Tooling device for manually, rapidly and accurately assembling battery tray
Technical Field
The invention relates to the technical field of new energy automobile battery part manufacturing, in particular to a tool device for manually, quickly and accurately assembling a battery tray.
Background
The new energy automobile adopts unconventional automobile fuel as a power source (or adopts conventional automobile fuel and a novel vehicle-mounted power device), integrates advanced technologies in the aspects of power control and driving of the automobile, and forms an automobile with advanced technical principle, new technology and new structure. The new energy automobile comprises a pure electric automobile, a range-extended electric automobile, a hybrid electric automobile, a fuel cell electric automobile, a hydrogen engine automobile and the like, the industry of the electric automobile is rapidly developed at present, the battery demand for the new energy automobile is gradually increased, the requirement on the production speed of the battery is higher and higher, and meanwhile, the battery safety problem is involved.
The battery tray used for placing the battery semi-finished product at the present stage is composed of an outer frame and an inner lining, the assembly process is time-consuming, generally two to three workers are mutually matched to realize assembly, screw holes are searched by means of experience of the workers, time is consumed, errors are large, and therefore a new technical scheme is needed to solve the problem.
Disclosure of Invention
Aiming at the problems in the background art, the invention aims to provide a tooling device for manually, quickly and accurately assembling a battery tray, so as to solve the problems that the conventional battery tray in the background art needs two to three workers to be matched with each other to realize assembly, and the time is consumed and the error is large because the workers find screw holes according to the experience.
The technical purpose of the invention is realized by the following technical scheme:
the utility model provides a manual quick accurate frock device of equipment battery tray, includes the base, the fixed plate that is provided with on the base, be provided with a plurality of limiting plates on the fixed plate, it is a plurality of distance between the limiting plate is the same, fixed a plurality of battery simulation piece and a plurality of reference column of being provided with on the base, be provided with the inside lining board on the battery simulation piece, the inside lining board is hugged closely adjacently the limiting plate, be provided with tray body on the base, tray body front and back, upper wall are hugged closely the inside lining board, a plurality of spacing holes have been seted up to tray body's upper end, the fixed location steel bushing that is provided with in inside in spacing hole, the internal diameter of location steel bushing with the upper end diameter of reference column is the same, the upper end of reference column extends to the inside of location steel bushing.
Through the technical scheme, when the tray is used, the positioning column, the battery simulation block, the fixed plate, the limiting block and the base are a fixed whole, the battery simulation block is used for simulating the position of an actual battery, the inner lining plate can be fixed, the inner lining plate is placed into the preset position, the tray body is reversely buckled on the base, the preset position is placed in the positioning column through positioning, then the screw is used for fixing, not only can one-man operation be realized, and the assembly can be rapidly and accurately completed.
Furthermore, a plurality of groups of through holes are formed in the tray body, the number of the groups of the through holes is the same as that of the lining plates, threaded holes are formed in the upper end of each lining plate corresponding to the lower ends of the plurality of groups of the through holes, and screws are arranged in the through holes and the threaded holes.
Through above-mentioned technical scheme, when using, utilize the screw to fix tray body and interior welt, can effectually prevent by interior welt removal, lead to the unable fixed condition of battery to take place, it is comparatively steady to the fixed of interior welt.
Furthermore, a plurality of lightening holes are formed in the tray body.
Through above-mentioned technical scheme, the physical demands of workman when the transport can be alleviateed in the existence of lightening hole, simultaneously, also can observe the inside battery of tray body through the lightening hole and put the condition, comparatively convenient and practical.
Furthermore, the lining plate is composed of a mounting plate, a plurality of partition plates fixed on the mounting plate and baffles, the distance between the partition plates is the same, the battery simulation block is located between the adjacent partition plates and tightly attached to the adjacent partition plates, the upper end of the battery simulation block is tightly attached to the mounting plate, and the baffle is fixedly arranged at one end, far away from the battery simulation block, of the lining plate.
Through above-mentioned technical scheme, when using, interior welt card is on battery simulation piece, and battery simulation piece is located between the adjacent division board, and adjacent division board is hugged closely to battery simulation piece, can effectually prevent that interior welt from removing, is convenient for fix interior welt and tray body.
Furthermore, a plurality of grooves are formed in the tray body.
Through above-mentioned technical scheme, when using, usable recess carries, can alleviate the physical demands of workman when the transport simultaneously.
Furthermore, a plurality of weight reduction grooves are formed in the partition plate and the baffle plate.
Through the technical scheme, the physical consumption of workers in the carrying process can be reduced due to the weight reduction grooves.
Further, the edge of tray body is provided with a plurality of positive negative pole labels.
Through the technical scheme, when the battery management device is used, the battery can be placed according to the positive and negative electrode labels, and the battery is convenient to manage.
Further, the number of the battery simulation blocks is not less than six.
Through above-mentioned technical scheme, make battery simulation piece make paste adjacent division board, the lining board is fixed to can be fine, and the lining board that effectively prevents removes.
In conclusion, the invention mainly has the following beneficial effects: according to the invention, the positioning column, the battery simulation block, the fixing plate and the limiting block are arranged, and the positioning column, the battery simulation block, the fixing plate, the limiting block and the base are a fixed whole body, the battery simulation block can be used for simulating the actual battery position, when the tray is used, the lining plate is clamped on the battery simulation block, the battery simulation block is positioned between the adjacent division plates, and the battery simulation block is tightly attached to the adjacent division plates, so that the lining plate can be effectively prevented from moving, the lining plate is placed in a preset position, then the tray body is reversely buckled on the base, the positioning column rotates through the limiting hole to limit the tray body, and then screws are used for fixing, so that the tray can be operated by one person, and can be assembled more quickly and accurately.
Drawings
FIG. 1 is a schematic structural view of the present embodiment;
FIG. 2 is an exploded view of the present embodiment;
FIG. 3 is an enlarged schematic view at A in FIG. 2;
fig. 4 is a schematic structural view of the assembled battery tray in the present embodiment;
fig. 5 is a plan view of the present embodiment.
Reference numerals: 1. a base; 2. a fixing plate; 3. a limiting plate; 4. a battery simulation block; 5. a positioning column; 6. a screw; 7. an inner liner plate; 701. mounting a plate; 702. a partition plate; 703. a baffle plate; 8. a tray body; 801. a limiting hole; 802. a through hole; 803. lightening holes; 804. a groove; 9. and positioning the steel sleeve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1-5, a tooling device for manually, rapidly and accurately assembling a battery tray comprises a base 1, a fixed plate 2 is fixedly arranged on the base 1, a plurality of limiting plates 3 are arranged on the fixed plate 2, the distances between the limiting plates 3 are the same, a plurality of battery simulation blocks 4 and a plurality of positioning columns 5 are fixedly arranged on the base 1, lining plates 7 are arranged on the battery simulation blocks 4, the lining plates 7 are tightly attached to the adjacent limiting plates 3, a tray body 8 is arranged on the base 1, the front, back and upper walls of the tray body 8 are tightly connected with the lining plates 7, a plurality of limiting holes 801 are arranged at the upper end of the tray body 8, a positioning steel sleeve 9 is fixedly arranged inside the limiting holes 801, the inner diameter of the positioning steel sleeve 9 is the same as the diameter of the upper end of the positioning column 5, and the upper end of the positioning column 5 extends to the inside of the positioning steel sleeve 9, in the embodiment, the fixed plate 2, the limiting plates 3, the battery simulation blocks 4 and the lining plates 7 are made of the same material, the ABS engineering plastic is made of ABS engineering plastic, the ABS engineering plastic has excellent heat resistance and weather resistance of PC resin, dimensional stability and impact resistance, and has excellent processing flowability of the ABS resin, the limiting plate 3 is located on the upper end face of the fixing plate 2, the fixing plate 2 and the limiting plate 3 are integrally formed, the limiting plates 3 are three in total and are respectively located on the left portion, the middle portion and the right portion of the fixing plate 2, the number of the positioning columns 5 is three, the number of the lining plates 7 is four, the four lining plates 7 are tightly attached to the adjacent limiting plates 3, the tray body 8 is in a rectangular shape, the rear end of the right side of the base 1 is provided with a first chamfer B, the rear end of the right side of the tray body 8 is provided with a second chamfer B (specifically, the second chamfer B can be referred to fig. 5), when the ABS engineering plastic is used, a worker stands at the first chamfer B, and places the tray body 8 on the base 1, and needs to enable the first chamfer B to be close to the second chamfer B.
Referring to fig. 1-4, the tray body 8 is provided with a plurality of sets of through holes 802, the number of the sets of through holes 802 is the same as the number of the inner lining plate 7, the upper end of the inner lining plate 7 is provided with threaded holes corresponding to the lower ends of the plurality of sets of through holes 802, and the through holes 802 and the threaded holes are provided with screws 6.
Referring to fig. 1, the tray body 8 is provided with a plurality of lightening holes 803.
Referring to fig. 2 to 4, the inner lining plate 7 is composed of a mounting plate 701, a plurality of partition plates 702 fixed on the mounting plate 701, and baffles 703, the distances between the plurality of partition plates 702 are the same, the battery analog block 4 is located between the adjacent partition plates 702, the battery analog block 4 is tightly attached to the adjacent partition plates 702, the upper end of the battery analog block 4 is tightly attached to the mounting plate 701, the baffle 703 is fixedly arranged at one end of the inner lining plate 7 away from the battery analog block 4, and the mounting plate 701, the partition plates 702, and the baffles 703 are integrally formed.
Referring to fig. 1, the tray body 8 is provided with a plurality of grooves 804.
Referring to fig. 2-4, the divider plate 702 and the baffle 703 are each formed with a plurality of weight-reducing slots.
Referring to fig. 4, a plurality of positive and negative electrode labels are disposed at the edge of the tray body 8.
Referring to fig. 2 to 4, the number of the battery analog blocks 4 is not less than six, and in the present embodiment, the number of the battery analog blocks 4 is six.
The working principle is as follows: because battery simulation piece 4 is used for simulating actual battery position, during the use, the workman stands in first chamfer B department, block interior welt 7 on battery simulation piece 4 (worth explaining, need to block the battery simulation piece 4 of fixed plate 2 rear end at the front end of interior welt 7 rearmost end division board 702, can refer to figure 4 specifically, can adjust according to specific demand), pre-position interior welt 7, again with tray body 8 back-off on base 1, when placing tray body 8 on base 1, need to make first chamfer B be close to second chamfer B, make reference column 5 pass spacing hole 801, it is spacing to tray body 8, then install screw 6 into through-hole 802, fix interior welt 7, not only can one-man operation, can also more accurately accomplish the equipment more soon.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.