker silicon, 5-35 parts of hollow glass microspheres, 5-10 parts of wear-resistant powder, 0-20 parts of aqueous solvent, 0.2-2 parts of surfactant and 1-10 parts of water-soluble nano silver ion solution at the rotating speed of 500-1200rpm, wherein the dispersion intervals of all components are 3-5min respectively, and the components are dispersed for more than 20min after all the components are added to obtain the finish paint.
The preparation method of the primer and the finish paint is simple, the prepared primer and finish paint are stable in performance and not easy to delaminate, soluble solution is used as a carrier in the preparation method of the primer and the finish paint, powder which is not easy to decompose and react is dispersed to obtain the primer or the finish paint, so that the components can be mixed more uniformly, and delamination caused by long-time storage is avoided. The finish paint prepared by the method is water-based paint, and meets the national requirements on water-based paint, environmental protection and health.
Specifically, isopropanol is a cheap solvent and can dissolve epoxy resin and trimethoxy silane, the isopropanol, the epoxy resin and the trimethoxy silane are mixed to obtain a soluble solution with stable performance, other primer raw materials which are not easy to decompose are sequentially added into the soluble solution, each added raw material is dispersed for 3-5min, another raw material is added after the raw materials are fully mixed, and after all components are added, the raw materials are stirred and dispersed for more than 20min to fully mix to obtain the primer.
Preferably, the ceramic coating is applied to the preparation of the surface coating of the base material made of brass, aluminum alloy or zinc alloy.
Preferably, the substrate is a faucet or a metal plate.
The ceramic coating can be applied to the preparation of the surface coating of a water faucet or a metal plate made of brass, aluminum alloy or zinc alloy, and is firmly attached to the surface of a base material by spraying, so that the ceramic coating is not easy to fall off and crack, and a layer of temperature-resistant, heat-insulating, antibacterial and wear-resistant coating is formed on the surface of the base material.
The technical scheme of the invention is further illustrated by the following examples and comparative examples.
Example group A
The high-adhesion impact-resistant ceramic coating comprises a primer and a finish, wherein the primer comprises the following raw materials in parts by weight: 30-50 parts of trimethoxy silane, 1-5 parts of epoxy resin, 8-15 parts of isopropanol, 0-20 parts of titanium dioxide, 0-30 parts of heavy calcium powder, 1-5 parts of BYK-3333 flatting agent and 2-5 parts of surfactant;
the finish paint comprises the following raw materials: 100 portions of alkali silica sol, 70-120 portions of siloxane, 1-2 portions of accelerant, 30-65 portions of nano titanium dioxide, 5-10 portions of wear-resistant powder, 5-35 portions of hollow glass microsphere, 3-15 portions of crystal whisker silicon, 1-10 portions of water-soluble nano silver ion solution, 0-20 portions of aqueous solvent and 0.2-2 portions of surfactant. Wherein the wear-resistant powder is waste ceramic powder, and the fineness of the wear-resistant powder is less than 15 mu m.
The preparation method of the primer comprises the following steps:
(1) mixing 1-5 parts of epoxy resin and 8-15 parts of isopropanol, dispersing for 3min, adding 30-50 parts of trimethoxy silane, and dispersing for 8min to obtain a premix;
(2) and (3) sequentially adding 0-20 parts of imported titanium dioxide, 0-30 parts of heavy calcium powder, 1-5 parts of BYK-3333 flatting agent and 2-5 parts of surfactant into the premix, dispersing for 4min at intervals, and dispersing for 30min after all the primer raw materials are added to obtain the primer.
The preparation method of the finish paint comprises the following steps:
(1) uniformly mixing 70-120 parts of siloxane and 1-2 parts of accelerator, and then mixing and dispersing the mixture with 100-200 parts of alkaline silica sol for 3 hours to obtain a mixed solution;
(2) and (3) placing the mixed solution in an ion dispersion machine, and sequentially adding 30-65 parts of nano titanium dioxide, 3-15 parts of whisker silicon, 5-35 parts of hollow glass microspheres, 5-10 parts of wear-resistant powder, 0-20 parts of aqueous solvent, 0.2-2 parts of surfactant and 1-10 parts of water-soluble nano silver ion solution at the rotating speed of 500-1200rpm, wherein the dispersion intervals of all components are respectively 4min, and dispersing for 30min after all components are added to obtain the finish paint.
Specifically, the formulations of the primer and topcoat are shown in the following table:
the primer and the finish paint are prepared according to the formula ratio of the primer to the finish paint in the upper table and the preparation method, the primer and the finish paint are sprayed on the surface of the base material, wherein the spraying thickness of the primer is 8 mu m, the spraying thickness of the finish paint is 18 mu m, the following performance tests are carried out on the coating on the surface of the base material according to the national standard detection method or the conventional detection method of the paint, and the test results are shown in the following table:
as can be seen from the above table, the ceramic coatings of the embodiments A1-A6 all have high adhesion and strong impact resistance, the adhesion reaches 0 grade, and no crack occurs in the 50 kg impact test; meanwhile, the antibacterial rate and the heat insulation effect are good, the antibacterial rate reaches 99.4% -99.8%, and the heat insulation effect is better and better along with the increase of the addition amount of the hollow glass beads. In addition, the ceramic coating prepared by the embodiment group has better wear resistance and hardness.
Comparative example group A
The preparation method of the ceramic coating of the comparative example group is the same as that of the ceramic coating of the example group A2, except that the proportion of the raw materials of the finish paint is different, and the proportion of the raw materials in the comparative example group A is shown in the following table:
the primer and the finish paint are prepared according to the formula ratio of the primer to the finish paint in the upper table and the preparation method, the primer and the finish paint are sprayed on the surface of the base material, wherein the spraying thickness of the primer is 8 mu m, the spraying thickness of the finish paint is 18 mu m, the following performance tests are carried out on the coating on the surface of the base material according to the national standard detection method or the conventional detection method of the paint, and the test results are shown in the following table:
the detection results in the table show that when the weight part of the nano titanium dioxide is less than 30 parts, the antibacterial effect is gradually weakened, and when the nano titanium dioxide is not added, the antibacterial effect of the coating is very poor and is only 50%, the nano titanium dioxide also has influence on the antifouling property, and the antifouling property of the coating is weakened along with the reduction of the content of the nano titanium dioxide; according to the test results of comparative examples A3 and a4, when the content of the wear-resistant powder is small, the wear resistance and hardness of the coating are reduced; according to the detection result of the comparative example A5, if the hollow glass beads are not added into the finish paint, the heat insulation effect is poor.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
Claims (10)
1. The high-adhesion impact-resistant ceramic coating is characterized by comprising a primer and a finish, wherein the primer comprises the following raw materials in parts by weight: 30-50 parts of trimethoxy silane, 1-5 parts of epoxy resin and 8-15 parts of isopropanol;
the finishing paint comprises the following raw materials in parts by weight: 100-200 parts of alkaline silica sol, 70-120 parts of siloxane, 1-2 parts of accelerator, 31-75 parts of antibacterial agent, 5-35 parts of hollow glass beads and 8-25 parts of filler.
2. The ceramic coating with high adhesion and impact resistance as recited in claim 1, wherein the antibacterial agent comprises 30-65 parts of nano titanium dioxide and 1-10 parts of water-soluble nano silver ion solution by weight.
3. The ceramic coating with high adhesion and impact resistance as claimed in claim 1, wherein the filler comprises 5-10 parts of wear-resistant powder and 3-15 parts of whisker silicon in the finish paint by weight.
4. The ceramic coating with high adhesion and impact resistance as claimed in claim 1, wherein the finish further comprises 0-20 parts by weight of an aqueous solvent and 0.2-2 parts by weight of a surfactant;
the aqueous solvent is deionized water or distilled water.
5. The ceramic coating with high adhesion and impact resistance as claimed in claim 1, wherein the primer further comprises 0-20 parts by weight of titanium dioxide, 0-30 parts by weight of heavy calcium powder, 1-5 parts by weight of BYK-3333 leveling agent and 2-5 parts by weight of surfactant.
6. The ceramic paint with high adhesion and impact resistance as claimed in claim 3, wherein the wear-resistant powder is waste ceramic powder, and the fineness of the wear-resistant powder is less than 15 μm.
7. The high adhesion impact ceramic coating of claim 1, wherein the primer is sprayed to a thickness of 5-15 μm and the topcoat is sprayed to a thickness of 8-25 μm.
8. A preparation method of a high-adhesion impact-resistant ceramic coating is characterized by being used for preparing the temperature-resistant, heat-insulating, antibacterial and wear-resistant ceramic coating of any one of claims 1-7, and the method comprises the following steps:
primer coating:
(1) mixing 1-5 parts of epoxy resin and 8-15 parts of isopropanol, dispersing for 2-5min, adding 30-50 parts of trimethoxy silane, and dispersing for 5-10min to obtain a premix;
(2) sequentially adding 0-20 parts of imported titanium dioxide, 0-30 parts of heavy calcium powder, 1-5 parts of BYK-3333 flatting agent and 2-5 parts of surfactant into the premix, dispersing the components at intervals of 3-5min, and dispersing for more than 20min after all primer raw materials are added to obtain the primer;
finishing paint:
(1) uniformly mixing 70-120 parts of siloxane and 1-2 parts of accelerator, and then mixing and dispersing the mixture with 100-200 parts of alkaline silica sol for 2-4 hours to obtain a mixed solution;
(2) and (2) placing the mixed solution in an ion dispersion machine, and sequentially adding 30-65 parts of nano titanium dioxide, 3-15 parts of whisker silicon, 5-35 parts of hollow glass microspheres, 5-10 parts of wear-resistant powder, 0-20 parts of aqueous solvent, 0.2-2 parts of surfactant and 1-10 parts of water-soluble nano silver ion solution at the rotating speed of 500-1200rpm, wherein the dispersion intervals of all components are 3-5min respectively, and the components are dispersed for more than 20min after all the components are added to obtain the finish paint.
9. The ceramic coating with high adhesion and impact resistance as recited in claim 1, wherein the ceramic coating is applied to the surface coating of a substrate made of brass, aluminum alloy or zinc alloy.
10. The use of the high adhesion impact resistant ceramic coating of claim 9 wherein the substrate is a faucet or a metal plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110542486.1A CN113292916A (en) | 2021-05-18 | 2021-05-18 | High-adhesion impact-resistant ceramic coating and preparation method and application thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110542486.1A CN113292916A (en) | 2021-05-18 | 2021-05-18 | High-adhesion impact-resistant ceramic coating and preparation method and application thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
CN113292916A true CN113292916A (en) | 2021-08-24 |
Family
ID=77322665
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110542486.1A Pending CN113292916A (en) | 2021-05-18 | 2021-05-18 | High-adhesion impact-resistant ceramic coating and preparation method and application thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113292916A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115770716A (en) * | 2022-11-30 | 2023-03-10 | 江门市东鹏智能家居有限公司 | Antibacterial self-cleaning toilet inductor panel and preparation method thereof |
CN117777853A (en) * | 2023-12-27 | 2024-03-29 | 嵊州丰硕机电有限公司 | Water-based nano high-temperature ceramic porcelain film applied to inner container of integrated kitchen steaming and baking oven and treatment process |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20170130022A (en) * | 2016-05-18 | 2017-11-28 | (주)에코파워텍 | Ceramic paint compositions having high resistance to thermal shock and preparation method thereof |
CN111073504A (en) * | 2019-12-27 | 2020-04-28 | 广东四方英特宝新材料科技有限公司 | Ceramic coating and preparation method thereof |
-
2021
- 2021-05-18 CN CN202110542486.1A patent/CN113292916A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20170130022A (en) * | 2016-05-18 | 2017-11-28 | (주)에코파워텍 | Ceramic paint compositions having high resistance to thermal shock and preparation method thereof |
CN111073504A (en) * | 2019-12-27 | 2020-04-28 | 广东四方英特宝新材料科技有限公司 | Ceramic coating and preparation method thereof |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115770716A (en) * | 2022-11-30 | 2023-03-10 | 江门市东鹏智能家居有限公司 | Antibacterial self-cleaning toilet inductor panel and preparation method thereof |
CN115770716B (en) * | 2022-11-30 | 2023-11-14 | 江门市东鹏智能家居有限公司 | Antibacterial self-cleaning toilet bowl sensor panel and preparation method thereof |
CN117777853A (en) * | 2023-12-27 | 2024-03-29 | 嵊州丰硕机电有限公司 | Water-based nano high-temperature ceramic porcelain film applied to inner container of integrated kitchen steaming and baking oven and treatment process |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN100554352C (en) | The preparation method of the nanometer aqueous automobile paint of scrape resistant | |
CN113292916A (en) | High-adhesion impact-resistant ceramic coating and preparation method and application thereof | |
CN1970662A (en) | Highly corrosiveness-resistant nanometer composite epoxy resin paint preparation method | |
CN102731052A (en) | Aqueous organic-inorganic composite coating and preparation method thereof | |
CN109135558A (en) | A kind of ceramic resin and its application | |
CN112745726A (en) | High-performance organic-inorganic composite heat-reflection waterproof coating, and preparation method and application thereof | |
CN101585979B (en) | Nano-composite coating with low surface energy and preparation method thereof | |
CN110484103B (en) | Polyester elastic super-soft matte roller coating paint and preparation method and application thereof | |
CN103289455B (en) | Formaldehyde-free VOC-free (volatile organic compounds-free) inorganic functional coating and preparation method thereof | |
CN112375419A (en) | Metal surface heat-reflection heat-insulation type waterborne polyurethane finish paint and preparation method thereof | |
CN105017955A (en) | Heat-shielding thermal-insulation paint | |
CN109337550B (en) | Aerogel water-based two-component transparent sound insulation coating and preparation and use method thereof | |
CN111349385A (en) | Polishing-free water-based primer surfacer matched with ceramic finish and preparation method thereof | |
CN109439195B (en) | Wear-resistant coating for new energy automobile and preparation method thereof | |
CN115491103B (en) | Water-based polyester modified epoxy back paint, preparation method thereof, environment-friendly household appliance color-coated plate with excellent foaming performance and production method thereof | |
CN114806248B (en) | Using method of fluorocarbon spray coating additive | |
CN110003762A (en) | A kind of preparation method of high tenacity intensity cathode electrodip painting coating | |
CN102888185B (en) | Stone-like paint and preparation method thereof | |
CN115260872A (en) | Low-temperature energy-saving anticorrosive material and preparation method thereof | |
CN103173050A (en) | Ferrocene-containing anticorrosive paint | |
CN106752649A (en) | A kind of automobile metal paint and preparation method thereof | |
CN112694814A (en) | Water-based paint for color steel plate and preparation method thereof | |
CN106590084B (en) | A kind of metal rust preventing inorganic coating and preparation method thereof | |
CN101210148B (en) | Fast preparation of nano environmental protection chemical coating liquid and using method thereof | |
CN111849321A (en) | Water-based polyurea mortar floor coating |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210824 |
|
RJ01 | Rejection of invention patent application after publication |