CN113281116B - Stability control tire, rapid processing method, application and stability judging method - Google Patents
Stability control tire, rapid processing method, application and stability judging method Download PDFInfo
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- CN113281116B CN113281116B CN202110402991.6A CN202110402991A CN113281116B CN 113281116 B CN113281116 B CN 113281116B CN 202110402991 A CN202110402991 A CN 202110402991A CN 113281116 B CN113281116 B CN 113281116B
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- tire
- oven
- oxygen
- nitrogen
- control
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000003672 processing method Methods 0.000 title abstract description 8
- 230000032683 aging Effects 0.000 claims description 34
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 27
- 239000007789 gas Substances 0.000 claims description 25
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 22
- 239000001301 oxygen Substances 0.000 claims description 22
- 229910052760 oxygen Inorganic materials 0.000 claims description 22
- 238000012360 testing method Methods 0.000 claims description 16
- 229910052757 nitrogen Inorganic materials 0.000 claims description 13
- DOTMOQHOJINYBL-UHFFFAOYSA-N molecular nitrogen;molecular oxygen Chemical compound N#N.O=O DOTMOQHOJINYBL-UHFFFAOYSA-N 0.000 claims description 12
- 238000012544 monitoring process Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 3
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical class ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/02—Tyres
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/44—Sample treatment involving radiation, e.g. heat
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N2001/2893—Preparing calibration standards
Abstract
The invention belongs to the field of tire production and manufacturing, and relates to a stability control tire, a quick processing method, an application and a stability judging method.
Description
Technical Field
The invention belongs to the field of tire production and manufacturing, and relates to a stability control tire, a rapid processing method, an application and a stability judging method; and (3) performing a high-temperature nitrogen-oxygen aging test under specific conditions on the control tire obtained by screening to quickly age the tire to a state with stable performance, and judging the stability of the cornering stiffness and the lateral adhesion coefficient of the control tire so as to be used for monitoring the state of a tire testing machine.
Background
The tire bench test machine typically performs sensor calibration once every 1-2 years to calibrate the equipment accuracy. The tire control method can be adopted for monitoring the daily use states of equipment such as the daily stability of the sensor in the calibration interval, the wearing condition of the test pavement and the like. The tire control method is to control tires to perform tire control tests under specific conditions on a test machine in a fixed period through a laboratory, obtain test data, extract characteristic indexes and judge the quality, so as to monitor the daily use state of test equipment. The control tire needs to ensure that the performance change is small enough in the service cycle so as to reduce the interference of the self-difference on the state index judgment of the tire testing machine. The tire aging phenomenon causes a large change in performance during the service period, which is enough to affect the equipment monitoring. Although the tire can reach a performance long-term stable state after aging under natural conditions, the tire takes years, is too long and inefficient, and is inconvenient to obtain a required control tire.
At present, the tire control method in the daily state monitoring of test equipment in the tire industry is rarely researched, and the stability problem of the control tire is not solved effectively.
For the above reasons, it is necessary to develop a fast processing method for realizing the stability of the control tire, so that the mechanical property of the control tire reaches a relatively stable state as soon as possible, and the interference of the difference of the control tire on the monitoring index value of the tire testing machine is reduced, so as to ensure that the method for controlling the state of the tire monitoring equipment is reliable and efficient.
Disclosure of Invention
In order to overcome the defect that the state of a tire testing machine is monitored by a tire control method, the invention aims to provide a rapid processing method of a stability control tire.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a method for rapid processing of a stability control tire, the method comprising the steps of: filling mixed gas of oxygen and nitrogen into the control tire, and then putting the control tire into an oven for heating, and performing constant-temperature aging; the ratio of the mixed gas of oxygen and nitrogen is 3:7-6:4, the pressure is 240-280kPa, the temperature of the oven is 50-80 ℃ and the time is 10-20 days.
Further, the invention installs the control tyre on the rim, leaks out the air in the tyre, fills the mixed gas of nitrogen and oxygen, and stands for at least 3 hours at room temperature to reach the state of inflation balance; then detecting the air pressure and the oxygen concentration, and adjusting the air pressure and the oxygen concentration to constant temperature ageing specified values.
Further, the control tire is taken out from the oven every 5-10 days in the constant temperature aging process, the tire is cooled to the room temperature, the gas in the tire is discharged, the nitrogen-oxygen mixed gas is refilled to the constant temperature aging appointed value, and the tire is put back into the oven for continuous aging.
Further, after the constant-temperature aging is finished, the control tire is taken out of the oven, the mixed gas of nitrogen and oxygen is discharged, and fresh air is filled; storing the controlled tyre in an indoor environment with constant temperature of 20-30 ℃ and humidity of 40-60%.
As a specific embodiment, the method of the present invention comprises the steps of:
1) Selecting and controlling tires according to the state monitoring requirements of the tire testing machine;
2) Mounting the control tire on a rim, discharging air in the tire, charging mixed gas of nitrogen and oxygen to 270-290kPa, and standing at room temperature for at least 3 hours to achieve an air balance state;
3) Then detecting the air pressure and the oxygen concentration, filling mixed gas of oxygen and nitrogen into the control tire, and then putting the control tire into an oven for heating, and performing constant-temperature aging; the ratio of the oxygen to the nitrogen mixed gas is 3:7-6:4, the pressure is 240-280kPa, the temperature of the oven is 50-80 ℃ and the time is 10-20 days;
4) Taking out the control tire from the oven every 5-10 days in the constant temperature aging process, waiting for the tire to cool to room temperature, discharging the gas in the tire, re-filling the nitrogen-oxygen mixed gas to a constant temperature aging appointed value, and putting the tire back into the oven for continuous aging;
5) Taking out the control tire from the oven after constant temperature aging is finished, discharging nitrogen-oxygen mixed gas, and charging fresh air to 240-260kPa; storing the controlled tyre in an indoor environment with constant temperature of 20-30 ℃ and humidity of 40-60%.
Preferably, the ratio of the oxygen gas to the nitrogen gas is 1:1, the pressure is 250kPa, the oven temperature is 65 ℃ and the time is 14 days. Of course, according to the invention, certain basic rubber materials can be generally and fixedly selected according to the control of the tread rubber of the tire, and the required oven temperature and aging time can be set according to the relation between the hardness or modulus change and the nitrogen-oxygen aging time, so as to perform constant-temperature aging.
Preferably, the control tire is taken out of the oven every 7 days in the process of the nitrogen-oxygen aging, the tire is cooled to the room temperature, the gas in the tire is discharged, the nitrogen-oxygen mixed gas is refilled, and the tire is put back into the oven for continuous aging. Because the tire is involved in the reaction with oxygen during aging, the concentration of oxygen in the tire gradually decreases over time, so that sufficient oxygen must be periodically replenished to the tire cavity to ensure rapid aging and prevent anaerobic reaction.
Furthermore, the invention also discloses a control tire obtained by the method. And the control tyre is applied to the state monitoring of the tyre testing machine.
The invention further discloses a judging method of the stability of the control tire, which is characterized in that performance index values are recorded periodically in the service cycle of the control tire; the index for representing the tire performance is set to be cornering stiffness C Fα And a coefficient of lateral adhesion mu y ;
Where α is the tire slip angle, F y Is the lateral force measured at the corresponding slip angle;
wherein F is y Is a specific slip angle alpha 0 Lower measured lateral force, F z Is a vertical load;
respectively C Fα Or mu y Value calculationWherein S is n Sample standard deviation of index value of the first n times, +.>Is the deviation of the index value of the previous n times; when respectively at C Fα Sum mu y Calculated->When the values are all greater than or equal to 0, the performance index recorded by the nth time is considered to be in a stable range; when the performance index of each recording is within the stable range,the control tire is determined to remain stable in performance during the use period.
The invention has the beneficial effects that:
1. the rapid processing method is reliable, simple to operate and high in processing efficiency;
2. the tire control obtained by the invention has good stability and repeatability and small interference in judging the equipment state monitoring index;
3. the control tyre obtained by the invention has longer service life (up to 1-2 years) and low treatment cost.
Drawings
FIG. 1 is a flow chart of a processing method of the present invention.
FIG. 2 is a schematic representation of the control of tire oxynitrides aging and performance changes during the life cycle.
Detailed Description
As shown in fig. 1, the following embodiments of the present invention further illustrate the technical solution of the present invention:
1. selecting a control tire with the specification of 225/60R 16;
2. mounting the tire on a 6.5Jx16 steel test rim, venting air from the tire, charging a mixed gas of nitrogen and oxygen to 280kPa, and standing at room temperature for at least 3 hours to achieve an air-filled balance state;
3. detecting the air pressure and the oxygen concentration after the parking is finished, and respectively adjusting the air pressure and the oxygen concentration to 250kPa and 50 percent;
4. vertically hanging the control tire and rim assembly in an oven, setting the temperature of the oven to 65 ℃ and the aging time to 14 days, and carrying out constant-temperature aging;
5. taking out the control tire from the oven after the tire is subjected to nitrogen-oxygen aging for 7 days, waiting for the tire to cool to room temperature, discharging the gas in the tire, re-filling the mixed gas of nitrogen and oxygen, and putting the tire back into the oven for continuous aging;
6. taking out the control tire from the oven after the nitrogen-oxygen aging is finished, discharging nitrogen-oxygen mixed gas, and filling fresh air to 250kPa;
7. the control tires were stored in an indoor environment at a temperature of 25 ℃ and a humidity of 50%.
8. Controlling tyre service periodThe performance index values are recorded periodically as shown in fig. 2. The index for representing the tire performance is set to be cornering stiffness C Fα And a coefficient of lateral adhesion mu y The method can be used for calculation and is obtained by the following steps:
where α is the tire slip angle, F y Is the lateral force measured at the corresponding slip angle. The operating condition in this example is a tire running speed of 60km/h and a vertical load of 4822N.
Wherein F is y Is a specific slip angle alpha 0 Lower measured lateral force, F z Is a vertical load. In this example, the working condition is a slip angle of 8 degrees, the tire running speed of 10km/h and the vertical load of 2500N.
Respectively C Fα Or mu y Value calculationWherein S is n Sample standard deviation of index value of the first n times, +.>Is the deviation of the index value of the first n times. When respectively at C Fα Sum mu y To obtain->When the values are equal to or greater than 0, the index value recorded n-th time is considered to be within the stable range. According to the calculation that all the performance indexes are in the stable range, the control tire can be judged to be in a relatively stable state in the service cycle.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art. The generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (3)
1. A judgment method for controlling the stability of a tire, comprising the steps of:
1) Selecting and controlling tires according to the state monitoring requirements of the tire testing machine;
2) Mounting the control tire on a rim, discharging air in the tire, charging mixed gas of nitrogen and oxygen to 270-290kPa, and standing at room temperature for at least 3 hours to achieve an air balance state;
3) Then detecting the air pressure and the oxygen concentration, filling mixed gas of oxygen and nitrogen into the control tire, and then putting the control tire into an oven for heating, and performing constant-temperature aging; the ratio of the oxygen to the nitrogen mixed gas is 3:7-6:4, the pressure is 240-280kPa, the temperature of the oven is 50-80 ℃ and the time is 10-20 days;
4) Taking out the control tire from the oven every 5-10 days in the constant temperature aging process, waiting for the tire to cool to room temperature, discharging the gas in the tire, re-filling the nitrogen-oxygen mixed gas to a constant temperature aging appointed value, and putting the tire back into the oven for continuous aging;
5) Taking out the control tire from the oven after constant temperature aging is finished, discharging nitrogen-oxygen mixed gas, and charging fresh air to 240-260kPa; storing the controlled tire in an indoor environment with constant temperature of 20-30 ℃ and humidity of 40-60%;
6) The obtained control tire periodically records performance index values in the service period; the index for representing the tire performance is set to be cornering stiffnessAnd the coefficient of lateral adhesion->;
Wherein->Is the tire slip angle +.>Is the lateral force measured at the corresponding slip angle;
wherein->Is a specific slip angle +>Lateral force measured downwards,/->Is a vertical load;
respectively byOr->Value calculation +.>Wherein->Sample standard deviation of index value of the first n times, +.>Is the deviation of the index value of the previous n times; when respectively +.>When the performance index recorded for the nth time is considered to be in a stable range; when each time recordWhen the performance indexes of the tire are all in the stable range, the tire is judged to be stable in performance in the service period.
2. The method of claim 1, wherein the ratio of oxygen to nitrogen is 1:1, the pressure is 250kPa, the oven temperature is 65 ℃ and the time is 14 days.
3. A method according to claim 2, wherein the controlled tyre is removed from the oven at intervals of 7 days during the nitroxide ageing process, the tyre is left to cool to room temperature, the gas in the tyre is vented, the nitroxide mixture is refilled and the tyre is returned to the oven for further ageing.
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CN202110402991.6A CN113281116B (en) | 2021-04-15 | 2021-04-15 | Stability control tire, rapid processing method, application and stability judging method |
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CN113281116A CN113281116A (en) | 2021-08-20 |
CN113281116B true CN113281116B (en) | 2023-12-26 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006162381A (en) * | 2004-12-06 | 2006-06-22 | Yokohama Rubber Co Ltd:The | Tire durability test method |
JP2006337100A (en) * | 2005-05-31 | 2006-12-14 | Sumitomo Rubber Ind Ltd | Durability testing method for tire |
JP2006349641A (en) * | 2005-06-20 | 2006-12-28 | Bridgestone Corp | Deterioration testing method of tire component and deterioration testing device of tire component |
CN102105775A (en) * | 2008-07-25 | 2011-06-22 | 株式会社神户制钢所 | Master tire and method of inspecting tire uniformity tester using the master tire |
CN105784582A (en) * | 2016-05-12 | 2016-07-20 | 山东玲珑轮胎股份有限公司 | Adhesive environment aging simulation test method |
CN112345273A (en) * | 2020-09-29 | 2021-02-09 | 中策橡胶集团有限公司 | Tire high-speed uniformity equipment controlled tire monitoring method |
-
2021
- 2021-04-15 CN CN202110402991.6A patent/CN113281116B/en active Active
Patent Citations (6)
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JP2006162381A (en) * | 2004-12-06 | 2006-06-22 | Yokohama Rubber Co Ltd:The | Tire durability test method |
JP2006337100A (en) * | 2005-05-31 | 2006-12-14 | Sumitomo Rubber Ind Ltd | Durability testing method for tire |
JP2006349641A (en) * | 2005-06-20 | 2006-12-28 | Bridgestone Corp | Deterioration testing method of tire component and deterioration testing device of tire component |
CN102105775A (en) * | 2008-07-25 | 2011-06-22 | 株式会社神户制钢所 | Master tire and method of inspecting tire uniformity tester using the master tire |
CN105784582A (en) * | 2016-05-12 | 2016-07-20 | 山东玲珑轮胎股份有限公司 | Adhesive environment aging simulation test method |
CN112345273A (en) * | 2020-09-29 | 2021-02-09 | 中策橡胶集团有限公司 | Tire high-speed uniformity equipment controlled tire monitoring method |
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Address after: 310008 No. 1, No. 1 Street, Qiantang District, Hangzhou, Zhejiang Applicant after: Zhongce Rubber Group Co.,Ltd. Address before: 310008 No. 1, Baiyang street, Qiantang District, Hangzhou City, Zhejiang Province Applicant before: ZHONGCE RUBBER GROUP Co.,Ltd. |
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