CN113290980A - 一种隔热保温夹层玻璃及其制备方法 - Google Patents

一种隔热保温夹层玻璃及其制备方法 Download PDF

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CN113290980A
CN113290980A CN202110494821.5A CN202110494821A CN113290980A CN 113290980 A CN113290980 A CN 113290980A CN 202110494821 A CN202110494821 A CN 202110494821A CN 113290980 A CN113290980 A CN 113290980A
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parts
laminated glass
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黄元旦
苏丹
魏晓勇
张德华
周志英
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Zhejiang Xiangbang Technology Co ltd
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Abstract

本发明涉及一种隔热保温夹层玻璃,尤其涉及一种隔热保温夹层玻璃及其制备方法。夹层玻璃包括表面层、粘结剂层和内层,所述粘结剂层位于所述表面层与内层之间,所述表面层、粘结剂层以及所述内层的厚度总和大于等于6mm。运用高效的红外紫外阻隔助剂,流延成膜,用于夹层玻璃中间膜。多种材料层压,多层或单层结构制备获得隔热保温夹层玻璃。所制备的夹层玻璃,VLT+IRR≥165%,URR≥99%,雾度≤5,敲击强度≥8,剥离强度≥60N/cm,霰弹袋冲击高度≥300mm。工艺流程简便,无高压条件,明显优于PVB中间膜。

Description

一种隔热保温夹层玻璃及其制备方法
技术领域
本发明涉及一种隔热保温夹层玻璃,尤其涉及一种隔热保温夹层玻璃及其制备方法。
背景技术
现有技术中应用隔热保温的夹层玻璃,基本都是应用PVB作为封装胶膜,工艺制程较为苛刻,需要高压条件,制程涉及到高压反应釜,成本高等缺陷。夹层玻璃大多使用PVB材质封装,工艺复杂、成本高等问题。现有技术中功能性夹层玻璃较少,阻隔性能较差。夹层玻璃粘结层层次不一,制备工艺需要高压,很难大规模生产,生产成本居高。
发明内容
本发明主要是解决现有技术中存在的不足,提供一种该夹层玻璃具有隔热保温的功能,增强玻璃的隔热能力,阻隔紫外线灼伤人的皮肤的一种隔热保温夹层玻璃及其制备方法。
本发明的上述技术问题主要是通过下述技术方案得以解决的:
一种隔热保温夹层玻璃,夹层玻璃包括表面层、粘结剂层和内层,所述粘结剂层位于所述表面层与内层之间,所述表面层、粘结剂层以及所述内层的厚度总和大于等于6mm。
作为优选,所述表面层为玻璃或高分子树脂层,所述玻璃或高分子树脂层的表面与空气表面接触,所述表面层的厚度大于2mm,所述高分子树脂层为PC层、PBT/PET层、PA膜层、PVDF层、聚烯烃层的任意一种或多种,所述玻璃为压花玻璃、钢化玻璃和半钢化玻璃的一种。
作为优选,所述粘结剂层为EVA胶膜、POE胶膜、TPU胶膜任意一种或多种,所述粘结剂层厚度0.1~30mm。
作为优选,所述夹层玻璃具有红外紫外阻隔性能,VLT+IRR≥165%,URR≥99%。
作为优选,所述夹层玻璃雾度不大于5,敲击强度≥8,剥离强度≥60N/cm,霰弹袋冲击高度≥300mm。
作为优选,粘结剂层中的胶膜,按以下质量份进行配比:
原料组成1:EVA树脂86~95份,耐老化助剂1~5份,偶联剂0.5~3份,交联剂1~3份,填料0.1~3份;
原料组成2:POE树脂86~95份,耐老化助剂1~5份,偶联剂0.5~3份,交联剂1~3份,填料0.1~3份;
原料组成3:TPU料93~98份,耐老化助剂1~5份;
作为优选,所述的耐老化助剂,按照重量份组成为抗氧剂0~1份、紫外光吸收剂0.2~2份与光稳定剂0.3~2份组成:
所述的紫外光吸收剂为水杨酸酯类、二苯甲酮类、苯并三唑类、取代丙烯腈类、三嗪类一种或多种。
所述的光稳定剂为受阻胺类光稳定剂,优选抗氧剂为芳香胺类抗氧剂、硫代酯类和亚磷酸酯类一种或多种。
作为优选,偶联剂为硅烷偶联剂,所述交联剂为过氧化物类化合物。
作为优选,填料成分为无机填料和有机填料,包括ATO、GTO,固含量为20~40%,粒径10~40nm;分散剂为乙酸乙酯、甲苯、二甲苯、乙腈和二氯甲烷一种或多种。
一种隔热保温夹层玻璃制备方法,按以下步骤进行:从内往外依次放置好各层物料,置于层压机中,层压温度125~150℃,层压时间10~20min,获得建筑用夹层玻璃。特别适用于建筑内饰、阳光房和汽车等领域。
本发明中夹层玻璃所用胶膜具有优异隔热保温、抗老化和抗冲击性能,能够有效保护动植物阻隔紫外和红外线,保护动植物皮肤不被灼伤。
本发明中所用制程工艺简便,无需高温高压,普通的设备即可生产,显著降低成本。
本发明中高分子层为PC层、PBT/PET层、PA膜层、PVDF层、聚烯烃层的任意一种或多种,具有广泛性。
创新点与效果:运用高效的红外紫外阻隔助剂,流延成膜,用于夹层玻璃中间膜。多种材料层压,多层或单层结构制备获得隔热保温夹层玻璃。所制备的夹层玻璃,VLT+IRR≥165%,URR≥99%,雾度≤5,敲击强度≥8,剥离强度≥60N/cm,霰弹袋冲击高度≥300mm。工艺流程简便,无高压条件,明显优于PVB中间膜。
具体实施方式
下面通过实施例,对本发明的技术方案作进一步具体的说明。
实施例1:一种隔热保温夹层玻璃,夹层玻璃包括表面层、粘结剂层和内层,所述粘结剂层位于所述表面层与内层之间,所述表面层、粘结剂层以及所述内层的厚度总和大于等于6mm。
所述表面层为玻璃或高分子树脂层,所述玻璃或高分子树脂层的表面与空气表面接触,所述表面层的厚度大于2mm,所述高分子树脂层为PC层、PBT/PET层、PA膜层、PVDF层、聚烯烃层的任意一种或多种,所述玻璃为压花玻璃、钢化玻璃和半钢化玻璃的一种。
所述粘结剂层为EVA胶膜、POE胶膜、TPU胶膜任意一种或多种,所述粘结剂层厚度0.1mm。
所述夹层玻璃具有红外紫外阻隔性能,VLT+IRR≥165%,URR≥99%。
所述夹层玻璃雾度不大于5,敲击强度≥8,剥离强度≥60N/cm,霰弹袋冲击高度≥300mm。
粘结剂层中的胶膜,按以下质量份进行配比:
原料组成1:EVA树脂86份,耐老化助剂1份,偶联剂0.5份,交联剂1份,填料0.1份;
原料组成2:POE树脂86份,耐老化助剂1份,偶联剂0.5份,交联剂1份,填料0.1份;
原料组成3:TPU料93~98份,耐老化助剂1份;
所述的耐老化助剂,按照重量份组成为抗氧剂0份、紫外光吸收剂0.2份与光稳定剂0.3份组成:
所述的紫外光吸收剂为水杨酸酯类、二苯甲酮类、苯并三唑类、取代丙烯腈类、三嗪类一种或多种。
所述的光稳定剂为受阻胺类光稳定剂,优选抗氧剂为芳香胺类抗氧剂、硫代酯类和亚磷酸酯类一种或多种。
偶联剂为硅烷偶联剂,所述交联剂为过氧化物类化合物。
填料成分为无机填料和有机填料,包括ATO、GTO,固含量为20~40%,粒径10nm;分散剂为乙酸乙酯、甲苯、二甲苯、乙腈和二氯甲烷一种或多种。
按以下步骤进行:从内往外依次放置好各层物料,置于层压机中,层压温度125℃,层压时间10min,获得建筑用夹层玻璃。
实施例2:一种隔热保温夹层玻璃,夹层玻璃包括表面层、粘结剂层和内层,所述粘结剂层位于所述表面层与内层之间,所述表面层、粘结剂层以及所述内层的厚度总和大于等于6mm。
所述表面层为玻璃或高分子树脂层,所述玻璃或高分子树脂层的表面与空气表面接触,所述表面层的厚度大于2mm,所述高分子树脂层为PC层、PBT/PET层、PA膜层、PVDF层、聚烯烃层的任意一种或多种,所述玻璃为压花玻璃、钢化玻璃和半钢化玻璃的一种。
所述粘结剂层为EVA胶膜、POE胶膜、TPU胶膜任意一种或多种,所述粘结剂层厚度15mm。
所述夹层玻璃具有红外紫外阻隔性能,VLT+IRR≥165%,URR≥99%。
所述夹层玻璃雾度不大于5,敲击强度≥8,剥离强度≥60N/cm,霰弹袋冲击高度≥300mm。
粘结剂层中的胶膜,按以下质量份进行配比:
原料组成1:EVA树脂90份,耐老化助剂3份,偶联剂2.5份,交联剂1.5份,填料2份;
原料组成2:POE树脂90份,耐老化助剂3份,偶联剂2份,交联剂1.5份,填料1.3份;
原料组成3:TPU料95份,耐老化助剂3份;
所述的耐老化助剂,按照重量份组成为抗氧剂0.5份、紫外光吸收剂1.5份与光稳定剂1份组成:
所述的紫外光吸收剂为水杨酸酯类、二苯甲酮类、苯并三唑类、取代丙烯腈类、三嗪类一种或多种。
所述的光稳定剂为受阻胺类光稳定剂,优选抗氧剂为芳香胺类抗氧剂、硫代酯类和亚磷酸酯类一种或多种。
偶联剂为硅烷偶联剂,所述交联剂为过氧化物类化合物。
填料成分为无机填料和有机填料,包括ATO、GTO,固含量为30%,粒径20nm;分散剂为乙酸乙酯、甲苯、二甲苯、乙腈和二氯甲烷一种或多种。
一种隔热保温夹层玻璃制备方法,按以下步骤进行:从内往外依次放置好各层物料,置于层压机中,层压温度135℃,层压时间15min,获得建筑用夹层玻璃。
实施例3:一种隔热保温夹层玻璃,夹层玻璃包括表面层、粘结剂层和内层,所述粘结剂层位于所述表面层与内层之间,所述表面层、粘结剂层以及所述内层的厚度总和大于等于6mm。
所述表面层为玻璃或高分子树脂层,所述玻璃或高分子树脂层的表面与空气表面接触,所述表面层的厚度大于2mm,所述高分子树脂层为PC层、PBT/PET层、PA膜层、PVDF层、聚烯烃层的任意一种或多种,所述玻璃为压花玻璃、钢化玻璃和半钢化玻璃的一种。
所述粘结剂层为EVA胶膜、POE胶膜、TPU胶膜任意一种或多种,所述粘结剂层厚度30mm。
所述夹层玻璃具有红外紫外阻隔性能,VLT+IRR≥165%,URR≥99%。
所述夹层玻璃雾度不大于5,敲击强度≥8,剥离强度≥60N/cm,霰弹袋冲击高度≥300mm。
粘结剂层中的胶膜,按以下质量份进行配比:
原料组成1:EVA树脂95份,耐老化助剂5份,偶联剂3份,交联剂3份,填料3份;
原料组成2:POE树脂95份,耐老化助剂5份,偶联剂3份,交联剂3份,填料3份;
原料组成3:TPU料98份,耐老化助剂5份;
所述的耐老化助剂,按照重量份组成为抗氧剂1份、紫外光吸收剂2份与光稳定剂2份组成:
所述的紫外光吸收剂为水杨酸酯类、二苯甲酮类、苯并三唑类、取代丙烯腈类、三嗪类一种或多种。
所述的光稳定剂为受阻胺类光稳定剂,优选抗氧剂为芳香胺类抗氧剂、硫代酯类和亚磷酸酯类一种或多种。
偶联剂为硅烷偶联剂,所述交联剂为过氧化物类化合物。
填料成分为无机填料和有机填料,包括ATO、GTO,固含量为40%,粒径40nm;分散剂为乙酸乙酯、甲苯、二甲苯、乙腈和二氯甲烷一种或多种。
一种隔热保温夹层玻璃制备方法,按以下步骤进行:从内往外依次放置好各层物料,置于层压机中,层压温度150℃,层压时间20min,获得建筑用夹层玻璃。

Claims (10)

1.一种隔热保温夹层玻璃,其特征在于:夹层玻璃包括表面层、粘结剂层和内层,所述粘结剂层位于所述表面层与内层之间,所述表面层、粘结剂层以及所述内层的厚度总和大于等于6mm。
2.如权利要求1所述的一种隔热保温夹层玻璃,其特征在于:所述表面层为玻璃或高分子树脂层,所述玻璃或高分子树脂层的表面与空气表面接触,所述表面层的厚度大于2mm,所述高分子树脂层为PC层、PBT/PET层、PA膜层、PVDF层、聚烯烃层的任意一种或多种,所述玻璃为压花玻璃、钢化玻璃和半钢化玻璃的一种。
3.如权利要求1所述的一种隔热保温夹层玻璃,其特征在于:所述粘结剂层为EVA胶膜、POE胶膜、TPU胶膜任意一种或多种,所述粘结剂层厚度0.1~30mm。
4.如权利要求1所述的一种隔热保温夹层玻璃,其特征在于:所述夹层玻璃具有红外紫外阻隔性能,VLT+IRR≥165%,URR≥99%。
5.如权利要求1所述的一种隔热保温夹层玻璃,其特征在于:所述夹层玻璃雾度不大于5,敲击强度≥8,剥离强度≥60N/cm,霰弹袋冲击高度≥300mm。
6.如权利要求3所述的一种隔热保温夹层玻璃,其特征在于:粘结剂层中的胶膜,按以下质量份进行配比:
原料组成1:EVA树脂86~95份,耐老化助剂1~5份,偶联剂0.5~3份,交联剂1~3份,填料0.1~3份;
原料组成2:POE树脂86~95份,耐老化助剂1~5份,偶联剂0.5~3份,交联剂1~3份,填料0.1~3份;
原料组成3:TPU料93~98份,耐老化助剂1~5份。
7.如权利要求6所述的一种隔热保温夹层玻璃,其特征在于:所述的耐老化助剂,按照重量份组成为抗氧剂0~1份、紫外光吸收剂0.2~2份与光稳定剂0.3~2份组成:
所述的紫外光吸收剂为水杨酸酯类、二苯甲酮类、苯并三唑类、取代丙烯腈类、三嗪类一种或多种。
所述的光稳定剂为受阻胺类光稳定剂,优选抗氧剂为芳香胺类抗氧剂、硫代酯类和亚磷酸酯类一种或多种。
8.如权利要求6所述的一种隔热保温夹层玻璃,其特征在于:偶联剂为硅烷偶联剂,所述交联剂为过氧化物类化合物。
9.如权利要求6所述的一种隔热保温夹层玻璃,其特征在于:填料成分为无机填料和有机填料,包括ATO、GTO,固含量为20~40%,粒径10~40nm;分散剂为乙酸乙酯、甲苯、二甲苯、乙腈和二氯甲烷一种或多种。
10.如权利要求1所述的一种隔热保温夹层玻璃制备方法,其特征在于按以下步骤进行:从内往外依次放置好各层物料,置于层压机中,层压温度125~150℃,层压时间10~20min,获得建筑用夹层玻璃。
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108892906A (zh) * 2018-06-20 2018-11-27 天台县百赞塑胶有限公司 一种红外阻隔的pvb中间膜及制备方法
CN109796907A (zh) * 2019-01-25 2019-05-24 南京谷尚新材料科技有限公司 一种高透光耐老化夹层玻璃用eva中间膜及其制备方法

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108892906A (zh) * 2018-06-20 2018-11-27 天台县百赞塑胶有限公司 一种红外阻隔的pvb中间膜及制备方法
CN109796907A (zh) * 2019-01-25 2019-05-24 南京谷尚新材料科技有限公司 一种高透光耐老化夹层玻璃用eva中间膜及其制备方法

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