CN113290928A - Accurate temperature control device and method for crankshaft bearing bush of mechanical press - Google Patents

Accurate temperature control device and method for crankshaft bearing bush of mechanical press Download PDF

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Publication number
CN113290928A
CN113290928A CN202110564975.7A CN202110564975A CN113290928A CN 113290928 A CN113290928 A CN 113290928A CN 202110564975 A CN202110564975 A CN 202110564975A CN 113290928 A CN113290928 A CN 113290928A
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China
Prior art keywords
oil
connecting rod
bush
bearing bush
shaft end
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Granted
Application number
CN202110564975.7A
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Chinese (zh)
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CN113290928B (en
Inventor
邱玉良
岳振明
蔺永诚
张鹏
彭鑫亮
朱强
陈明松
郝玉琴
乔傲东
李永涛
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Rongcheng Huadong Metal Forming Machinery Co ltd
Shandong University
Central South University
Harbin Institute of Technology Weihai
Original Assignee
Rongcheng Huadong Metal Forming Machinery Co ltd
Shandong University
Central South University
Harbin Institute of Technology Weihai
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Application filed by Rongcheng Huadong Metal Forming Machinery Co ltd, Shandong University, Central South University, Harbin Institute of Technology Weihai filed Critical Rongcheng Huadong Metal Forming Machinery Co ltd
Priority to CN202110564975.7A priority Critical patent/CN113290928B/en
Publication of CN113290928A publication Critical patent/CN113290928A/en
Application granted granted Critical
Publication of CN113290928B publication Critical patent/CN113290928B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/14Control arrangements for mechanically-driven presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/26Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0088Lubricating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/26Programme control arrangements

Abstract

The invention relates to the high-end equipment manufacturing industry, in particular to a precise temperature control device and a method for a crankshaft bearing bush of a mechanical press, which comprises a bearing bush temperature rise measuring system and a thin oil lubricating system, wherein the bearing bush temperature rise measuring system is used for precisely measuring the temperature of the bearing bush by utilizing the arrangement of a thermosensitive material in a grid structure; the thin oil lubrication system is used for conducting thin oil lubrication on the bearing bush, unique thin oil collecting structures are respectively designed at the shaft end copper bush and the connecting rod copper bush, the thin oil can be collected, circulated and reused, and the controller is respectively connected and controlled with the bearing bush temperature rise measuring system and the thin oil lubrication system. The invention has unique structure, has the advantages of high efficiency, precision, safety, reliability, intelligent automatic control, environmental protection, energy conservation, environmental protection and the like, effectively improves the running speed, the transmission precision and the intelligent automatic production efficiency of the mechanical press, prolongs the service life of the bearing bush, improves the product quality, and achieves the remarkable effects of high-precision, high-speed rotation and accurate intelligent temperature control of the mechanical press and the automatic bobbin bush thereof.

Description

Accurate temperature control device and method for crankshaft bearing bush of mechanical press
The technical field is as follows:
the invention relates to the technical field of high-end equipment manufacturing industry, in particular to a precise temperature control device and method for a crankshaft bearing bush of a mechanical press.
Background art:
at present, a crankshaft and a shaft end bearing bush of the existing mechanical press form a sliding friction pair to rotate relatively, and because the structural bearing bush of the existing mechanical press is not provided with a lubricating oil recovery device, the shaft end bearing bush is mostly lubricated by thick oil in an intermittent way, and for the mechanical press with lower crankshaft rotating speed or low mechanical performance requirement, the requirement can be basically met by the thick oil in the intermittent way, but the requirement cannot be met for the high-speed and precise mechanical press or an automatic production line. As shown in fig. 18 and 19, the structure of the existing mechanical press is schematically illustrated, the crankshaft includes a crank throw in the middle and support shafts disposed at both ends, the support shafts at both ends of the crankshaft are mounted in shaft end brasses, and the shaft end brasses are mounted on the frame through support sleeves. The crank throw in the middle of the crankshaft is arranged in a connecting rod copper bush, the connecting rod copper bush comprises an upper connecting rod copper bush and a lower connecting rod copper bush, and the shaft end copper bush and the connecting rod copper bush are collectively called as a bearing bush to jointly form a sliding friction pair for the relative rotation of the crankshaft and the bearing bush. The crankshaft slides and rotates in the shaft end copper bush, the connecting rod copper bush is arranged in the connecting rod cap and the connecting rod, and the connecting rod copper bush, the connecting rod cap and the connecting rod are connected together and then reciprocate up and down along with the rotation of the crankshaft.
With the continuous iteration of the technology, some technical problems, such as rapid wear, damage and/or locking between shafts and bearing bushes, are solved primarily by the following invention patents applied by the company: the temperature control device comprises a crankshaft of the mechanical press, an automatic temperature rise control device of a bearing bush (No. CN107097452B), a temperature control device of an eccentric body bush of the mechanical press (No. CN109695635B) and a temperature control precision lifting device of the forging mechanical press (No. CN 110538956B).
However, in the practical application process, other deep technical problems need to be solved urgently, for example, the thick oil used in the thick oil intermittent lubrication scheme is thick, the lubrication effect of the crankshaft is poor in high-speed and precise rotation, the integral temperature rise of the bearing bush is easily caused, and the improvement of the rotating speed and the precision is restricted. Although some thin oil lubrication systems are adopted, the existing thin oil lubrication systems are not specially designed for lubricating a crankshaft bearing bush, and have a plurality of problems in use, particularly two outstanding problems are solved, namely, firstly, the problem of oil leakage caused by the fact that a gap is enlarged and the sealing effect is lost due to abrasion of a crankshaft shaft end sealing ring caused by long-term high-speed rotation of a crankshaft is solved; secondly, the existing thin oil lubrication system does not have a special waste thin lubricating oil recovery device, which causes oil pollution and has potential safety hazard. In addition, the existing thin oil lubrication system adopts a point to measure the local temperature of the bearing bush, the temperature measurement mode cannot accurately reflect the real temperature rise deformation condition of the bearing bush, and the temperature rise of the bearing bush cannot be effectively and accurately controlled, so that the outstanding problems of unstable temperature control precision, restricted rotation linear speed, serious oil leakage environmental pollution and the like are caused. The existing temperature control scheme of the crankshaft bearing bush cannot meet the requirements of a mechanical press and an automatic production line for high-speed, precise and accurate intelligent control.
The above description is included in the technical recognition scope of the inventors, and does not necessarily constitute the prior art.
The invention content is as follows:
the invention aims to solve the problems in the prior art, and provides the accurate temperature control device and the method for the crankshaft bearing bush of the mechanical press, which have the advantages of reasonable structural design, accurate bearing bush temperature rise detection, circulating oil collection, accurate and intelligent temperature control, thin oil circulating lubrication, environmental friendliness and the like.
The invention adopts the following technical scheme to realize the purpose:
accurate temperature regulating device of mechanical press bent axle bush includes:
the bearing bush temperature rise measuring system comprises a thermosensitive material A and a thermosensitive material B, wherein the thermosensitive material A is arranged at the upper half part of a shaft end copper bush, the thermosensitive material B is arranged on a lower connecting rod copper bush, the thermosensitive material A is connected with a temperature sensor A, and the thermosensitive material B is connected with a temperature sensor B;
the thin oil lubrication system comprises a thin oil lubrication pump station, wherein the thin oil lubrication pump station respectively performs thin oil lubrication on two shaft end copper shoes and a connecting rod copper shoe through an oil inlet oil way, lubricating oil after the shaft end copper shoes are lubricated is collected through a thin oil collection mechanism A, and lubricating oil after the connecting rod copper shoes are lubricated is collected through a thin oil collection mechanism B;
and the controller is respectively connected with the bearing bush temperature rise measuring system and the thin oil lubricating system and realizes control.
The thermosensitive material A and the thermosensitive material B are in a grid-shaped design.
The thin oil collecting mechanism A and the thin oil collecting mechanism B are respectively connected with an oil return pipe, the oil return pipe is connected with a thin oil lubrication pump station, and an oil suction pump and a filter are sequentially arranged on the oil return pipe.
The thin oil collecting mechanism A comprises an outer oil storage ring A arranged on the inner wall of the outer side of a shaft end copper tile and an inner oil storage ring A arranged on the inner wall of the inner side of the shaft end copper tile, a plurality of outer oil slingers A are arranged on a support shaft on the outer side of the shaft end copper tile, the outer oil slingers A are communicated with the outer oil storage ring A through outer oil unloading grooves A, an outer oil collecting sleeve A is arranged between the outer side of the shaft end copper tile and the support shaft in a sealing mode, the outer oil collecting sleeve A is designed in an up-and-down split mode, outer oil return holes A are arranged on the outer oil collecting sleeve A, all the outer oil slingers A are arranged in a closed space defined by the outer oil collecting sleeve A, the shaft end copper tile and the support shaft, a plurality of inner oil slingers A are arranged on the support shaft on the inner side of the shaft end copper tile, the inner oil slingers A are communicated with the inner oil storage ring A through the inner oil unloading grooves A, an inner oil collecting sleeve A is arranged between the inner side of the shaft end copper tile and the support shaft, and the inner oil collecting sleeve A are designed in an up-and down split mode, the inner oil collecting sleeve A is provided with an inner oil return hole A, and all the inner oil slingers A are arranged in a closed space defined by the inner oil collecting sleeve A, the shaft end copper tile and the support shaft.
The supporting shaft is designed into a stepped shaft, the diameter of the outer oil slinger A is smaller than that of the supporting shaft, and the diameter of the inner oil slinger A is larger than that of the supporting shaft.
Outer oil collection cover A installs on axle head brasses lateral wall through first bolt and elastic washer, be equipped with outer seal ring A between outer oil collection cover A and the axle head brasses, be equipped with outer dust ring A between outer oil collection cover A and the back shaft, interior oil collection cover A installs on axle head brasses inside wall through second bolt and elastic washer, be equipped with interior sealing washer A between interior oil collection cover A and the axle head brasses, be equipped with interior dust ring A between interior oil collection cover A and the back shaft.
The oil collecting device is characterized in that a plurality of outer oil collecting chambers A are arranged on the inner wall of the outer oil collecting sleeve A, the outer oil slingers A penetrate into the outer oil collecting chambers A and are arranged at intervals, a plurality of inner oil collecting chambers A are arranged on the inner wall of the inner oil collecting sleeve A, and the inner oil slingers A penetrate into the inner oil collecting chambers A and are arranged at intervals.
And the two adjacent outer oil slingers A are in transition through fillets, and the two adjacent inner oil slingers A are in transition through fillets.
The thin oil collecting mechanism B comprises oil storage rings B which are respectively arranged on the inner walls of two sides of a connecting rod copper tile, a plurality of annular oil slingers B are respectively arranged on crank throws of two sides of the connecting rod copper tile, the oil slingers B are communicated with the oil storage rings B through oil unloading grooves B arranged on the connecting rod copper tile, oil collecting sleeves B are respectively arranged on two sides of the connecting rod copper tile, the oil collecting sleeves B are designed in a vertically split mode, oil return holes B are formed in the oil collecting sleeves B, and the oil slingers B are arranged in a closed space which is defined by the oil collecting sleeves B, the connecting rod copper tile and the crank throws.
The oil collection sleeve B is installed on the side wall of the connecting rod copper tile through a third bolt and an elastic gasket, a sealing ring B is arranged between the oil collection sleeve B and the connecting rod copper tile, and a dust ring B is arranged between the oil collection sleeve B and the crank.
The oil collecting sleeve B is characterized in that a plurality of oil collecting chambers B are arranged on the inner wall of the oil collecting sleeve B, and the oil slingers B penetrate into the oil collecting chambers B and are arranged at intervals.
And two adjacent oil slingers B are in fillet transition.
The oil inlet oil path is provided with a main oil distributor, the main oil distributor supplies oil to the two shaft end copper tiles and the connecting rod oil distributor respectively, and the connecting rod oil distributor supplies oil to lubricate the upper connecting rod copper tile and the lower connecting rod copper tile respectively.
The shaft end copper tile is arranged on the frame through a support sleeve, an oil inlet hole A is arranged on the support sleeve, the upper end of the oil inlet A is provided with a joint A, the lower end of the oil inlet A passes through a shaft end copper tile to be communicated with the supporting shaft, the joint A is connected with the main oil distributor through a lubricating pipe A, the connecting rod brasses comprise an upper connecting rod brasses and a lower connecting rod brasses, the upper connecting rod brasses are arranged in the connecting rod covers, the lower connecting rod copper tile is arranged in the connecting rod, the connecting rod cover and the connecting rod are fastened through a double-end bolt and a nut, the connecting rod cover is provided with an oil inlet B, the connecting rod is provided with an oil inlet C, the upper end of the oil inlet B is provided with a joint B, the lower end of the oil inlet B passes through the upper connecting rod brasses to be communicated with the crank throw, the front end of the oil inlet hole C is provided with a joint C, the tail end of the oil inlet hole C penetrates through a lower connecting rod copper bush to be communicated with a crank throw, the connecting rod oil distributor is connected with the joint B through a lubricating pipe B, and the connecting rod oil distributor is connected with the joint C through the lubricating pipe C. The connecting rod oil distributor is connected with the main oil distributor through an oil inlet pipe.
The inner wall of the lower connecting rod copper tile is provided with a plurality of wedge-shaped oil cavities at intervals along the circumferential direction, and the position of the lower connecting rod copper tile corresponding to the bottom dead center is not provided with the wedge-shaped oil cavities.
The controller is a PLC controller, and the controller is respectively connected with the temperature sensor A, the temperature sensor B, the thin oil lubrication pump station and the oil suction pump.
The accurate temperature control method for the crankshaft bearing bush of the mechanical press comprises the following steps:
the method comprises the following steps: a latticed thermosensitive material A is arranged in the upper half part of the shaft end brasses, a latticed thermosensitive material B is arranged in the lower connecting rod brasses, the temperature of the thermosensitive material A is detected by a temperature sensor A in real time, the temperature of the thermosensitive material B is detected by a temperature sensor B in real time, and the detection results are transmitted to a controller by the temperature sensor A and the temperature sensor B;
step two: the controller monitors the heating temperature rise change value of the bearing bush in real time, and when the temperature rise reaches a set value, the controller sends a signal to control the electromagnetic valve on the thin oil lubrication pump station, so that the oil inlet frequency and the lubricating oil inlet amount are increased, the lubricating condition of the bearing bush is improved, and the quick cooling of the bearing bush is realized. When the temperature is reduced to a normal value, the controller sends a signal to control the thin oil lubrication pump station to recover to a normal set program to continue working, and accurate intelligent temperature control of the crankshaft bearing bush of the mechanical press is achieved.
By adopting the technical scheme, the invention can bring the following beneficial effects:
(1) aiming at the problem that the shaft end rotary sealing ring is abraded due to high-speed rotation of a crankshaft to cause oil leakage of the sealing ring, by designing the structure of an oil slinger and an oil collecting sleeve, lubricating oil in a bearing bush is thrown into the oil collecting sleeve along with the high-speed rotation of the crankshaft and the oil slinger, is sucked away by an oil suction pump through an oil return hole of the oil collecting sleeve, then enters a filter to be filtered and then enters a thin oil lubrication pump station again, the lubricating oil is recycled, the use cost is saved, no pollution is caused, and the environment-friendly oil-saving lubricating pump is green, energy-saving and environment-friendly.
(2) The temperature change condition of the whole bearing bush can not be accurately reflected by local point inspection aiming at the temperature rise of the bearing bush, the latticed filling thermosensitive material is arranged in the bearing bush after centrifugal casting, and the temperature change condition of the latticed thermosensitive material is detected through multiple points, so that the temperature rise condition of the whole bearing bush can be more accurately reflected. Utilize temperature sensor detection device and PLC programmable controller linkage, control the velocity of flow and the flow of thin oil lubrication pump station intelligence change lubricating oil, reduction axle bush bulk temperature that can be quick guarantees the accurate accuse temperature of axle bush temperature between normal operating range, reduces the design clearance 50 ~ 70% of axle bush and bent axle, effectively promotes more than 1 times of rotation speed, and transmission precision promotes more than 60%, is showing and is improving product quality.
The invention has the advantages of unique structure, high efficiency, precision, safety, reliability, intelligent automatic control, environmental protection, energy saving, and the like, improves the running speed, the transmission precision and the intelligent automatic production efficiency of the mechanical press, prolongs the service life of the bearing bush, improves the product quality, and achieves the remarkable effects of high-speed rotation and accurate temperature rise intelligent control of the mechanical press and the automatic spool bush thereof.
Description of the drawings:
FIG. 1 is a schematic structural diagram of an accurate temperature control device for a crankshaft bearing bush according to the present invention;
FIG. 2 is a schematic structural diagram of a thin oil collecting mechanism A and a thin oil collecting mechanism B on a crankshaft according to the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is an enlarged view of a portion F of FIG. 2 according to the present invention;
FIG. 5 is an enlarged view of a portion H of FIG. 4 according to the present invention;
FIG. 6 is an enlarged view of a portion I of FIG. 4 according to the present invention;
FIG. 7 is an enlarged view of a portion G of FIG. 4 according to the present invention;
FIG. 8 is an enlarged view of a portion K of FIG. 4 according to the present invention;
FIG. 9 is an enlarged view of a portion G of FIG. 2 according to the present invention;
FIG. 10 is an enlarged view of a portion L of FIG. 9 in accordance with the present invention;
FIG. 11 is an enlarged view of a portion M of FIG. 9 according to the present invention;
FIG. 12 is a schematic structural view of a shaft end brash of the present invention;
FIG. 13 is a cross-sectional view taken along line B-B of FIG. 12 in accordance with the present invention;
FIG. 14 is an enlarged view of a portion of the N of FIG. 12 in accordance with the present invention;
FIG. 15 is a schematic view of the connecting rod brash of the present invention;
FIG. 16 is a cross-sectional view taken along line C-C of FIG. 15 in accordance with the present invention;
FIG. 17 is a cross-sectional view taken along line D-D of FIG. 15 in accordance with the present invention;
FIG. 18 is a schematic structural view of a conventional mechanical press;
FIG. 19 is a sectional view taken along line E-E in FIG. 18;
in the figure, 1, a bearing bush temperature rise measuring system 101, heat-sensitive materials A, 102, temperature sensors A, 103, heat-sensitive materials B, 104, temperature sensors B, 2, a thin oil lubrication pump station 3, an oil inlet passage 4, a thin oil collecting mechanism A, 401, an outer oil storage ring A, 402, an outer oil discharge groove A, 403, an outer oil slinger A, 404, an outer oil collection sleeve A, 405, an outer oil return hole A, 406, an outer oil collection chamber A, 407, an outer sealing ring A, 408, an outer dust ring A, 409, a first bolt and an elastic gasket, 410, an inner oil storage ring A, 411, an inner oil discharge groove A, 412, an inner oil slinger A, 413, an inner oil collection sleeve A, 414, an inner oil return hole A, 415, an inner oil collection chamber A, 416, an inner sealing ring A, 417, an inner dust ring A, 418, a second bolt and an elastic gasket, 5, a thin oil collecting mechanism B, 501, an oil storage ring B, 502, an oil discharge groove B, 503, an oil slinger B, 504. the oil collecting device comprises oil collecting sleeves B, 505, oil return holes B, 506, oil collecting chambers B, 507, sealing rings B, 508, dust-proof rings B, 509, a third bolt, an elastic gasket, 6, an oil return pipe, 7, an oil suction pump, 8, a filter, 9, a main oil separator, 10, a connecting rod oil separator, 11, lubricating pipes A, 12, joints A, 13, oil inlet holes A, 14, oil pipes, 15, lubricating pipes B, 16, joints B, 17, oil inlet holes B, 18, lubricating pipes C, 19, joints C, 20, oil inlet holes C, 21, wedge-shaped oil cavities, 22, crankshafts 2201, supporting shafts, 2202, crankshafts, 23, shaft end copper shoes, 24, connecting rod copper shoes, 2401, upper connecting rod copper shoes, 2402, lower connecting rod copper shoes, 25, supporting sleeves, 26, connecting rod covers, 27, connecting rods, 28, double-end bolts and nuts, 29 and a rack.
The specific implementation mode is as follows:
in order to more clearly explain the overall concept of the invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments.
In the present invention, the terms "inside", "outside", "both ends", "a", "B", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying a position where technical features are indicated.
In the present invention, unless otherwise expressly stated or limited, the terms "provided", "disposed", "connected", "communicating", and the like are to be construed broadly, e.g., "provided" and "disposed" may be fixedly attached, detachably attached, or integrally attached; "connected" may be directly connected or may be connected through an intermediate medium. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1-17, a precision temperature control device for a crankshaft bearing shell of a mechanical press comprises:
the bearing bush temperature rise measuring system 1 comprises a thermosensitive material A101 and a thermosensitive material B103, wherein the thermosensitive material A101 is arranged at the upper half part of a shaft end copper bush 23, the thermosensitive material B103 is arranged on a lower connecting rod copper bush 2402, the thermosensitive material A101 is connected with a temperature sensor A102, and the thermosensitive material B103 is connected with a temperature sensor B104; when the connecting rod 27 moves to a nominal pressure angle close to a bottom dead center (alpha in fig. 13 and fig. 16 represents the nominal pressure angle), the lower connecting rod copper bush 2402 (the lower part of the connecting rod copper bush) and the upper parts of the shaft end copper bush 23 at the left end and the shaft end copper bush 23 at the right end start to be stressed, and the specific pressure of the bearing bush is increased towards a position far away from the center near the bottom dead center at the moment to serve as a heat source of the bearing bush, so that the heat-sensitive material A101 is arranged on the upper half part of the shaft end copper bush 23, the heat-sensitive material B103 is arranged on the lower connecting rod copper bush 2402, and the multi-point temperature mean value detection aiming at the heat generation source is realized. In order to facilitate the internal arrangement of the heat-sensitive material, the shaft end copper tile 23 and the connecting rod copper tile 24 are integrally formed by centrifugal casting, sealed grid-shaped cavities are formed in the shaft end copper tile 23 and the lower connecting rod copper tile 2402 after the processing is finished, and the heat-sensitive material is guided into the grid-shaped cavities.
The thin oil lubrication system comprises a thin oil lubrication pump station 2, wherein the thin oil lubrication pump station 2 respectively performs thin oil lubrication on two shaft end copper shoes 23 and a connecting rod copper shoe 24 through an oil inlet passage 3, lubricating oil lubricated by the shaft end copper shoes 23 is collected through a thin oil collecting mechanism A4, and lubricating oil lubricated by the connecting rod copper shoe 24 is collected through a thin oil collecting mechanism B5;
and the controller is respectively connected and controlled with the bearing bush temperature rise measuring system 1 and the thin oil lubrication system. Through respectively built-in latticed temperature sensing material on first one of axle head brasses and lower connecting rod brasses, can realize that multiple spot temperature mean value detects, the temperature rise condition of the whole axle bush of reflection that can be more accurate, provide basic data for follow-up accurate cooling, utilize thin oil lubrication system to carry out the effective accuse temperature of thin oil lubrication to axle head brasses and connecting rod brasses, utilize thin oil collection mechanism A and thin oil collection mechanism B to retrieve the thin oil simultaneously, solve oil leak and the problem of oil leak pollution, realize thin oil circulating lubrication, green purpose.
The thermosensitive material A101 and the thermosensitive material B103 are in a grid-shaped design. The grid design can realize accurate and real multi-point temperature mean value detection in the maximum range.
The thin oil collecting mechanism A4 and the thin oil collecting mechanism B5 are respectively connected with the oil return pipe 6, the oil return pipe 6 is connected with the thin oil lubrication pump station 2, and the oil return pipe 6 is sequentially provided with an oil suction pump 7 and a filter 8. The circulating oil is recycled and purified, and the circulating lubrication of the thin oil is met.
The thin oil collecting mechanism A4 comprises an outer oil storage ring A401 arranged on the inner wall of the outer side of a shaft end copper tile 23 and an inner oil storage ring A410 arranged on the inner wall of the inner side of the shaft end copper tile 23, a plurality of outer oil slingers A403 are arranged on a support shaft 2201 on the outer side of the shaft end copper tile 23, the outer oil slingers A403 are communicated with the outer oil storage ring A401 through outer oil discharge grooves A402, an outer oil collecting sleeve A404 is arranged between the outer side of the shaft end copper tile 23 and the support shaft 2201 in a sealing mode, the outer oil collecting sleeve A404 is designed in a split mode, outer oil return holes A405 are arranged on the outer oil collecting sleeve A404, all the outer oil slingers A403 are arranged in a sealed space defined by the outer oil collecting sleeve A404, the shaft end copper tile 23 and the support shaft 2201, a plurality of inner oil slingers A412 are arranged on the support shaft 2201 on the inner side of the shaft end copper tile 23, the inner oil slingers A412 are communicated with the inner oil storage ring A410 through inner oil discharge grooves A411, and an oil collecting sleeve A413 is arranged between the inner side of the copper tile 23 and the support shaft end 2201 in a sealing mode, the inner oil collecting sleeve A413 is designed in a vertically split mode, an inner oil return hole A414 is formed in the inner oil collecting sleeve A413, and all the inner oil slingers A412 are arranged in a closed space defined by the inner oil collecting sleeve A413, the shaft end copper tile 23 and the support shaft 2201. Adopt unique oil storage ring, unload oil groove, oil slinger and oil collection cover structural design, not only can realize the thin oil lubrication, sealed effect is effective for a long time moreover, can in time collect the processing to the thin oil after the lubrication, solve the problem that the thick oil lubrication is not good, current thin oil lubrication pollutes the environment.
The support shaft 2201 is designed as a stepped shaft, the diameter of the outer oil slinger a403 is smaller than that of the support shaft 2201, and the diameter of the inner oil slinger a412 is larger than that of the support shaft 2201.
The outer oil collecting sleeve A404 is installed on the outer side wall of the shaft end copper tile 23 through a first bolt and an elastic washer 409, an outer sealing ring A407 is arranged between the outer oil collecting sleeve A404 and the shaft end copper tile 23, an outer dust ring A408 is arranged between the outer oil collecting sleeve A404 and a support shaft 2201, the inner oil collecting sleeve A413 is installed on the inner side wall of the shaft end copper tile 23 through a second bolt and an elastic washer 418, an inner sealing ring A416 is arranged between the inner oil collecting sleeve A413 and the shaft end copper tile 23, and an inner dust ring A417 is arranged between the inner oil collecting sleeve A413 and the support shaft 2201. External dust is prevented from entering between the shaft end brash 23 and the supporting shaft 2201 to scratch the shaft end brash 23.
The inner wall of the outer oil collecting sleeve A404 is provided with a plurality of outer oil collecting chambers A406, the outer oil slingers A403 are arranged in the outer oil collecting chambers A406 at intervals, the inner wall of the inner oil collecting sleeve A413 is provided with a plurality of inner oil collecting chambers A415, and the inner oil slingers A412 are arranged in the inner oil collecting chambers A415 at intervals. And the contact friction between the oil collecting sleeve and the oil slinger after the shaft end copper tile 23 is abraded is prevented.
The two adjacent outer oil slingers A403 are in fillet transition, and the two adjacent inner oil slingers A412 are in fillet transition. The problem of stress concentration of the shaft neck is prevented, and the rapid collection of the circulating thin oil is facilitated.
The thin oil collecting mechanism B5 comprises oil storage rings B501 respectively arranged on the inner walls of two sides of the connecting rod brasses 24, a plurality of annular oil slingers B503 are respectively arranged on the cranks 2202 of the two sides of the connecting rod brasses 24, the oil slingers B503 are communicated with the oil storage rings B501 through oil discharge grooves B502 arranged on the connecting rod brasses 24, oil collecting sleeves B504 are respectively arranged on two sides of the connecting rod brasses 24, the oil collecting sleeves B504 are designed in a vertically split mode, oil return holes B505 are arranged on the oil collecting sleeves B504, and the oil slingers B503 are arranged in a closed space surrounded by the oil collecting sleeves B504, the connecting rod brasses 24 and the cranks 2202. By adopting the unique structural design of the oil storage ring, the oil unloading groove, the oil slinger and the oil collection sleeve, the thin oil lubrication can be realized, the sealing effect is long-term effective, the lubricated thin oil can be collected and processed in time, and the problems of poor thick oil lubrication and oil leakage of the existing thin oil lubrication are solved.
The oil collecting sleeve B504 is arranged on the side wall of the connecting rod copper tile 24 through a third bolt and an elastic washer 509, a sealing ring B507 is arranged between the oil collecting sleeve B504 and the connecting rod copper tile 24, and a dust ring B508 is arranged between the oil collecting sleeve B504 and a crank 2202. External dust is prevented from entering between the connecting rod brasses 24 and the crank 2202 to scratch the connecting rod brasses.
The inner wall of the oil collection sleeve B504 is provided with a plurality of oil collection chambers B506, and the oil slingers B503 are arranged in the oil collection chambers B506 at intervals. The contact friction between the oil collecting sleeve and the oil slinger is prevented after the connecting rod copper shoe 24 is abraded.
And two adjacent oil slingers B503 are in fillet transition. The problem of stress concentration of the crank throw diameter is prevented, and the rapid collection of the circulating oil can be ensured.
The oil inlet oil path 3 is provided with a main oil distributor 9, the main oil distributor 9 supplies oil to the two shaft end copper tiles 23 and the connecting rod oil distributor 10 respectively, and the connecting rod oil distributor 10 supplies oil to lubricate the upper connecting rod copper tile 2401 and the lower connecting rod copper tile 2402 respectively.
The shaft end copper tile 23 is mounted on a frame 29 through a support sleeve 25, an oil inlet hole A13 is arranged on the support sleeve 25, a joint A12 is arranged at the upper end of the oil inlet hole A13, the lower end of the oil inlet hole A12 penetrates through the shaft end copper tile 23 to be communicated with a support shaft 2201, the joint A12 is connected with a main oil distributor 9 through a lubricating pipe A11, the connecting rod copper tile 24 comprises an upper connecting rod copper tile 2401 and a lower connecting rod copper tile 2402, the upper connecting rod copper tile 2401 is arranged in a connecting rod cover 26, the lower connecting rod copper tile 2402 is arranged in a connecting rod 27, the connecting rod cover 26 and the connecting rod 27 are fastened through a double-end bolt and a nut 28, an oil inlet hole B17 is arranged on the connecting rod cover 26, an oil inlet hole C20 is arranged on the connecting rod 27, a joint B16 is arranged at the upper end of the oil inlet hole B17, the lower end of the upper connecting rod copper tile 2401 penetrates through the connecting rod copper tile to be communicated with a crank 2202, a joint C19 is arranged at the front end of the oil inlet hole C20, the tail end of the connecting rod copper tile 2402 penetrates through the lower connecting rod copper tile 2402 to be communicated with the crank 2202, and the lubricating pipe B15 is connected with a lubricating joint 16, the connecting rod oil separator 10 is connected with a joint C19 through a lubricating pipe C18, and the connecting rod oil separator 10 is connected with the main oil separator 9 through an oil inlet pipe 14.
The inner wall of the lower connecting rod copper bush 2402 is provided with a plurality of wedge-shaped oil cavities 21 at intervals along the circumferential direction, and the wedge-shaped oil cavities 21 are not arranged at the position, corresponding to the bottom dead center, of the lower connecting rod copper bush 2402. The method is characterized in that a deflection angle is calculated by each bearing bush according to a nominal force stroke theory, oil supply is increased in advance to improve the lubrication idea, more sufficient lubrication can be provided at the maximum friction position of the specific pressure of the bearing bush, a plurality of wedge-shaped oil cavities 21 which are not uniformly distributed are arranged at the position near a bottom dead center and staggered with a certain angle from a vertical central line, according to the fluid mechanics principle, a certain amount of lubricating oil can be stored in the wedge-shaped oil cavities 21, the lubricating oil can cover a layer of oil film on the inner surface layer of the bearing bush in high-speed rotation, the generation of heat of a frictional heating source can be reduced to the maximum extent, the bearing bush stress surface can meet the requirement of heavy load impact force when a crankshaft 22 runs to the bottom dead center, and an oil storage ring and an oil drainage groove are respectively arranged at the position near the shaft end inside the bearing bush and used for collecting and draining circulating oil.
The controller is a PLC controller and is respectively connected with the temperature sensor A102, the temperature sensor B104, the thin oil lubrication pump station 2 and the oil suction pump 7.
The accurate temperature control method for the crankshaft bearing bush of the mechanical press comprises the following steps:
the method comprises the following steps: a latticed thermosensitive material A101 is arranged in the upper half part of the shaft end copper bush 23, a latticed thermosensitive material B103 is arranged in the lower connecting rod copper bush 2402, the average temperature of the thermosensitive material A101 is detected by a temperature sensor A102 in real time, the average temperature of the thermosensitive material B103 is detected by a temperature sensor B104 in real time, and the temperature sensor A102 and the temperature sensor B104 transmit the detection data to the controller;
step two: the controller monitors the heating temperature rise change value of the bearing bush in real time, and when the temperature rise reaches a set value, the controller sends a signal to control the electromagnetic valve on the thin oil lubrication pump station 2, so that the oil inlet frequency and the lubricating oil inlet amount are increased, the lubricating condition of the bearing bush is improved, and the quick cooling of the bearing bush is realized. When the temperature is reduced to a normal value, the controller sends a signal to control the thin oil lubrication pump station 2 to recover to a normal set program to continue working, and accurate temperature control of the crankshaft bearing bush of the mechanical press is realized.
The above-described embodiments should not be construed as limiting the scope of the invention, and any alternative modifications or alterations to the embodiments of the present invention will be apparent to those skilled in the art.
The present invention is not described in detail, but is known to those skilled in the art.

Claims (10)

1. Accurate temperature regulating device of mechanical press bent axle bush, its characterized in that includes:
the bearing bush temperature rise measuring system comprises a thermosensitive material A and a thermosensitive material B, wherein the thermosensitive material A is arranged at the upper half part of a shaft end copper bush, the thermosensitive material B is arranged on a lower connecting rod copper bush, the thermosensitive material A is connected with a temperature sensor A, and the thermosensitive material B is connected with a temperature sensor B;
the thin oil lubrication system comprises a thin oil lubrication pump station, wherein the thin oil lubrication pump station respectively performs thin oil lubrication on two shaft end copper shoes and a connecting rod copper shoe through an oil inlet oil way, lubricating oil after the shaft end copper shoes are lubricated is collected through a thin oil collection mechanism A, and lubricating oil after the connecting rod copper shoes are lubricated is collected through a thin oil collection mechanism B;
and the controller is respectively connected with the bearing bush temperature rise measuring system and the thin oil lubricating system and realizes control.
2. The accurate temperature regulating device of mechanical press bent axle bush of claim 1, characterized in that temperature sensitive material A and temperature sensitive material B are latticed design, thin oil collection mechanism A and thin oil collection mechanism B are connected with oil return pipe respectively, oil return pipe is connected with thin oil lubrication pump station, be equipped with oil suction pump and filter on the oil return pipe in proper order.
3. The accurate temperature control device for the crankshaft bearing bush of the mechanical press as claimed in claim 1 or 2, wherein the thin oil collecting mechanism A comprises an outer oil storage ring A arranged on the inner wall of the outer side of the shaft end copper bush and an inner oil storage ring A arranged on the inner wall of the inner side of the shaft end copper bush, a plurality of outer oil slingers A are arranged on the supporting shaft of the outer side of the shaft end copper bush and are communicated with the outer oil storage ring A through outer oil unloading grooves A, an outer oil collecting sleeve A is arranged between the outer side of the shaft end copper bush and the supporting shaft in a sealing manner, the outer oil collecting sleeve A is designed in an up-and-down split manner, outer oil return holes A are arranged on the outer oil collecting sleeve A, all the outer oil slingers A are arranged in a closed space surrounded by the outer oil collecting sleeve A, the shaft end copper bush and the supporting shaft, a plurality of inner oil slingers A are arranged on the supporting shaft of the inner side of the shaft end copper bush and are communicated with the inner oil storage ring A through the inner oil unloading grooves A, an inner oil collecting sleeve A is arranged between the inner side of the shaft end copper tile and the supporting shaft in a sealing mode, the inner oil collecting sleeve A is designed in an up-and-down split mode, an inner oil return hole A is formed in the inner oil collecting sleeve A, and all the inner oil slingers A are arranged in a closed space defined by the inner oil collecting sleeve A, the shaft end copper tile and the supporting shaft.
4. The accurate temperature control device for the crankshaft bearing bush of the mechanical press as claimed in claim 3, wherein the supporting shaft is designed as a stepped shaft, the diameter of the outer oil slinger A is smaller than that of the supporting shaft, the diameter of the inner oil slinger A is larger than that of the supporting shaft, the outer oil collection sleeve A is mounted on the outer side wall of the shaft end copper bush through a first bolt and an elastic washer, an outer sealing ring A is arranged between the outer oil collection sleeve A and the shaft end copper bush, an outer dust ring A is arranged between the outer oil collection sleeve A and the supporting shaft, the inner oil collection sleeve A is mounted on the inner side wall of the shaft end copper bush through a second bolt and an elastic washer, an inner sealing ring A is arranged between the inner oil collection sleeve A and the shaft end copper bush, and an inner dust ring A is arranged between the inner oil collection sleeve A and the supporting shaft.
5. The accurate temperature control device for the crankshaft bearing bush of the mechanical press as claimed in claim 4, wherein a plurality of outer oil collection chambers A are arranged on the inner wall of the outer oil collection sleeve A, the outer oil slingers A are arranged in the outer oil collection chambers A at intervals, a plurality of inner oil collection chambers A are arranged on the inner wall of the inner oil collection sleeve A, the inner oil slingers A are arranged in the inner oil collection chambers A at intervals, two adjacent outer oil slingers A are in fillet transition, and two adjacent inner oil slingers A are in fillet transition.
6. The accurate temperature control device for the crankshaft bearing bush of the mechanical press as claimed in claim 1 or 5, wherein the thin oil collecting mechanism B comprises oil storage rings B respectively arranged on the inner walls of two sides of the connecting rod copper bush, a plurality of annular oil slingers B are respectively arranged on the cranks of two sides of the connecting rod copper bush, the oil slingers B are communicated with the oil storage rings B through oil discharge grooves B arranged on the connecting rod copper bush, oil collecting sleeves B are respectively arranged on two sides of the connecting rod copper bush, the oil collecting sleeves B are designed in a vertically split manner, oil return holes B are arranged on the oil collecting sleeves B, and the oil slingers B are arranged in a closed space surrounded by the oil collecting sleeves B, the connecting rod copper bush and the cranks.
7. The accurate temperature control device for the crankshaft bearing bush of the mechanical press as claimed in claim 6, wherein the oil collection sleeve B is mounted on the side wall of the connecting rod copper bush through a third bolt and an elastic washer, a sealing ring B is arranged between the oil collection sleeve B and the connecting rod copper bush, a dust-proof ring B is arranged between the oil collection sleeve B and the crank throw, a plurality of oil collection chambers B are arranged on the inner wall of the oil collection sleeve B, the oil slingers B are arranged at intervals in a manner of extending into the oil collection chambers B, and two adjacent oil slingers B are in transition through fillets.
8. The precise temperature control device for the crankshaft bearing bush of the mechanical press as claimed in claim 1, 5 or 7, wherein the oil inlet path is provided with a main oil distributor which supplies oil to two shaft end brasses and a connecting rod oil distributor respectively, the connecting rod oil distributor supplies oil to an upper connecting rod brasses and a lower connecting rod brasses respectively for lubrication, the shaft end brasses are installed on the frame through a supporting sleeve, the supporting sleeve is provided with an oil inlet hole A, the upper end of the oil inlet hole A is provided with a joint A, the lower end of the oil inlet hole A penetrates through the shaft end brasses to be communicated with the supporting shaft, the joint A is connected with the main oil distributor through a lubricating pipe A, the connecting rod brasses comprise an upper connecting rod brasses and a lower connecting rod brasses, the upper connecting rod brasses are arranged in connecting rod covers, the lower connecting rod brasses are arranged in connecting rods, the connecting rod covers are fastened with the connecting rods through double-end bolts and nuts, the connecting rod covers are provided with oil inlet holes B, the oil distributor is characterized in that an oil inlet hole C is formed in the connecting rod, a connector B is arranged at the upper end of the oil inlet hole B, the lower end of the oil inlet hole B penetrates through an upper connecting rod copper bush to be communicated with the crank throw, the connector C is arranged at the front end of the oil inlet hole C, the tail end of the oil inlet hole C penetrates through a lower connecting rod copper bush to be communicated with the crank throw, the connecting rod oil distributor is connected with the connector B through a lubricating pipe B, the connecting rod oil distributor is connected with the connector C through a lubricating pipe C, and the connecting rod oil distributor is connected with a main oil distributor through an oil inlet pipe.
9. The accurate temperature control device for the crankshaft bearing bush of the mechanical press as claimed in claim 8, wherein a plurality of wedge-shaped oil cavities are formed in the inner wall of the lower connecting rod copper bush at intervals along the circumferential direction, no wedge-shaped oil cavity is formed in the position, corresponding to a bottom dead center, of the lower connecting rod copper bush, the controller is a PLC (programmable logic controller), and the controller is respectively connected with and controlled by a temperature sensor A, a temperature sensor B, a thin oil lubrication pump station and an oil suction pump.
10. The accurate temperature control method for the crankshaft bearing bush of the mechanical press comprises the following steps:
the method comprises the following steps: a latticed thermosensitive material A is arranged in the upper half part of the shaft end brasses, a latticed thermosensitive material B is arranged in the lower connecting rod brasses, the temperature sensor A is used for detecting the mean temperature of the thermosensitive material A in real time, the temperature sensor B is used for detecting the mean temperature of the thermosensitive material B in real time, and the temperature sensor A and the temperature sensor B transmit detection data to the controller;
step two: the controller monitors the heating temperature rise change value of the bearing bush in real time, and when the temperature rise reaches a set value, the controller sends a signal to control the electromagnetic valve on the thin oil lubrication pump station, so that the oil inlet frequency and the lubricating oil inlet amount are increased, the lubricating condition of the bearing bush is improved, and the quick cooling of the bearing bush is realized. When the temperature is reduced to a normal value, the controller sends a signal to control the thin oil lubrication pump station to recover to a normal set program to continue working, and accurate temperature control of the crankshaft bearing bush of the mechanical press is achieved.
CN202110564975.7A 2021-05-24 2021-05-24 Accurate temperature control device and method for crankshaft bearing bush of mechanical press Active CN113290928B (en)

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CN113983074A (en) * 2021-12-09 2022-01-28 海安县恒益滑动轴承有限公司 Sliding bearing with high-stability mounting support
CN114771011A (en) * 2022-04-29 2022-07-22 协易科技精机(中国)有限公司 Oil return method for circulating oil lubricated shaft seat
CN115921763A (en) * 2023-01-17 2023-04-07 荣成华东锻压机床股份有限公司 Intelligent temperature measurement and control device and method for precision warm forging crankshaft connecting rod
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CN115972666A (en) * 2023-01-17 2023-04-18 荣成华东锻压机床股份有限公司 Precision punching machine based on intelligent measurement and control and automatic production line thereof
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CN116078990A (en) * 2023-01-17 2023-05-09 荣成华东锻压机床股份有限公司 Device and method for improving precision of precision die forging press by intelligent temperature control
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CN115921763B (en) * 2023-01-17 2024-01-12 荣成华东锻压机床股份有限公司 Intelligent measurement and control temperature rise device and method for precise warm forging crankshaft connecting rod
CN115972666B (en) * 2023-01-17 2024-03-01 荣成华东锻压机床股份有限公司 Precision punching machine based on intelligent measurement and control and automatic production line thereof
CN115921764B (en) * 2023-01-17 2024-04-09 荣成华东锻压机床股份有限公司 Intelligent temperature control device and method for crankshaft bearing bush of precise hot die forging press

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Effective date of registration: 20231213

Address after: No.59 Xingye Road, Rongcheng City, Weihai City, Shandong Province, 264300

Patentee after: RONGCHENG HUADONG METAL-FORMING MACHINERY CO.,LTD.

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Patentee after: CENTRAL SOUTH University

Patentee after: HARBIN INSTITUTE OF TECHNOLOGY (WEIHAI)

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Patentee before: CENTRAL SOUTH University

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Patentee before: Qiao Aodong