CN113290054A - Steel billet cutting type cogging mill - Google Patents
Steel billet cutting type cogging mill Download PDFInfo
- Publication number
- CN113290054A CN113290054A CN202011513265.3A CN202011513265A CN113290054A CN 113290054 A CN113290054 A CN 113290054A CN 202011513265 A CN202011513265 A CN 202011513265A CN 113290054 A CN113290054 A CN 113290054A
- Authority
- CN
- China
- Prior art keywords
- cutting
- billet
- cutter
- mill
- rotating shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 157
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 54
- 239000010959 steel Substances 0.000 title claims abstract description 54
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 11
- 230000008878 coupling Effects 0.000 claims abstract description 6
- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 abstract description 38
- 238000004519 manufacturing process Methods 0.000 abstract description 25
- 238000005265 energy consumption Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000009749 continuous casting Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
本发明属于轧钢设备技术领域，尤其是涉及一种钢坯割式开坯机，其特征在于包括电机，与此电机相连接的减速机，与此减速机的输出轴通过联轴器相连接的刀具转动轴组，设置在此刀具转动轴组上的切割刀具组，刀具转动轴组设置在钢坯切割机机架内，电机与电气控制系统相连接。本发明采用切割方式而不是传统的轧制方式，将大截面钢坯切割成小截面坯料，可以在生产线中不再使用笨重的粗轧机级和中轧机组，仅使用精轧机组进行钢材轧制，大大降低了为轧制钢材产品而进行的投资，生产能耗得以大幅降低。
The invention belongs to the technical field of steel rolling equipment, in particular to a billet cutting type blanking machine, which is characterized by comprising a motor, a reducer connected with the motor, and a cutter connected with the output shaft of the reducer through a coupling The rotating shaft group, the cutting tool group arranged on the tool rotating shaft group, the tool rotating shaft group is arranged in the frame of the billet cutting machine, and the motor is connected with the electrical control system. The invention adopts the cutting method instead of the traditional rolling method to cut the large-section steel billet into small-section billets, which can no longer use the cumbersome rough rolling mill grade and intermediate rolling group in the production line, and only use the finishing rolling group for steel rolling. The investment for rolling steel products is greatly reduced, and the production energy consumption is greatly reduced.
Description
Technical Field
The invention belongs to the technical field of steel rolling equipment, and particularly relates to a steel billet cutting type cogging mill.
Background
In the current steel rolling production technology, the cogging of the steel billet (i.e. the continuous reduction of the section of the steel billet until the billet is favorable for rolling) is to directly roll the steel billet heated to the steel rolling temperature by a relatively large rolling mill, the sectional area of the steel billet is gradually reduced by multi-pass rolling until the sectional area of the steel billet is reduced to meet the condition of entering a finishing mill group, and then the steel billet enters the finishing mill group and is rolled by the finishing mill group to form the final steel product. The prior art rolling technology, such as the rolling lines mentioned in patent numbers 202010042179.2, 201911325629.2 and 201610011589.4, are conventional production forms using the above rolling technology. The disadvantages of this conventional production form are the large overall dimensions of the roughing mill group and the intermediate mill group, the heavy weight of the equipment, the high energy consumption, the large installation capacity required for the production line, the large floor area and space occupied by the production line, the large construction investment in the rolling mill, the long construction period, and in addition, the large spare part consumption and the high daily labor maintenance cost after the rolling mill production line is put into operation.
Therefore, if the small-section billet can be directly used for rolling the steel products only through the finishing mill group, on the one hand, the equipment investment is directly saved by more than 60%, the using area is saved by more than 50%, the electric energy consumption of the production line is reduced by more than 70%, and on the other hand, a large amount of equipment spare part consumption and manual maintenance cost are saved for the capacity of the same scale. However, the acquisition of small-section billets, particularly low-cost small-section billets, is a major difficulty faced by the current technology, and the production of small-section billets capable of being directly finish rolled by using a continuous casting machine is not feasible in the current environment due to the difficulties in the aspects of technology, cost and safety, but the small-section billets can be easily obtained by using a reciprocating cogging mill or a continuous rolling unit consisting of a roughing mill and a medium rolling mill, but the high production cost of the small-section billets weakens the competitiveness of final products to a certain extent.
Disclosure of Invention
The invention aims to provide a billet cutting type cogging mill, which longitudinally cuts a large-section continuous casting billet into a small-section billet through cutting type cogging, and the small-section billet formed after cutting is directly rolled by a finishing mill group to produce a steel product.
The purpose of the invention is realized by the following technical scheme:
the invention discloses a billet cutting type cogging mill which is characterized by comprising a motor, a speed reducer connected with the motor, a cutter rotating shaft group connected with an output shaft of the speed reducer through a coupling, and a cutting cutter group arranged on the cutter rotating shaft group, wherein the cutter rotating shaft group is arranged in a billet cutting machine frame, and the motor is connected with an electric control system.
The cutter rotating shaft group is an upper rotating shaft and a lower rotating shaft which are arranged in parallel, and the cutting cutter group is an upper cutting knife and a lower cutting knife which are respectively arranged on the upper rotating shaft and the lower rotating shaft.
The cutter rotating shaft group is a left rotating shaft and a right rotating shaft which are arranged in parallel, and the cutting cutter group is a left cutting knife and a right cutting knife which are respectively arranged on the left rotating shaft and the right rotating shaft.
The cutter rotating shaft group comprises an upper rotating shaft and a lower rotating shaft which are arranged in parallel, and a left rotating shaft and a right rotating shaft which are arranged in parallel, and the cutter rotating shaft group comprises an upper cutter and a lower cutter which are respectively arranged on the upper rotating shaft and the lower rotating shaft, and a left cutter and a right cutter which are respectively arranged on the left rotating shaft and the right rotating shaft.
The cutting knife head of the cutting knife group is a roller type cutting knife head, a circular sheet type cutting knife head or a combination of the roller type cutting knife head and the circular sheet type cutting knife head.
The frame of the billet cutting machine is a memorial archway type frame, a frame type frame or a cantilever type frame.
The distance between each cutting head of the cutting tool group is adjustable or fixed.
The electric control system is a variable frequency control system or a fixed frequency control system.
The invention has the advantages that:
the billet cutting type cogging mill provided by the invention cuts the large-section billet into the small-section billet by adopting a cutting mode instead of a traditional rolling mode, thereby achieving the purpose of rolling a steel product by using a finishing mill group only; by using the billet cutting type cogging mill, because a heavy roughing mill grade and a medium rolling mill set are not used in a production line, and only a finishing mill set is used for rolling steel, the investment for rolling steel products is greatly reduced, and the production energy consumption is greatly reduced; the steel billet cutting type cogging mill applied to a steel rolling production line can reduce the electric energy consumption of per ton steel by more than 60 percent, save the floor area of the production line by more than 50 percent, and reduce the investment of the steel rolling production line with the same production capacity by more than 60 percent, thereby having obvious economic benefit and social benefit.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic diagram of the machining of the billet cutting type cogging mill assembly of the present invention.
FIG. 3 is a schematic structural view of the cutting knife assembly of the present invention arranged in four directions, namely, up, down, left, and right directions.
Detailed Description
The following further describes the embodiments of the present invention with reference to the drawings.
As shown in fig. 1-3, the billet cutting type cogging mill of the present invention is characterized in that the cogging mill comprises a motor 1, a reducer 2 connected with the motor 1, a cutter rotating shaft group 5 connected with an output shaft 3 of the reducer 2 through a coupling 4, and a cutting cutter group 7 arranged on the cutter rotating shaft group 5, wherein the cutter rotating shaft group 5 is arranged in a billet cutting machine frame 6, and the motor 1 is connected with an electric control system.
The cutter rotating shaft group 5 is an upper rotating shaft 5-1 and a lower rotating shaft 5-2 which are arranged in parallel, and the cutting cutter group 7 is an upper cutting knife 7-1 and a lower cutting knife 7-2 which are respectively arranged on the upper rotating shaft 5-1 and the lower rotating shaft 5-2.
The cutter rotating shaft group 5 is a left rotating shaft 5-3 and a right rotating shaft 5-4 which are arranged in parallel, and the cutting cutter group 7 is a left cutting knife 7-3 and a right cutting knife 7-4 which are respectively arranged on the left rotating shaft 5-3 and the right rotating shaft 5-4.
The cutter rotating shaft group 5 comprises an upper rotating shaft 5-1 and a lower rotating shaft 5-2 which are arranged in parallel, and a left rotating shaft 5-3 and a right rotating shaft 5-4 which are arranged in parallel, and the cutting cutter group 7 comprises an upper cutting knife 7-1 and a lower cutting knife 7-2 which are respectively arranged on the upper rotating shaft 5-1 and the lower rotating shaft 5-2, and a left cutting knife 7-3 and a right cutting knife 7-4 which are respectively arranged on the left rotating shaft 5-3 and the right rotating shaft 5-4.
The cutting knife head of the cutting knife group 7 is a roller type cutting knife head, a circular sheet type cutting knife head or a combination of the roller type cutting knife head and the circular sheet type cutting knife head.
The billet cutting machine frame 6 is a memorial archway type frame, a frame type frame or a cantilever type frame.
The distance between each cutting head of the cutting tool set 7 is adjustable or fixed.
The electric control system is a variable frequency control system or a fixed frequency control system.
The invention relates to a billet cutting type cogging mill, which mainly comprises a motor 1, a speed reducer 2, a coupling 4, a billet cutting machine frame 6, a cutting tool group 7 arranged on the billet cutting machine frame 6, an electrical control system and the like.
The billet cutting type cogging mill can be a single billet cutting type cogging mill or a cogging unit consisting of a plurality of billet cutting type cogging mills. The cutting pass of the billet cutting machine is determined according to the size of the billet, the cutting can be carried out once or for multiple times, the deformation of the billet is too large, the single cutting depth of the billet cutting machine is preferably not more than 40mm, the continuous cutting of the longitudinal billet is realized by combining a plurality of billet cutting machines or a plurality of cutting heads, the cutting starts from the first cutting machine along the advancing direction of the billet, the distance between the upper cutting head and the lower cutting head or the left cutting head and the right cutting head of each cutting machine is continuously reduced, and the cutting depth is continuously increased until the billet is cut off along the longitudinal direction.
The form and number of the cutting heads can be changed according to the cutting requirements of specific steel billets, and a single roller type cutting head or a single circular sheet type cutting head can be used, and a cutting head group consisting of the roller type cutting head and the circular sheet type cutting head can also be used. The cutting head is processed into different sizes according to the requirements of cutting different blanks so as to meet the cutting requirements, and the cutting head is processed and manufactured by adopting different steel types or alloy materials according to the requirements of cutting hot-state steel billets.
The billet cutting machine can perform longitudinal cutting by feeding from the upper side, the lower side or the left side and the right side of the billet to be cut according to the specific requirements of the billet to be cut, so that the cut billet is divided into two halves along the longitudinal direction of the billet, and can also perform longitudinal cutting by feeding from the upper side, the lower side, the left side and the right side of the billet to be cut, so that the cut billet is divided into four strips along the longitudinal direction of the billet.
The motor 1 and the speed reducer 2 need to meet the cutting workload of the billet cutting machine, and a speed reducing motor can also be used.
The billet cutter stand 6 may be one of a memorial archway stand, a frame stand or a cantilever stand, or other stands, as required by the size or parameters of the billet to be cut.
The distance between the cutting blades of the cutting blade set 7, i.e. the distance between the cutting blades, or the cutting blades, can be fixed distance between the cutting blades.
The electric control system is used for controlling the cooperative work of a motor or a motor set of the billet cutting machine, and can be controlled in a frequency conversion mode or in a common PLC (programmable logic controller) mode with a fixed frequency according to the requirement of cutting billets.
The working implementation process of the invention is as follows: and (3) carrying out single-pass or multi-pass cutting cogging on the steel billet heated to the steel rolling temperature by using a cutting cogging mill or a cutting cogging unit, and cutting the large-section blank into a small-section blank by single-pass or multi-pass cutting cogging so as to be suitable for a finishing mill group to directly carry out product rolling. Because the roughing mill group and the intermediate mill group are not used for cogging, the production energy consumption is greatly reduced, and the steel rolling production investment cost is greatly reduced. The billet cutting type cogging mill can be applied to cogging operation for producing steel products such as round steel, screw-thread steel, square steel, flat steel, narrow band steel, flat-bulb steel, various section steels and the like.
Example 1: steel billet cutting type cogging mill using cantilever type frame
As shown in figure 1, the steel billet cutting machine mainly comprises a motor 1, a speed reducer 2, a coupling 4, a cutter rotating shaft group 5, a steel billet cutting machine frame 6, an upper cutter 7-1, a lower cutter 7-2 and the like. In the figure 8, a steel billet is indicated.
The billet used as a raw material in this example was a continuous casting billet having a size of 150mm × 150mm × 3000 mm.
The billet is heated to 1150 degrees celsius before beginning cutting of the billet.
As shown in fig. 2, the number of the frames of the billet cutting machine of the billet cutting type blooming mill in this embodiment is 8, 7 is a cutting tool set, 9 is a guide, and 8 is a billet to be cut.
In the embodiment shown in fig. 2, the billet cutting machines of the (1) th to (8) th frames are respectively provided with an upper cutter 7-1 and a lower cutter 7-2, when the billet 8 is cut, the advancing direction of the billet 8 is from the cutting machine of the (1) th frame to the cutting machine of the (8) th frame, the cutting depths of the cutting machines of the (1) th to (7) th frames are respectively 10mm above and below each cutting depth, and the cutting depth of the cutting machine of the (8) th frame is 5mm above and below each cutting depth. The billet 8 is cut into two billets of 70mm × 150mm × 3300mm after passing through the billet cutter unit, the two billets are fed into the cutter unit again to be cut, and each billet is cut into two billets of 70mm × 70mm × 3450mm again. After the two times of cutting, the original 150mm × 150mm × 3000mm fixed-length billet is finally cut into four 70mm × 70mm × 3450mm small-section billets.
The cutting speed of the billet cutter in the examples was 0.3 m/s.
Further, by continuing the cutting process, the billet 8 having a smaller cross section can be obtained.
The billet cutting type cogging mill provided by the invention cuts the large-section billet 8 into the small-section billet by adopting a cutting mode instead of a traditional rolling mode, thereby achieving the purpose of rolling a steel product by using a finishing mill group only; by using the billet cutting type cogging mill, because a heavy roughing mill grade and a medium rolling mill set are not used in a production line, and only a finishing mill set is used for rolling steel, the investment for rolling steel products is greatly reduced, and the production energy consumption is greatly reduced; the steel billet cutting type cogging mill applied to a steel rolling production line can reduce the electric energy consumption of per ton steel by more than 60 percent, save the floor area of the production line by more than 50 percent, and reduce the investment of the steel rolling production line with the same production capacity by more than 60 percent, thereby having obvious economic benefit and social benefit.
It is clear that modifications and/or partial additions may be made to the billet-cutting cogging assembly as described heretofore, without departing from the field and scope of the present invention.
Meanwhile, the above description is only for the purpose of describing specific embodiments of the present invention, and is not intended to limit the scope of the present invention, and all equivalent modifications made by using the contents of the present specification and the drawings, which have the features set forth in the claims, or which are directly or indirectly applied to the related technical field, are included in the scope of the present invention.
Claims (8)
1. A steel billet cutting type cogging mill is characterized by comprising a motor, a speed reducer connected with the motor, a cutter rotating shaft group connected with an output shaft of the speed reducer through a coupling, and a cutting cutter group arranged on the cutter rotating shaft group, wherein the cutter rotating shaft group is arranged in a frame of the steel billet cutting machine, and the motor is connected with an electrical control system.
2. The steel billet cutting mill as set forth in claim 1, wherein the cutter rotating shafts are upper and lower rotating shafts arranged in parallel, and the cutting cutter sets are upper and lower cutters respectively provided on the upper and lower rotating shafts.
3. The billet cutting mill of claim 1, wherein the cutter rotating shafts are parallel left and right rotating shafts, and the cutting cutter sets are left and right cutting knives respectively disposed on the left and right rotating shafts.
4. The billet cutting mill of claim 1, wherein the cutter rotary shaft assembly comprises upper and lower rotary shafts arranged in parallel, and left and right rotary shafts arranged in parallel, and the cutting cutter assembly comprises upper and lower cutters respectively provided on the upper and lower rotary shafts, and left and right cutters respectively provided on the left and right rotary shafts.
5. The billet cutting mill of claim 1, wherein the cutting tips of the cutting blade set are roller cutting tips, wafer cutting tips or a combination of roller cutting tips and wafer cutting tips.
6. The billet cutting mill of claim 1 wherein the billet cutting mill frame is a memorial archway frame, a frame or a cantilever frame.
7. The billet cutting mill of claim 1, wherein the spacing between each cutting head of the cutting tool set is either adjustable or fixed.
8. The steel billet cutting mill according to claim 1, wherein the electrical control system is a variable frequency control system or a fixed frequency control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011513265.3A CN113290054A (en) | 2020-12-21 | 2020-12-21 | Steel billet cutting type cogging mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011513265.3A CN113290054A (en) | 2020-12-21 | 2020-12-21 | Steel billet cutting type cogging mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113290054A true CN113290054A (en) | 2021-08-24 |
Family
ID=77318728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011513265.3A Pending CN113290054A (en) | 2020-12-21 | 2020-12-21 | Steel billet cutting type cogging mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113290054A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1105615A (en) * | 1994-01-22 | 1995-07-26 | 胡青云 | Method for steel ingot cogging and its device |
| US5626044A (en) * | 1995-05-19 | 1997-05-06 | Lara-Castro; Manuel | Method of producing steel bars from billets |
| CN202162838U (en) * | 2011-06-17 | 2012-03-14 | 惠州市大亚湾科翔科技电路板有限公司 | Auxiliary device for PCB (printed circuit board) cutting machine |
| CN202174620U (en) * | 2011-08-24 | 2012-03-28 | 石门县蒙泉镇德力洁具厂 | Bamboo skin cutting device |
| CN108551121A (en) * | 2018-04-20 | 2018-09-18 | 佛山汇众森泰科技有限公司 | A kind of electronic communication cable peeling device |
| CN214391617U (en) * | 2020-12-21 | 2021-10-15 | 上海阪正科技有限公司 | Steel billet cutting type cogging mill |
-
2020
- 2020-12-21 CN CN202011513265.3A patent/CN113290054A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1105615A (en) * | 1994-01-22 | 1995-07-26 | 胡青云 | Method for steel ingot cogging and its device |
| US5626044A (en) * | 1995-05-19 | 1997-05-06 | Lara-Castro; Manuel | Method of producing steel bars from billets |
| CN202162838U (en) * | 2011-06-17 | 2012-03-14 | 惠州市大亚湾科翔科技电路板有限公司 | Auxiliary device for PCB (printed circuit board) cutting machine |
| CN202174620U (en) * | 2011-08-24 | 2012-03-28 | 石门县蒙泉镇德力洁具厂 | Bamboo skin cutting device |
| CN108551121A (en) * | 2018-04-20 | 2018-09-18 | 佛山汇众森泰科技有限公司 | A kind of electronic communication cable peeling device |
| CN214391617U (en) * | 2020-12-21 | 2021-10-15 | 上海阪正科技有限公司 | Steel billet cutting type cogging mill |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101152653B (en) | Method for rolling titanium and titanium alloy bar wire bar with three-roller type Y continuous rolling mill | |
| CN214391617U (en) | Steel billet cutting type cogging mill | |
| CN109433826A (en) | Medium thin slab continuous casting and rolling unit and its production method | |
| JPS63132703A (en) | Plate material manufacture in which multistage roll stand continuous rolling mill is post-positioned and device thereof | |
| CN101024227A (en) | Method for rolling large-size square steel by single machine frame without groove | |
| CN112676340A (en) | Cooling control device and method for reducing core surface temperature difference and surface hardness of large-size bar | |
| CN111282993A (en) | Near-net shape rail blank short-flow continuous casting and rolling production method and system | |
| WO2015188421A1 (en) | Long-length rolling method for t-shaped guide rail of elevator and production line therefor | |
| CN101829678A (en) | Method for endless rolling of sectional material and rod and wire material and flexible connecting device thereof | |
| CN214391619U (en) | Four-way feed horizontal-vertical alternate cutting type cogging mill | |
| CN214391618U (en) | Four-way synchronous feed cutting type cogging mill | |
| CN112090960A (en) | Method for producing 400-500 MPa high-strength anti-seismic deformed steel bar by non-heating low-temperature slitting rolling | |
| CN113290056A (en) | Four-way feed horizontal-vertical alternate cutting type cogging mill | |
| CN209334441U (en) | Medium thin slab continuous casting and rolling unit | |
| CN208913232U (en) | Hot strip longitudinal direction slitting system and cut deal, furnace volume, hot continuous rolling, heat-treatment production line | |
| CN113290054A (en) | Steel billet cutting type cogging mill | |
| CN214391620U (en) | New steel rolling line with split billeting | |
| CN105478469A (en) | Tool and mould steel processing technology | |
| CN113290055A (en) | Four-way synchronous feed cutting type blanking machine | |
| CN201329367Y (en) | Kitchen knife embryo forming roller | |
| CN209985993U (en) | Equipment for preparing channel by using rolling and bending combined process | |
| CN110695083A (en) | Production equipment for non-heating high-strength steel | |
| CN113441550B (en) | New steel rolling production line using cutting-type billet opening | |
| CN103481019A (en) | Copper strip machining method and chamfering device | |
| CN217941351U (en) | Multi-fire forming production system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |