CN113291927A - Control method and device for single yarn finishing integrated device, product and storage medium - Google Patents

Control method and device for single yarn finishing integrated device, product and storage medium Download PDF

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Publication number
CN113291927A
CN113291927A CN202110574959.6A CN202110574959A CN113291927A CN 113291927 A CN113291927 A CN 113291927A CN 202110574959 A CN202110574959 A CN 202110574959A CN 113291927 A CN113291927 A CN 113291927A
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China
Prior art keywords
motor
single yarn
controlling
heater
tension value
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CN202110574959.6A
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Chinese (zh)
Inventor
王培良
蔡志端
叶秋阳
胡晓军
刘斌
占成斌
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Huzhou University
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Huzhou University
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Priority to CN202110574959.6A priority Critical patent/CN113291927A/en
Publication of CN113291927A publication Critical patent/CN113291927A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/38Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
    • B65H59/384Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
    • B65H59/385Regulating winding speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/38Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
    • B65H59/384Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
    • B65H59/387Regulating unwinding speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H71/00Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01BMECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
    • D01B7/00Obtaining silk fibres or filaments
    • D01B7/04Reeling silk
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a control method of single yarn finishing integration equipment, the single yarn finishing integration equipment, a control program product of the single yarn finishing integration equipment and a computer readable storage medium, wherein the method comprises the following steps: acquiring a tension value of the yarn between the winding roller and the unwinding roller and the current rotating speeds of the winding motor and the unwinding motor; acquiring the ambient temperature in the heating space corresponding to the heater, which is detected by a temperature detection sensor; and controlling the running power of the heater according to the environment temperature, and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed. The invention aims to achieve the effect of improving the single yarn finishing efficiency.

Description

Control method and device for single yarn finishing integrated device, product and storage medium
Technical Field
The invention relates to the technical field of textiles, in particular to a control method of single yarn finishing integration equipment, the single yarn finishing integration equipment, a control program product of the single yarn finishing integration equipment and a computer readable storage medium.
Background
Textile is a traditional industry with long history in China, and has the disadvantages of complicated process flow, more labor employment, high production cost and relatively backward production equipment. Taking silk production as an example, silk can be woven by entering a factory from cocoons through a plurality of processes of selecting, peeling, boiling, reeling, winding, doubling, twisting, steaming, pouring, drawing, beating, weaving and the like, and 30 processes in total. The single yarn finishing is an important step in the silk reeling process flow, and mainly comprises the steps of sizing, soaking and softening, drying and tube forming of single yarns (silk). This results in less efficient single yarn finishing.
The above is only for the purpose of assisting understanding of the technical aspects of the present invention, and does not represent an admission that the above is prior art.
Disclosure of Invention
The invention mainly aims to provide a control method of single yarn finishing integration equipment, the single yarn finishing integration equipment and a computer readable storage medium, and aims to achieve the effect of improving the single yarn finishing efficiency.
In order to achieve the above object, the present invention provides a control method for a single yarn finishing integrated device, which is applied to the single yarn finishing integrated device, the single yarn finishing integrated device includes a control unit, a heater, an unwinding motor and a winding motor, the unwinding motor is used for driving an unwinding roller to rotate, the winding motor is used for driving a winding roller to rotate so as to drive a yarn to be transferred from the unwinding roller to the winding roller, the heater is used for heating the yarn, and the control method for the single yarn finishing device includes:
acquiring a tension value of the yarn between the winding roller and the unwinding roller and the current rotating speeds of the winding motor and the unwinding motor;
acquiring the ambient temperature in the heating space corresponding to the heater, which is detected by a temperature detection sensor;
and controlling the running power of the heater according to the environment temperature, and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed.
Optionally, the step of controlling the operation power of the heater according to the ambient temperature, and controlling the motor speeds of the unwinding motor and the winding motor according to the tension value and the current rotation speed includes:
inputting the environment temperature into a fuzzy proportional integral derivative algorithm model, determining the operation power of the heater through the fuzzy proportional integral derivative algorithm model, and controlling the heater to operate according to the operation power;
and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed.
Optionally, before the step of controlling the operating power of the heater according to the ambient temperature and controlling the motor rotation speeds of the unwinding motor and the winding motor according to the tension value and the current rotation speed, the method further includes:
acquiring setting parameters, wherein the setting parameters comprise a target temperature value, a target tension value and a target motor rotating speed;
the step of controlling the operation power of the heater according to the environment temperature and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed comprises the following steps:
controlling the operation power of the heater according to the target temperature and the environment temperature; and
and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the target tension value, the target motor rotating speed, the tension value and the current rotating speed.
Optionally, the step of controlling the operation power of the heater according to the target temperature and the ambient temperature includes:
obtaining a difference between the ambient temperature and the target temperature;
determining a power adjustment increment for the heater based on the difference;
adjusting the operating power of the heater according to the power adjustment increment.
Optionally, the larger the absolute value of the difference, the larger the absolute value of the power adjustment increment; the difference is inversely related to the power adjustment increment.
Optionally, the step of controlling the motor rotation speeds of the unwinding motor and the winding motor according to the target tension value, the target motor rotation speed, the tension value, and the current rotation speed includes:
taking the target tension value, the target motor rotating speed, the tension value and the current rotating speed as input parameters of a proportional integral derivative algorithm, and determining the motor speeds of the unreeling motor and the reeling motor through the proportional integral derivative algorithm;
and controlling the unwinding motor and the winding motor to run according to the motor speed.
In addition, in order to achieve the above object, the present invention further provides a single yarn tidying integration apparatus, which includes a memory, a processor, and a control program of the single yarn tidying integration apparatus stored on the memory and operable on the processor, wherein the control program of the single yarn tidying integration apparatus, when executed by the processor, implements the steps of the control method of the single yarn tidying integration apparatus as described above.
In addition, to achieve the above object, the present invention also provides a single yarn finishing integrated device control program product including: the control program of the single yarn finishing integrated device realizes the steps of the control method of the single yarn finishing integrated device when being executed by the processor.
Further, in order to achieve the above object, the present invention also provides a computer-readable storage medium having stored thereon a control program of a single yarn tidying integration apparatus, which when executed by a processor, realizes the steps of the control method of the single yarn tidying integration apparatus as described above.
According to the control method of the single yarn finishing integration device, the control program product of the single yarn finishing integration device and the computer readable storage medium provided by the embodiment of the invention, the tension value of the yarn between the winding roller and the unwinding roller and the current rotating speeds of the unwinding motor and the winding motor are firstly obtained, the environment temperature in the heating space corresponding to the heater detected by the temperature detection sensor is further obtained, the operating power of the heater is controlled according to the environment temperature, and the motor rotating speeds of the unwinding motor and the winding motor are controlled according to the tension value and the current rotating speed. Because single yarn arrangement integrated equipment includes the control unit, heater, unreels motor and rolling motor, it is used for the drive to unreel the roller and rotates to unreel the motor, and rolling motor is used for driving the wind-up roll and rotates, with the drive yarn follow unreel the roller and shift to on the wind-up roll, the heater is used for heating the yarn to make stoving and one-tenth section of thick bamboo can realize based on an equipment. And further, after the control is carried out based on the method, more process steps can be completed through one device, the process flow is simplified, and the effect of improving the single yarn finishing efficiency is achieved.
Drawings
Fig. 1 is a schematic terminal structure diagram of a hardware operating environment according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of an embodiment of a control method of the single yarn finishing integrated apparatus of the present invention;
FIG. 3 is a schematic structural view of a single yarn finishing and integrating apparatus of the present invention;
FIG. 4 is a schematic diagram of a PID controller according to an embodiment of the invention;
fig. 5 is a schematic front view of a three-dimensional structure of a drying device according to an embodiment of the present invention;
fig. 6 is a schematic side view of a rotary assembly structure of a drying device according to an embodiment of the present invention.
The reference numbers illustrate:
reference numerals Name (R) Reference numerals Name (R)
100 Drying device 10 Shell body
30 Rotating assembly 11 Top board
31 Rotating frame 12 Base plate
32 Transmission member 10A Containing cavity
311 Rotating shaft 10B Opening of the container
312 Supporting plate 50 Heating assembly
313 Flat plate 314 Rotary disc
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, fig. 1 is a schematic terminal structure diagram of a hardware operating environment according to an embodiment of the present invention.
The terminal of the embodiment of the invention can be single yarn finishing integrated equipment.
As shown in fig. 1, the terminal may include: a processor 1001, such as a CPU, a network interface 1004, a user interface 1003, a memory 1005, a communication bus 1002. Wherein a communication bus 1002 is used to enable connective communication between these components. The user interface 1003 may include a Display screen (Display), an input unit such as a Keyboard (Keyboard), a mouse, etc., and the optional user interface 1003 may also include a standard wired interface, a wireless interface. The network interface 1004 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface). The memory 1005 may be a high-speed RAM memory or a non-volatile memory (e.g., a magnetic disk memory). The memory 1005 may alternatively be a storage device separate from the processor 1001.
Those skilled in the art will appreciate that the terminal structure shown in fig. 1 is not intended to be limiting and may include more or fewer components than those shown, or some components may be combined, or a different arrangement of components.
As shown in fig. 1, a memory 1005, which is a kind of computer storage medium, may include therein an operating system, a network communication module, a user interface module, and a control program of the single yarn tidying integration apparatus.
In the terminal shown in fig. 1, the network interface 1004 is mainly used for connecting to a backend server and performing data communication with the backend server; the processor 1001 may be configured to call a control program of the single yarn tidying integration apparatus stored in the memory 1005, and perform the following operations:
acquiring a tension value of the yarn between the winding roller and the unwinding roller and the current rotating speeds of the winding motor and the unwinding motor;
acquiring the ambient temperature in the heating space corresponding to the heater, which is detected by a temperature detection sensor;
and controlling the running power of the heater according to the environment temperature, and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed.
Further, the processor 1001 may call a control program of the single yarn tidying integration apparatus stored in the memory 1005, and also perform the following operations:
inputting the environment temperature into a fuzzy proportional integral derivative algorithm model, determining the operation power of the heater through the fuzzy proportional integral derivative algorithm model, and controlling the heater to operate according to the operation power;
and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed.
Further, the processor 1001 may call a control program of the single yarn tidying integration apparatus stored in the memory 1005, and also perform the following operations:
acquiring setting parameters, wherein the setting parameters comprise a target temperature value, a target tension value and a target motor rotating speed;
the step of controlling the operation power of the heater according to the environment temperature and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed comprises the following steps:
controlling the operation power of the heater according to the target temperature and the environment temperature; and
and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the target tension value, the target motor rotating speed, the tension value and the current rotating speed.
Further, the processor 1001 may call a control program of the single yarn tidying integration apparatus stored in the memory 1005, and also perform the following operations:
obtaining a difference between the ambient temperature and the target temperature;
determining a power adjustment increment for the heater based on the difference;
adjusting the operating power of the heater according to the power adjustment increment.
Further, the processor 1001 may call a control program of the single yarn tidying integration apparatus stored in the memory 1005, and also perform the following operations:
taking the target tension value, the target motor rotating speed, the tension value and the current rotating speed as input parameters of a proportional integral derivative algorithm, and determining the motor speeds of the unreeling motor and the reeling motor through the proportional integral derivative algorithm;
and controlling the unwinding motor and the winding motor to run according to the motor speed.
Referring to fig. 2, in an embodiment of the control method of the single yarn finishing integration apparatus of the present invention, the control method of the single yarn finishing integration apparatus includes the steps of:
step S10, acquiring a tension value of the yarn between the winding roller and the unwinding roller and the current rotating speeds of the winding motor and the unwinding motor;
step S20, acquiring the ambient temperature in the heating space corresponding to the heater detected by the temperature detection sensor;
and S30, controlling the operation power of the heater according to the environment temperature, and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed.
Textile is a traditional industry with long history in China, and has the disadvantages of complicated process flow, more labor employment, high production cost and relatively backward production equipment. Taking silk production as an example, silk can be woven by entering a factory from cocoons through a plurality of processes of selecting, peeling, boiling, reeling, winding, doubling, twisting, steaming, pouring, drawing, beating, weaving and the like, and 30 processes in total. The single yarn finishing is an important step in the silk reeling process flow, and mainly comprises the steps of sizing, soaking and softening, drying and tube forming of single yarns (silk). This results in less efficient single yarn finishing.
Firstly, the embodiment provides a single yarn arrangement integrated device for integrating and optimizing the traditional production process flow again, through the research of key processes, the processes of returning, weaving, packaging, airing, winding and the like are deleted, the processes of single yarn soaking, sizing, drying, cleaning, tube forming and the like are combined, and a multifunctional arrangement device integrating the functions is adopted to replace the original single process device, so that the process flow is shortened, and the production efficiency, the product quality and the economic benefit are improved.
Specifically, single yarn arrangement integrated equipment includes the control unit, heater, unreels motor and coiling motor, unreel the motor and be used for the drive to unreel the roller and rotate, with coiling motor is used for driving the wind-up roll and rotates, with drive yarn follow unreel the roller shift to on the wind-up roll, the heater is used for heating the yarn. The single yarn arranging and integrating device is provided with a user interface, as an implementation mode, the user interface comprises a display component and an input component, the display component is used for displaying data information, and a user of the input component receives control parameters issued by the user. For example, the display component may be a display and the input component may include a keyboard and/or a mouse. Alternatively, the display component and the input component may be integrally provided, for example, as a touch screen.
In this embodiment, the control unit may first obtain a tension value of the yarn between the wind-up roll and the wind-down roll and current rotation speeds of the wind-up motor and the wind-down motor. Referring to fig. 3, the unwinding motor is connected with the unwinding roller, and the winding motor is connected with the winding roller. When the unwinding motor drives the unwinding roller to rotate, and the winding motor drives the winding roller to rotate, yarns are driven by the rolling shaft to move to the winding roller from the unwinding roller. A tension sensor is arranged between the unwinding roller and the winding roller, so that the tension value of the yarn between the winding roller and the unwinding roller can be acquired through the tension sensor.
Further, unwinding motor and winding motor department still are provided with speed sensor for can detect unwinding motor and winding motor's rotational speed value (be current rotational speed) through speed sensor. And the temperature value measured by the thermocouple is collected, the ambient temperature in the heating space (namely the yarn heating space) corresponding to the heater is determined according to the temperature value, and then the heating device is heated and controlled through the temperature driving circuit, so that the purpose of temperature control is achieved.
The yarn moisture regain drying device aims to realize rapid drying under the conditions of high speed and short distance, meet the requirement of yarn moisture regain, and cannot influence the physical and chemical properties of the yarn. Therefore, on one hand, the device is provided with a drying device, a roller is arranged in the drying device, and a heater is additionally arranged on the roller to wind the yarn on the roller so as to increase the heating time of the yarn in the drying process. On the other hand, in consideration of the optimization of the electric heating temperature rise process and the precision control requirement of the working temperature, fuzzy PID (proportional Integral derivative) intelligent control is adopted, and the control structure is shown in fig. 4. The fuzzy PID control realizes the closed-loop control of the temperature, and ensures the drying effect, energy conservation and consumption reduction under the condition of ensuring the yarn tension balance. Kp is a proportional regulation coefficient, and plays a role in accelerating the response speed of the system, improving the regulation precision of the system and quickly regulating errors in a PID regulator. Ki is an integral regulation coefficient, and plays a role in eliminating residual errors and regulating steady-state time in a PID regulator. Kd is a differential regulation coefficient and plays a role in improving the dynamic performance of a system, predicting error trend and correcting errors in advance in a PID regulator. After the input temperature value is processed by the PID algorithm, the corresponding control parameter can be determined by the PID regulator, and then the controlled object is controlled based on the control parameter. The heater is used as a controlled object, so that the operation power of the heater can be controlled more accurately. That is, the temperature value may be input to a PID algorithm, and the operating power of the heater may be controlled by the output of the fuzzy PID algorithm. It will be appreciated that the temperature drive shown in figure 4 is used to drive the heating means to adjust the heating power. Thereby controlling the temperature output of the heating device. So as to achieve the effect of adjusting the ambient temperature in the heating space corresponding to the heater.
Optionally, in some embodiments, the operating power of the heater is controlled in accordance with the ambient temperature, before controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed, setting parameters are required to be obtained, wherein the setting parameters include a target temperature value, a target tension value, and a target motor rotation speed, so that the operating power of the heater is controlled according to the ambient temperature, and when the motor rotating speeds of the unreeling motor and the reeling motor are controlled according to the tension value and the current rotating speed, the operation power of the heater can be controlled according to the target temperature and the environment temperature, and the motor rotating speeds of the unreeling motor and the reeling motor can be controlled according to the target tension value, the target motor rotating speed, the tension value and the current rotating speed.
For example, when the operating power of the heater is controlled according to the target temperature and the ambient temperature, a difference between the ambient temperature and the target temperature may be obtained, a power adjustment increment of the heater may be determined according to the difference, and the operating power of the heater may be adjusted according to the power adjustment increment. Wherein the power adjustment increment is inversely related to the difference. When the difference is greater than 0, which indicates that the current ambient temperature is greater than the target temperature, and thus the operating power of the heater needs to be reduced, the power adjustment increment may be set to be less than 0. Similarly, when the difference is less than zero, the power adjustment increment may be set to greater than 0. In addition, the absolute value of the difference and the absolute value of the power adjustment increment are in positive correlation, and the larger the difference between the ambient temperature and the target temperature, the larger the power adjustment amplitude.
Optionally, in some embodiments, when the motor rotation speeds of the unwinding motor and the winding motor are controlled according to the target tension value, the target motor rotation speed, the tension value, and the current rotation speed, the target tension value, the target motor rotation speed, the tension value, and the current rotation speed may be used as input parameters of a proportional integral derivative algorithm, and the motor rotation speeds of the unwinding motor and the winding motor are determined through the proportional integral derivative algorithm, so as to control the unwinding motor and the winding motor to operate according to the rotation speed.
It should be noted that, in some embodiments, the single yarn sorting integration device is further provided with a network interface, so that the single yarn sorting integration device can synchronize its current operating parameters to the server through the network interface, so that other terminals can obtain their operating parameters through the server, thereby achieving the purpose of remotely monitoring the operating state of the single yarn sorting integration device.
Of course, in some embodiments, each single yarn sorting integration apparatus may also be used as a block chain node, and thus may link its own operating data. The other nodes can adjust the self operation data according to the operation data, thereby realizing the effect of multi-node synchronous control.
For example, in some application scenarios, when the total amount of work to be completed by the first node, the second node, and the third node within a preset time period (e.g., a day or H hours) is set to be N, and the amounts of work to be completed by the first node, the second node, and the third node are respectively N1, N2, and N3 (where N1+ N2+ N3 is N). If the first node only can complete the workload of n1-d within a preset time length due to the reduction of the work efficiency caused by some objective reasons, the second node and the third node can automatically improve the work efficiency of the first node after determining the workload d which cannot be completed based on the operation parameters of the second node and the third node. So that the second and third node words complete the workload of n1+ n2+ d within a preset time duration.
In the technical scheme disclosed in this embodiment, a tension value of a yarn between the wind-up roll and current rotation speeds of the wind-up motor and the wind-up motor are firstly obtained, so as to obtain an ambient temperature in a heating space corresponding to the heater detected by the temperature detection sensor, control the operating power of the heater according to the ambient temperature, and control the motor rotation speeds of the wind-up motor and the wind-up motor according to the tension value and the current rotation speed. Because single yarn arrangement integrated equipment includes the control unit, heater, unreels motor and rolling motor, it is used for the drive to unreel the roller and rotates to unreel the motor, and rolling motor is used for driving the wind-up roll and rotates, with the drive yarn follow unreel the roller and shift to on the wind-up roll, the heater is used for heating the yarn to make stoving and one-tenth section of thick bamboo can realize based on an equipment. And further, after the control is carried out based on the method, more process steps can be completed through one device, the process flow is simplified, and the effect of improving the single yarn finishing efficiency is achieved.
In addition, an embodiment of the present invention further provides a single yarn tidying integration apparatus, where the single yarn tidying integration apparatus includes a memory, a processor, and a control program of the single yarn tidying integration apparatus, the control program of the single yarn tidying integration apparatus is stored in the memory and is executable on the processor, and when the control program of the single yarn tidying integration apparatus is executed by the processor, the steps of the control method of the single yarn tidying integration apparatus according to the above embodiments are implemented.
In some embodiments, the single yarn finishing integration apparatus includes a drying device (i.e., a heater).
Exemplarily, referring to fig. 5 to 6, the drying device 100 includes a housing 10, a rotating assembly 30 and a heating assembly 50, where the housing 10 includes a plurality of enclosing plates (not labeled in the figures), the enclosing plates are enclosed to form an accommodating cavity 10A, the accommodating cavity 10A has at least one opening 10B, the rotating assembly 30 is rotatably disposed in the accommodating cavity 10A, and the heating assembly 50 is disposed in the housing 10.
Drying device 100 sets up on single yarn arrangement integrated equipment, and drying device 100 need realize fast drying to the yarn in production under the condition of high speed, short distance to reach the moisture regain requirement of yarn, can not cause the influence to the physics, the chemical property of yarn simultaneously.
In an optional embodiment, the drying device 100 includes a housing 10, a rotating component 30 and a heating component 50, the rotating component 30 and the heating component 50 are disposed in the housing 10, the housing 10 includes a plurality of surrounding plates, the surrounding plates surround an honest accommodating cavity 10A, the rotating component 30 and the heating component 50 are disposed in the accommodating cavity 10A, the accommodating cavity 10A at least has an opening 10B, a yarn to be dried penetrates into or out of the accommodating cavity 10A through the opening 10B, the yarn to be dried is wound on the rotating component 30, a heating pipe is disposed in the housing 10, and the heating pipe heats the yarn to be dried and dries the yarn. The rotating assembly 30 and the heating pipe of the single yarn finishing integrated device can quickly dry the dynamically rotating yarns without damaging the physical and chemical properties of the yarns, and the technical problem that the yarns are damaged due to incomplete drying or excessive drying existing in the conventional drying device 100 is solved.
It can be understood that, in the state of dynamic operation of the drying device 100, the rotating assembly 30 is provided to perform a drying effect on the dynamically rotating yarn, firstly, to increase the time for disposing the yarn in the accommodating cavity 10A, i.e. to properly prolong the drying time; secondly, the yarns in dynamic rotation can avoid uneven yarn drying caused by local overheating or can not meet the requirement of moisture regain in the process of drying, and further avoid the physical and chemical properties of the yarns from being damaged when the local yarn drying is serious.
It can be understood that, in order to optimize the heating and temperature rise process and the requirement for the accuracy control of the working temperature, a temperature detector and a temperature control device are further arranged in the shell 10 of the present application, such as a temperature sensor, an infrared temperature sensor, etc., the temperature detector and the temperature control device are arranged in the shell and are far away from the heating assembly 50, so as to obtain the temperature information in the accurate accommodating cavity 10A, the temperature control device receives the detection data of the temperature detector, and controls the opening, closing or adjusting the heating power of the heating assembly 50, so as to achieve the effect that the yarn is rapidly dried without affecting the physical and chemical properties of the yarn.
It will be appreciated that the plurality of enclosures may be removably attached to one another to facilitate removal, servicing and replacement of the components within the housing 10.
Optionally, at least one of the enclosing plates is rotatably connected with an adjacent enclosing plate to form an opening 10B which is opened and closed, so as to open or close the accommodating cavity 10A.
In an optional embodiment, the drying device 100 includes a housing 10, and a rotating assembly 30 and a heating assembly 50 located in the housing 10, where the housing 10 includes a plurality of enclosing plates and an accommodating cavity 10A surrounded by the enclosing plates, and the heating assembly 50 and the rotating assembly 30 are both disposed in the accommodating cavity 10A, where at least one of the enclosing plates is rotatably connected to an adjacent enclosing plate to form an opening 10B that is opened and closed, so as to open or close the accommodating cavity 10A, and yarns enter and exit the accommodating cavity 10A through the opening 10B.
It can be understood that a plurality of enclosing plates define an accommodating cavity 10A, the accommodating cavity 10A defines an opening 10B, in an embodiment, one enclosing plate is rotatably connected to an adjacent enclosing plate, and the other end of the enclosing plate covers the connecting side of another adjacent enclosing plate, wherein the enclosing plate defining the opening 10B is rotatably connected to the adjacent enclosing plate, and the connecting can be performed by using a hinge member or a shaft.
Optionally, the housing 10 at least includes a top plate 11 and a bottom plate 12, the rotating assembly 30 is disposed on the bottom plate 12, the top plate 11 is divided at the middle portion and is rotatably connected through at least one hinge plate to form two openings 10B that are opened and closed.
In an optional embodiment, the casing 10 of the drying device 100 includes a plurality of enclosing plates, wherein the casing 10 further includes at least a top plate 11 and a bottom plate 12, the rotating assembly 30 is disposed on the bottom plate 12, an opening 10B is disposed on the top plate 11, the middle portion of the top plate 11 is divided, the divided two portions of the top plate 11 are rotatably connected through at least one hinge plate to form two openings 10B which are opened and closed, so that the yarn can penetrate into or penetrate out of the accommodating cavity 10A, that is, the top plate 11 is provided with openings 10B which are opened and closed on two sides, which is convenient for flexible use.
It can be understood that the top plate 11 is divided to form two openable and closable openings 10B, wherein the two divided top plates 11 are connected in a sliding manner and slide to open or close the openings 10B of the accommodating cavities 10A.
It will be appreciated that the top and bottom panels 11, 12 are each one of a plurality of enclosures.
Optionally, the rotating assembly 30 includes a rotating frame 31 and a transmission member 32, the rotating frame 31 is rotatably disposed in the housing 10, the transmission member 32 is connected to the housing 10, the rotating frame 31 is connected to the transmission member 32, and the transmission member 32 drives the rotating frame 31 to rotate.
In an alternative embodiment, the drying device 100 includes a rotating component 30, the rotating component 30 is disposed in the casing 10, wherein the rotating component 30 includes a rotating frame 31 and a transmission member 32, the rotating frame 31 is rotatably disposed in the casing 10, the transmission member 32 is disposed in the casing 10 and connected to the casing 10, the rotating frame 31 is connected to the transmission member 32, the transmission member 32 drives the rotating frame 31 to rotate, the yarn enters the accommodating cavity 10A from the opening 10B and winds around the rotating frame 31, and after drying, the yarn passes through the accommodating cavity 10A along with the rotation of the rotating frame 31 and is transmitted to the next station.
It can be understood that the drying device 100 of the present application includes the rotating assembly 30, and the drying device 100 further includes two support frames (not shown in the figure), which are respectively disposed on two sides of the rotating assembly 30, and set the rotating assembly 30 to perform a rotating motion along a first direction, and a connection line of the two support frames is perpendicular to a rotating plane formed by the rotating assembly 30 rotating along the first direction, wherein a plane formed by the rotating assembly 30 rotating around the first direction may be a vertical plane, then, the connection line of the two support frames is located in a horizontal plane, and an axial direction of the rotating assembly 30 is parallel to the connection line of the two support frames.
Alternatively, the rotating frame 31 includes a rotating shaft 311, a plurality of support plates 312, a plurality of flat plates 313, and a rotating disk 314. The supporting plates 312 are arranged on the rotating shaft 311 at intervals, the supporting plates 312 are distributed along the radial direction of the rotating shaft 311, one flat plate 313 is arranged between two adjacent supporting plates 312 and fixedly connected with the supporting plates 312, the rotating disc 314 is arranged at one end of the rotating shaft 311, and the transmission piece 32 drives the rotating disc 314 to drive the rotating shaft 311, the supporting plates 312 and the flat plate 313 to rotate.
In an alternative embodiment, the rotating frame 31 includes a rotating shaft 311, a plurality of supporting plates 312, a plurality of flat plates 313, and a rotating disk 314. The supporting plates 312 are arranged on the rotating shaft 311 at intervals, the arrangement directions of the supporting plates 312 extend along the radial direction of the rotating shaft 311, one flat plate 313 is arranged between two adjacent supporting plates 312 and fixedly connected with the supporting plates 312, the flat plates 313 are arranged in a surrounding manner to form a cylinder, yarns are wound on the flat plates 313 arranged in a surrounding manner to form a cylinder, the rotating disc 314 is arranged at one end of the rotating shaft 311, the supporting plates 312 are abutted to or fixedly connected with the rotating disc 314, and the transmission piece 32 drives the rotating disc 314 to drive the rotating shaft 311, the supporting plates 312 and the flat plates 313 to rotate.
It can be understood that the transmission member 32 drives the rotating disc 314 to drive the rotating shaft 311, the supporting plate 312 and the flat plate 313 to rotate, wherein the output end of the transmission member 32 is connected with the rotating shaft 311 and drives the rotating shaft 311 to rotate, the rotating shaft 311 drives the supporting plate 312 and the flat plate 313 to rotate, so as to realize the rotation transmission of the yarn wound on the flat plate 313, the heating component 50 performs heating, the rotation transmission is favorable for drying the yarn in a balanced manner, the physical and chemical properties of the yarn are stable, and the yarn is dried without damaging the yarn and at least the moisture regain requirement is met.
Optionally, the number of the support plates 312 is six, and the six support plates 312 are uniformly arranged along the circumferential direction of the rotating shaft 311 at intervals.
In an alternative embodiment, the plurality of supporting plates 312 are disposed on the rotating shaft 311 at intervals, the flat plate 313 is disposed between the two supporting plates 312, and the plurality of supporting plates 312 support and connect the plurality of flat plates 313, so that the plurality of flat plates 313 are surrounded into a cylindrical shape. Wherein, the quantity of backup pad 312 is six, six backup pad 312 is followed the circumference interval of pivot 311 is evenly arranged, and the quantity of dull and stereotyped 313 corresponds backup pad 312 and sets up, makes every two adjacent backup pads 312 connect a dull and stereotyped 313 and enclose to establish and be complete tubular structure, and the yarn can twine on the dull and stereotyped 313 of tube-shape with the rotation transmission.
Optionally, the heating assembly 50 includes two heating pipes, and the two heating pipes are disposed in the housing 10.
In an optional embodiment, the heating assembly 50 is disposed in the housing 10, and the heating assembly 50 includes two heating pipes disposed in the housing 10, wherein the two heating pipes are disposed at an interval, so that the temperature in the accommodating cavity 10A is uniformly heated, and the rotating yarn can be dried in all directions.
It is understood that in another embodiment, two heating pipes are disposed in the rotating component 30, so that the heating pipes can be disposed between the two supporting plates 312, and the two heating pipes are symmetrically disposed to facilitate uniform heating.
Optionally, the two heating pipes are disposed on two opposite sides of the rotating component 30.
In an optional embodiment, the heating element 50 is disposed in the housing 10, the heating element 50 includes two heating pipes, the two heating pipes are disposed in the housing 10, wherein the two heating pipes are disposed on two opposite sides of the rotating element 30, the two heating elements 50 and the rotating element 30 are disposed at intervals, the yarn is wound on the flat plate 313, and is rotated and transmitted in the accommodating cavity 10A, and the heating pipes heat and dry the yarn.
Optionally, the heating pipe is a U-shaped heating pipe, and the length of the U-shaped heating pipe is adapted to the axial length of the rotating assembly 30, so as to uniformly heat and dry the yarn wound in the middle or two sides of the flat plate 313.
Optionally, the single yarn finishing integrated device comprises a drying device 100 as described above, the yarn to be dried enters and exits the housing 10 through the opening 10B, the yarn to be dried is wound on the rotating assembly 30, and the heating assembly 50 is used for heating to dry the yarn to be dried.
In an optional embodiment, the single yarn arranging and integrating device includes any one of the drying devices 100, the drying device 100 is disposed on the single yarn arranging and integrating device, yarns to be dried enter and exit the housing 10 through the opening 10B, the yarns to be dried are disposed in the accommodating cavity 10A and wound on the rotating assembly 30, the temperature detector detects the temperature of the accommodating cavity 10A, and the temperature controller controls the heating assembly 50 to be turned on, turned off or adjusted in heating power, so as to heat and dry the rotationally-transmitted yarns to be dried. Drying device 100 sets up on single yarn arrangement integrated equipment for high energy links up between the equipment, the process flow is simplified, and in the stoving process of yarn, drying device 100 sets up steadily in the production line, rotating assembly 30 stable connection and casing 10, stable in structure, heating assembly 50 cooperation is provided with thermodetector and temperature control device, the effective control heating time is long, rotating assembly 30 sets up effective assurance yarn tension evenly, in order to carry out all-round stoving and can not appear the yarn damage phenomenon to the yarn.
In addition, an embodiment of the present invention further provides a single yarn arrangement integrated device control program product, where the single yarn arrangement integrated device control program product includes a memory, a processor, and a control program of a single yarn arrangement integrated device that is stored in the memory and is executable on the processor, and when the control program of the single yarn arrangement integrated device is executed by the processor, the steps of the control method of the single yarn arrangement integrated device according to the above embodiments are implemented.
In addition, an embodiment of the present invention further provides a computer-readable storage medium, where a control program of a single yarn tidying integration apparatus is stored on the computer-readable storage medium, and when the control program of the single yarn tidying integration apparatus is executed by a processor, the steps of the control method of the single yarn tidying integration apparatus according to the above embodiments are implemented.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or system that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium (e.g., ROM/RAM, magnetic disk, optical disk) as described above and includes instructions for causing a single yarn arranging and integrating device to execute the method according to the embodiments of the present invention.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (9)

1. The control method of the single yarn finishing integrated equipment is characterized by being applied to the single yarn finishing integrated equipment, the single yarn finishing integrated equipment comprises a control unit, a heater, an unwinding motor and a winding motor, the unwinding motor is used for driving an unwinding roller to rotate, the winding motor is used for driving a winding roller to rotate so as to drive yarns to be transferred onto the winding roller from the unwinding roller, the heater is used for heating the yarns, and the control method of the single yarn finishing equipment comprises the following steps:
acquiring a tension value of the yarn between the winding roller and the unwinding roller and the current rotating speeds of the winding motor and the unwinding motor;
acquiring the ambient temperature in the heating space corresponding to the heater, which is detected by a temperature detection sensor;
and controlling the running power of the heater according to the environment temperature, and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed.
2. The method for controlling the single yarn finishing integration apparatus according to claim 1, wherein the step of controlling the operation power of the heater according to the ambient temperature and the motor speeds of the unwinding motor and the winding motor according to the tension value and the current rotation speed comprises:
inputting the environment temperature into a fuzzy proportional integral derivative algorithm model, determining the operation power of the heater through the fuzzy proportional integral derivative algorithm model, and controlling the heater to operate according to the operation power;
and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed.
3. The method for controlling a single yarn finishing integrated device according to claim 1, wherein the step of controlling the operation power of the heater according to the ambient temperature and the step of controlling the motor speeds of the unwinding motor and the winding motor according to the tension value and the current rotation speed further comprises the steps of:
acquiring setting parameters, wherein the setting parameters comprise a target temperature value, a target tension value and a target motor rotating speed;
the step of controlling the operation power of the heater according to the environment temperature and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the tension value and the current rotating speed comprises the following steps:
controlling the operation power of the heater according to the target temperature and the environment temperature; and
and controlling the motor rotating speeds of the unreeling motor and the reeling motor according to the target tension value, the target motor rotating speed, the tension value and the current rotating speed.
4. The method of controlling a single yarn finishing integrated apparatus according to claim 3, wherein the step of controlling the operation power of the heater based on the target temperature and the ambient temperature comprises:
obtaining a difference between the ambient temperature and the target temperature;
determining a power adjustment increment for the heater based on the difference;
adjusting the operating power of the heater according to the power adjustment increment.
5. The method of controlling a single yarn tidying integration apparatus according to claim 4, wherein the larger the absolute value of the difference, the larger the absolute value of the power adjustment increment; the difference is inversely related to the power adjustment increment.
6. The method for controlling the single yarn finishing integration apparatus according to claim 3, wherein the step of controlling the motor speeds of the unwinding motor and the winding motor according to the target tension value, the target motor speed, the tension value, and the current rotation speed comprises:
taking the target tension value, the target motor rotating speed, the tension value and the current rotating speed as input parameters of a proportional integral derivative algorithm, and determining the motor speeds of the unreeling motor and the reeling motor through the proportional integral derivative algorithm;
and controlling the unwinding motor and the winding motor to run according to the motor speed.
7. The utility model provides a single yarn arrangement integrated equipment which characterized in that, single yarn arrangement integrated equipment includes: memory, a processor and a control program of a single yarn tidying integration apparatus stored on the memory and operable on the processor, the control program of the single yarn tidying integration apparatus implementing the steps of the control method of the single yarn tidying integration apparatus according to any one of claims 1 to 6 when executed by the processor.
8. A single yarn finishing integration apparatus control program product, characterized in that the single yarn finishing integration apparatus control program product comprises: memory, a processor and a control program of a single yarn tidying integration apparatus stored on the memory and operable on the processor, the control program of the single yarn tidying integration apparatus implementing the steps of the control method of the single yarn tidying integration apparatus according to any one of claims 1 to 6 when executed by the processor.
9. A computer-readable storage medium, characterized in that a control program of a single yarn tidying integration apparatus is stored thereon, which when executed by a processor, implements the steps of the control method of the single yarn tidying integration apparatus according to any one of claims 1 to 6.
CN202110574959.6A 2021-05-25 2021-05-25 Control method and device for single yarn finishing integrated device, product and storage medium Pending CN113291927A (en)

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CN202110574959.6A CN113291927A (en) 2021-05-25 2021-05-25 Control method and device for single yarn finishing integrated device, product and storage medium

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CN201367270Y (en) * 2009-03-19 2009-12-23 宁波大学 Flexible material winding device
CN104562218A (en) * 2015-01-16 2015-04-29 段肇祥 Drying and winding integrated device for silk processing
CN104709748A (en) * 2015-01-09 2015-06-17 西安交通大学 FPGA-based thin film rolling tension control system and method
CN204823478U (en) * 2015-07-23 2015-12-02 上海津信变频器有限公司 Painted machine of frequency conversion servo control optic fibre based on tension rotational speed feedback
EP3153609A1 (en) * 2015-10-05 2017-04-12 Hanning Elektro-Werke GmbH & Co. KG Drive assembly for a textile machine
CN107490272A (en) * 2017-09-22 2017-12-19 重庆市鼎盈丝绸有限责任公司 A kind of controllable drying system of reeling machine
CN108238465A (en) * 2018-02-13 2018-07-03 福建富易天龙智能科技有限公司 A kind of method and apparatus of surface reel constant tensile control
CN109883170A (en) * 2018-11-06 2019-06-14 邯郸钢铁集团有限责任公司 A kind of Electro-galvanizing Production Line resistance and fingerprint resistance drying oven control method
CN210238042U (en) * 2019-05-29 2020-04-03 沭阳县鼎盛纺织厂 Yarn processing wire winding quick drying device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201367270Y (en) * 2009-03-19 2009-12-23 宁波大学 Flexible material winding device
CN104709748A (en) * 2015-01-09 2015-06-17 西安交通大学 FPGA-based thin film rolling tension control system and method
CN104562218A (en) * 2015-01-16 2015-04-29 段肇祥 Drying and winding integrated device for silk processing
CN204823478U (en) * 2015-07-23 2015-12-02 上海津信变频器有限公司 Painted machine of frequency conversion servo control optic fibre based on tension rotational speed feedback
EP3153609A1 (en) * 2015-10-05 2017-04-12 Hanning Elektro-Werke GmbH & Co. KG Drive assembly for a textile machine
CN107490272A (en) * 2017-09-22 2017-12-19 重庆市鼎盈丝绸有限责任公司 A kind of controllable drying system of reeling machine
CN108238465A (en) * 2018-02-13 2018-07-03 福建富易天龙智能科技有限公司 A kind of method and apparatus of surface reel constant tensile control
CN109883170A (en) * 2018-11-06 2019-06-14 邯郸钢铁集团有限责任公司 A kind of Electro-galvanizing Production Line resistance and fingerprint resistance drying oven control method
CN210238042U (en) * 2019-05-29 2020-04-03 沭阳县鼎盛纺织厂 Yarn processing wire winding quick drying device

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