CN113290056A - Four-way feed horizontal-vertical alternate cutting type cogging mill - Google Patents
Four-way feed horizontal-vertical alternate cutting type cogging mill Download PDFInfo
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- CN113290056A CN113290056A CN202011513288.4A CN202011513288A CN113290056A CN 113290056 A CN113290056 A CN 113290056A CN 202011513288 A CN202011513288 A CN 202011513288A CN 113290056 A CN113290056 A CN 113290056A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 165
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 13
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 238000005096 rolling process Methods 0.000 abstract description 35
- 238000004519 manufacturing process Methods 0.000 abstract description 31
- 229910000831 Steel Inorganic materials 0.000 abstract description 20
- 239000010959 steel Substances 0.000 abstract description 20
- 238000005265 energy consumption Methods 0.000 abstract description 10
- 239000000047 product Substances 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
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Abstract
The invention belongs to the technical field of steel rolling equipment, and particularly relates to a four-way feed horizontal and vertical alternate cutting type cogging mill which is characterized by comprising a motor, a speed reducer connected with the motor, a cutter rotating shaft group connected with an output shaft of the speed reducer through a coupling, and a cutting cutter group arranged on the cutter rotating shaft group, wherein the cutter rotating shaft group comprises an upper rotating shaft group and a lower rotating shaft group and a left rotating shaft group which are alternately arranged, and the cutter rotating shaft group comprises an upper cutting cutter group arranged on the upper rotating shaft group and a lower cutting cutter group arranged on the left rotating shaft group and a left cutting cutter group arranged on the right rotating shaft group. The invention performs single-pass or multi-pass cutting cogging on the large-section blank, finally cuts the large-section fixed-size blank into four or more small-section blanks, can not use heavy roughing mill grade and intermediate mill groups in a production line, and only uses a finishing mill group to roll steel, thereby greatly reducing the investment for rolling steel products and greatly reducing the production energy consumption.
Description
Technical Field
The invention belongs to the technical field of steel rolling equipment, and particularly relates to a four-way feed horizontal-vertical alternate cutting type cogging mill.
Background
In the current rolling production technology, the cogging of the billet (i.e. the continuous reduction of the billet section until the billet is beneficial to rolling) is to directly roll the billet heated to the rolling temperature by adopting a relatively large rolling mill, the sectional area of the billet is gradually reduced by multi-pass rolling until the billet sectional area is reduced to meet the condition of entering a finishing mill group, and then the billet enters the finishing mill group and is rolled by the finishing mill group to form the final product. The various related rolling lines of the prior art rolling technologies such as those mentioned in patent nos. 202010042179.2, 201911325629.2, 201610011589.4 are conventional production forms using the above rolling technologies. The defects of the traditional production form are that the equipment of the roughing mill group and the middle mill group has larger overall dimension, heavy equipment weight and high energy consumption, the production line needs larger installation capacity, the occupied area and the used space of the production line are large, the factory construction investment is large, the construction period is long, and in addition, a large amount of spare part consumption and higher daily manual maintenance cost are generated after the rolling production line is put into operation.
Therefore, if the small-section blank can be directly used for rolling the steel products only through the finishing mill group, the equipment investment of more than 60 percent can be directly saved, the using area of more than 50 percent can be saved, the electric energy consumption of the production line can be reduced by more than 70 percent, and a large amount of equipment spare part consumption and manual maintenance cost can be saved. However, the acquisition of small-section billets, particularly low-cost small-section billets, is a major difficulty faced by the current technology, and the production of small-section billets capable of being directly finish rolled by using a continuous casting machine is not feasible in the current environment due to the difficulties in the aspects of technology, cost and safety, but the small-section billets can be easily obtained by using a reciprocating cogging mill or a continuous rolling unit consisting of a roughing mill and a medium rolling mill, but the high production cost of the small-section billets weakens the competitiveness of final products to a certain extent.
Disclosure of Invention
The invention aims to provide a four-direction feed horizontal and vertical alternate cutting type cogging mill, which is used for cutting a large-section fixed-size blank in a single-pass or multi-pass manner until the blank is longitudinally cut into four or more small-section blanks, and the small-section blanks formed after cutting are directly rolled by a finishing mill group to produce metal products.
The purpose of the invention is realized by the following technical scheme:
the invention relates to a four-direction feed horizontal and vertical alternate cutting type cogging mill, which is characterized by comprising a motor, a speed reducer connected with the motor, a cutter rotating shaft group connected with an output shaft of the speed reducer through a coupling, a cutting cutter group arranged on the cutter rotating shaft group, wherein the cutter rotating shaft group is arranged in a frame of a billet cutting machine, the motor is connected with an electric control system,
the cutter rotating shaft group comprises an upper rotating shaft group and a lower rotating shaft group which are alternately arranged, and a left rotating shaft group and a right rotating shaft group, the cutter rotating shaft group comprises an upper cutter group and a lower cutter group which are arranged on the upper rotating shaft group and the lower cutter group, and a left cutter group and a right cutter group which are arranged on the left rotating shaft group and the right rotating shaft group, the upper cutter group and the lower cutter group comprise an upper cutter and a lower cutter, and the left cutter group and the right cutter group comprise a left cutter and a right cutter.
The cutting knife head of the cutting knife group is a roller type cutting knife head, a circular sheet type cutting knife head or a combination of the roller type cutting knife head and the circular sheet type cutting knife head.
The upper and lower cutting knife sets and the left and right cutting knife sets are active cutting knife sets.
The upper and lower cutting knife sets are active cutting knife sets or the left and right cutting knife sets are active cutting knife sets.
The frame of the billet cutting machine is a memorial archway type frame, a frame type frame or a cantilever type frame.
The distance between each cutting head of the cutting tool group is adjustable or fixed.
The electric control system is a variable frequency control system or a fixed frequency control system.
The invention has the advantages that:
according to the four-way feed horizontal-vertical alternate cutting type cogging mill, the large-section blank is subjected to single-pass or multi-pass cutting cogging, and finally the large-section fixed-size blank is cut into four or more small-section blanks, so that the aim of rolling a steel product by using a finishing mill group only is fulfilled; by using the billet cutting type cogging mill, because a heavy roughing mill grade and a medium rolling mill set are not used in a production line, and only a finishing mill set is used for rolling steel, the investment for rolling the rolled steel products is greatly reduced, and the production energy consumption is greatly reduced; the four-way feed horizontal and vertical alternate cutting type cogging mill of the invention is applied to a rolling production line, the electric energy consumption per ton is reduced by more than 60%, the floor area of the production line is saved by more than 50%, and the investment of the rolling production line with the same production energy scale is reduced by more than 60%, thus having obvious economic and social benefits.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of the process of the present invention.
Fig. 3 is a schematic view of the arrangement of the tool rotating shaft set according to the present invention.
Detailed Description
The following further describes the embodiments of the present invention with reference to the drawings.
As shown in fig. 1-3, the four-direction feed horizontal and vertical alternate cutting type cogging mill of the present invention is characterized in that it comprises a motor 1, a reducer 2 connected with the motor 1, a cutter rotating shaft group 5 connected with an output shaft of the reducer 2 through a coupling 4, a cutting cutter group 7 arranged on the cutter rotating shaft group 5, the cutter rotating shaft group 5 is arranged in a billet cutting machine frame 6, the motor 1 is connected with an electric control system,
the cutter rotating shaft group 5 comprises an upper rotating shaft group and a lower rotating shaft group which are alternately arranged, the cutter rotating shaft group 7 comprises an upper cutter group and a lower cutter group which are arranged on the upper rotating shaft group and a left cutter group and a right cutter group which are arranged on the left rotating shaft group and the right rotating shaft group, the upper cutter group and the lower cutter group comprise an upper cutter 7-1 and a lower cutter 7-2, and the left cutter group and the right cutter group comprise a left cutter 7-3 and a right cutter 7-4.
The cutting knife head of the cutting knife group 7 is a roller type cutting knife head, a circular sheet type cutting knife head or a combination of the roller type cutting knife head and the circular sheet type cutting knife head.
The upper and lower cutting knife sets and the left and right cutting knife sets are active cutting knife sets.
The upper and lower cutting knife sets are active cutting knife sets or the left and right cutting knife sets are active cutting knife sets.
The billet cutting machine frame 6 is a memorial archway type frame, a frame type frame or a cantilever type frame.
The distance between each cutting head of the cutting tool set 7 is adjustable or fixed.
The electric control system is a variable frequency control system or a fixed frequency control system.
The invention relates to a four-direction feed horizontal-vertical alternate cutting type cogging mill which mainly comprises a motor 1, a speed reducer 2, a coupling 4, a billet cutting machine frame 6, a cutting tool group 7 arranged on the billet cutting machine frame 6, an electric control system and the like. The cutter rotating shaft group 5 is an upper rotating shaft group and a lower rotating shaft group and a left rotating shaft group which are alternately arranged, the cutter rotating shaft group 7 is an upper cutting knife group and a lower cutting knife group which are arranged on the upper rotating shaft group and the lower rotating shaft group, and a left cutting knife group and a right cutting knife group which are arranged on the left rotating shaft group and the right rotating shaft group, the upper cutting knife group and the lower cutting knife group comprise an upper cutting knife 7-1 and a lower cutting knife 7-2, and the left cutting knife group and the right cutting knife group comprise a left cutting knife 7-3 and a right cutting knife 7-4.
The horizontal and vertical four-direction blade can adjust the front and back sequence of the horizontal and vertical blade and the front and back connection distance of the blade according to the cutting requirement, and sequentially and progressively cut, and can be a four-direction feed horizontal and vertical alternate cutting type cogging mill or a four-direction feed horizontal and vertical alternate cutting type cogging mill set. The cutting machine needs to determine the number of cutting passes according to the size and the material of the blank, the cutting can be completed by one-time feeding, or the cutting can be completed by multiple-time feeding, in order to avoid overlarge deformation of the steel blank, the single-time feeding depth of the steel blank cutting machine is preferably not more than 40mm, the longitudinal continuous feeding cutting of the blank is realized by combining multiple groups of cutting machines or multiple-pass cutting heads, the distance between the upper cutting head and the lower cutting head of each group or each frame of cutting machines and the distance between the left cutting head and the right cutting head are all continuously reduced along the advancing direction of the hot blank, and the continuous increase of the cutting depth is ensured until the blank is cut along the longitudinal direction.
The four-way feed horizontal and vertical alternate cutting type cogging mill has the cutting heads of which the form and the number can be changed according to the specific blank cutting requirements, and can use a single roller type cutting head or a single circular sheet type cutting head, and also can use a cutting head group consisting of the cutting heads. The cutting head is processed into different sizes according to the requirements of cutting different blanks so as to meet the cutting requirements, and the cutting head is processed and manufactured by adopting different steel types or alloy materials according to the requirements of cutting hot-state blanks.
The four-way feed horizontal and vertical alternate cutting type cogging mill, according to the actual cutting requirement, the upper and lower cutting tool bits and the left and right cutting tool bits of the frame can all be driving tool bits, and are driven by a motor 1 and a speed reducer 2 or a speed reduction motor, and the upper and lower cutting tool bits or the left and right cutting tool bits can also be set as driving cutting tool bits or driven cutting tool bits.
A four-direction feed horizontal-vertical alternate cutting type cogging mill can feed from the upper direction, the lower direction or the left direction and the right direction of a billet to be cut according to the specific requirements of the cutting billet to perform single-pass or multi-pass longitudinal cutting, so that the cut billet is longitudinally cut into two halves, then the two halves of the cut billet are longitudinally cut from the upper direction, the lower direction, the left direction and the right direction respectively into two halves, and the four-direction feed horizontal-vertical alternate cutting type cogging mill can also perform longitudinal cutting from the upper direction, the lower direction, the left direction and the right direction of the billet to be cut, so that the cut billet is longitudinally and directly divided into four strips.
The motor 1 and the speed reducer 2 are various motors and speed reducers which can meet the cutting workload of the cutting type cogging mill, and a speed reduction motor can also be used.
The electric control system is used for controlling the cooperative work of the motor or the motor set of the blank cutting machine, and can be controlled in a frequency conversion mode or in a common PLC (programmable logic controller) mode with a fixed frequency according to the blank cutting requirements.
The billet cutter stand 6 may be one of a memorial archway type, a frame type or a cantilever type according to the size or parameters of the billet to be cut, and may be in other stand forms.
The upper and lower or left and right spacing of the cutting head of the cogging cutter can be fixed or adjustable according to the cutting requirements. The cutting tool heads can be processed into the same size, the distance between the upper part and the lower part or the distance between the left part and the right part of the cutting tool heads can be adjusted by adjusting the distance between the axle centers on the rack, the distance between the axle centers on the rack can also be fixed, and the distance between the upper part and the lower part or the distance between the left part and the right part of the cutting tool heads can be adjusted by processing the cutting tool heads into sizes with different sizes according to the process requirements.
The working implementation process is as follows: and (3) performing single-pass or multi-pass cutting cogging on the blank heated to the rolling temperature by using a horizontal and vertical alternative cutting cogging mill or a cogging unit, and finally cutting the large-section blank into four or more small-section blanks so as to be suitable for a finishing mill group to directly perform product rolling. Because the roughing mill group and the intermediate mill group are not used for cogging, the production energy consumption is greatly reduced, and the steel rolling production investment cost is greatly reduced.
According to the four-direction feed horizontal and vertical alternate cutting type cogging mill, as mentioned above, a cutting mode is adopted instead of a traditional rolling mode to cut a large-section blank into a small-section blank, so that the aim of rolling a steel product by using a finishing mill group is fulfilled. The steel billet cutting type cogging mill of the invention can only use the finishing mill group to roll the steel without using heavy roughing mill grade and medium mill group in the production line, thereby greatly reducing the investment for rolling the product and greatly reducing the production energy consumption. The four-way feed horizontal and vertical alternate cutting type cogging mill of the invention is applied to a rolling production line, the electric energy consumption per ton is reduced by more than 60%, the floor area of the production line is saved by more than 50%, and the investment of the rolling production line with the same production energy scale is reduced by more than 60%, thus having obvious economic and social benefits.
Example 1: cogging mill using cantilevered frame
As shown in figure 1, the steel billet cutting machine mainly comprises a motor 1, a speed reducer 2, a coupler 4, a cutter rotating shaft group 5, a steel billet cutting machine frame 6, an upper cutter 7-1, a lower cutter 7-2, a left cutter 7-3 and the like. In the figure 8, a steel billet is indicated.
The billet used as a starting material in this example was a continuous casting billet having a size of 50mm × 50mm × 1000 mm.
The billet is heated to 1150 degrees celsius before beginning cutting of the billet.
As shown in FIG. 2, 7-1 and 7-4 are respectively a horizontal and vertical cutter, 9 is a guide and guard, and 8 is a billet to be cut.
In the embodiment shown in fig. 2, the billet cutting machine frame 6 is provided with a left cutting knife 7-3, a right cutting knife 7-4, a 2 nd upper cutting knife 7-1 and a lower cutting knife 7-2 respectively, when the billet is cut, the advancing direction of the billet is from left to right, the cutting depth of each of the 1 st to 4 th cutting knives is 10mm, and the cutting depth of the 5 th and 6 th cutting knives is 5 mm. The original 50mm multiplied by 1000mm sized billet is finally cut into four small-section billets of 20mm multiplied by 1150mm after passing through a billet cutting unit.
In the examples, the cutting speed of the four-way feed flat-vertical alternate cutting type cogging mill was 0.3 m/s.
Further, by continuing the cutting process, a billet having a smaller cross section can be obtained.
According to the four-way feed horizontal-vertical alternate cutting type cogging mill, the large-section blank is subjected to single-pass or multi-pass cutting cogging, and finally the large-section fixed-size blank is cut into four or more small-section blanks, so that the aim of rolling a steel product by using a finishing mill group only is fulfilled; by using the billet cutting type cogging mill, because a heavy roughing mill grade and a medium rolling mill set are not used in a production line, and only a finishing mill set is used for rolling steel, the investment for rolling the rolled steel products is greatly reduced, and the production energy consumption is greatly reduced; the four-way feed horizontal and vertical alternate cutting type cogging mill of the invention is applied to a rolling production line, the electric energy consumption per ton is reduced by more than 60%, the floor area of the production line is saved by more than 50%, and the investment of the rolling production line with the same production energy scale is reduced by more than 60%, thus having obvious economic and social benefits.
It is clear that modifications and/or partial additions may be made to the four-feed flat-upright alternate cutting cogging assembly as described heretofore, without departing from the field and scope of the present invention.
Meanwhile, the above description is only for the purpose of describing specific embodiments of the present invention, and is not intended to limit the scope of the present invention, and all equivalent modifications made by using the contents of the present specification and the drawings, which have the features set forth in the claims, or which are directly or indirectly applied to the related technical field, are included in the scope of the present invention.
Claims (7)
1. A four-direction feed horizontal and vertical alternate cutting type cogging mill is characterized by comprising a motor, a speed reducer connected with the motor, a cutter rotating shaft group connected with an output shaft of the speed reducer through a coupling, a cutting cutter group arranged on the cutter rotating shaft group, wherein the cutter rotating shaft group is arranged in a billet cutting machine frame, the motor is connected with an electric control system,
the cutter rotating shaft group comprises an upper rotating shaft group and a lower rotating shaft group which are alternately arranged, and a left rotating shaft group and a right rotating shaft group, the cutter rotating shaft group comprises an upper cutter group and a lower cutter group which are arranged on the upper rotating shaft group and the lower cutter group, and a left cutter group and a right cutter group which are arranged on the left rotating shaft group and the right rotating shaft group, the upper cutter group and the lower cutter group comprise an upper cutter and a lower cutter, and the left cutter group and the right cutter group comprise a left cutter and a right cutter.
2. The cogging mill of claim 1, wherein said cutting tips of said cutting tool set are roll-type cutting tips, wafer-type cutting tips, or a combination of roll-type cutting tips and wafer-type cutting tips.
3. The cogging mill of claim 1, wherein said upper and lower groups of cutting blades and said left and right groups of cutting blades are active groups of cutting blades.
4. The cogging mill of claim 1, wherein the upper and lower cutter sets are active cutter sets or the left and right cutter sets are active cutter sets.
5. The four-way feed flat-vertical alternating cutting cogging mill of claim 1, wherein said billet cutter housing is a housing, frame or cantilever type housing.
6. The machine according to claim 1, wherein the cutting heads of the cutting tool set are spaced at an adjustable or fixed distance from each other.
7. The cogging mill of claim 1, wherein said electrical control system is a variable frequency control system or a fixed frequency control system.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011513288.4A CN113290056A (en) | 2020-12-21 | 2020-12-21 | Four-way feed horizontal-vertical alternate cutting type cogging mill |
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| CN202011513288.4A CN113290056A (en) | 2020-12-21 | 2020-12-21 | Four-way feed horizontal-vertical alternate cutting type cogging mill |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714424A (en) * | 2022-03-27 | 2022-07-08 | 东台市汉源食品机械制造有限公司 | Alternate turnover type food processing dicing device and dicing process thereof |
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|---|---|---|---|---|
| CN1105615A (en) * | 1994-01-22 | 1995-07-26 | 胡青云 | Method for steel ingot cogging and its device |
| CN201098763Y (en) * | 2007-11-21 | 2008-08-13 | 董健 | Special-purpose machine tool for large-scale gear wheel cogging |
| US20090047087A1 (en) * | 2007-08-15 | 2009-02-19 | Barnes Austen B | Material cutting machine and method |
| CN108551121A (en) * | 2018-04-20 | 2018-09-18 | 佛山汇众森泰科技有限公司 | A kind of electronic communication cable peeling device |
| CN109591199A (en) * | 2018-11-22 | 2019-04-09 | 江苏科技大学 | A kind of more main shaft glass fibre and magnesium cement board bead cutters and method for cutting edge |
| CN214391619U (en) * | 2020-12-21 | 2021-10-15 | 上海阪正科技有限公司 | Four-way feed horizontal-vertical alternate cutting type cogging mill |
-
2020
- 2020-12-21 CN CN202011513288.4A patent/CN113290056A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1105615A (en) * | 1994-01-22 | 1995-07-26 | 胡青云 | Method for steel ingot cogging and its device |
| US20090047087A1 (en) * | 2007-08-15 | 2009-02-19 | Barnes Austen B | Material cutting machine and method |
| CN201098763Y (en) * | 2007-11-21 | 2008-08-13 | 董健 | Special-purpose machine tool for large-scale gear wheel cogging |
| CN108551121A (en) * | 2018-04-20 | 2018-09-18 | 佛山汇众森泰科技有限公司 | A kind of electronic communication cable peeling device |
| CN109591199A (en) * | 2018-11-22 | 2019-04-09 | 江苏科技大学 | A kind of more main shaft glass fibre and magnesium cement board bead cutters and method for cutting edge |
| CN214391619U (en) * | 2020-12-21 | 2021-10-15 | 上海阪正科技有限公司 | Four-way feed horizontal-vertical alternate cutting type cogging mill |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714424A (en) * | 2022-03-27 | 2022-07-08 | 东台市汉源食品机械制造有限公司 | Alternate turnover type food processing dicing device and dicing process thereof |
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