CN113265902B - Electric arc aluminum-spraying aluminum foil paper preparation device for precooling treatment - Google Patents
Electric arc aluminum-spraying aluminum foil paper preparation device for precooling treatment Download PDFInfo
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- CN113265902B CN113265902B CN202110465128.5A CN202110465128A CN113265902B CN 113265902 B CN113265902 B CN 113265902B CN 202110465128 A CN202110465128 A CN 202110465128A CN 113265902 B CN113265902 B CN 113265902B
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- Prior art keywords
- bevel gear
- fixedly connected
- electric
- bottom plate
- aluminum foil
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/50—Spraying or projecting
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/30—Pretreatment of the paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/46—Pouring or allowing the fluid to flow in a continuous stream on to the surface, the entire stream being carried away by the paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/70—Multistep processes; Apparatus for adding one or several substances in portions or in various ways to the paper, not covered by another single group of this main group
- D21H23/74—Apparatus permitting switching from one technique to another
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/78—Controlling or regulating not limited to any particular process or apparatus
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/08—Rearranging applied substances, e.g. metering, smoothing; Removing excess material
- D21H25/12—Rearranging applied substances, e.g. metering, smoothing; Removing excess material with an essentially cylindrical body, e.g. roll or rod
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Coating By Spraying Or Casting (AREA)
Abstract
The invention relates to the field of aluminum wires, in particular to an electric arc aluminum spraying aluminum foil paper preparation device for precooling treatment. The invention aims to provide an electric arc aluminum-spraying aluminum foil paper preparation device for precooling treatment. The technical implementation scheme of the invention is as follows: the device for preparing the pre-cooling electric arc aluminum-spraying aluminum foil paper comprises a clamping system, an aluminum foil layer generating system and the like; the clamping system is connected with the aluminum foil layer generating system. According to the invention, the base paper and the board are strictly attached, the phenomenon of local protrusion is avoided, the defect of an aluminum foil layer is avoided, meanwhile, the base paper of the aluminum foil paper is treated by using pre-cooling spray water, the temperature of the surface of the base paper is artificially reduced, more pinholes are avoided from being generated on the base paper layer by high-temperature electric arc aluminum spraying, meanwhile, the existing aluminum foil paper is not high in safety, combustion is easy to occur in a high-temperature environment outdoors in summer, and the surface of the aluminum foil paper is coated with flame-retardant paint, so that the safety of the aluminum foil paper is improved.
Description
Technical Field
The invention relates to the field of aluminum wires, in particular to an electric arc aluminum spraying aluminum foil paper preparation device for precooling treatment.
Background
The prior art has less application to aluminum foil paper, the aluminum foil paper is produced by arc spraying aluminum, aluminum wires are melted and atomized, and finally the aluminum wires are sprayed on a raw paper layer to prepare the aluminum foil paper; however, the disadvantage of this method is that pinholes appear on the raw paper layer during the arc spraying process, the surface of the obtained aluminum foil paper is uneven, and the aesthetic property is reduced; the ignition point of the aluminum foil paper obtained by directly using the electric arc aluminum spraying method is very low, the aluminum foil paper is easy to burn under the condition of high temperature, the subsequent treatment and the strictness are required to be improved, and the use safety of the aluminum foil paper is required to be improved.
Aiming at the problems of aluminum foil paper, an electric arc aluminum spraying aluminum foil paper preparation device for precooling treatment is provided.
Disclosure of Invention
In order to overcome the defect that the prior art has less application to aluminum foil paper, the aluminum foil paper is produced by arc spraying aluminum, melting aluminum wires and then atomizing, and finally spraying the melted aluminum wires on a raw paper layer to prepare the aluminum foil paper; however, the disadvantage of this method is that pinholes appear on the raw paper layer during the arc spraying process, the surface of the obtained aluminum foil paper is uneven, and the aesthetic property is reduced; the aluminum foil paper obtained by directly using the arc spraying aluminum has the defects of low ignition point, easy combustion under the condition of high temperature, subsequent treatment and strictness and needs to improve the use safety of the aluminum foil paper.
The technical implementation scheme of the invention is as follows: the preparation device for the pre-cooling electric arc aluminum-spraying aluminum foil paper comprises an anti-slip pad, a support column, a bottom plate, a clamping system, a surface wetting system, an aluminum foil layer generating system, a smearing system, a controller, a tool cabinet, a first collecting box and a second collecting box; the anti-slip pad is fixedly connected with the support column; six groups of support columns are arranged on the lower end face of the bottom plate; the bottom plate is sequentially connected with the clamping system, the surface wetting system, the aluminum foil layer generating system and the smearing system; the lower end surface of the bottom plate is provided with a tool cabinet; the lower end surface of the bottom plate is fixedly connected with the first collecting box; the lower end surface of the bottom plate is fixedly connected with the second collecting box; the clamping system is connected with the controller; the clamping system is connected with the aluminum foil layer generating system.
Optionally, the clamping system comprises a first electric sliding rail, a second electric sliding rail, a clamping assembly, a fifth bevel gear, a first connecting shaft, a first sleeve shaft, a sixth bevel gear, a fixing plate, a first electric push rod, a first supporting frame, a third electric sliding rail, a first sliding block, a second electric push rod, a first fixing block and a squeeze roller; the first electric sliding rail is connected with the clamping assembly; the first electric sliding rail is connected with the bottom plate through bolts; the second electric sliding rail is connected with the clamping assembly; the second electric sliding rail is connected with the bottom plate through bolts; a fifth bevel gear is arranged on the side surface of the clamping assembly; the fifth bevel gear is fixedly connected with the first connecting shaft; the fifth bevel gear is connected with an aluminum foil layer generating system; the first connecting shaft is connected with the first sleeve shaft; the first connecting shaft is rotationally connected with the first supporting frame; the first connecting shaft is rotationally connected with the bottom plate through a bracket; the first sleeve shaft is fixedly connected with a sixth bevel gear; the first sleeve shaft is rotationally connected with the fixed plate; the fixed plate is fixedly connected with the first electric push rod; the first electric push rod is connected with the first support frame through bolts; third electric sliding rails are symmetrically arranged on the first supporting frame; the first support frame is fixedly connected with the bottom plate; the first support frame is connected with the controller; the third electric sliding rail is in sliding connection with the first sliding block; the first sliding block is connected with the second electric push rod through a bolt; the second electric push rod is fixedly connected with the first fixed block; the first fixed block is rotationally connected with the squeeze roller; the third electric sliding rail, the first sliding block, the second electric push rod and the first fixed block are all provided with two groups.
Optionally, the clamping assembly comprises a spreading board, a first clamping roller, a first bevel gear, a second bevel gear, a first rotating shaft, a third bevel gear, a fourth bevel gear and a second clamping roller; the paper spreading board is rotationally connected with the first clamping roller; the paper spreading board is rotationally connected with the first rotating shaft; the paper spreading board is rotationally connected with the second clamping stick; the paper spreading board is respectively connected with the first electric sliding rail and the second electric sliding rail in a sliding way; the first clamping rod is fixedly connected with the first bevel gear; the first bevel gear is meshed with the second bevel gear; two sides of the first rotating shaft are fixedly connected with the second bevel gear and the third bevel gear respectively; the third bevel gear is meshed with the fourth bevel gear; the fourth bevel gear is fixedly connected with the second clamping rod.
Optionally, the surface wetting system comprises a pump, a water delivery pipe, an atomization nozzle and a first electric valve; the pump is in threaded connection with the water delivery pipe; the pump is connected with the bottom plate through bolts; the water pipe is in threaded connection with the atomizing nozzle; the water pipe is provided with a first electric valve; the water pipe is fixedly connected with the bottom plate.
Optionally, the aluminum foil layer generating system comprises a power motor, an output shaft, a seventh bevel gear, an eighth bevel gear, a ninth bevel gear, a second rotating shaft, a first driving wheel, a second sleeve shaft, a second connecting shaft, a third sleeve shaft, a tenth bevel gear, an eleventh bevel gear, a supporting plate, a third electric push rod, a twelfth bevel gear, a screw rod, a limiting rod, a moving block, an arc nozzle and a connector; the power motor is fixedly connected with the output shaft; the power motor is connected with the bottom plate through bolts; the output shaft is fixedly connected with a seventh bevel gear and an eighth bevel gear in sequence; the output shaft is rotationally connected with the bottom plate through a bracket; the seventh bevel gear is meshed with the ninth bevel gear; the eighth bevel gear is meshed with the fifth bevel gear; the second rotating shaft is fixedly connected with a ninth bevel gear and a first driving wheel in sequence; the second rotating shaft is rotationally connected with the bottom plate through a bracket; the outer ring surface of the first driving wheel is in driving connection with the second driving wheel through a belt; the second driving wheel is fixedly connected with a second sleeve shaft; the second sleeve shaft is connected with the second connecting shaft; the second sleeve shaft is rotationally connected with the bottom plate; the second connecting shaft is connected with a third sleeve shaft; the second connecting shaft is fixedly connected with a tenth bevel gear and an eleventh bevel gear in sequence; the second connecting shaft is rotationally connected with the supporting plate; the third sleeve shaft is rotationally connected with the bottom plate; the supporting plate is fixedly connected with the third electric push rod; the third electric push rod is connected with the bottom plate through a bolt; a twelfth bevel gear is arranged on the side surface of the eleventh bevel gear; the twelfth bevel gear is fixedly connected with the screw rod; the screw rod is screwed with the moving block; the screw rod is rotationally connected with the bottom plate; the limiting rod is in sliding connection with the moving block; the limiting rod is fixedly connected with the bottom plate; the moving block is connected with the arc nozzle; the arc nozzle is connected with the connector; the connector is fixedly connected with the bottom plate.
Optionally, the smearing system comprises a second support frame, a storage tank, a second electric valve, a material conveying pipe, a blanking port, a fourth electric sliding rail, a second sliding block, a fourth electric push rod, a second fixed block and a flattening roller; the second support frame is fixedly connected with the storage tank; the second support frame is fixedly connected with the second electric valve; the second supporting frame is fixedly connected with the conveying pipe; the second supporting frame is fixedly connected with the blanking port; the second support frame is connected with the fourth electric sliding rail through bolts; the second support frame is fixedly connected with the bottom plate; the storage tank is in threaded connection with the conveying pipe; the second electric valve is connected with the material conveying pipe; the material conveying pipe is in threaded connection with the material discharging port; the fourth electric sliding rail is in sliding connection with the second sliding block; the second sliding block is connected with the fourth electric push rod through a bolt; the fourth electric push rod is fixedly connected with the second fixed block; the second fixed block is rotationally connected with the flattening roller; the fourth electric sliding rail, the second sliding block, the fourth electric push rod and the second fixed block are symmetrically provided with two groups.
Alternatively, the two sides of the spreading board are straight and the middle part is a convex cambered surface.
Optionally, the first connecting shaft is formed by fixedly connecting a round rod and a hexagonal rod.
Optionally, the two sides of the second connecting shaft are provided with six-edge rods, and the middle part is a round rod.
The beneficial effects of the invention are as follows: firstly, the invention designs a clamping system for clamping the base paper, and simultaneously flattening the gap in the middle of the base paper to realize the lamination of the base paper and the spreading board;
secondly, the invention designs a surface wetting system, and the surface of the base paper is sprayed with low-temperature water, so that the surface of the base paper is stuck with water and has no residual water, and pinholes generated during arc aluminum spraying are reduced;
thirdly, the invention designs an aluminum foil layer generating system to realize the aluminum spraying of the surface of the base paper, so that a layer of thin aluminum foil is attached to the surface of the base paper layer;
fourthly, the invention designs a coating system, which coats the surface of the aluminized paper with the flame-retardant coating, so that the safety of the aluminized paper is improved while the pinholes are blocked, and the surface of the aluminized paper is leveled;
fifthly, the invention changes the traditional preparation mode of the aluminum foil paper, strictly adheres the base paper and the board, avoids the phenomenon of local bulge, avoids the defect of an aluminum foil layer, simultaneously utilizes precooling spray water to treat the base paper of the aluminum foil paper, artificially reduces the temperature of the surface of the base paper, avoids high-temperature electric arc aluminum spraying to generate more pinholes on the base paper layer, simultaneously combines the prior aluminum foil paper with low safety, is extremely easy to burn in the outdoor high-temperature environment in summer, coats the surface of the aluminum foil paper with flame retardant coating, and improves the safety of the aluminum foil paper.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic perspective view of a clamping system according to the present invention;
FIG. 4 is a schematic view of a portion of the clamping system of the present invention;
FIG. 5 is an enlarged schematic view of the structure of the present invention G;
FIG. 6 is a schematic perspective view of a clamping assembly of the present invention;
FIG. 7 is a schematic perspective view of a surface wetting system according to the present invention;
fig. 8 is a schematic view showing a first perspective structure of the aluminum foil layer generating system of the present invention;
fig. 9 is a schematic diagram showing a second perspective structure of the aluminum foil layer generating system of the present invention;
fig. 10 is a schematic perspective view of the painting system of the present invention;
fig. 11 is a schematic perspective view of a blanking port according to the present invention.
Reference numerals in the figures: 1. a non-slip mat, 2, a support column, 3, a bottom plate, 4, a clamping system, 5, a surface wetting system, 6, an aluminum foil layer generating system, 7, a painting system, 8, a controller, 9, a tool cabinet, 10, a first collecting box, 11, a second collecting box, 401, a first electric slide rail, 402, a second electric slide rail, 403, a clamping assembly, 40301, a spreading board, 40302, a first clamping rod, 40303, a first bevel gear, 40304, a second bevel gear, 40305, a first rotating shaft, 40306, a third bevel gear, 40307, a fourth bevel gear, 40308, a second clamping rod, 404, a fifth bevel gear, 405, a first connecting shaft, 406, a first sleeve shaft, 407, a sixth bevel gear, 408, a fixed plate, 409, a first electric putter, 4010, a first support frame, 4011, a third electric slide rail, 4012, a first slider 4013, a second electric putter, 4, a first fixed block, 4015, a squeeze roller, a pump, 502, a water pipe, 503, an atomizing nozzle, 504, a first electric valve, 601, a power motor, 602, an output shaft, 603, a seventh bevel gear, 604, an eighth bevel gear, 605, a ninth bevel gear, 606, a second rotating shaft, 607, a first driving wheel, 608, a second driving wheel, 609, a second sleeve shaft, 6010, a second connecting shaft, 6011, a third sleeve shaft, 6012, a tenth bevel gear, 6013, an eleventh bevel gear, 6014, a support plate, 6015, a third electric push rod, 6016, a twelfth bevel gear, 6017, a screw rod, 6018, a limit rod, 6019, a moving block, 6020, an arc nozzle, 6021, a connector, 701, a second support frame, 702, a storage tank, 703, a second electric valve, 704, a material conveying pipe, 705, a blanking port, 706, a fourth electric slide rail, 707, a second slide block, 708, a fourth electric push rod, 709, a second fixed block, 7010, and a leveling roller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The preparation device of the pre-cooling arc aluminum-spraying aluminum foil paper comprises an anti-slip pad 1, a support column 2, a bottom plate 3, a clamping system 4, a surface wetting system 5, an aluminum foil layer generating system 6, a smearing system 7, a controller 8, a tool cabinet 9, a first collecting box 10 and a second collecting box 11, wherein the pre-cooling arc aluminum-spraying aluminum foil paper is shown in fig. 1-11; the anti-slip pad 1 is fixedly connected with the support column 2; six groups of support columns 2 are arranged on the lower end face of the bottom plate 3; the bottom plate 3 is sequentially connected with a clamping system 4, a surface wetting system 5, an aluminum foil layer generating system 6 and an smearing system 7; the lower end surface of the bottom plate 3 is provided with a tool cabinet 9; the lower end surface of the bottom plate 3 is fixedly connected with a first collecting box 10; the lower end surface of the bottom plate 3 is fixedly connected with a second collecting box 11; the clamping system 4 is connected with the controller 8; the clamping system 4 is connected to an aluminium foil layer generating system 6.
Before the device runs, the anti-slip pad 1 and the support column 2 are connected and fastened, the device is installed and fixed at a stable working place, the upper surface of the bottom plate 3 is parallel to the working place, a power supply is externally connected, an operator manually operates the controller 8 to start the device, the running transmission condition among the systems is checked, a tool is placed in the tool cabinet 9, and the device is closed after no running problem is confirmed; the method comprises the steps of externally connecting a five-ten-degree clear water conveying pipe, manually placing manufactured base paper on a clamping system 4 by an operator, manually operating a controller 8 starting device again, then enabling an aluminum foil layer generating system 6 to drive the clamping system 4 to clamp the base paper, simultaneously, because the base paper cannot be tightly attached to a spreading board 40301 at one time, pushing a gap in the middle of the base paper to be flat, then driving the base paper to start to transversely move, carrying out low-temperature water spraying treatment on the surface of the base paper when passing through a surface wetting system 5, simultaneously, enabling water which cannot adhere to the base paper to flow down from a bottom plate 3 and collect in a first collecting box 10 and a second collecting box 11, enabling the surface of the base paper to be sticky and free of residual water, reducing pinholes generated when carrying out arc aluminum spraying, then positioning the wetted paper to the aluminum foil layer generating system 6, realizing aluminum spraying on the surface of the base paper, enabling a layer of thin aluminum foil to be attached to the surface of the base paper, and after the aluminum foil surface of the aluminum foil is covered, carrying out flame-retardant coating on the surface of the aluminum foil by a coating system 7, blocking pinholes, and improving the safety of the aluminum foil; the invention changes the traditional preparation mode of the aluminum foil paper, strictly adheres the base paper and the board surface, avoids the phenomenon of local bulge, avoids the defect of an aluminum foil layer, simultaneously utilizes precooling spray water to treat the base paper of the aluminum foil paper, artificially reduces the surface temperature of the base paper, avoids high-temperature electric arc aluminum spraying to generate more pinholes on the base paper layer, simultaneously combines the prior aluminum foil paper with low safety, is extremely easy to burn in the outdoor high-temperature environment in summer, coats the surface of the aluminum foil paper with flame retardant coating, and improves the safety of the aluminum foil paper.
The clamping system 4 comprises a first electric sliding rail 401, a second electric sliding rail 402, a clamping assembly 403, a fifth bevel gear 404, a first connecting shaft 405, a first sleeve shaft 406, a sixth bevel gear 407, a fixed plate 408, a first electric push rod 409, a first supporting frame 4010, a third electric sliding rail 4011, a first sliding block 4012, a second electric push rod 4013, a first fixed block 4014 and a squeeze roller 4015; the first electric slide rail 401 is connected with the clamping assembly 403; the first electric sliding rail 401 is connected with the bottom plate 3 through bolts; the second electric slide rail 402 is connected with the clamping assembly 403; the second electric slide rail 402 is in bolt connection with the bottom plate 3; a fifth bevel gear 404 is arranged on the side surface of the clamping assembly 403; the fifth bevel gear 404 is fixedly connected with a first connecting shaft 405; the fifth bevel gear 404 is connected with the aluminum foil layer generating system 6; the first connecting shaft 405 is connected with a first sleeve shaft 406; the first connecting shaft 405 is rotatably connected with the first support 4010; the first connecting shaft 405 is rotatably connected with the bottom plate 3 through a bracket; the first sleeve shaft 406 is fixedly connected with a sixth bevel gear 407; the first sleeve 406 is rotatably connected to the fixed plate 408; the fixed plate 408 is fixedly connected with the first electric push rod 409; the first electric push rod 409 is connected with the first support frame 4010 through bolts; the first support frame 4010 is symmetrically provided with a third electric slide rail 4011; the first support 4010 is fixedly connected with the bottom plate 3; the first support 4010 is connected with the controller 8; the third electric slide rail 4011 is in sliding connection with the first slider 4012; the first slider 4012 is in bolt connection with the second electric push rod 4013; the second electric push rod 4013 is fixedly connected with the first fixing block 4014; the first fixing block 4014 is rotatably connected with the squeeze roller 4015; the third electric slide rail 4011, the first slider 4012, the second electric push rod 4013, and the first fixing block 4014 are all provided with two groups.
An operator spreads an raw paper layer on a spreading board 40301, then a first electric push rod 409 operates to drive a fixed plate 408 to move, a first sleeve shaft 406 drives a sixth bevel gear 407 to mesh with a first bevel gear 40303 in the following movement process, at this time, a power motor 601 in an aluminum foil layer generating system 6 operates to realize rotation of an eighth bevel gear 604, the eighth bevel gear 604 drives a fifth bevel gear 404 to drive a first connecting shaft 405 to rotate, the first connecting shaft 405 drives the first sleeve shaft 406 to rotate to drive the sixth bevel gear 407, and the sixth bevel gear 407 drives the first bevel gear 40303 to rotate, so that the raw paper is clamped on a clamping assembly 403; at this time, the second electric push rod 4013 operates to drive the first fixing block 4014 to move, the squeeze roller 4015 is tightly attached to one side of the base paper under the drive of the two groups of first fixing blocks 4014, then the third electric slide rail 4011 on the first support frame 4010 operates to drive the first slide block 4012 to start moving, the first slide block 4012 drives the second electric push rod 4013 to start moving, the squeeze roller 4015 starts to move along with the base paper, and as the spreading board 40301 is an arc surface, the second electric push rod 4013 correspondingly stretches and contracts according to the shape of the arc surface in the moving process, so that the squeeze roller 4015 is always in a state of combining the spreading board 40301 in the moving process, thus realizing complete attachment of the base paper layer and the spreading board 40301, then the first electric slide rail 401 and the second electric slide rail 402 simultaneously operate to drive the clamping assembly 403 to move, and the base paper moves along with the moving to pass through and be positioned to the surface wetting system 5, the aluminum foil layer generating system 6 and the smearing system 7 respectively, and the subsequent operation is realized in cooperation.
Wherein, the clamping assembly 403 comprises a spreading board 40301, a first clamping bar 40302, a first bevel gear 40303, a second bevel gear 40304, a first rotating shaft 40305, a third bevel gear 40306, a fourth bevel gear 40307 and a second clamping bar 40308; the paper spreading board 40301 is rotatably connected with the first clamping rod 40302; the paper spreading board 40301 is rotatably connected with the first rotating shaft 40305; the paper spreading board 40301 is rotatably connected with the second clamping rod 40308; the paper spreading board 40301 is respectively in sliding connection with the first electric sliding rail 401 and the second electric sliding rail 402; the first clamping rod 40302 is fixedly connected with the first bevel gear 40303; the first bevel gear 40303 meshes with the second bevel gear 40304; two sides of the first rotating shaft 40305 are fixedly connected with the second bevel gear 40304 and the third bevel gear 40306 respectively; third bevel gear 40306 meshes with fourth bevel gear 40307; the fourth bevel gear 40307 is fixedly connected with the second clamping roller 40308.
When the middle point of the base paper is coincident with the middle point of the paper spreading board 40301, the first bevel gear 40303 is driven by the sixth bevel gear 407 to drive the first clamping roller 40302 to start rotating, meanwhile, the first bevel gear 40303 drives the second bevel gear 40304 to drive the first rotating shaft 40305 to rotate, the first rotating shaft 40305 drives the third bevel gear 40306 to rotate and drive the fourth bevel gear 40307, the fourth bevel gear 40307 drives the second clamping roller 40308 to start rotating, and the reverse directions of the rotation of the first clamping roller 40302 and the second clamping roller 40308 are opposite, so that clamping on two sides of the base paper is realized.
The surface wetting system 5 comprises a pump 501, a water pipe 502, an atomizing nozzle 503 and a first electric valve 504; the pump 501 is in threaded connection with the water delivery pipe 502; the pump 501 is connected with the bottom plate 3 through bolts; the water pipe 502 is in threaded connection with the atomizing nozzle 503; the water pipe 502 is provided with a first electric valve 504; the water pipe 502 is fixedly connected with the bottom plate 3.
When one side of the base paper just reaches one side of the atomizing nozzle 503 in the moving process of the base paper, the pump 501 operates to convey the externally connected clean water of five to ten degrees to the atomizing nozzle 503 through the water pipe 502, wherein the first electric valve 504 is in an opened state, the atomizing nozzle 503 sprays the clean water on the surface of the base paper in an atomizing mode, so that the surface of the base paper is moist but not wet thoroughly, the subsequent electric arc aluminum spraying is not affected, meanwhile, the temperature of the surface of the base paper is reduced, the number of pinholes generated when the base paper is subjected to electric arc aluminum spraying is greatly reduced, and the wetting time is consistent with the aluminum spraying period of the aluminum foil layer generating system 6, so that the surface wettability of the base paper is thirty percent.
The aluminum foil layer generating system 6 comprises a power motor 601, an output shaft 602, a seventh bevel gear 603, an eighth bevel gear 604, a ninth bevel gear 605, a second rotating shaft 606, a first driving wheel 607, a second driving wheel 608, a second sleeve shaft 609, a second connecting shaft 6010, a third sleeve shaft 6011, a tenth bevel gear 6012, an eleventh bevel gear 6013, a supporting plate 6014, a third electric push rod 6015, a twelfth bevel gear 6016, a screw rod 6017, a limiting rod 6018, a moving block 6019, an arc nozzle 6020 and a connector 6021; the power motor 601 is fixedly connected with the output shaft 602; the power motor 601 is connected with the bottom plate 3 through bolts; the output shaft 602 is fixedly connected with a seventh bevel gear 603 and an eighth bevel gear 604 in sequence; the output shaft 602 is rotatably connected with the bottom plate 3 through a bracket; the seventh bevel gear 603 meshes with a ninth bevel gear 605; the eighth bevel gear 604 is meshed with the fifth bevel gear 404; the second rotating shaft 606 is fixedly connected with the ninth bevel gear 605 and the first driving wheel 607 in sequence; the second rotating shaft 606 is rotatably connected with the bottom plate 3 through a bracket; the outer annular surface of the first transmission wheel 607 is in transmission connection with the second transmission wheel 608 through a belt; the second driving wheel 608 is fixedly connected with a second sleeve shaft 609; the second sleeve shaft 609 is connected with a second connecting shaft 6010; the second sleeve shaft 609 is rotatably connected with the bottom plate 3; the second connecting shaft 6010 is connected to a third sleeve shaft 6011; the second connecting shaft 6010 is fixedly connected with a tenth bevel gear 6012 and an eleventh bevel gear 6013 in sequence; the second connecting shaft 6010 is rotatably connected to the support plate 6014; the third sleeve shaft 6011 is rotatably connected with the bottom plate 3; the supporting plate 6014 is fixedly connected with the third electric push rod 6015; the third electric push rod 6015 is connected with the bottom plate 3 through a bolt; a twelfth bevel gear 6016 is provided on the side of the eleventh bevel gear 6013; the twelfth bevel gear 6016 is fixedly connected with the screw rod 6017; screw 6017 is screwed with moving block 6019; the screw rod 6017 is rotationally connected with the bottom plate 3; the limit rod 6018 is in sliding connection with the moving block 6019; the limit rod 6018 is fixedly connected with the bottom plate 3; the moving block 6019 is connected with the arc nozzle 6020; arc nozzle 6020 is connected to connector 6021; the connector 6021 is fixedly connected to the base plate 3.
When the wetted base paper reaches the lower part of the arc spraying head 6020, the aluminum spraying range is fixed, so that the base paper is in a static state in the base paper aluminum spraying range, then the third electric push rod 6015 operates to drive the supporting plate 6014 to move, the second connecting shaft 6010 moves under the drive of the supporting plate 6014, the tenth bevel gear 6012 following the movement is meshed with the twelfth bevel gear 6016, at the moment, the power motor 601 operates to drive the output shaft 602 to rotate, the output shaft 602 drives the seventh bevel gear 603 and the eighth bevel gear 604 to rotate, and the eighth bevel gear 604 drives the clamping system 4 to realize power transmission between the systems; seventh bevel gear 603 drives ninth bevel gear 605 to drive second pivot 606 to rotate, second pivot 606 drives first drive wheel 607 to drive second drive wheel 608, second drive wheel 608 drives second sleeve shaft 609 to drive second connecting shaft 6010 to rotate, second connecting shaft 6010 drives third sleeve shaft 6011 to rotate, second connecting shaft 6010 drives tenth bevel gear 6012 to drive twelfth bevel gear 6016 simultaneously, twelfth bevel gear 6016 drives lead screw 6017 to start rotating, lead screw 6017 drives movable block 6019 to slide on spacing rod 6018, corresponding arc shower head 6020 moves along with movable block 6019, simultaneously connector 6021 operates to enable aluminum wire in arc shower head 6020 to be melted continuously and supplied continuously, enable aluminum wire to be sprayed on a wet raw paper layer in a mist mode, after one period of aluminum spraying is completed, third electric push rod 6015 operates to drive supporting plate 6014 to move, second connecting shaft 6010 moves under the driving of supporting plate 6014, enable eleventh bevel gear 6013 to mesh with twelfth bevel gear 6016 to follow moving, and the range of wet raw aluminum shower is sprayed, and therefore the range of arc shower head 6020 is achieved.
The smearing system 7 comprises a second support 701, a storage tank 702, a second electric valve 703, a conveying pipe 704, a blanking port 705, a fourth electric slide rail 706, a second sliding block 707, a fourth electric push rod 708, a second fixing block 709 and a flattening roller 7010; the second support 701 is fixedly connected with the storage tank 702; the second support frame 701 is fixedly connected with the second electric valve 703; the second supporting frame 701 is fixedly connected with the material conveying pipe 704; the second supporting frame 701 is fixedly connected with the blanking port 705; the second support 701 is in bolt connection with the fourth electric slide rail 706; the second supporting frame 701 is fixedly connected with the bottom plate 3; the storage tank 702 is threadably connected to the feed conveyor pipe 704; the second electrically operated valve 703 is connected with the feed delivery pipe 704; the material conveying pipe 704 is in threaded connection with the material discharging port 705; the fourth motorized sliding rail 706 is slidably coupled to the second slider 707; second slider 707 is bolted to fourth power pushrod 708; fourth electric push rod 708 is fixedly connected with second fixing block 709; the second fixing block 709 is rotatably connected with the flattening roller 7010; the fourth power slide rail 706, the second slider 707, the fourth power push rod 708, and the second fixed block 709 are symmetrically arranged in two groups.
After all aluminum spraying is completed, a layer of aluminum foil is formed on the outer surface of the raw paper layer, aluminum plated paper is positioned right below a blanking port 705, then a second electric valve 703 is opened, flame retardant paint in a storage tank 702 reaches the blanking port 705 through a conveying pipe 704, four groups of long strip outlets on the blanking port 705 enable the flame retardant paint to flow down in a straight waterfall shape, according to the design of a spreading board 40301, the flame retardant paint flows down to two sides of aluminum foil paper, after the feeding of the paint is completed, a fourth electric push rod 708 operates to drive a second fixing block 709 to move, two groups of second fixing blocks 709 drive a flattening roller 7010 to be positioned to one side of the surface of the aluminum foil paper coated with the flame retardant paint, then a fourth electric slide rail 706 on a second support frame 701 operates, the fourth electric slide rail 706 drives a second slide block 707 to start moving, the second slide block 707 drives the fourth electric push rod 708 to start moving, and the flattening roller 7010 continuously rotates on the second fixing block 709 in the following moving process, so that the flame retardant paint is homogenized in a mode similar to sea waves, pinholes on the surface of the aluminum foil paper are filled, and meanwhile the thickness of the aluminum foil paper is homogenized; the system smears the surface of the aluminized paper with the flame-retardant coating, blocks pinholes and improves the safety of the aluminized paper.
Wherein, the two sides of the paper spreading board 40301 are straight and the middle part is a convex cambered surface.
The aluminum spraying device is beneficial to realizing aluminum spraying on the surface of the base paper with a larger area, and is beneficial to the diffusion of low-temperature water drops on the surface of the base paper.
The first connecting shaft 405 is formed by fixedly connecting a round rod and a hexagonal rod.
It is advantageous to achieve the transmission of power while achieving the sliding of the first sleeve shaft 406.
Wherein, the two sides of the second connecting shaft 6010 are provided with six-edge rods, and the middle part is provided with a round rod.
The tenth bevel gear 6012 and the eleventh bevel gear 6013 are driven to move up and down, and the power of the twelfth bevel gear 6016 is controlled.
While the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made therein without departing from the spirit and scope of the invention as defined in the following claims. Accordingly, the detailed description of the disclosed embodiments is to be taken only by way of illustration and not by way of limitation, and the scope of protection is defined by the content of the claims.
Claims (5)
1. The preparation device for the pre-cooling arc aluminum-spraying aluminum foil paper comprises an anti-slip pad (1), a support column (2), a bottom plate (3), a controller (8), a tool cabinet (9), a first collecting box (10) and a second collecting box (11); the method is characterized in that: the device also comprises a clamping system (4), a surface wetting system (5), an aluminum foil layer generating system (6) and an smearing system (7); the anti-skid pad (1) is fixedly connected with the support column (2); six groups of support columns (2) are arranged on the lower end face of the bottom plate (3); the bottom plate (3) is sequentially connected with the clamping system (4), the surface wetting system (5), the aluminum foil layer generating system (6) and the smearing system (7); a tool cabinet (9) is arranged on the lower end surface of the bottom plate (3); the lower end surface of the bottom plate (3) is fixedly connected with the first collecting box (10); the lower end surface of the bottom plate (3) is fixedly connected with a second collecting box (11); the clamping system (4) is connected with the controller (8); the clamping system (4) is connected with the aluminum foil layer generating system (6);
the clamping system (4) comprises a first electric slide rail (401), a second electric slide rail (402), a clamping assembly (403), a fifth bevel gear (404), a first connecting shaft (405), a first sleeve shaft (406), a sixth bevel gear (407), a fixed plate (408), a first electric push rod (409), a first supporting frame (4010), a third electric slide rail (4011), a first sliding block (4012), a second electric push rod (4013), a first fixed block (4014) and a squeeze roller (4015); the first electric sliding rail (401) is connected with the clamping assembly (403); the first electric sliding rail (401) is connected with the bottom plate (3) through bolts; the second electric sliding rail (402) is connected with the clamping assembly (403); the second electric sliding rail (402) is connected with the bottom plate (3) through bolts; a fifth bevel gear (404) is arranged on the side surface of the clamping assembly (403); the fifth bevel gear (404) is fixedly connected with the first connecting shaft (405); the fifth bevel gear (404) is connected with the aluminum foil layer generating system (6); the first connecting shaft (405) is connected with the first sleeve shaft (406); the first connecting shaft (405) is rotatably connected with the first supporting frame (4010); the first connecting shaft (405) is rotationally connected with the bottom plate (3) through a bracket; the first sleeve shaft (406) is fixedly connected with a sixth bevel gear (407); the first sleeve shaft (406) is rotationally connected with the fixed plate (408); the fixed plate (408) is fixedly connected with the first electric push rod (409); the first electric push rod (409) is connected with the first support frame (4010) through bolts; the first support frame (4010) is symmetrically provided with third electric slide rails (4011); the first supporting frame (4010) is fixedly connected with the bottom plate (3); the first supporting frame (4010) is connected with the controller (8); the third electric sliding rail (4011) is in sliding connection with the first sliding block (4012); the first sliding block (4012) is connected with the second electric push rod (4013) through bolts; the second electric push rod (4013) is fixedly connected with the first fixed block (4014); the first fixed block (4014) is rotationally connected with the squeeze roller (4015); the third electric slide rail (4011), the first sliding block (4012), the second electric push rod (4013) and the first fixed block (4014) are provided with two groups;
the clamping assembly (403) comprises a spreading board (40301), a first clamping rod (40302), a first bevel gear (40303), a second bevel gear (40304), a first rotating shaft (40305), a third bevel gear (40306), a fourth bevel gear (40307) and a second clamping rod (40308); the paper spreading board (40301) is rotationally connected with the first clamping rod (40302); the paper spreading board (40301) is rotationally connected with the first rotating shaft (40305); the paper spreading board (40301) is rotationally connected with the second clamping rod (40308); the paper spreading plate (40301) is respectively connected with the first electric sliding rail (401) and the second electric sliding rail (402) in a sliding way; the first clamping rod (40302) is fixedly connected with the first bevel gear (40303); the first bevel gear (40303) is meshed with the second bevel gear (40304); two sides of the first rotating shaft (40305) are fixedly connected with a second bevel gear (40304) and a third bevel gear (40306) respectively; the third bevel gear (40306) is meshed with the fourth bevel gear (40307); the fourth bevel gear (40307) is fixedly connected with the second clamping rod (40308);
the two sides of the spreading board (40301) are straight, and the middle part is a convex cambered surface;
the surface wetting system (5) comprises a pump (501), a water delivery pipe (502), an atomizing nozzle (503) and a first electric valve (504); the pump (501) is in threaded connection with the water delivery pipe (502); the pump (501) is in bolt connection with the bottom plate (3); the water pipe (502) is in threaded connection with the atomizing nozzle (503); the water delivery pipe (502) is provided with a first electric valve (504); the water pipe (502) is fixedly connected with the bottom plate (3).
2. The apparatus for preparing the precooled arc spraying aluminum foil paper is characterized in that: the aluminum foil layer generating system (6) comprises a power motor (601), an output shaft (602), a seventh bevel gear (603), an eighth bevel gear (604), a ninth bevel gear (605), a second rotating shaft (606), a first transmission wheel (607), a second transmission wheel (608), a second sleeve shaft (609), a second connecting shaft (6010), a third sleeve shaft (6011), a tenth bevel gear (6012), an eleventh bevel gear (6013), a supporting plate (6014), a third electric push rod (6015), a twelfth bevel gear (6016), a screw rod (6017), a limiting rod (6018), a moving block (6019), an arc nozzle (6020) and a connector (6021); the power motor (601) is fixedly connected with the output shaft (602); the power motor (601) is connected with the bottom plate (3) through bolts; the output shaft (602) is fixedly connected with a seventh bevel gear (603) and an eighth bevel gear (604) in sequence; the output shaft (602) is rotationally connected with the bottom plate (3) through a bracket; the seventh bevel gear (603) is meshed with the ninth bevel gear (605); an eighth bevel gear (604) is meshed with the fifth bevel gear (404); the second rotating shaft (606) is fixedly connected with a ninth bevel gear (605) and a first driving wheel (607) in sequence; the second rotating shaft (606) is rotationally connected with the bottom plate (3) through a bracket; the outer ring surface of the first driving wheel (607) is in driving connection with the second driving wheel (608) through a belt; the second driving wheel (608) is fixedly connected with a second sleeve shaft (609); the second sleeve shaft (609) is connected with a second connecting shaft (6010); the second sleeve shaft (609) is rotationally connected with the bottom plate (3); the second connecting shaft (6010) is connected with the third sleeve shaft (6011); the second connecting shaft (6010) is fixedly connected with a tenth bevel gear (6012) and an eleventh bevel gear (6013) in sequence; the second connecting shaft (6010) is rotatably connected with the supporting plate (6014); the third sleeve shaft (6011) is rotationally connected with the bottom plate (3); the supporting plate (6014) is fixedly connected with the third electric push rod (6015); the third electric push rod (6015) is connected with the bottom plate (3) through bolts; a twelfth bevel gear (6016) is arranged on the side surface of the eleventh bevel gear (6013); the twelfth bevel gear (6016) is fixedly connected with the screw rod (6017); the screw rod (6017) is screwed with the moving block (6019); the screw rod (6017) is rotationally connected with the bottom plate (3); the limit rod (6018) is in sliding connection with the moving block (6019); the limit rod (6018) is fixedly connected with the bottom plate (3); the moving block (6019) is connected with the arc nozzle (6020); the arc nozzle (6020) is connected with the connector (6021); the connector (6021) is fixedly connected with the bottom plate (3).
3. The apparatus for preparing the pre-cooling electric arc aluminum spraying aluminum foil paper according to claim 2, wherein the apparatus comprises the following components: the smearing system (7) comprises a second supporting frame (701), a storage tank (702), a second electric valve (703), a conveying pipe (704), a blanking port (705), a fourth electric sliding rail (706), a second sliding block (707), a fourth electric push rod (708), a second fixing block (709) and a flattening roller (7010); the second support frame (701) is fixedly connected with the storage tank (702); the second supporting frame (701) is fixedly connected with the second electric valve (703); the second supporting frame (701) is fixedly connected with the conveying pipe (704); the second supporting frame (701) is fixedly connected with the blanking port (705); the second supporting frame (701) is connected with the fourth electric sliding rail (706) through bolts; the second supporting frame (701) is fixedly connected with the bottom plate (3); the storage tank (702) is in threaded connection with the conveying pipe (704); the second electric valve (703) is connected with the material conveying pipe (704); the material conveying pipe (704) is in threaded connection with the blanking port (705); the fourth electric sliding rail (706) is in sliding connection with the second sliding block (707); the second sliding block (707) is connected with a fourth electric push rod (708) through a bolt; the fourth electric push rod (708) is fixedly connected with the second fixed block (709); the second fixing block (709) is rotationally connected with the flattening roller (7010); two groups of the fourth electric sliding rail (706), the second sliding block (707), the fourth electric push rod (708) and the second fixed block (709) are symmetrically arranged.
4. A pre-cooled arc spraying aluminum foil paper manufacturing apparatus according to claim 3, wherein: the first connecting shaft (405) is formed by fixedly connecting a round rod and a hexagonal rod.
5. The apparatus for preparing pre-cooling electric arc aluminum spraying aluminum foil paper according to claim 4, wherein: two sides of the second connecting shaft (6010) are provided with six-edge rods, and the middle part is a round rod.
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