CN113285322A - Integrated processing device for cleaning wire clamp and smearing conductive paste - Google Patents

Abstract

The invention relates to a wire clamp cleaning and conductive paste smearing integrated processing device, which comprises a bottom plate, a top plate and a connecting rod, wherein a clamping mechanism is arranged on the bottom plate, a laser cleaning part and an irradiation hole convenient for laser irradiation are arranged on the top plate, a feeding mechanism is movably connected to the connecting rod, and a scraper for uniformly coating conductive paste on a wire clamp is arranged at the bottom end of the feeding mechanism; the invention has the advantages that: the clamp that will handle is fixed on the bottom plate through clamping mechanism, then washs the part through the laser and launches laser to the clamp, washs the back and passes through feed mechanism and spray electrically conductive cream to the clamp surface after wasing, because the bottom of feed mechanism is equipped with the scraper blade of the even coating of electrically conductive cream on the clamp, has guaranteed the homogeneity that electrically conductive cream was paintd, has realized the washing of clamp and has conducted the integrative processing that the cream was paintd, has reduced manual operation's step, has improved efficiency greatly.

Description

Integrated processing device for cleaning wire clamp and smearing conductive paste

Technical Field

The invention relates to a wire clamp cleaning and conductive paste smearing integrated treatment device.

Background

In the middle of various electric power fittings of transformer substation, the fastener is used for connecting fixed lead wire, and the part of all lead wire all can have the fastener to exist, it is very extensive in the application of transformer substation, the loose bolt of fastener department can lead to the drainage part to connect badly, at this moment if the line load increases, can make bad junction temperature rise fast, and can produce vicious circle, lead to the defect of fastener more serious, the condition that the heat is damaged finally appears, because the fastener stock in the transformer substation is huge, the equipment trouble that the fastener arouses has become the current common problem that influences the normal operation of transformer substation in our country gradually, and still appear burning the electric wire netting accident of jumping or broken string very easily under the heavy load single loop power supply condition, cause great economic loss.

At present, the problem of heating failure of the wire clamp caused by poor contact becomes a common problem of wire clamp failure. For example, when a national grid spring state power supply company inspects a certain 220kV transformer substation, a thermal infrared imager is used for measuring the temperature of a suspected heating 110kV high-voltage isolating switch, the fact that the B isolating switch and a bus connecting wire clamp generate obvious heat is found, the temperature reaches 162.4 ℃ and far exceeds the standard operation temperature of 85 ℃, loop resistance measurement is carried out on the B-phase disconnecting link and the bus connecting wire clamp, the resistance between the bus wire clamp and a lead wire clamp contact surface is measured to be 326 mu omega under 207A constant loop current and is far larger than the specified value of the wire clamp contact surface, and the fact that the contact surface has great potential safety hazards is judged. Further disassembling a heating contact surface, finding that the contact surface has burn traces and is serious in dirt, and carrying out helicopter patrol temperature measurement on 500k V power transmission lines governed by the Jiangmen Power supply office by a certain power grid of Guangdong power grid Limited liability company of 11-12 months in 2014, wherein 15 parts of general thermal defects and 3 parts of major thermal defects are found in the temperature measurement of 19416 drainage plates of 32 500k V power transmission lines. The poor connection of the drainage component is the main reason of the heating fault of the drainage plate after analysis. The main reasons for poor connection of the drainage component include three aspects: firstly, under the long-term influence of external environment factor, cause the bolt to appear becoming flexible between drainage plate and the fastener. Secondly, the wire clamp is in a severe outdoor environment for a long time, and the connection metal contact surface is oxidized, so that the contact resistance is increased, the heat productivity is increased, and the fault is generated. Thirdly, construction is not standardized during the installation of the related components. For example, the contact area is reduced, the resistance is increased, and finally the heating failure is caused because sundries, paper and the like on the surface of the connecting part are not cleaned, a spring washer is not installed in the process of constructing and overhauling the connecting part, and other types of materials are used for replacement.

The main treatment method step of solving the problem that fastener and drainage plate surface generate heat at present is: loosening the bolt, opening the contact part of the equipment outlet terminal and the equipment wire clamp, and scraping the original conductive paste sludge; polishing the contact surfaces of the two materials by using proper sand paper, cleaning filth and oxide on the contact surfaces of the two materials, and then thinly and uniformly coating a layer of conductive paste; and finally, uniformly fastening the contact surface by using bolts. Such processing mode can effectively eliminate the defect of generating heat of contact surface, still has the problem that surface polishing treatment efficiency is not high, contact surface polishes inhomogeneously, the electrically conductive cream coating is inhomogeneous, need the maintainer to carry out manual polishing, consumes manpower efficiency not high simultaneously, and the operation of on-the-spot workman has great potential safety hazard, also can cause the problem that can't discover because of the carelessness on the maintainer judges simultaneously.

Disclosure of Invention

The invention aims to provide the wire clamp cleaning and conductive paste smearing integrated treatment device, which can perform cleaning and conductive paste smearing integrated treatment on a wire clamp and improve the wire clamp treatment efficiency.

In order to solve the technical problems, the invention is realized by the following technical scheme: integrated processing apparatus is paintd to fastener washing, electrically conductive cream, including bottom plate, roof and the connecting rod of setting between bottom plate and roof, be equipped with the clamping mechanism of fixed fastener on the bottom plate, be equipped with laser cleaning part on the roof to and the hole of shining of laser irradiation of being convenient for, swing joint sprays the feed mechanism of electrically conductive cream to the fastener on the connecting rod, and feed mechanism is located between clamping mechanism and the roof, the bottom of feed mechanism is equipped with the even coating scraper blade on the fastener of electrically conductive cream, the last coating calibrator that is equipped with of feed mechanism detects electrically conductive cream thickness.

Preferably, the laser cleaning part comprises a base and a vibrating mirror laser head, a first vertical screw rod is arranged on the base, a first vertical sliding block is arranged on the first vertical screw rod, a horizontal plate for fixing the vibrating mirror laser head is arranged on the first vertical sliding block, the horizontal plate and the first vertical sliding block are of an integrated structure, and an adjusting hand wheel is arranged on the top end of the first vertical screw rod.

Preferably, still be equipped with the shielding plate that is used for sheltering from the irradiation hole on the roof, the one end of shielding plate rotates through the pivot and connects on the roof, be equipped with the first servo motor who links to each other with the pivot on the roof, be equipped with the stop gear who makes the baffle shelter from the irradiation hole completely between the other end of shielding plate and the roof, stop gear includes interconnect's spread groove and spliced pole, the spread groove sets up on the lateral wall of shielding plate, spliced pole fixed connection is on the roof.

Preferably, a support is arranged on the connecting rod, a moving assembly is arranged on the support, the moving assembly comprises a horizontal moving part and a vertical moving part, the horizontal moving part comprises a horizontal linear guide rail, a horizontal moving plate, a horizontal push rod and a horizontal sliding block arranged on the horizontal linear guide rail, the horizontal moving plate comprises a first horizontal part and a first vertical part, the first horizontal part is arranged at the bottom end of the first vertical part, the first horizontal part is arranged on the horizontal sliding block, the horizontal push rod is connected with the first vertical part, and the horizontal linear guide rail is arranged on the support;

the vertical movable part comprises a fixing frame, a second servo motor, a second vertical screw rod and a second vertical sliding block, the fixing frame comprises a first vertical plate, a lower transverse plate and an upper transverse plate, the first vertical plate is arranged between the lower transverse plate and the upper transverse plate, the first vertical plate is fixedly connected to the first vertical part, the first vertical screw rod is arranged between the upper transverse plate and the lower transverse plate, the second servo motor is arranged on the upper transverse plate, a threaded hole matched with the second vertical screw rod is formed in the second vertical sliding block, the second vertical screw rod is connected with the servo motor, and a connecting plate connected with a feeding mechanism is arranged on the second vertical sliding block.

Preferably, the feeding mechanism comprises a section of vertical plate connected with the connecting plate and a section of blanking block convenient for conducting paste blanking, the blanking block is arranged on the vertical plate, at least three groups of blanking through holes are formed in the blanking block, the distance between every two adjacent groups of blanking through holes is equal, a sealing plug for controlling the amount of the blanking paste is arranged in each blanking through hole, the sealing plug is detachably mounted in each blanking through hole, the scraper is arranged at the bottom end of the blanking block, and the coating thickness gauge is arranged on the blanking block.

Preferably, the support still includes storage case and horizontal telescopic link, be equipped with the lower cream pipe that stretches into in the unloading through-hole on the storage case, be equipped with the waste material hang plate on the horizontal telescopic link, be equipped with the waste material recovery frame below the waste material hang plate still be equipped with on the support, be equipped with the back flow that links to each other with the storage case on the waste material recovery frame.

Preferably, clamping mechanism includes left baffle, overhead gage and right baffle, overhead gage fixed connection is between left baffle and right baffle, left side baffle, overhead gage and right baffle form a cavity that the opening is decurrent, along direction of height be equipped with the height control mechanism who stretches into in the cavity on the bottom plate, height control mechanism includes thrust cylinder and sets up the lower baffle that is used for placing the fastener on thrust cylinder, relies on thrust cylinder's effort to fix the fastener between lower baffle and overhead gage, be equipped with the width adjustment mechanism who adjusts the cavity width on left side baffle or/and the right baffle, be connected with the die clamping cylinder of control width adjustment mechanism and fastener butt on the width adjustment mechanism, be equipped with on the overhead gage and supply the fastener to paint the mouth of paining of electrically conductive cream.

Preferably, the width adjusting mechanism is arranged on the right baffle plate and comprises a sliding block and an ejector block, one end of the ejector block is arranged on the sliding block, the other end of the ejector block penetrates through the right baffle plate and then is arranged in the cavity, the clamping cylinder is connected with the sliding block, the sliding block is provided with a fixing groove, at least two groups of slots are arranged on the fixing groove along the horizontal direction, one end of the ejector block is provided with a clamping block matched with the slots, the other end of the ejector block is provided with a second vertical plate butted with a wire clamp, the second vertical plate and the clamping block are integrated with the ejector block, the right baffle plate is provided with a through hole matched with the second vertical plate, the bottom plate is provided with a fixing seat for fixing the clamping cylinder, the fixing seat is provided with a guide rail matched with the sliding block, the bottom plate is also provided with a left mounting rack and a right mounting rack, the left baffle plate is arranged on the left mounting rack, the right baffle is arranged on the right mounting rack, and the height adjusting assembly is arranged between the left mounting rack and the right mounting rack.

Preferably, the height adjusting mechanism further comprises a fixing plate fixedly connected to the bottom plate, the thrust cylinder is arranged on the fixing plate, a guide mechanism is further arranged on the fixing plate, the lower baffle is arranged on the guide mechanism, a connector connected with the thrust cylinder is arranged on the lower baffle, an anti-slip strip is arranged on the lower baffle, and an inclined part inclined downwards is arranged on the lower baffle; the upper baffle plate comprises a second horizontal part and a second vertical part, the second horizontal part is arranged at one end of the second vertical part, and flanges extending to the cavity are arranged on the second horizontal part and the second vertical part.

Preferably, be equipped with the gas curtain module on the connecting rod, just the gas curtain module is located between clamping mechanism and the feed mechanism, the gas curtain module includes gas curtain upper portion, gas curtain lower part and gas curtain mounting panel, the gas curtain lower part sets up on the gas curtain mounting panel, gas curtain upper portion sets up on the gas curtain lower part, and is equipped with the air outlet between gas curtain upper portion and the gas curtain lower part, gas curtain upper portion is equipped with the inlet port, and the gas curtain that forms on the horizontal direction through air outlet department isolates laser processing district and feed mechanism among the laser cleaning process.

In conclusion, the invention has the advantages that: the clamp to be treated is fixed on the bottom plate through the clamping mechanism, then laser is emitted to the clamp through the laser cleaning component, surface attachments to be removed on the surface of the clamp are melted, gasified and volatilized after absorbing laser energy due to the characteristics of high energy and high concentration of the laser, instantly heated and expanded and driven by steam to be separated from the surface of the clamp, so that the aim of purifying the surface of the clamp is fulfilled, the laser cleaning has the characteristics of being cleaner, non-contact, efficient and flexible and suitable for cleaning objects made of various materials, various chemical cleaning agents are not needed, waste gas, waste water and waste residue which cause serious pollution in the traditional cleaning industry are avoided, the laser cleaning is green and pollution-free, the problem which cannot be solved by adopting the traditional cleaning mode can be solved, the laser cleaning is used for cleaning oxides, rusty layers and stains on the contact surface of the clamp drainage plate, and the problem of low efficiency of traditional manual polishing can be solved, greatly improving the maintenance efficiency, simultaneously carrying out uniform plane polishing on the contact surface of the drainage plate, eliminating the difference problem of judgment of different maintainers during polishing, then spraying the conductive paste to the surface of the cleaned wire clamp through the feeding mechanism, and because the bottom end of the feeding mechanism is provided with the scraper which uniformly coats the conductive paste on the wire clamp, the conductive paste sprayed by the feeding mechanism can be uniformly coated on the surface of the wire clamp along with the feeding of the feeding mechanism, and the conductive paste is extruded and coated on the wire clamp by the scraper during coating, thereby ensuring the uniformity of a conductive paste layer, having good flatness, effectively filling the depression of the wire clamp, simultaneously coating the conductive paste in the conductive paste feeding process, greatly improving the coating efficiency, reducing the contact time of the conductive paste and air, improving the quality of the conductive paste, and further ensuring the service life of the wire clamp, the real-time signal of gathering the interval of coating calibrator, thereby the thickness on the electrically conductive cream layer of control that can be accurate, satisfy different demands, the integrated processing of the electrically conductive cream of washing of fastener is paintd has been realized, manual operation's step has been reduced, the efficiency is greatly improved, finally, because feed mechanism is swing joint on the connecting rod, therefore, when laser mechanism launches the laser, can move about feed mechanism to the region of keeping away from the laser, thereby make it not influence abluent efficiency, make the operation of ability mutually independent, in addition, through the bottom plate, laser mechanism is realized to roof and connecting rod, the installation of clamping mechanism and feed mechanism, can simplify whole processing apparatus's structure, be convenient for holistic carrying.

Drawings

The invention will be further described with reference to the accompanying drawings in which:

FIG. 1 is a schematic structural view of an integrated treatment device for cleaning a wire clamp and smearing conductive paste according to the invention;

FIG. 2 is a schematic structural view of a top plate according to the present invention;

FIG. 3 is a schematic view of the laser cleaning assembly of the present invention;

FIG. 4 is a schematic structural view of the shutter in a closed state according to the present invention;

FIG. 5 is a schematic structural view of the present invention with the shutter in an open state;

FIG. 6 is a schematic structural view of the loading mechanism of the present invention during installation;

FIG. 7 is a schematic structural view of a stent according to the present invention;

FIG. 8 is a schematic structural view of a feeding mechanism according to the present invention;

FIG. 9 is a schematic structural view of the clamping mechanism on the base plate according to the present invention;

FIG. 10 is a top view of the clamping mechanism of the present invention;

FIG. 11 is a schematic view of the construction of a lower baffle plate according to the present invention;

FIG. 12 is a schematic view of the structure of the inflatable curtain module of the present invention.

Reference numerals:

1, 11, a fixed seat, 12 guide rails, 13, 14, 2, 20 irradiation holes, 21 shielding plates, 22 rotating shafts, 23 a first servo motor, 24 limiting mechanisms, 25 connecting grooves, 26 connecting columns, 3 connecting rods, 31 air curtain modules, 32 air curtain upper parts, 33 air curtain lower parts, 34 air curtain mounting plates, 35 air outlets, 36 air inlets, 4 clamping mechanisms, 41 left baffles, 42 upper baffles, 421 coating openings, 422 second horizontal parts, 423 second vertical parts, 424 flanging, 43 right baffles, 431 through holes, 44 cavities, 45 height adjusting mechanisms, 451 thrust cylinders, 452 lower baffles, 453 fixed plates, 454 guide mechanisms, 455 connectors, 456 antiskid strips, 457 inclined parts, 46 width adjusting mechanisms, 461 sliding blocks, 462 top blocks, 463 fixing grooves, 464 laser head slots, 465, 466 second vertical plates, 47 clamping cylinders, 5 laser cleaning parts, 50 bases, 51 galvanometer mirrors, 47 clamping cylinders, 25 clamping blocks, 25 clamping grooves, 25 clamping heads, 25 clamping mechanisms, 25 connecting grooves, 422 second horizontal parts, 423 second horizontal parts, 424, 423 second horizontal parts, 3 connecting parts, 25 second horizontal parts, 3 connecting parts, 25, 2, 25, 3, three-direction parts, four-direction parts, four-direction parts, four-direction parts, four-direction parts, four-direction parts, four, 52 first vertical screw rod, 53 first vertical slide block, 54 horizontal plate, 55 adjusting hand wheel, 6 feeding mechanism, 60 scraping plates, 61 coating thickness gauge, 62 vertical plate, 63 blanking block, 64 blanking through hole, 65 sealing plug, 7 support, 71 storage box, 72 horizontal telescopic rod, 73 blanking paste tube, 74 waste inclined plate, 75 waste recovery frame, 76 return pipe, 8 horizontal movable part, 81 horizontal linear guide rail, 82 horizontal movable plate, 83 horizontal push rod, 84 horizontal slide block, 85 first horizontal part, 86 first vertical part, 9 vertical movable part, 91 fixed frame, 92 second servo motor, 93 second vertical screw rod, 94 second vertical slide block, 95 first vertical plate, 96 lower horizontal plate, 97 upper horizontal plate, 98 connecting plate, 10 wire clamp.

Detailed Description

As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, the integrated processing device for cleaning and applying a conductive paste for a wire clamp comprises a bottom plate 1, a top plate 2 and a connecting rod 3 arranged between the bottom plate 1 and the top plate 2, wherein a clamping mechanism 4 for fixing the wire clamp is arranged on the bottom plate 1, a laser cleaning component 5 and an irradiation hole 20 convenient for laser irradiation are arranged on the top plate 2, a feeding mechanism 6 for spraying the conductive paste to the wire clamp is movably connected to the connecting rod 3, the feeding mechanism 6 is arranged between the clamping mechanism 4 and the top plate 2, a scraping plate 60 for uniformly coating the conductive paste on the wire clamp is arranged at the bottom end of the feeding mechanism 6, and a coating thickness meter 61 for detecting the thickness of the conductive paste is arranged on the feeding mechanism 6.

The clamp to be treated is fixed on the bottom plate 1 through the clamping mechanism 4, then laser is emitted to the clamp through the laser cleaning component 5, due to the characteristics of high energy and high concentration of the laser, surface attachments to be removed on the surface of the clamp are melted, gasified and volatilized, instantly heated and expanded and driven by steam to be separated from the surface of the clamp after absorbing the laser energy, thereby achieving the purpose of purifying the surface of the clamp, as the laser cleaning has the characteristics of being cleaner, non-contact, efficient and flexible and being suitable for cleaning objects made of various materials, and various chemical cleaning agents are not needed, so that no waste gas, waste water and waste residue which cause serious pollution in the traditional cleaning industry exist, the clamp is green and pollution-free, the problem which cannot be solved by adopting the traditional cleaning mode can be solved, the laser cleaning is used for cleaning oxides, rust layers and stains on the contact surface of a clamp drainage plate, and the problem of low efficiency of traditional manual surface polishing can be solved, greatly improving the maintenance efficiency, simultaneously carrying out uniform plane polishing on the contact surface of the drainage plate, eliminating the difference problem of judgment of different maintenance personnel during polishing, then spraying conductive paste to the surface of the cleaned wire clamp through the feeding mechanism 6, and because the bottom end of the feeding mechanism 6 is provided with the scraper 60 which uniformly coats the conductive paste on the wire clamp, the conductive paste sprayed by the feeding mechanism 6 can be uniformly coated on the surface of the wire clamp along with the feeding of the feeding mechanism 6, and the conductive paste is extruded and coated on the wire clamp by the scraper 60 during coating, thereby ensuring the uniformity of a conductive paste layer, having good flatness, effectively filling the depression of the wire clamp, simultaneously coating the conductive paste in the conductive paste feeding process, greatly improving the coating efficiency, further reducing the contact time of the conductive paste and air, and improving the quality of the conductive paste, thereby the life of fastener has been guaranteed, the real-time signal of gathering the interval of coating calibrator 61, thereby the thickness on the electrically conductive cream layer of control that can be accurate, satisfy different demands, the integrated processing of the electrically conductive cream of washing of fastener is paintd has been realized, manual operation's step has been reduced, efficiency is greatly improved, and finally, because feed mechanism 6 is swing joint on connecting rod 3, therefore, when laser mechanism 5 launches the laser, can move about feed mechanism 6 to the region of keeping away from the laser, thereby make it not influence abluent efficiency, make the operation that can mutually independent, in addition, through bottom plate 1, laser mechanism 5 is realized to roof 2 and connecting rod 3, clamping mechanism 4 and feed mechanism 6's installation, can simplify whole processing apparatus's structure, holistic weight has been reduced, the lightweight setting has been realized, be convenient for holistic carrying.

The laser cleaning component 5 comprises a base 50 and a galvanometer laser head 51, a first vertical screw rod 52 is arranged on the base 50, a first vertical sliding block 53 is arranged on the first vertical screw rod 52, a horizontal plate 54 for fixing the galvanometer laser head 51 is arranged on the first vertical sliding block 53, the horizontal plate 54 and the first vertical sliding block 53 are of an integrated structure, an adjusting hand wheel 55 is arranged at the top end of the first vertical screw rod 52, the laser mechanism 5 is arranged into the base 50 and the galvanometer laser head 51, the base 50 can realize that the galvanometer laser head 51 is stably installed on the top plate 2, secondly, the galvanometer laser head 51 is adjusted in height direction relative to the top plate 2 through the first vertical screw rod 52 and the first vertical sliding block 53 on the base 50, different cleaning requirements are met, the setting of the adjusting hand wheel 55 can manually control the rotating speed of the screw rod, and the shaking of the galvanometer laser head 51 in the lifting process is avoided, the working efficiency of the galvanometer laser head 51 is improved.

The top plate 2 is further provided with a shielding plate 21 used for shielding the irradiation hole 20, one end of the shielding plate 21 is rotatably connected onto the top plate 2 through a rotating shaft 22, the top plate 2 is provided with a first servo motor 23 connected with the rotating shaft 22, a limiting mechanism 24 enabling the shielding plate to completely shield the irradiation hole 20 is arranged between the other end of the shielding plate 21 and the top plate 2, the limiting mechanism 24 comprises a connecting groove 25 and a connecting column 26 which are connected with each other, the connecting groove 25 is arranged on the side wall of the shielding plate 21, the connecting column 26 is fixedly connected onto the top plate 2, the shielding plate 21 is arranged, dust or impurities can be prevented from being adsorbed on the galvanometer laser head 51 through the irradiation hole 20, the use quality of the galvanometer laser head 51 is guaranteed, secondly, when one end of the shielding plate 21 is rotatably connected onto the top plate 2, the irradiation hole 20 is opened through the rotation of the shielding plate 21, and the irradiation hole 20 can be quickly opened without the, stop gear 24's setting, can guarantee that shielding plate 21 shelters from irradiation hole 20 completely, improve shielding plate 21's fixed quality, shutter 21's rotating mass can be guaranteed to pivot 22, the setting of first servo motor 23, can realize shielding plate 21's automation mechanized operation, set stop gear 24 to spread groove 25 and spliced pole 26's structure, rotate under shielding plate 21 at first servo motor 23's effect, when spliced pole 26 is gone into to spread groove 25 card on shielding plate 21, shielding plate 21 receives spliced pole 26's restriction this moment, shielding plate 21 can not continue to rotate, can avoid shielding plate 21's maloperation, the effect of sheltering from of shielding plate 21 has been improved.

The connecting rod 3 is provided with a support 7, the support 7 is provided with a moving assembly, the moving assembly comprises a horizontal moving part 8 and a vertical moving part 9, the support 7 can support the moving assembly to a certain extent, the stability of the moving assembly is ensured, and then the moving assembly is arranged into the horizontal moving part 8 and the vertical moving part 9, so that the feeding mechanism 6 can synchronously move in the horizontal direction and the vertical direction relative to the support 7, and different wire clamp requirements are met; the horizontal moving part comprises a horizontal linear guide rail 81, a horizontal movable plate 82, a horizontal push rod 83 and a horizontal sliding block 84 arranged on the horizontal linear guide rail 81, the horizontal movable plate 82 comprises a first horizontal part 85 and a first vertical part 86, the first horizontal part 85 is arranged at the bottom end of the first vertical part 86, the first horizontal part 85 is arranged on the horizontal sliding block 84, the horizontal push rod 83 is connected with the first vertical part 86, and the horizontal linear guide rail 81 is arranged on the bracket 7; horizontal linear guide 81 and horizontal slider 84's setting, can realize the straightway of horizontal movable plate 82 activity, horizontal push rod 83's setting, the motion of horizontal slider 84 on horizontal linear guide 81 is controlled through the flexible of push rod, control accuracy is high, the flexibility is good, secondly, set up horizontal movable plate 82 into horizontal portion and vertical portion, be connected with horizontal slider 84 through the horizontal portion, can increase whole horizontal movable plate 82 and horizontal slider 84's mounting area, improve horizontal movable plate 82's stability, vertical portion can ensure that vertical mount 91 is the vertical form distribution with horizontal movable plate 82, the relative independence of horizontal movable plate 82 and vertical mount 91 activity has been guaranteed.

The vertical movable part 9 comprises a fixed frame 91, a second servo motor 92, a second vertical screw rod 93 and a second vertical slide block 94, the fixed frame 91 comprises a first vertical plate 95, a lower transverse plate 96 and an upper transverse plate 97, the first vertical plate 95 is arranged between the lower transverse plate 96 and the upper transverse plate 97, the first vertical plate 95 is fixedly connected to the first vertical part 86, the first vertical screw rod 52 is arranged between the upper transverse plate 97 and the lower transverse plate 96, the second servo motor 92 is arranged on the upper transverse plate 97, the second vertical slide block 94 is provided with a threaded hole matched with the second vertical screw rod 93, the second vertical screw rod 93 is connected with the servo motor, the second vertical slide block 94 is provided with a connecting plate 98 connected with the feeding mechanism 6, the feeding mechanism 6 is arranged on the second vertical slide block 94, the distance between the feeding mechanism 6 and the clamping mechanism can be adjusted according to different requirements, thereby effectively adjusting the thickness of the conductive paste layer, having good practicability, arranging the vertical movable part 9 into a structure of a fixed frame 91, a second servo motor 92, a second vertical screw rod 93 and a second vertical slide block 94, when in use, the second servo motor 92 drives the second vertical screw rod 93 to rotate, and as the second vertical slide block 94 is provided with a threaded hole matched with the second vertical rod, the rotary motion of the second vertical screw rod 93 can be converted into the linear reciprocating motion of the second vertical slide block 94, so that the linear reciprocating motion of the second vertical slide block 94 on the second vertical screw rod 93 can be driven, thereby adjusting the height of the feeding mechanism 6, therefore, the lifting of the second vertical slide block 94 can be controlled only by controlling the rotating direction of the second servo motor 92, in the embodiment, specifically, when the second servo motor 92 moves downwards on the second vertical screw rod 93, when the second servo motor 92 rotates reversely, the second vertical slider 94 moves upwards on the second vertical screw 93, secondly, the vertical fixing frame 91 is set to be the first vertical plate 95, the structures of the lower transverse plate 96 and the upper transverse plate 97 can realize the quick fixed mounting of the second vertical screw 93, the second servo motor 92 is arranged on the upper transverse plate 97, the connecting structure of the second vertical screw 93 and the second servo motor 92 can be simplified, the upper transverse plate 97 and the lower transverse plate 96 can also play the function of limiting the second vertical slider 94 up and down, the first vertical plate 95 is connected with the first vertical part 86, the contact area between the vertical fixing frame 91 and the horizontal movable plate 82 can be increased, and the verticality of the whole vertical fixing frame 91 and the horizontal movable plate 82 is ensured.

The feeding mechanism 6 comprises a section of vertical plate 62 connected with a connecting plate 98 and a section of blanking block 63 convenient for blanking conductive paste, the blanking block 63 is arranged on the vertical plate 62, at least three groups of blanking through holes 64 are arranged on the blanking block 63, the distance between two adjacent groups of blanking through holes 64 is equal, a sealing plug 65 for controlling the blanking amount is arranged in each blanking through hole 64, the sealing plug 65 is detachably arranged in each blanking through hole 64, the scraper 60 is arranged at the bottom end of the blanking block 63, the coating thickness gauge 61 is arranged on the blanking block 63 and is connected with the connecting plate 98 through the vertical plate 62, the contact area between the feeding mechanism 6 and the connecting plate 98 can be increased, the vertical plate 62 and the connecting plate 98 in the embodiment can be connected through a bolt assembly, the blanking through holes 64 are convenient for blanking conductive paste, the conductive paste can be ensured to uniformly fall on the surface of a wire clip, and the smearing quality is improved, the setting of sealing plug 65 can be according to the selective quantity of closing unloading through-hole 64 of demand of reality, avoids the waste of conductive paste, satisfies the fastener of different width models and paints, and practicality is good, and sealing plug 65 accessible screw thread detachable in this embodiment installs in unloading through-hole 64.

The support 7 further comprises a storage box 71 and a horizontal telescopic rod 72, a lower paste tube 73 extending into the discharging through hole 64 is arranged on the storage box 71, a waste inclined plate 74 is arranged on the horizontal telescopic rod 72, a waste recovery frame 75 is further arranged on the support 7 below the waste inclined plate 74, a return tube 76 connected with the storage box 71 is arranged on the waste recovery frame 75, conductive paste is conveyed into the discharging through hole 64 through the lower paste tube 73, splashing of the conductive paste during discharging can be avoided, waste of the conductive paste is reduced, the storage box 71 can supply the conductive paste to the lower paste tube 73 in real time, continuous supply of the conductive paste is guaranteed, the storage box 71 and the lower paste tube 73 in the embodiment are connected through a connector, the connector can be installed on the storage box 71 or the lower paste tube 73 according to requirements, the storage box 71 is arranged on the support 7, the length of the lower paste tube 73 can be shortened, and feeding efficiency of the conductive paste is improved, secondly, the waste material after will paining through waste material hang plate 74 leads to in waste recovery frame 75, can realize the unified recovery of unnecessary waste material when paining, secondly, flexible through the level of horizontal telescopic link 72, can realize that waste material hang plate 74 adjusts at the ascending width of horizontal direction, satisfy the different demands of paining, and finally, the waste material in with waste recovery frame 75 flows back to storage case 71 through back flow 76, the effectual waste that reduces the waste material, the result of use of waste material has been improved.

The clamping mechanism 4 comprises a left baffle plate 41, an upper baffle plate 42 and a right baffle plate 43, the upper baffle plate 42 is fixedly connected between the left baffle plate 41 and the right baffle plate 43, the left baffle plate 41, the upper baffle plate 42 and the right baffle plate 43 form a cavity 44 with a downward opening, a height adjusting mechanism 45 extending into the cavity 44 is arranged on the bottom plate 1 along the height direction, the height adjusting mechanism 45 comprises a thrust cylinder 451 and a lower baffle plate 452 arranged on the thrust cylinder 451 and used for placing a wire clamp, the wire clamp is fixed between the lower baffle plate 452 and the upper baffle plate 42 by the acting force of the thrust cylinder 451, a width adjusting mechanism 46 for adjusting the width of the cavity 44 is arranged on the left baffle plate 41 or/and the right baffle plate 43, the width adjusting mechanism 46 is connected with a clamping cylinder 47 for controlling the width adjusting mechanism 46 to abut against the wire clamp, a coating port 421 for coating conductive paste on the wire clamp is arranged on the upper baffle plate 42, the wire clamp is fixed between the lower baffle 452 and the upper baffle 42 through the thrust cylinder 451, and the wire clamp is always acted by the thrust cylinder 451 in the vertical direction during smearing, so that the wire clamp is not interfered by smearing pressure during smearing, the surface of the wire clamp is always in a horizontal state, the uniformity of the smearing thickness of the conductive paste is effectively ensured, secondly, the width of the cavity 44 is adjusted through the width adjusting mechanism 46, therefore, the requirements of wire clamps of different models are met only by adjusting the width of the width adjusting mechanism 46 during installation, the installation process of the wire clamp is improved, then the width adjusting mechanism 46 is controlled to abut against the wire clamp through the clamping cylinder 47, the clamping and fixing of the wire clamp in the horizontal direction are realized, the axial shaking of the wire clamp in the horizontal direction during smearing is avoided, the smearing quality is further improved, the width adjusting mechanism 46 is arranged on the left baffle 41 or/and the right baffle 43, can set up width adjustment mechanism 46's mounted position and installation quantity according to the installation demand of reality, can satisfy different demands, finally, fix last baffle 42 between left baffle 41 and right baffle 43, realize smearing of conductive paste through the opening that is equipped with on the last baffle 42, can ensure that the spatial position of fastener pending face is in the best operating position, improved and scribbled efficiency.

The width adjusting mechanism 46 is disposed on the right baffle 43, the width adjusting mechanism 46 includes a slider 461 and a top block 462, one end of the top block 462 is disposed on the slider 461, the other end of the top block 462 is disposed in the cavity 44 after passing through the right baffle 43, the clamping cylinder 47 is connected to the slider 461, the slider 461 is disposed with a fixing groove 463, at least two sets of slots 464 are disposed on the fixing groove 463 along the horizontal direction, one end of the top block 462 is disposed with a fixture block 465 engaged with the slots 464, the other end of the top block 462 is disposed with a second vertical plate 466 engaged with the wire clip, the second vertical plate 466 and the fixture block 465 are both integrated with the top block 462, the right baffle 43 is disposed with a through hole 431 engaged with the second vertical plate 466, the bottom plate 1 is disposed with a fixing seat 11 for fixing the clamping cylinder 47, the fixing seat 11 is disposed with a guide rail 12 engaged with the slider 461, the bottom plate 1 is further provided with a left mounting frame 13 and a right mounting frame 14, the left baffle 41 is arranged on the left mounting frame 13, the right baffle 43 is arranged on the right mounting frame 14, the height adjusting assembly is arranged between the left mounting frame 13 and the right mounting frame 14, the width adjusting mechanism 46 is arranged in a structure of a slider 461 and a top block 462, the slider 461 is driven to slide left and right through the extension and retraction of a clamping cylinder 47, one end of the top block 462 is arranged on the slider 461, and the other end of the top block 462 is arranged in a cavity 44 after penetrating through the right baffle 43, so that the top block 462 can be synchronously driven to slide when the slider 461 slides left and right, the width between the top block 462 and the left baffle 41 is effectively adjusted, the slider is suitable for wire clamps with different widths, the practicability is good, secondly, the setting of a fixing groove 463 can realize the quick installation and fixation of the top block 462, the setting of a 464 can adjust the installation position of the top block 462 on the slider 461 according to the wire clamps with different widths, make its fastener that adapts to different width, in addition, installation kicking block 462 for the accuracy in this embodiment, can set up scale mark or mark on slider 461, make things convenient for the quick installation kicking block 462 of operating personnel, the setting of riser, can increase the area of contact of kicking block 462 with the fastener, improve the clamping quality of fastener, finally, with the riser, fixture block 465 and kicking block 462 set one-piece structure into, can improve the intensity of whole kicking block 462, the fixing base can realize the support to die clamping cylinder 47, the setting of guide rail 12, can ensure the straightway when slider 461 slides, stability when guaranteeing the width regulation.

The height adjusting mechanism 45 further comprises a fixing plate 453 fixedly connected to the bottom plate 1, the thrust cylinder 451 is arranged on the fixing plate 453, a guide mechanism 454 is further arranged on the fixing plate 453, the lower baffle 452 is arranged on the guide mechanism 454, a connector 455 connected with the thrust cylinder 451 is arranged on the lower baffle 452, the fixing plate 453 is arranged to increase the fixing quality of the thrust cylinder 451, and the guide mechanism 454 is arranged, in this embodiment, the guide mechanism 454 comprises a guide rod and a guide sleeve, the guide rod is arranged on the fixing plate 453, the guide sleeve is arranged on the lower baffle 452 to ensure the straightness of the lower baffle 452 during lifting, the connector 455 is arranged to realize the quick connection between the lower baffle 452 and the thrust cylinder 451, and the lower baffle 452 is provided with an anti-slip strip 456 which can reduce the relative sliding between the wire clamp and the lower baffle 452 and avoid the shifting of the wire clamp in the horizontal direction during clamping, the lower baffle 452 is provided with a downward inclined part 457, and the arrangement of the inclined part 457 enables the wire clamp to be tightly attached to the lower baffle 452 when the wire clamp is placed, so that the fixing quality of the wire clamp during clamping is improved, and the wire clamp is prevented from moving in the vertical direction during clamping; the top board 42 includes second horizontal part 422 and the vertical portion 423 of second, second horizontal part 422 sets up the one end at the vertical portion 423 of second, all be equipped with the turn-ups 424 that extends to cavity 44 on second horizontal part 422 and the vertical portion 423 of second, can increase the area of contact of top board 42 and fastener, can receive the effort of two directions of vertical direction and horizontal direction simultaneously when guaranteeing that the fastener presss from both sides tightly, the tight quality of clamp has been improved, the preferred integral type structure that adopts of top board 42 in this embodiment, can improve whole top board 42's intensity, avoid pressing from both sides the coming off of in-process turn-ups 424.

Finally, the connecting rod 3 is provided with an air curtain module 31, the air curtain module is positioned between the clamping mechanism and the feeding mechanism, the air curtain module comprises an air curtain upper part 32, an air curtain lower part 33 and an air curtain mounting plate 34, the air curtain lower part is mounted on the air curtain mounting plate through screws, the air curtain upper part is also mounted on the air curtain lower part through screws, a gap is reserved between the air curtain upper part and the air curtain lower part as an air outlet 35 after mounting, the air curtain upper part is provided with an air inlet hole 36 which is arranged at one side of the air outlet, the air curtain in the horizontal direction is formed at the air outlet to isolate the laser processing area and the feeding mechanism in the laser cleaning process, the air curtain width can cover the whole clamping mechanism, the air curtain module in the embodiment is fixed in position, the mounting position is positioned at the upper right side of the clamping mechanism, and the laser processing area and the feeding mechanism in the laser cleaning process are isolated by forming the air curtain, the device can not only prevent chips and smoke generated in the laser cleaning process from rising into the feeding mechanism, but also take away heat in a laser processing area as soon as possible, and reduce the temperature in the inner space of the device.

The above description is only an embodiment of the present invention, but the technical features of the present invention are not limited thereto, and any changes or modifications within the technical field of the present invention by those skilled in the art are covered by the claims of the present invention.

Claims (10)

1. Fastener washs, electrically conducts cream and paints integrated processing apparatus, its characterized in that: including bottom plate, roof and the connecting rod of setting between bottom plate and roof, be equipped with the clamping mechanism of fixed fastener on the bottom plate, be equipped with laser cleaning part on the roof to and the hole of shining of being convenient for laser irradiation, swing joint sprays the feed mechanism of electrically conductive cream to the fastener on the connecting rod, and feed mechanism is located between clamping mechanism and the roof, the bottom of feed mechanism is equipped with the even coating scraper blade on the fastener of electrically conductive cream, be equipped with the coating calibrator that detects electrically conductive cream thickness on the feed mechanism.

2. The integrated processing device for cleaning the wire clamp and smearing the conductive paste according to claim 1, which is characterized in that: the laser cleaning component comprises a base and a vibrating mirror laser head, a first vertical screw rod is arranged on the base, a first vertical sliding block is arranged on the first vertical screw rod, a horizontal plate for fixing the vibrating mirror laser head is arranged on the first vertical sliding block, the horizontal plate and the first vertical sliding block are of an integrated structure, and an adjusting hand wheel is arranged at the top end of the first vertical screw rod.

3. The integrated processing device for cleaning the wire clamp and smearing the conductive paste according to claim 1, which is characterized in that: still be equipped with the shielding plate that is used for sheltering from the irradiation hole on the roof, the one end of shielding plate rotates through the pivot and connects on the roof, be equipped with the first servo motor who links to each other with the pivot on the roof, be equipped with the stop gear who makes the baffle shelter from the irradiation hole completely between the other end of shielding plate and the roof, stop gear includes interconnect's spread groove and spliced pole, the spread groove sets up on the lateral wall of shielding plate, spliced pole fixed connection is on the roof.

4. The integrated processing device for cleaning the wire clamp and smearing the conductive paste according to claim 1, which is characterized in that: the connecting rod is provided with a support, the support is provided with a moving assembly, and the moving assembly comprises a horizontal moving part and a vertical moving part;

the horizontal moving part comprises a horizontal linear guide rail, a horizontal movable plate, a horizontal push rod and a horizontal sliding block arranged on the horizontal linear guide rail, the horizontal movable plate comprises a first horizontal part and a first vertical part, the first horizontal part is arranged at the bottom end of the first vertical part, the first horizontal part is arranged on the horizontal sliding block, the horizontal push rod is connected with the first vertical part, and the horizontal linear guide rail is arranged on the support; the vertical movable part comprises a fixing frame, a second servo motor, a second vertical screw rod and a second vertical sliding block, the fixing frame comprises a first vertical plate, a lower transverse plate and an upper transverse plate, the first vertical plate is arranged between the lower transverse plate and the upper transverse plate, the first vertical plate is fixedly connected to the first vertical part, the first vertical screw rod is arranged between the upper transverse plate and the lower transverse plate, the second servo motor is arranged on the upper transverse plate, a threaded hole matched with the second vertical screw rod is formed in the second vertical sliding block, the second vertical screw rod is connected with the servo motor, and a connecting plate connected with a feeding mechanism is arranged on the second vertical sliding block.

5. The integrated processing device for cleaning the wire clamp and smearing the conductive paste according to claim 4, wherein: the feeding mechanism comprises a section of vertical plate connected with the connecting plate and a section of blanking block convenient for conducting paste blanking, the blanking block is arranged on the vertical plate, at least three groups of blanking through holes are formed in the blanking block, the distance between every two adjacent groups of blanking through holes is equal, a sealing plug for controlling the blanking amount is arranged in each blanking through hole, the sealing plugs are detachably mounted in the blanking through holes, the scraper plate is arranged at the bottom end of the blanking block, and the coating thickness gauge is arranged on the blanking block.

6. The wire clamp cleaning and conductive paste smearing integrated processing device as claimed in claim 5, wherein: the support still includes storage case and horizontal telescopic link, be equipped with the lower cream pipe that stretches into in the unloading through-hole on the storage case, be equipped with the waste material hang plate on the horizontal telescopic link, be equipped with the waste material recovery frame below the waste material hang plate still be equipped with on the support, be equipped with the back flow that links to each other with the storage case on the waste material recovery frame.

7. The integrated processing device for cleaning the wire clamp and smearing the conductive paste according to claim 1, which is characterized in that: clamping mechanism includes left baffle, overhead gage and right baffle, overhead gage fixed connection is between left baffle and right baffle, left side baffle, overhead gage and right baffle form a downward cavity of opening, along the direction of height be equipped with the height control mechanism who stretches into in the cavity on the bottom plate, height control mechanism includes thrust cylinder and sets up the lower baffle that is used for placing the fastener on thrust cylinder, relies on thrust cylinder's effort to fix the fastener under between baffle and overhead gage, be equipped with the width adjustment mechanism who adjusts the cavity width on left side baffle or/and the right baffle, be connected with the die clamping cylinder of control width adjustment mechanism and fastener butt on the width adjustment mechanism, be equipped with on the overhead gage and supply the fastener to paint the mouth of paining of conductive paste.

8. The integrated processing device for cleaning the wire clamp and smearing the conductive paste according to claim 7, wherein: the width adjusting mechanism is arranged on the right baffle plate and comprises a sliding block and an ejecting block, one end of the ejecting block is arranged on the sliding block, the other end of the ejecting block penetrates through the right baffle plate and is arranged in the cavity, the clamping cylinder is connected with the sliding block, the sliding block is provided with a fixing groove, at least two groups of inserting grooves are formed in the fixing groove along the horizontal direction, one end of the ejecting block is provided with a clamping block matched with the inserting grooves, the other end of the ejecting block is provided with a second vertical plate abutted against the wire clamp, the second vertical plate and the clamping block are in an integrated structure with the ejecting block, the right baffle plate is provided with a through hole matched with the second vertical plate, the bottom plate is provided with a fixing seat for fixing the clamping cylinder, the fixing seat is provided with a guide rail matched with the sliding block, the bottom plate is also provided with a left mounting rack and a right mounting rack, the left baffle plate is arranged on the left mounting rack, the right baffle is arranged on the right mounting rack, and the height adjusting assembly is arranged between the left mounting rack and the right mounting rack.

9. The integrated processing device for cleaning the wire clamp and smearing the conductive paste according to claim 8, wherein: the height adjusting mechanism further comprises a fixing plate fixedly connected to the bottom plate, the thrust cylinder is arranged on the fixing plate, a guide mechanism is further arranged on the fixing plate, the lower baffle plate is arranged on the guide mechanism, a connector connected with the thrust cylinder is arranged on the lower baffle plate, an anti-slip strip is arranged on the lower baffle plate, and a downward inclined part is arranged on the lower baffle plate;

the upper baffle plate comprises a second horizontal part and a second vertical part, the second horizontal part is arranged at one end of the second vertical part, and flanges extending to the cavity are arranged on the second horizontal part and the second vertical part.

10. The integrated processing device for cleaning the wire clamp and smearing the conductive paste according to claim 1, which is characterized in that: be equipped with the gas curtain module on the connecting rod, just the gas curtain module is located between clamping mechanism and the feed mechanism, the gas curtain module includes gas curtain upper portion, gas curtain lower part and gas curtain mounting panel, the gas curtain lower part sets up on the gas curtain mounting panel, gas curtain upper portion sets up on the gas curtain lower part, and is equipped with the air outlet between gas curtain upper portion and the gas curtain lower part, gas curtain upper portion is equipped with the inlet port, and the gas curtain that forms on the horizontal direction through air outlet department completely cuts off laser cleaning in-process laser treatment district and feed mechanism.

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