CN113281190B - Hydraulic asphalt concrete direct tensile test device and application method thereof - Google Patents

Hydraulic asphalt concrete direct tensile test device and application method thereof Download PDF

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CN113281190B
CN113281190B CN202110400382.7A CN202110400382A CN113281190B CN 113281190 B CN113281190 B CN 113281190B CN 202110400382 A CN202110400382 A CN 202110400382A CN 113281190 B CN113281190 B CN 113281190B
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CN113281190A (en
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刘云贺
宁致远
董静
孟霄
李炎隆
李昊林
王亮
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Xian University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/18Performing tests at high or low temperatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0017Tensile
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/022Environment of the test
    • G01N2203/0222Temperature
    • G01N2203/0228Low temperature; Cooling means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/30Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways

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Abstract

The invention discloses a hydraulic asphalt concrete direct tensile test device, which comprises a test piece connecting system, a sensor system, an acquisition system, a loading system and a temperature control system; the test piece connecting system comprises a sliding T-shaped connecting piece, a floating spherical hinge, a stretching clamp, a test piece, a Y-shaped connector and an I-shaped connector, wherein the floating spherical hinge is connected with the T-shaped connecting piece, the stretching clamp and the Y-shaped connector and the I-shaped connector; the sensor comprises a force sensor and a grating displacement sensor, and the force sensor is respectively connected with the T-shaped connecting piece and the floating spherical hinge; the loading system is an MTS static power actuator fixed on the loading table top, dynamic loading modes such as static and sine can be provided, the temperature control system is a high-low temperature environment box, and the application method of the device is also provided, so that the problems that centering is difficult in the installation and loading process in the hydraulic asphalt concrete tensile test, the size of a test piece is small, the connection between the test piece and a clamp is unstable, the installation process is complex, and the test precision is low are solved.

Description

一种水工沥青混凝土直接拉伸试验装置及其应用方法A hydraulic asphalt concrete direct tension test device and its application method

技术领域technical field

本发明属于土木工程实验技术领域,涉及一种水工沥青混凝土直接拉伸试验装置。The invention belongs to the technical field of civil engineering experiments, and relates to a direct tension test device for hydraulic asphalt concrete.

本发明还涉及一种水工沥青混凝土直接拉伸试验装置的应用方法。The invention also relates to an application method of a hydraulic asphalt concrete direct tension test device.

背景技术Background technique

水工沥青混凝土是由粗骨料、细骨料、沥青、填料等材料按一定比例混合而成的一种复合材料,具有变形性能好、防渗性能强等优点,主要应用于水工防渗体结构中,例如土石坝防渗心墙或面板。大量研究表明,当土石坝坝基发生不均匀沉降时,沥青混凝土面板不可避免地受到拉应力的作用;当土石坝沿着陡峭岸坡向河谷中心发生滑移变形时,沥青混凝土心墙肩部不可避免地受到拉应力的作用,并且拉应力随着心墙坝高度的增加而增加。实际工程中,沥青混凝土的拉伸强度和拉伸变形远低于抗压强度和压缩变形,故防渗体结构破坏区域大小及破坏程度很大程度上取决于沥青混凝土材料的拉伸力学特性,当沥青混凝土发生结构性拉裂破坏时,这势必对大坝的安全造成重大危害。Hydraulic asphalt concrete is a composite material mixed with coarse aggregate, fine aggregate, asphalt, filler and other materials in a certain proportion. It has the advantages of good deformation performance and strong anti-seepage performance. It is mainly used in hydraulic anti-seepage In solid structures, such as anti-seepage core walls or panels of earth-rock dams. A large number of studies have shown that when the dam foundation of an earth-rock dam has uneven settlement, the asphalt concrete face will inevitably be subjected to tensile stress; Avoid being affected by the tensile stress, and the tensile stress increases with the increase of the height of the core wall dam. In actual engineering, the tensile strength and tensile deformation of asphalt concrete are much lower than the compressive strength and compression deformation, so the size and degree of damage of the anti-seepage body structure largely depend on the tensile mechanical properties of the asphalt concrete material. When the asphalt concrete is structurally cracked and damaged, it is bound to cause great harm to the safety of the dam.

测试沥青混凝土材料拉伸力学性能指标常用方法有直接拉伸试验、劈裂试验和弯曲试验,而轴向直接拉伸试验是获得材料拉伸力学性能最适合、最准确的试验方法。然而,目前开展沥青混凝土材料的轴向直接拉伸试验存在几大问题:一是试件在安装及加载过程中难以保证轴心拉伸状态,导致测试的拉伸力学指标存在较大的误差。二是针对水工沥青混凝土原材料和成型的特点,应选用适宜的拉伸试件尺寸。现有开展水工沥青混凝土直接拉伸试验的试件尺寸为40mm×40mm×220mm的棱柱体,对于这种小尺寸棱柱体试件,若直接进行成型制备,则无法保证密实,达不到水工沥青混凝土的防渗性能要求,故通常情况下,这种棱柱体试件都是先通过实验室成型(马歇尔击实成型、静压成型等)或现场钻芯取样,再通过切割制作而成,而再次切割加工会对试件不可避免地造成初始损伤。此外,水工沥青混凝土的最大骨料尺寸为19mm,采用截面尺寸为40mm×40mm的试件开展拉伸试验还需考虑骨料尺寸效应的影响。三是试件与夹具的连接方式影响试验结果的准确性。沥青混凝土作为一种非均匀的相变材料,温度或加载速率对其拉伸强度、刚度等力学性能有显著影响,随着温度的降低或加载速率的提高,沥青混凝土的刚度增加,进而要求试件与夹具的连接刚度更大。此外,当采用更大的截面尺寸试件开展拉伸试验时,对试件与夹具的连接刚度和稳定性提出了更高的要求。四是当材料开裂时,裂纹快速扩展,应力急剧下降,现有传感器的采集精度难以精确测量试件达到峰值应力后的应力-应变曲线。The common methods for testing the tensile mechanical properties of asphalt concrete materials include direct tensile test, split test and bending test, and the axial direct tensile test is the most suitable and accurate test method to obtain the tensile mechanical properties of materials. However, there are several major problems in the current axial direct tensile test of asphalt concrete materials: First, it is difficult to ensure the axial tensile state of the specimen during the installation and loading process, resulting in large errors in the tensile mechanical indicators of the test. Second, according to the characteristics of raw materials and molding of hydraulic asphalt concrete, an appropriate tensile test piece size should be selected. Existing specimens for hydraulic asphalt concrete direct tension tests are prisms with a size of 40mm×40mm×220mm. For such small-sized prism specimens, if they are directly molded and prepared, the compactness cannot be guaranteed, and the water quality cannot be achieved. The anti-seepage performance requirements of asphalt concrete, so usually, this kind of prism specimens are formed by laboratory molding (Marshall compaction molding, static pressure molding, etc.) or on-site core sampling, and then made by cutting , and re-cutting will inevitably cause initial damage to the specimen. In addition, the maximum aggregate size of hydraulic asphalt concrete is 19mm, and the influence of aggregate size effect needs to be considered when carrying out tensile tests with specimens with a cross-sectional size of 40mm×40mm. The third is that the connection mode between the specimen and the fixture affects the accuracy of the test results. Asphalt concrete is a kind of heterogeneous phase change material. Temperature or loading rate has a significant impact on its mechanical properties such as tensile strength and stiffness. The rigidity of the connection between the parts and the fixture is greater. In addition, when a larger cross-sectional size specimen is used for tensile testing, higher requirements are placed on the stiffness and stability of the connection between the specimen and the fixture. Fourth, when the material cracks, the crack expands rapidly and the stress drops sharply. The acquisition accuracy of existing sensors is difficult to accurately measure the stress-strain curve of the specimen after reaching the peak stress.

因此,针对水工沥青混凝土材料特征,开展水工沥青混凝土轴向拉伸试验装置及其应用方法的研究具有十分重要的理论意义和工程应用价值。Therefore, according to the material characteristics of hydraulic asphalt concrete, it is of great theoretical significance and engineering application value to carry out research on the axial tensile test device and its application method of hydraulic asphalt concrete.

发明内容Contents of the invention

本发明的目的是提供一种水工沥青混凝土直接拉伸试验装置,解决了现有水工沥青混凝土拉伸试验中存在着安装及加载过程中难以对中,试件尺寸小,试件与夹具连接不牢固,安装过程繁琐,测试精度低的问题。The purpose of the present invention is to provide a hydraulic asphalt concrete direct tensile test device, which solves the difficulties in the installation and loading process in the existing hydraulic asphalt concrete tensile test, the small size of the test piece, the difficulty of the test piece and the fixture The connection is not firm, the installation process is cumbersome, and the test accuracy is low.

本发明的另一个目的是提供一种水工沥青混凝土直接拉伸试验装置的应用方法。Another object of the present invention is to provide an application method of a hydraulic asphalt concrete direct tensile test device.

本发明所采用的第一个技术方案是,一种水工沥青混凝土直接拉伸试验装置,包括支撑架体,支撑架体顶部装设有水平横梁,支撑架体的底部设有与横梁平行的加载台面,所述横梁的底部连接有MTS作动器,MTS作动器底部连接有第一滑动T行连接件,第一滑动T行连接件通过第一浮动球铰连接第一拉伸夹具;第一滑动T行连接件和第一浮动球铰之间还设置有拉力传感器;The first technical solution adopted by the present invention is a hydraulic asphalt concrete direct tensile test device, which includes a support frame body, a horizontal beam is installed on the top of the support frame body, and a horizontal beam parallel to the beam is installed on the bottom of the support frame body. Loading the table top, the bottom of the crossbeam is connected with an MTS actuator, the bottom of the MTS actuator is connected with a first sliding T-row connector, and the first sliding T-row connector is connected to the first tensile fixture through a first floating ball hinge; A tension sensor is also arranged between the first sliding T-line connector and the first floating ball joint;

所述加载台面顶部连接有加载平台底座,加载平台底座远离加载台面的一端连接有第二滑动T行连接件,第二滑动T行连接件通过第二浮动球铰连接有第二拉伸夹具,所述第一拉伸夹具和第二拉伸夹具相对,且上述各部件均位于横梁和加载台面的中轴线上;还包括试件,试件夹设于第一拉伸夹具和第二拉伸夹具之间,所述试件上还设置有光栅位移传感器,还包括高低温环境箱,所述试件位于高低温环境箱内。The top of the loading table is connected with a loading platform base, and the end of the loading platform base away from the loading table is connected with a second sliding T-row connector, and the second sliding T-row connector is connected with a second tensioning fixture through a second floating ball hinge, The first tensile fixture and the second tensile fixture are opposite, and the above-mentioned components are all located on the central axis of the crossbeam and the loading table; a test piece is also included, and the test piece is clamped between the first tensile fixture and the second tensile fixture. Between the clamps, a grating displacement sensor is arranged on the test piece, and a high and low temperature environment box is included, and the test piece is located in the high and low temperature environment box.

本发明的第一个技术方案的特点还在于:The first technical solution of the present invention is characterized in that:

其中支撑架体还包括两个平行设置的钢柱,两个钢柱位于横梁和加载台面之间,且钢柱与横梁垂直;The supporting frame body also includes two steel columns arranged in parallel, the two steel columns are located between the beam and the loading platform, and the steel column is perpendicular to the beam;

其中第一滑动T行连接件包括第一滑槽和第一卡槽,所述第一滑槽与MTS作动器固定连接,还包括第一T型连接件,第一T型连接件的水平端嵌入第一卡槽内,第一卡槽内侧还设置有多个钢制滚轮,第一T型连接件通过钢制滚轮与第一卡槽活动连接;第一T型连接件竖直端端部开设有螺丝孔,螺丝孔内嵌有螺杆,第一T型连接件通过螺杆与第一浮动球铰固定连接,拉力传感器位于第一T型连接件的竖直端;Wherein the first sliding T-row connecting piece includes a first chute and a first card slot, the first chute is fixedly connected with the MTS actuator, and also includes a first T-shaped connecting piece, the level of the first T-shaped connecting piece The end is embedded in the first card slot, and a plurality of steel rollers are arranged inside the first card slot, and the first T-shaped connector is movably connected with the first card slot through the steel rollers; the vertical end of the first T-shaped connector A screw hole is opened on the top, a screw is embedded in the screw hole, the first T-shaped connector is fixedly connected with the first floating ball hinge through the screw, and the tension sensor is located at the vertical end of the first T-shaped connector;

其中第一卡槽外部两侧分别设置有紧固螺栓,所述紧固螺栓伸入第一卡槽内与第一T型连接件相接;Wherein, fastening bolts are respectively arranged on both sides outside the first card slot, and the fastening bolts extend into the first card slot and connect with the first T-shaped connector;

其中第二滑动T行连接件与第一滑动T行连接件结构相同,第二滑动T行连接件的滑槽伸入加载平台底座与加载平台底座固定连接,第二滑动T行连接件的T型连接件与第二浮动球铰连接;Wherein the second sliding T row connector has the same structure as the first sliding T row connector, the chute of the second sliding T row connector extends into the loading platform base and is fixedly connected with the loading platform base, the T of the second sliding T row connector The type connector is connected with the second floating ball joint;

其中第一拉伸夹具包括C型夹具和位于C型夹具两侧的侧板,侧板与C型夹具通过螺栓连接,所述C型夹具的底部还开设有螺丝孔,螺丝孔内嵌有螺杆,第一浮动球铰远离第一滑动T行连接件的一端通过螺杆与第一拉伸夹具固定连接;Wherein the first tensile fixture includes a C-shaped fixture and side plates located on both sides of the C-shaped fixture, the side plates and the C-shaped fixture are connected by bolts, and a screw hole is provided at the bottom of the C-shaped fixture, and a screw is embedded in the screw hole , one end of the first floating ball joint away from the first sliding T row connector is fixedly connected to the first tensioning fixture through a screw;

其中第二拉伸夹具与第一拉伸夹具结构相同,第二拉伸夹具底部通过螺丝孔连接有Y型接头,所述Y型接头的开口端内嵌有I型接头,还包括圆柱销钉,所述圆柱销钉依次穿过Y型接头和I型接头固定Y型接头和I型接头,I型接头远离Y型接头的一端与第二浮动球铰远离第二滑动T行连接件的一端连接;Wherein the structure of the second stretching fixture is the same as that of the first stretching fixture, the bottom of the second stretching fixture is connected with a Y-shaped joint through a screw hole, the open end of the Y-shaped joint is embedded with an I-shaped joint, and also includes a cylindrical pin, The cylindrical pin passes through the Y-shaped joint and the I-shaped joint in sequence to fix the Y-shaped joint and the I-shaped joint, and the end of the I-shaped joint away from the Y-shaped joint is connected with the end of the second floating ball joint away from the second sliding T-row connector;

其中试件为哑铃型试件,试件测试区域的高宽尺寸b为最大骨料的3~5倍,测试区域的长宽比l/b为1.2~1.5,试件的总长度L与测试区域中部宽度b之比为3.5~4.5,总长度L与试件端部宽度B之比为2.5~3,侧边斜率n为2.5~4;试件位于第一拉伸夹具和第二拉伸夹具之间,试件一端嵌入夹具的C型夹具内,试件通过强力粘结剂层与C型夹具固定连接,侧板与试件之间还设置有橡胶垫;Among them, the specimen is a dumbbell-shaped specimen, the height and width dimension b of the test area of the specimen is 3 to 5 times that of the largest aggregate, the aspect ratio l/b of the test area is 1.2 to 1.5, and the total length L of the specimen and the test The ratio of the width b in the middle of the area is 3.5 to 4.5, the ratio of the total length L to the width B of the end of the specimen is 2.5 to 3, and the side slope n is 2.5 to 4; the specimen is located between the first tensile fixture and the second tensile Between the fixtures, one end of the test piece is embedded in the C-shaped fixture of the fixture, and the test piece is fixedly connected to the C-shaped fixture through a strong adhesive layer, and a rubber pad is also arranged between the side plate and the test piece;

其中高低温环境箱底部两端还分别连接有升降架,所述升降架固定于加载台面上位于加载平台底座两侧,高低温环境箱底部两侧还连接有轮子,升降架与高低温环境箱连接处端部设置有导轨,所述导轨内嵌有卡槽,轮子位于导轨内与导轨配合。The two ends of the bottom of the high and low temperature environment box are respectively connected with lifting frames, and the lifting frames are fixed on the loading table and located on both sides of the loading platform base. A guide rail is arranged at the end of the joint, and a card slot is embedded in the guide rail, and the wheels are located in the guide rail and cooperate with the guide rail.

本发明的第二个技术方案是,一种水工沥青混凝土直接拉伸试验装置的应用方法,采用上述一种水工沥青混凝土直接拉伸试验装置,具体按以下步骤实施:The second technical scheme of the present invention is, a kind of application method of hydraulic asphalt concrete direct tensile test device, adopts above-mentioned a kind of hydraulic asphalt concrete direct tensile test device, specifically implements according to the following steps:

步骤1,试件成型:实验室成型或现场成型;Step 1, test piece molding: laboratory molding or on-site molding;

现场成型的具体过程为:通过现场钻心取样制备,首先用内径不小于150mm的钻头钻取长度不小于320mm的试样,然后根据试件形状进行切割而成;采用该方式获得的试件长、宽、高尺寸偏差分别为±2mm、±1mm和±1mm;The specific process of on-site forming is as follows: through on-site core drilling and sampling preparation, first drill a sample with a length of not less than 320mm with a drill with an inner diameter of not less than 150mm, and then cut it according to the shape of the test piece; the test piece obtained in this way is long, Width and height deviations are ±2mm, ±1mm and ±1mm respectively;

实验室成型的具体过程为:首先组合成型模具,所述成型模具包括两个成型侧板、两个端板和底板,合板块之间均通过螺栓连接,成型侧板中心处设置有与试件配合的凸起,成型工艺为单层双面击实成型,具体步骤为:首先混合沥青混料,沥青混合料温度范围为145℃~155℃,将成型模具加热至100℃~110℃,涂刷脱模剂,将制备好的沥青混合料到入成型模具中,待沥青混合料铺平后,上部放置平板,通过观察水准珠调整沥青混合料的平整度,将击实锤拉至预定高度自由落下,均匀击实试件,然后将成型模具中的底板安装到上部,对试件进行翻转,采取同样的步骤对试件进行二次击实,击实次数以试件的密度达到马歇尔标准击实试件密度的±1%为准,高度尺寸偏差为±1mm;The specific process of laboratory molding is as follows: first, the forming mold is assembled, and the forming mold includes two forming side plates, two end plates and a bottom plate, and the joint plates are connected by bolts, and the center of the forming side plate is provided with a test piece. The matching protrusions, the molding process is single-layer double-sided compaction molding, the specific steps are: first mix the asphalt mixture, the temperature range of the asphalt mixture is 145 ° C ~ 155 ° C, heat the forming mold to 100 ° C ~ 110 ° C, apply Brush the release agent, put the prepared asphalt mixture into the forming mold, after the asphalt mixture is paved, place a flat plate on the upper part, adjust the flatness of the asphalt mixture by observing the level bead, and pull the compaction hammer to the predetermined height Free fall, compact the test piece evenly, then install the bottom plate in the forming mold to the upper part, turn over the test piece, take the same steps to compact the test piece twice, the number of times of compaction reaches the Marshall standard with the density of the test piece The density of the compacted test piece is ±1%, and the height dimension deviation is ±1mm;

步骤2,打磨试件,待试件自然冷却后进行拆模,对试件端部连接区域进行打磨,将试件的上下端面打磨平整,侧面以及斜面宜打磨成蜂窝麻面;Step 2, polish the test piece, remove the mold after the test piece is naturally cooled, polish the connection area at the end of the test piece, polish the upper and lower end surfaces of the test piece flat, and polish the side and inclined surface into a honeycomb pitted surface;

步骤3,连接试件与夹具;通过强力粘结剂、橡胶垫将试件两端分别与第一拉伸夹具和第二拉伸夹具连接,然后划定测试区域,测试区域长度不小于100mm,在测试区域的两端及中部用游标卡尺测量并记录截面尺寸,在测试区域安装光栅位移传感器,光栅位移传感器在试件四周对称分布且齐平布置;Step 3, connect the test piece and the fixture; connect the two ends of the test piece to the first tensile fixture and the second tensile fixture respectively through strong adhesive and rubber pad, and then delineate the test area, the length of the test area is not less than 100mm, Use a vernier caliper to measure and record the cross-sectional size at both ends and the middle of the test area, install a grating displacement sensor in the test area, and the grating displacement sensor is symmetrically distributed around the test piece and arranged flush;

步骤4,安装试件;将第一滑动T型连接件和第二滑动T型连接件垂直布置,将两个连接件的滑槽分别与MTS作动器和加载台面连接固定,通过钢制滚轮调整T型连接件位置,通过红外线垂直仪确保上下T端型连接件的中心线重合,然后拧紧固定卡槽,固定T型连接件;将拉力传感器、第一浮动球铰、第一拉伸夹具和试件依次与第一滑动T型连接件连接,将第二浮动球铰与第二滑动T型连接件连接,让试件处于自由铅锤状态,将Y型接头和I型接头分别与第二拉伸夹具和第二浮动球铰连接,插入圆柱销钉,完成试件与加载设备的连接安装;通过调整第二浮动球铰和Y型接头、I型接头之间的螺丝间距,调节初始拉伸状态;Step 4, install the test piece; arrange the first sliding T-shaped connector and the second sliding T-shaped connector vertically, connect and fix the chutes of the two connecting parts with the MTS actuator and the loading table respectively, and pass the steel roller Adjust the position of the T-shaped connector, and use the infrared vertical instrument to ensure that the centerlines of the upper and lower T-shaped connectors coincide, and then tighten the fixing slot to fix the T-shaped connector; put the tension sensor, the first floating ball joint, and the first tensile fixture Connect the test piece with the first sliding T-shaped joint in turn, connect the second floating ball joint with the second sliding T-shaped joint, let the test piece be in a free plumb state, and connect the Y-shaped joint and the I-shaped joint with the first sliding T-shaped joint respectively. The second tensile fixture is connected with the second floating ball joint, and the cylindrical pin is inserted to complete the connection and installation of the test piece and the loading equipment; by adjusting the screw spacing between the second floating ball joint and the Y-type joint and the I-type joint, the initial tension is adjusted. Stretch state;

步骤5,试验预加载;将拉力传感器和光栅位移传感器接入采集系统,检查各试验设备,调试MTS作动器,设定加载制度,在室温条件下进行预加载,预加荷载范围为水工沥青混凝土20%~40%的拉伸强度,位移传感器读数均匀变化时,方可进行下一步,否则再次调试试件连接系统,直至满足预加载条件;Step 5, test preloading; connect the tension sensor and grating displacement sensor to the acquisition system, check each test equipment, debug the MTS actuator, set the loading system, and perform preloading at room temperature. The preloading range is hydraulic When the tensile strength of the asphalt concrete is 20% to 40%, the reading of the displacement sensor changes evenly, then proceed to the next step, otherwise, adjust the connection system of the specimen again until the preloading condition is met;

步骤6,恒温试件;将高低温环境通过固定卡槽固定,设定试验温度,对试件进行恒温,恒温时间不少于6h;若试验温度没有特殊规定,可采用工程所在地的年平均气温或20℃和5℃;Step 6, constant temperature test piece; fix the high and low temperature environment through the fixed card slot, set the test temperature, and keep the temperature constant for the test piece. The constant temperature time is not less than 6 hours; if there is no special regulation on the test temperature, the annual average temperature of the project location can be used or 20°C and 5°C;

步骤7,试验正式加载;待上述步骤准备完毕后按设定的加载制度进行拉伸试验,记录试验过程中拉力传感器和位移传感器的数据,直至试件加载破坏,计算拉伸强度、变形等信息,绘制拉应力-应变曲线。Step 7, the test is formally loaded; after the above steps are prepared, carry out the tensile test according to the set loading system, record the data of the tension sensor and displacement sensor during the test, until the specimen is loaded and destroyed, and calculate the tensile strength, deformation and other information , draw the tensile stress-strain curve.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明的一种水工沥青混凝土直接拉伸试验装置及其应用方法,滑动T型连接件和浮动球铰最大程度减小了沥青混凝土在安装和拉伸过程中产生的偏心问题;试件连接系统的Y型接头和I型接头可实现快速安装;试件的形状以及试件与拉伸夹具的连接方式突破了沥青混凝土拉伸试验受到试件尺寸限制的问题,可实现拉伸断裂面大概率发生在试件中部截面;试件连接系统中设置有高精度、高灵敏度拉力传感器和位移传感器,不仅可以准确采集试件达到拉伸强度之前的力学数据,还可以准确测试试件达到拉伸强度后的荷载及变形等指标;总之,一种水工沥青混凝土直接拉伸试验装置及其应用方法,不仅可以进行水工沥青混凝土在单向加载状态下的直接拉伸试验,还可以测试拉-拉循环以及加卸载等往复加载条件下的拉伸力学性能;不仅适用于开展沥青混凝土在常温条件下的静动态拉伸力学试验,还可以测试低温条件下的拉伸力学性能。A hydraulic asphalt concrete direct tension test device and its application method according to the present invention, the sliding T-shaped connector and the floating spherical joint greatly reduce the eccentricity of the asphalt concrete in the process of installation and tension; The Y-type joint and I-type joint of the system can be quickly installed; the shape of the specimen and the connection method between the specimen and the tensile fixture have broken through the problem that the tensile test of asphalt concrete is limited by the size of the specimen, and can achieve a large tensile fracture surface. The probability occurs in the middle section of the specimen; the specimen connection system is equipped with a high-precision, high-sensitivity tension sensor and a displacement sensor, which can not only accurately collect the mechanical data before the specimen reaches the tensile strength, but also accurately test the specimen to reach the tensile strength. In short, a hydraulic asphalt concrete direct tensile test device and its application method can not only carry out direct tensile test of hydraulic asphalt concrete under unidirectional loading state, but also can test tensile strength of hydraulic asphalt concrete. - Tensile mechanical properties under reciprocating loading conditions such as pulling cycle and loading and unloading; it is not only suitable for static and dynamic tensile mechanical tests of asphalt concrete under normal temperature conditions, but also for testing tensile mechanical properties under low temperature conditions.

附图说明Description of drawings

图1是本发明的一种水工沥青混凝土试件直接拉伸试验装置示意图;Fig. 1 is a kind of hydraulic asphalt concrete sample direct tensile test device schematic diagram of the present invention;

图2a是本发明的一种水工沥青混凝土试件直接拉伸试验装置中试件尺寸示意图;Fig. 2 a is a schematic diagram of the size of the test piece in a hydraulic asphalt concrete test piece direct tensile test device of the present invention;

图2b是本发明的一种水工沥青混凝土试件直接拉伸试验装置中试件一端部尺寸示意图;Fig. 2 b is a schematic diagram of the size of one end of the test piece in a hydraulic asphalt concrete test piece direct tensile test device of the present invention;

图2c是本发明的一种水工沥青混凝土试件直接拉伸试验装置中试件另一端部尺寸示意图;Fig. 2c is a schematic diagram of the size of the other end of the test piece in a hydraulic asphalt concrete test piece direct tensile test device of the present invention;

图3a是本发明的一种水工沥青混凝土试件直接拉伸试验装置中的滑动T型件侧面结构示意图;Fig. 3 a is a schematic diagram of the side structure of a sliding T-shaped piece in a hydraulic asphalt concrete specimen direct tension test device of the present invention;

图3b是本发明的一种水工沥青混凝土试件直接拉伸试验装置中的滑动T型件正面结构示意图;Fig. 3 b is a schematic diagram of the front structure of a sliding T-shaped piece in a hydraulic asphalt concrete specimen direct tensile test device of the present invention;

图4是本发明的一种水工沥青混凝土试件直接拉伸试验装置中拉伸夹具示意图;Fig. 4 is a schematic drawing of the tensile fixture in the direct tension test device of a hydraulic asphalt concrete specimen of the present invention;

图5a是本发明的一种水工沥青混凝土试件直接拉伸试验装置中试件与拉伸夹具连接正视图;Fig. 5 a is the front view of the connection between the test piece and the tensile fixture in the direct tension test device of a hydraulic asphalt concrete test piece of the present invention;

图5b是本发明的一种水工沥青混凝土试件直接拉伸试验装置中试件与拉伸夹具连接侧视图;Fig. 5 b is a side view of the connection between the test piece and the tensile fixture in the direct tension test device of a hydraulic asphalt concrete test piece of the present invention;

图6是本发明的一种水工沥青混凝土试件直接拉伸试验装置中的Y型接头示意图;Fig. 6 is a Y-shaped joint schematic diagram in a kind of hydraulic asphalt concrete specimen direct tensile test device of the present invention;

图7是本发明的一种水工沥青混凝土试件直接拉伸试验装置中的I型接头示意图;Fig. 7 is the I-type joint schematic diagram in a kind of hydraulic asphalt concrete specimen direct tension test device of the present invention;

图8是本发明的一种水工沥青混凝土试件直接拉伸试验装置中的成型模具示意图。Fig. 8 is a schematic diagram of a forming mold in a direct tensile test device for a hydraulic asphalt concrete specimen of the present invention.

图中,1.第一滑动T型连接件,2.第二滑动T型连接件,3.第一拉伸夹具,4.第一浮动球铰,5.第二浮动球铰,6.试件,7.拉力传感器,8.光栅位移传感器,9.圆柱销钉,10.高低温环境箱,11.MTS作动器,12.加载平台底座,13.加载台面,14.钢柱,15.横梁,16.第一滑槽,17.第一固卡槽,18.钢制滚轮,19.螺丝孔,20.第一T型连接件,21.侧板,22.C型夹具,23.紧固螺栓,24.强力粘结剂层,25.橡胶垫,26.Y型接头,27.I型接头,28.导轨,29.轮子,30.升降架,31.端板,32.成型侧板,33.底板,34.第二拉伸夹具,35.螺栓。In the figure, 1. The first sliding T-shaped connector, 2. The second sliding T-shaped connector, 3. The first tensile fixture, 4. The first floating ball joint, 5. The second floating ball joint, 6. Test Components, 7. Tension sensor, 8. Grating displacement sensor, 9. Cylindrical pin, 10. High and low temperature environment box, 11. MTS actuator, 12. Loading platform base, 13. Loading table, 14. Steel column, 15. Beam, 16. The first chute, 17. The first clamping groove, 18. Steel roller, 19. Screw hole, 20. The first T-shaped connector, 21. Side plate, 22. C-shaped clamp, 23. Fastening bolts, 24. Strong adhesive layer, 25. Rubber pad, 26. Y-type joint, 27. I-type joint, 28. Guide rail, 29. Wheel, 30. Lifting frame, 31. End plate, 32. Forming Side plate, 33. Bottom plate, 34. Second tensile clamp, 35. Bolt.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

本发明提供了一种水工沥青混凝土直接拉伸试验装置,如图1所示,包括支撑架体,支撑架体顶部装设有水平横梁15,支撑架体的底部设有与横梁15平行的加载台面13,支撑架体还包括两个平行设置的钢柱14,两个钢柱14位于横梁15和加载台面13之间,且钢柱14与横梁15垂直;所述横梁15的底部连接有MTS作动器11,MTS作动器11底部连接有第一滑动T行连接件1,第一滑动T行连接件1通过第一浮动球铰4连接第一拉伸夹具3;第一滑动T行连接件1和第一浮动球铰4之间还设置有拉力传感器7;拉力传感器7的测量范围分别为0~10kN和0~40kN,测量精度为0.05N~0.1N;The invention provides a hydraulic asphalt concrete direct tensile test device, as shown in Figure 1, comprising a support frame body, the top of the support frame body is equipped with a horizontal beam 15, and the bottom of the support frame body is provided with a horizontal beam 15 parallel Loading table 13, the support frame body also includes two steel columns 14 arranged in parallel, two steel columns 14 are located between crossbeam 15 and loading table 13, and steel column 14 is perpendicular to crossbeam 15; The bottom of described crossbeam 15 is connected with MTS actuator 11, the bottom of MTS actuator 11 is connected with the first sliding T-line connector 1, the first sliding T-row connector 1 is connected to the first tensile fixture 3 through the first floating ball joint 4; the first sliding T A tension sensor 7 is also arranged between the row connector 1 and the first floating ball joint 4; the measurement ranges of the tension sensor 7 are 0-10kN and 0-40kN respectively, and the measurement accuracy is 0.05N-0.1N;

所述加载台面13顶部连接有加载平台底座12,加载平台底座12远离加载台面13的一端连接有第二滑动T行连接件2,第二滑动T行连接件2通过第二浮动球铰5连接有第二拉伸夹具34,所述第一拉伸夹具3和第二拉伸夹具34相对,且上述各部件均位于横梁15和加载台面13的中轴线上;还包括试件6,试件6夹设于第一拉伸夹具3和第二拉伸夹具34之间,所述试件6上还设置有光栅位移传感器8,光栅位移传感器8测量范围为0~5mm,测量精度为0.001mm~0.005mm,工作的温度范围为-40℃~50℃,数据采集系统的采集频率不小于10000;还包括高低温环境箱10,温度变化范围-50℃~50℃,控制精度为0.1℃~0.5℃,净空高度尺寸为700mm~900mm,净空长宽尺寸为400mm~500mm;所述试件6位于高低温环境箱10内;高低温环境箱10底部两端还分别连接有升降架30,所述升降架30固定于加载台面13上位于加载平台底座12两侧,高低温环境箱10底部两侧还连接有轮子29,升降架30与高低温环境箱10连接处端部设置有导轨28,所述导轨28内嵌有卡槽,轮子29位于导轨28内与导轨配合;高低温环境箱10通过导轨28可在加载台面13上移动,通过升降架30上下移动,通过卡槽在试验区域固定;The top of the loading platform 13 is connected with a loading platform base 12, and the end of the loading platform base 12 far away from the loading platform 13 is connected with a second sliding T-row connector 2, and the second sliding T-row connecting member 2 is connected by a second floating ball hinge 5 There is a second tensile fixture 34, the first tensile fixture 3 and the second tensile fixture 34 are opposite, and the above-mentioned components are all located on the central axis of the crossbeam 15 and the loading table 13; also include the test piece 6, the test piece 6 is clamped between the first tensile fixture 3 and the second tensile fixture 34, and the test piece 6 is also provided with a grating displacement sensor 8, the measurement range of the grating displacement sensor 8 is 0-5mm, and the measurement accuracy is 0.001mm ~0.005mm, the working temperature range is -40℃~50℃, the acquisition frequency of the data acquisition system is not less than 10000; it also includes high and low temperature environmental chamber 10, the temperature range is -50℃~50℃, and the control accuracy is 0.1℃~ 0.5°C, the height of the headroom is 700mm-900mm, and the length and width of the headroom are 400mm-500mm; the test piece 6 is located in the high and low temperature environment chamber 10; The lifting frame 30 is fixed on the loading platform 13 and located on both sides of the loading platform base 12, and the two sides of the bottom of the high and low temperature environment box 10 are also connected with wheels 29, and the end of the connection between the lifting frame 30 and the high and low temperature environment box 10 is provided with a guide rail 28, The guide rail 28 is embedded with a card slot, and the wheels 29 are located in the guide rail 28 to cooperate with the guide rail; the high and low temperature environment chamber 10 can move on the loading table 13 through the guide rail 28, move up and down through the lifting frame 30, and be fixed in the test area through the card slot ;

所述第一浮动球铰4和第二浮动球铰5在-10°~10°范围内自由转动;The first floating ball joint 4 and the second floating ball joint 5 are free to rotate within the range of -10° to 10°;

如图3a和图3b所示,第一滑动T行连接件1包括第一滑槽16和第一卡槽17,所述第一滑槽16与MTS作动器11固定连接,还包括第一T型连接件20,第一T型连接件20的水平端嵌入第一卡槽17内,第一卡槽17内侧还设置有多个钢制滚轮18,第一T型连接件20通过钢制滚轮18与第一卡槽17活动连接;第一T型连接件20竖直端端部开设有螺丝孔19,螺丝孔19内嵌有螺杆,第一T型连接件20通过螺杆与第一浮动球铰4固定连接,拉力传感器7位于第一T型连接件20的竖直端,第一卡槽17外部两侧分别设置有紧固螺栓23,所述紧固螺栓伸入第一卡槽17内与第一T型连接件20相接;As shown in Fig. 3a and Fig. 3b, the first sliding T row connector 1 includes a first chute 16 and a first card slot 17, the first chute 16 is fixedly connected with the MTS actuator 11, and also includes a first T-shaped connector 20, the horizontal end of the first T-shaped connector 20 is embedded in the first card slot 17, and a plurality of steel rollers 18 are also arranged inside the first card slot 17, and the first T-shaped connector 20 is made of steel The roller 18 is movably connected with the first draw-in groove 17; the vertical end of the first T-shaped connector 20 is provided with a screw hole 19, and a screw is embedded in the screw hole 19, and the first T-shaped connector 20 connects with the first floating through the screw. The ball hinge 4 is fixedly connected, and the tension sensor 7 is located at the vertical end of the first T-shaped connector 20. Fastening bolts 23 are respectively arranged on both sides of the first slot 17, and the fastening bolts extend into the first slot 17. The inside is connected with the first T-shaped connector 20;

第二滑动T行连接件2与第一滑动T行连接件2结构相同,第二滑动T行连接件2的滑槽伸入加载平台底座12与加载平台底座12固定连接,第二滑动T行连接件2的T型连接件与第二浮动球铰5连接;The second sliding T row connector 2 has the same structure as the first sliding T row connector 2. The chute of the second sliding T row connector 2 extends into the loading platform base 12 and is fixedly connected with the loading platform base 12. The second sliding T row The T-shaped connecting piece of the connecting piece 2 is connected with the second floating ball joint 5;

如图4所示,第一拉伸夹具3包括C型夹具22和位于C型夹具22两侧的侧板21,侧板21与C型夹具22通过螺栓35连接,所述C型夹具22的底部还开设有螺丝孔,螺丝孔内嵌有螺杆,第一浮动球铰(4)远离第一滑动T行连接件2的一端通过螺杆与第一拉伸夹具3固定连接;As shown in Figure 4, the first tensile clamp 3 comprises a C-shaped clamp 22 and side plates 21 positioned at both sides of the C-shaped clamp 22, the side plates 21 and the C-shaped clamp 22 are connected by bolts 35, and the C-shaped clamp 22 The bottom is also provided with a screw hole, and a screw is embedded in the screw hole, and the end of the first floating ball joint (4) away from the first sliding T-row connector 2 is fixedly connected with the first tensile fixture 3 through the screw;

如图6和图7所示,第二拉伸夹具34与第一拉伸夹具3结构相同,第二拉伸夹具34底部通过螺丝孔连接有Y型接头26,所述Y型接头26的开口端内嵌有I型接头27,还包括圆柱销钉9,所述圆柱销钉9依次穿过Y型接头26和I型接头27固定Y型接头26和I型接头27,I型接头27远离Y型接头26的一端与第二浮动球铰5远离第二滑动T行连接件2的一端连接;Y型接头26和I型接头27的螺丝杆直径不小于20mm;As shown in Figures 6 and 7, the second stretching fixture 34 has the same structure as the first stretching fixture 3, and the bottom of the second stretching fixture 34 is connected with a Y-shaped joint 26 through a screw hole, and the opening of the Y-shaped joint 26 The end is embedded with an I-shaped joint 27, and also includes a cylindrical pin 9, and the cylindrical pin 9 passes through the Y-shaped joint 26 and the I-shaped joint 27 to fix the Y-shaped joint 26 and the I-shaped joint 27, and the I-shaped joint 27 is away from the Y-shaped joint. One end of the joint 26 is connected to the end of the second floating ball joint 5 away from the second sliding T-line connector 2; the diameter of the screw rods of the Y-shaped joint 26 and the I-shaped joint 27 is not less than 20mm;

如图2a、图2b、图2c和图5a、图5b所示,试件6为哑铃型试件,试件测试区域的高宽尺寸b为最大骨料的3~5倍,测试区域的长宽比l/b为1.2~1.5,试件的总长度L与测试区域中部宽度b之比为3.5~4.5,总长度L与试件端部宽度B之比为2.5~3,侧边斜率n为2.5~4;试件6位于第一拉伸夹具3和第二拉伸夹具34之间,试件6一端嵌入夹具的C型夹具22内,试件6通过强力粘结剂层24与C型夹具22固定连接,侧板21与试件6之间还设置有1mm~2mm厚的橡胶垫25;As shown in Fig. 2a, Fig. 2b, Fig. 2c and Fig. 5a, Fig. 5b, the specimen 6 is a dumbbell-shaped specimen, the height and width b of the test area of the specimen is 3 to 5 times of the largest aggregate, and the length of the test area is The width ratio l/b is 1.2~1.5, the ratio of the total length L of the test piece to the width b in the middle of the test area is 3.5~4.5, the ratio of the total length L to the end width B of the test piece is 2.5~3, and the side slope n 2.5 to 4; the test piece 6 is located between the first tensile fixture 3 and the second tensile fixture 34, one end of the test piece 6 is embedded in the C-shaped clamp 22 of the fixture, and the test piece 6 is connected to the C-shaped clamp through the strong adhesive layer 24 The type fixture 22 is fixedly connected, and a rubber pad 25 with a thickness of 1 mm to 2 mm is also arranged between the side plate 21 and the test piece 6;

本发明还提供了一种水工沥青混凝土直接拉伸试验装置的应用方法,采用所述的一种水工沥青混凝土直接拉伸试验装置,具体按以下步骤实施:The present invention also provides an application method of a hydraulic asphalt concrete direct tensile test device, adopting the hydraulic asphalt concrete direct tensile test device, specifically implementing the following steps:

步骤1,试件成型:实验室成型或现场成型;Step 1, test piece molding: laboratory molding or on-site molding;

现场成型的具体过程为:通过现场钻心取样制备,首先用内径不小于150mm的钻头钻取长度不小于320mm的试样,然后根据试件6形状进行切割而成;采用该方式获得的试件长、宽、高尺寸偏差分别为±2mm、±1mm和±1mm;The specific process of on-site forming is as follows: preparation by on-site core drilling, first use a drill with an inner diameter of not less than 150mm to drill a sample with a length of not less than 320mm, and then cut it according to the shape of the test piece 6; the length of the test piece obtained in this way is , width and height deviations are ±2mm, ±1mm and ±1mm respectively;

若通过实验室成型,则需要加工与本发明相配套的成型模具,实验室成型的具体过程为:如图8所示,首先组合成型模具,所述成型模具包括两个成型侧板32、两个端板31和底板33,合板块之间均通过螺栓连接,成型侧板32中心处设置有与试件6配合的凸起,成型工艺为单层双面击实成型,具体步骤为:根据《水工沥青混凝土规范》要求的配合比制备沥青混合料,沥青混合料温度范围为145℃~155℃,将成型模具加热至100℃~110℃,涂刷脱模剂,将制备好的沥青混合料到入成型模具中,待沥青混合料铺平后,上部放置平板,通过观察水准珠调整沥青混合料的平整度,将击实锤拉至预定高度自由落下,均匀击实试件,然后将成型模具中的底板33安装到上部,对试件进行翻转,采取同样的步骤对试件进行二次击实,击实次数以试件的密度达到马歇尔标准击实试件密度的±1%为准,高度尺寸偏差为±1mm;If it is molded by a laboratory, then it is necessary to process a molding die that is matched with the present invention. The specific process of the laboratory molding is as follows: as shown in Figure 8, the molding mold is first combined, and the molding mold includes two molding side plates 32, two The two end plates 31 and the bottom plate 33 are all connected by bolts, and the center of the formed side plate 32 is provided with a protrusion that matches the test piece 6. The forming process is single-layer double-sided compaction molding, and the specific steps are as follows: Prepare the asphalt mixture according to the mix ratio required by the "Hydraulic Asphalt Concrete Specification". Put the mixture into the forming mold. After the asphalt mixture is paved, place a flat plate on the top, adjust the flatness of the asphalt mixture by observing the level bead, pull the compaction hammer to the predetermined height and drop it freely, compact the test piece evenly, and then Install the bottom plate 33 in the forming mold to the upper part, turn over the test piece, and take the same steps to carry out secondary compaction on the test piece, and the number of times of compaction should reach ±1% of the density of the Marshall standard compacted test piece Standard, the height dimension deviation is ±1mm;

步骤2,打磨试件6,待试件6自然冷却后进行拆模,对试件6端部连接区域进行打磨,将试件的上下端面打磨平整,侧面以及斜面宜打磨成蜂窝麻面;Step 2, polish the test piece 6, remove the mold after the test piece 6 is cooled naturally, polish the connection area at the end of the test piece 6, polish the upper and lower end surfaces of the test piece flat, and polish the side and inclined surfaces into a honeycomb pockmarked surface;

步骤3,连接试件与夹具;通过强力粘结剂、橡胶垫25将试件6两端分别与第一拉伸夹具3和第二拉伸夹具34连接,然后划定测试区域,测试区域长度不小于100mm,在测试区域的两端及中部用游标卡尺测量并记录截面尺寸,在测试区域安装光栅位移传感器8,光栅位移传感器8在试件6四周对称分布且齐平布置;Step 3, connect the test piece and the fixture; connect the two ends of the test piece 6 with the first tensile fixture 3 and the second tensile fixture 34 respectively by a strong adhesive and a rubber pad 25, then delineate the test area, the length of the test area Not less than 100mm, measure and record the cross-sectional size with a vernier caliper at both ends and in the middle of the test area, install a grating displacement sensor 8 in the test area, and the grating displacement sensor 8 is symmetrically distributed around the test piece 6 and arranged flush;

步骤4,安装试件;将第一滑动T型连接件1和第二滑动T型连接件2垂直布置,将两个连接件的滑槽分别与MTS作动器11和加载台面13连接固定,通过钢制滚轮调整T型连接件位置,通过红外线垂直仪确保上下T端型连接件的中心线重合,然后拧紧固定卡槽,固定T型连接件;将拉力传感器7、第一浮动球铰4、第一拉伸夹具3和试件6依次与第一滑动T型连接件1连接,将第二浮动球铰5与第二滑动T型连接件2连接,让试件6处于自由铅锤状态,将Y型接头26和I型接头27分别与第二拉伸夹具34和第二浮动球铰5连接,插入圆柱销钉9,完成试件6与加载设备的连接安装;通过调整第二浮动球铰5和Y型接头26、I型接头27之间的螺丝间距,调节初始拉伸状态;Step 4, install the test piece; vertically arrange the first sliding T-shaped connector 1 and the second sliding T-shaped connector 2, connect and fix the chutes of the two connectors with the MTS actuator 11 and the loading table 13 respectively, Adjust the position of the T-shaped connector through the steel roller, ensure that the centerlines of the upper and lower T-shaped connectors coincide with each other through the infrared vertical instrument, and then tighten the fixing slot to fix the T-shaped connector; connect the tension sensor 7 and the first floating ball hinge 4 1. The first tensile fixture 3 and the test piece 6 are connected with the first sliding T-shaped connector 1 in turn, and the second floating ball joint 5 is connected with the second sliding T-shaped connector 2, so that the test piece 6 is in a free plumb state , the Y-shaped joint 26 and the I-shaped joint 27 are connected with the second tensile fixture 34 and the second floating ball joint 5 respectively, and the cylindrical pin 9 is inserted to complete the connection and installation of the test piece 6 and the loading device; by adjusting the second floating ball The screw spacing between the hinge 5 and the Y-shaped joint 26 and the I-shaped joint 27 is used to adjust the initial tension state;

步骤5,试验预加载;将拉力传感器7和光栅位移传感器8接入采集系统,检查各试验设备,调试MTS作动器11,设定加载制度,在室温条件下进行预加载,预加荷载范围为水工沥青混凝土20%~40%的拉伸强度,位移传感器读数均匀变化时,方可进行下一步,否则再次调试试件连接系统,直至满足预加载条件;Step 5, test preloading; connect the tension sensor 7 and the grating displacement sensor 8 to the acquisition system, check each test equipment, debug the MTS actuator 11, set the loading system, and perform preloading at room temperature, the preloading range The tensile strength of the hydraulic asphalt concrete is 20% to 40%, and the reading of the displacement sensor changes evenly before proceeding to the next step, otherwise, the connection system of the test piece is adjusted again until the preloading condition is met;

步骤6,恒温试件;将高低温环境10通过固定卡槽固定,设定试验温度,对试件6进行恒温,恒温时间不少于6h;若试验温度没有特殊规定,可采用工程所在地的年平均气温或20℃和5℃;Step 6, constant temperature test piece; fix the high and low temperature environment 10 through the fixed card slot, set the test temperature, and carry out constant temperature on the test piece 6, and the constant temperature time is not less than 6h; Average temperature or 20°C and 5°C;

步骤7,试验正式加载;待上述步骤准备完毕后按设定的加载制度进行拉伸试验,记录试验过程中拉力传感器和位移传感器的数据,直至试件加载破坏,计算拉伸强度、变形等信息,绘制拉应力-应变曲线。Step 7, the test is formally loaded; after the above steps are prepared, carry out the tensile test according to the set loading system, record the data of the tension sensor and displacement sensor during the test, until the specimen is loaded and destroyed, and calculate the tensile strength, deformation and other information , draw the tensile stress-strain curve.

Claims (6)

1. The hydraulic asphalt concrete direct tensile test device is characterized by comprising a support frame body, wherein a horizontal cross beam (15) is arranged at the top of the support frame body, a loading table board (13) parallel to the cross beam (15) is arranged at the bottom of the support frame body, an MTS actuator (11) is connected to the bottom of the cross beam (15), a first sliding T-shaped connecting piece (1) is connected to the bottom of the MTS actuator (11), and the first sliding T-shaped connecting piece (1) is connected with a first tensile clamp (3) through a first floating spherical hinge (4); a tension sensor (7) is also arranged between the first sliding T-shaped connecting piece (1) and the first floating spherical hinge (4);
the first sliding T-shaped connecting piece (1) comprises a first sliding groove (16) and a first clamping groove (17), the first sliding groove (16) is fixedly connected with the MTS actuator (11), the first sliding T-shaped connecting piece also comprises a first T-shaped connecting piece (20), the horizontal end of the first T-shaped connecting piece (20) is embedded into the first clamping groove (17), a plurality of steel rollers (18) are further arranged on the inner side of the first clamping groove (17), and the first T-shaped connecting piece (20) is movably connected with the first clamping groove (17) through the steel rollers (18); the end part of the vertical end of the first T-shaped connecting piece (20) is provided with a screw hole (19), a screw is embedded in the screw hole (19), the first T-shaped connecting piece (20) is fixedly connected with the first floating spherical hinge (4) through the screw, and the tension sensor (7) is positioned at the vertical end of the first T-shaped connecting piece (20);
the first stretching clamp (3) comprises a C-shaped clamp (22) and side plates (21) positioned on two sides of the C-shaped clamp (22), the side plates (21) are connected with the C-shaped clamp (22) through bolts (35), screw holes are further formed in the bottoms of the C-shaped clamp (22), screw rods are embedded in the screw holes, and one end, far away from the first sliding T-shaped connecting piece (2), of the first floating spherical hinge (4) is fixedly connected with the first stretching clamp (3) through the screw rods;
the top of the loading table top (13) is connected with a loading platform base (12), one end, far away from the loading table top (13), of the loading platform base (12) is connected with a second sliding T-shaped connecting piece (2), the second sliding T-shaped connecting piece (2) is connected with a second stretching clamp (34) through a second floating spherical hinge (5), the first stretching clamp (3) is opposite to the second stretching clamp (34), and the components are all positioned on the central axes of the cross beam (15) and the loading table top (13); the device comprises a first stretching clamp (3) and a second stretching clamp (34), and is characterized by further comprising a test piece (6), wherein the test piece (6) is clamped between the first stretching clamp (3) and the second stretching clamp (34), a grating displacement sensor (8) is further arranged on the test piece (6), the device also comprises a high-low temperature environment box (10), and the test piece (6) is positioned in the high-low temperature environment box (10);
the second stretching clamp (34) is identical to the first stretching clamp (3) in structure, a Y-shaped joint (26) is connected to the bottom of the second stretching clamp (34) through a screw hole, an I-shaped joint (27) is embedded into the opening end of the Y-shaped joint (26), the second stretching clamp further comprises a cylindrical pin (9), the cylindrical pin (9) sequentially penetrates through the Y-shaped joint (26) and the I-shaped joint (27) to fix the Y-shaped joint (26) and the I-shaped joint (27), and one end, far away from the Y-shaped joint (26), of the I-shaped joint (27) is connected with one end, far away from the second sliding T-shaped connecting piece (2), of the second floating spherical hinge (5);
the test piece (6) is a dumbbell-shaped test piece, the height-width dimension B of a test area of the test piece is 3-5 times of the maximum aggregate, the length-width ratio L/B of the test area is 1.2-1.5, the ratio of the total length L of the test piece to the width B of the middle part of the test area is 3.5-4.5, the ratio of the total length L to the width B of the end part of the test piece is 2.5-3, and the side slope n is 2.5-4; the test piece (6) is located between the first stretching clamp (3) and the second stretching clamp (34), one end of the test piece (6) is embedded into the C-shaped clamp (22) of the clamp, the test piece (6) is fixedly connected with the C-shaped clamp (22) through the strong adhesive layer (24), and a rubber pad (25) is further arranged between the side plate (21) and the test piece (6).
2. The hydraulic asphalt concrete direct tensile test apparatus according to claim 1, wherein said supporting frame body further comprises two steel columns (14) arranged in parallel, said two steel columns (14) are located between the cross beam (15) and the loading table (13), and said steel columns (14) are perpendicular to the cross beam (15).
3. The hydraulic asphalt concrete direct tensile test device according to claim 1, wherein fastening bolts (23) are respectively arranged at two sides of the outside of the first clamping groove (17), and extend into the first clamping groove (17) to be connected with the first T-shaped connecting piece (20).
4. The hydraulic asphalt concrete direct tensile test device according to claim 1, wherein the second sliding T-line connecting piece (2) has the same structure as the first sliding T-line connecting piece (2), a sliding groove of the second sliding T-line connecting piece (2) extends into the loading platform base (12) to be fixedly connected with the loading platform base (12), and a T-shaped connecting piece of the second sliding T-line connecting piece (2) is connected with the second floating spherical hinge (5).
5. The hydraulic asphalt concrete direct tensile test device according to claim 1, wherein two ends of the bottom of the high-low temperature environment box (10) are further connected with lifting frames (30) respectively, the lifting frames (30) are fixed on a loading table top (13) and located on two sides of a loading platform base (12), wheels (29) are further connected on two sides of the bottom of the high-low temperature environment box (10), guide rails (28) are arranged at the end parts of the connecting parts of the lifting frames (30) and the high-low temperature environment box (10), clamping grooves are embedded in the guide rails (28), and the wheels (29) are located in the guide rails (28) and matched with the guide rails.
6. An application method of a hydraulic asphalt concrete direct tensile test device is characterized in that the hydraulic asphalt concrete direct tensile test device is adopted according to the claims 1-5, and the method is implemented according to the following steps:
step 1, test piece molding: laboratory molding or field molding;
the specific process of the on-site forming is as follows: firstly, drilling a sample with the length of not less than 320mm by using a drill bit with the inner diameter of not less than 150mm, and then cutting according to the shape of a test piece (6); the length, width and height dimensional deviations of the test piece obtained by the method are +/-2 mm, +/-1 mm and +/-1 mm respectively;
the specific process of laboratory molding is as follows: firstly, a forming die is combined, the forming die comprises two forming side plates (32), two end plates (31) and a bottom plate (33), the two end plates are connected through bolts, a bulge matched with a test piece (6) is arranged at the center of each forming side plate (32), the forming process is single-layer double-sided compaction forming, and the specific steps are as follows: firstly mixing asphalt mixture, heating a forming die to 100-110 ℃ within the temperature range of 145-155 ℃, brushing a release agent, feeding the prepared asphalt mixture into the forming die, after the asphalt mixture is paved, placing a flat plate on the upper part, adjusting the flatness of the asphalt mixture by observing a leveling bead, drawing a compaction hammer to a preset height to freely fall down, uniformly compacting a test piece, then installing a bottom plate (33) in the forming die on the upper part, overturning the test piece, performing secondary compaction on the test piece by adopting the same steps, wherein the compaction times are based on that the density of the test piece reaches +/-1% of the density of a Marshall standard compaction test piece, and the height dimension deviation is +/-1 mm;
step 2, polishing the test piece (6), removing the mould after the test piece (6) is naturally cooled, polishing the end connection area of the test piece (6), polishing the upper and lower end surfaces of the test piece to be flat, and polishing the side surfaces and the inclined surfaces to be honeycomb pitted surfaces;
step 3, connecting a test piece with the clamp; two ends of a test piece (6) are respectively connected with a first stretching clamp (3) and a second stretching clamp (34) through a strong adhesive and a rubber pad (25), then a test area is defined, the length of the test area is not less than 100mm, the two ends and the middle of the test area are measured by vernier calipers and the section size is recorded, grating displacement sensors (8) are arranged in the test area, and the grating displacement sensors (8) are symmetrically distributed around the test piece (6) and are arranged in a flush manner;
step 4, installing a test piece; the first sliding T-shaped connecting piece (1) and the second sliding T-shaped connecting piece (2) are vertically arranged, sliding grooves of the two connecting pieces are respectively connected and fixed with an MTS actuator (11) and a loading table top (13), the positions of the T-shaped connecting pieces are adjusted through steel rollers, the central lines of the upper T-shaped connecting piece and the lower T-shaped connecting piece are ensured to coincide through an infrared perpendicularity meter, and then the fixing clamping groove is screwed to fix the T-shaped connecting pieces; sequentially connecting a tension sensor (7), a first floating spherical hinge (4), a first stretching clamp (3) and a test piece (6) with a first sliding T-shaped connecting piece (1), connecting a second floating spherical hinge (5) with a second sliding T-shaped connecting piece (2), enabling the test piece (6) to be in a free plumb state, respectively connecting a Y-shaped joint (26) and an I-shaped joint (27) with a second stretching clamp (34) and a second floating spherical hinge (5), inserting a cylindrical pin (9), and completing connection and installation of the test piece (6) and loading equipment; the initial stretching state is adjusted by adjusting the screw spacing between the second floating spherical hinge (5) and the Y-shaped joint (26) and between the second floating spherical hinge and the I-shaped joint (27);
step 5, test preloading; the method comprises the steps of accessing a tension sensor (7) and a grating displacement sensor (8) into an acquisition system, checking each test device, debugging an MTS actuator (11), setting a loading system, preloading under the condition of room temperature, wherein the preloading range is 20% -40% of the tensile strength of hydraulic asphalt concrete, and the next step can be carried out when the readings of the displacement sensors are uniformly changed, otherwise, debugging the test piece connection system again until the preloading condition is met;
step 6, a constant temperature test piece; fixing the high-low temperature environment (10) through a fixing clamping groove, setting a test temperature, and keeping the test piece (6) constant for at least 6 hours; if the test temperature is not specially specified, the annual average temperature of the engineering site or 20 ℃ and 5 ℃ can be adopted;
step 7, testing formal loading; and after the steps are prepared, carrying out a tensile test according to a set loading system, recording data of the tension sensor and the displacement sensor in the test process until the test piece is loaded and destroyed, calculating information such as tensile strength, deformation and the like, and drawing a tensile stress-strain curve.
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