CN113276529A - Production process of super-strong pressure-resistant, fire-resistant and water-resistant corrugated board - Google Patents

Production process of super-strong pressure-resistant, fire-resistant and water-resistant corrugated board Download PDF

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Publication number
CN113276529A
CN113276529A CN202110560468.6A CN202110560468A CN113276529A CN 113276529 A CN113276529 A CN 113276529A CN 202110560468 A CN202110560468 A CN 202110560468A CN 113276529 A CN113276529 A CN 113276529A
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Prior art keywords
resistant
protective layer
production process
water
fire
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CN202110560468.6A
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Chinese (zh)
Inventor
陈良地
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Fujian Hexin Packing Co ltd
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Fujian Hexin Packing Co ltd
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Priority to CN202110560468.6A priority Critical patent/CN113276529A/en
Publication of CN113276529A publication Critical patent/CN113276529A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/08Corrugated paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/08Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/02Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/06Layered products comprising a layer of paper or cardboard specially treated, e.g. surfaced, parchmentised
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/10Packing paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/30Multi-ply
    • D21H27/40Multi-ply at least one of the sheets being non-planar, e.g. crêped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/12Coating on the layer surface on paper layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses a production process of a super-strong compression-resistant fireproof waterproof corrugated board, which comprises a first protective layer 1, a second protective layer 2, a buffer layer 3 and a sealing surface layer 4, wherein the first protective layer 1, the buffer layer 3 and the sealing surface are all made of kraft liner, the second protective layer 2 is composed of glass fiber and gypsum, and the specific process comprises the following steps: s1, equipment preparation: the device comprises an air compressor, a corrugating machine, a pulp shooting machine, a gluing machine, a bonding dryer, a cutting machine and a steam boiler. Through setting up first protective layer 1 and second protective layer 2, second protective layer 2 is made by glass fiber and gypsum, is integrative with the bonding of first protective layer 1, has increased support intensity, forms the partition layer that has strong resistance to compression of complete utensil, blocks the infiltration of water, and gypsum itself belongs to incombustible material, has the fire-resistant effect of back-fire relief to realize the fire-resistant water-fast effect of strong resistance to compression.

Description

Production process of super-strong pressure-resistant, fire-resistant and water-resistant corrugated board
Technical Field
The invention relates to the technical field of environment-friendly packaging materials, in particular to a production process of a super-strong pressure-resistant, fire-resistant and water-resistant corrugated board.
Background
With the rapid development of the express industry, the processing and production of packaging materials are in short supply, wherein the most extensive packaging material is corrugated paper, the corrugated paper is a plate-shaped object formed by bonding facing paper and corrugated paper processed by a corrugated roller, the corrugated paper has more than one hundred years of history, and has the advantages of low cost, light weight, easy processing, high strength, excellent printing adaptability, convenient storage and transportation and the like, the corrugated paper can be recycled, and the corrugated paper can be used for packaging food or digital products, is relatively environment-friendly and is widely used.
In order to adapt to the complexity of express transportation conditions and provide higher requirements for corrugated paper packaging, the conventional corrugated paper packaging boxes on the market are easy to damp, lose support property, are inflammable and have poor protection property on articles, and therefore the conventional corrugated paper processing technology needs to be improved to overcome the defects.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a production process of a super-strong pressure-resistant, fire-resistant and water-resistant corrugated board.
In order to achieve the purpose, the invention adopts the following technical scheme:
the production process of the super-strong compression-resistant fireproof waterproof corrugated board comprises a first protective layer, a second protective layer, a buffer layer and a sealing layer, and comprises the following steps:
s1, equipment preparation: the device comprises an air compressor, a corrugating machine, a pulp shooting machine, a gluing machine, a bonding dryer, a cutting machine and a steam boiler;
s2, material preparation: the coating comprises the following components of kraft liner paper, corn starch, borax, sodium hydroxide, gloss oil, a waterproof agent, gypsum and glass fiber;
s3, preparation of adhesive glue: pouring the mixture into a stirrer for mixing according to the proportion of 18% of corn starch, 1.5% of borax, 0.5% of sodium hydroxide and 80% of water, and diluting to obtain adhesive glue;
s4, coating: coating gloss oil on one side of the first protective layer, coating adhesive on the other side of the first protective layer, adhering glass fibers, spraying gypsum slurry on the glass fibers by using a slurry spraying machine, and placing the sprayed first protective layer on a bonding dryer for drying;
s5, preparation of a buffer layer: placing a layer of craft paper on a corrugating machine, corrugating, and heating the craft paper by using a steam boiler in the corrugating process so as to be convenient for forming and obtain a wavy buffer layer;
s6, gluing and bonding: coating adhesive glue on two sides of the buffer layer, and respectively adhering the second protective layer and the surface covering layer on two sides of the buffer layer;
s7, cutting: cutting the prepared corrugated board according to the length of 120cm multiplied by 100cm for forming.
Preferably, the first protection layer, the buffer layer and the sealing surface are all made of kraft liner paper.
Preferably, the gypsum slurry is mixed by stirring 60% gypsum, 39% water and 1% waterproofing agent thoroughly.
Preferably, the material of the waterproof agent is silicone oil.
Preferably, the second protective layer is composed of glass fiber and gypsum.
Preferably, the gluing machine is provided with a heating structure, and the temperature of the adhesive glue is controlled between 50 and 60 ℃ in the gluing process.
The invention has the following beneficial effects:
1. this superstrong fire-resistant water-fast corrugated container board production technology of resistance to compression, through setting up first protective layer and second protective layer, the second protective layer is made by glass fiber and gypsum, is integrative with the bonding of first protective layer, has increased support strength, forms the partition layer that has strong resistance to compression of complete utensil, blocks the infiltration of water, and gypsum itself belongs to the incombustible material, has the fire-resistant effect of back-fire relief to realize the fire-resistant water-fast effect of strong resistance to compression.
2. This resistant water-fast corrugated container board production technology of superstrong resistance to compression, through setting up buffer layer and surface covering, the buffer layer is the wave structure, has further strengthened support intensity, and the wave structure has great clearance simultaneously, has the effect of buffering, and with first protective layer and second protective layer combined action, when realizing the resistant water-fast function of strong resistance to compression, do not subtract the function of corrugated paper self buffer protection.
Drawings
Fig. 1 is a schematic cross-sectional structure of a corrugated cardboard proposed by the present invention;
in the figure: 1 first protective layer, 2 second protective layer, 3 buffer layer, 4 front cover layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Comparison of examples
Example 1
The utility model provides a superstrong resistance to compression fire-resistant water-fast corrugated container board production technology, this corrugated container board, including first protective layer 1, second protective layer 2, buffer layer 3 and surface course 4, the material that first protective layer 1, buffer layer 3 and sealing were personally submitted is the craft paper, and second protective layer 2 comprises glass fiber and gypsum.
In this embodiment, the specific process includes the following steps:
s1, equipment preparation: the device comprises an air compressor, a corrugating machine, a pulp shooting machine, a gluing machine, a bonding dryer, a cutting machine and a steam boiler;
s2, material preparation: the coating comprises the following components of kraft liner paper, corn starch, borax, sodium hydroxide, gloss oil, a waterproof agent, gypsum and glass fiber;
s3, preparation of adhesive glue: pouring the mixture into a stirrer for mixing according to the proportion of 18% of corn starch, 1.5% of borax, 0.5% of sodium hydroxide and 80% of water, and diluting to obtain adhesive glue;
s4, coating: smearing gloss oil on one side of a first protective layer 1, smearing adhesive glue on the other side of the first protective layer 1, adhering glass fibers, spraying gypsum slurry on the glass fibers by using a slurry spraying machine, placing the sprayed first protective layer 1 on an adhesion drying machine for drying, wherein the gypsum slurry is prepared by fully stirring and mixing 60% of gypsum, 39% of water and 1% of waterproof agent, and the waterproof agent is made of silicone oil;
s5, preparation of a buffer layer: placing a layer of craft paper on a corrugating machine, corrugating, and heating the craft paper by using a steam boiler in the corrugating process so as to be convenient for forming and obtain a wavy buffer layer 3;
s6, gluing and bonding: coating adhesive glue on two sides of the buffer layer 3, respectively adhering the second protective layer 2 and the surface covering layer 4 on two sides of the buffer layer 3, wherein the gluing machine is provided with a heating structure, and the temperature of the adhesive glue is controlled between 50 and 60 ℃ in the gluing process;
s7, cutting: cutting the prepared corrugated board according to the length of 120cm multiplied by 100cm for forming.
Example 2
Unlike example 1, S4, coating: spraying gypsum slurry on the glass fiber by using a slurry spraying machine to cover the glass fiber to obtain a second protective layer, placing the second protective layer on a bonding dryer to dry, smearing gloss oil on one side of the first protective layer 1, and sticking the second protective layer on the other side of the first protective layer 1.
Second, test comparison
Test 1: ten corrugated boards produced according to example 1, ten corrugated boards produced according to example 2, and ten common corrugated boards, each having a thickness of 4mm and a size of 25 ± 0.5mm × 100 ± 0.5mm (a rectangular sample having a short side in the corrugation direction), were each measured for a pressure value at the moment of crushing using a bending beam compressor, and recorded.
And (3) testing 2: taking a corrugated board produced according to the embodiment 1, a corrugated board produced according to the embodiment 2 and a common corrugated board, wherein the thickness of the common corrugated board is 4mm, the size of the common corrugated board is 25 +/-0.5 mm multiplied by 100 +/-0.5 mm (a rectangular sample with the corrugated direction being a short side is taken), respectively putting the common corrugated board into an oven for heating, and recording the ignition point temperature.
Figure 90756DEST_PATH_IMAGE001
From the comparative data, the embodiment 1 is superior to the embodiment 2, and compared with the common corrugated board, the corrugated board produced by the production process of the super-strong pressure-resistant, fire-resistant and water-resistant corrugated board has stronger pressure-resistant and fire-resistant performances.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (6)

1. The utility model provides a superstrong resistance to compression fire-resistant water-fast corrugated container board production technology, the corrugated container board of utilizing this technology to produce, includes first protective layer, second protective layer, buffer layer and front cover layer, its characterized in that, concrete technology includes following step:
s1, equipment preparation: the device comprises an air compressor, a corrugating machine, a pulp shooting machine, a gluing machine, a bonding dryer, a cutting machine and a steam boiler;
s2, material preparation: the coating comprises the following components of kraft liner paper, corn starch, borax, sodium hydroxide, gloss oil, a waterproof agent, gypsum and glass fiber;
s3, preparation of adhesive glue: pouring the mixture into a stirrer for mixing according to the proportion of 18% of corn starch, 1.5% of borax, 0.5% of sodium hydroxide and 80% of water, and diluting to obtain adhesive glue;
s4, coating: coating gloss oil on one side of the first protective layer, coating adhesive on the other side of the first protective layer, adhering glass fibers, spraying gypsum slurry on the glass fibers by using a slurry spraying machine, and placing the sprayed first protective layer on a bonding dryer for drying;
s5, preparation of a buffer layer: placing a layer of craft paper on a corrugating machine, corrugating, and heating the craft paper by using a steam boiler in the corrugating process so as to be convenient for forming and obtain a wavy buffer layer;
s6, gluing and bonding: coating adhesive glue on two sides of the buffer layer, and respectively adhering the second protective layer and the surface covering layer on two sides of the buffer layer;
s7, cutting: cutting the prepared corrugated board according to the length of 120cm multiplied by 100cm for forming.
2. The production process of the super-strong pressure-resistant, fire-resistant and water-resistant corrugated board as claimed in claim 1, wherein the production process comprises the following steps: the material that first protective layer, buffer layer and envelope were is the craft paper.
3. The production process of the super-strong pressure-resistant, fire-resistant and water-resistant corrugated board as claimed in claim 1, wherein the production process comprises the following steps: the gypsum slurry is prepared by fully stirring and mixing 60% of gypsum, 39% of water and 1% of waterproof agent.
4. The production process of the super-strong pressure-resistant, fire-resistant and water-resistant corrugated board as claimed in claim 3, wherein the production process comprises the following steps: the waterproof agent is made of silicone oil.
5. The production process of the super-strong pressure-resistant, fire-resistant and water-resistant corrugated board as claimed in claim 1, wherein the production process comprises the following steps: the second protective layer is composed of glass fiber and gypsum.
6. The production process of the super-strong pressure-resistant, fire-resistant and water-resistant corrugated board as claimed in claim 1, wherein the production process comprises the following steps: the gluing machine is provided with a heating structure, and the temperature of the adhesive glue is controlled between 50 and 60 ℃ in the gluing process.
CN202110560468.6A 2021-05-21 2021-05-21 Production process of super-strong pressure-resistant, fire-resistant and water-resistant corrugated board Pending CN113276529A (en)

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