CN113264699A - Q/P phase cement clinker containing calcium aluminate - Google Patents
Q/P phase cement clinker containing calcium aluminate Download PDFInfo
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- CN113264699A CN113264699A CN202110399377.9A CN202110399377A CN113264699A CN 113264699 A CN113264699 A CN 113264699A CN 202110399377 A CN202110399377 A CN 202110399377A CN 113264699 A CN113264699 A CN 113264699A
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- phase
- calcium aluminate
- cement clinker
- calcium
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/32—Aluminous cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/38—Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/43—Heat treatment, e.g. precalcining, burning, melting; Cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
- Y02P40/121—Energy efficiency measures, e.g. improving or optimising the production methods
Abstract
The invention particularly relates to a Q/P phase cement clinker containing calcium aluminate phosphate, belonging to the technical field of building materials. The cement clinker is prepared from Q/P phase-calcium phosphoaluminate (C)8A6P) -Calcium Aluminate (CA) -dicalcium silicate (C)2S) -Tetracalcium aluminoferrite (C)4AF) five mineral phases. The invention is realized by adding a certain amount of P into the system2O5Not only promotes the generation of Q/P phase, but also reduces the cement firing temperature due to the introduction of the iron phase and promotes the generation of calcium phosphoaluminate, so that part of calcium aluminate is converted into calcium phosphoaluminate to replace part of C2S to ensure later strength growth. The cement clinker prepared by the invention has the advantages of low sintering temperature, good hydration performance and high early strengthAnd the later strength is not shrunk.
Description
Technical Field
The invention particularly relates to a Q/P phase cement clinker containing calcium aluminate phosphate, belonging to the technical field of building materials.
Background
When T ∙ W ∙ Parker researches on high alumina cement, the findings are moreColor minerals (pleochrote). Later, this type of mineral was called P phase, whose molecular composition was 6CaO ∙ 4Al2O3∙FeO∙SiO2Abbreviated as C6A4F '' S, and conclude that P phase may exist in the following system: CA-P phase-C12A7-C2S; CA-P phase-C2S-C2An AS; CA-P phase-C2AS-FeO. If MgO in the system is used for replacing FeO, the P phase is converted into the Q phase.
The Q-phase mineral is a stable phase formed at 1260 ℃ to 1300 ℃ by a CaO-MgO-Al2O3-SiO2 quaternary system, and is originally considered to be C6A4MS, 6CaO ∙ 4Al2O3∙MgO∙SiO2Later, Kapralik I and Hanic F et al have made new studies on the composition and structure of phase Q. The composition of the Q phase is considered to be C6A4The deviation of MS is that Q is corresponding to various solid solutions, and the molecular formula can be abbreviated as Ca20 Al32-2VMg VSiVO 68Wherein V is the same as (2.5, 3.5), for research convenience, the composition of Q phase is still taken as Ca20Al26 Mg3 Si3O68Or C6A4MS。
Mineral C in phase Q and portland cement of Jiang Fenghua et al2S、C4The Q phase-C was obtained in the study of the coexistence conditions of AF2S-C4AF-C12A7And (4) preparing the system. The system has low cement firing temperature and can save energy; the raw material can utilize limestone with high magnesium and low calcium, and can fully utilize limited natural resources; the content of calcium is lower than that of ordinary silicate cement, and CO is reduced during firing2The cement system has the advantages of fast hydration heat release, short setting time, high early strength and the like. But due to C2S is slowly hydrated and cannot meet the requirement of later strength increase of cement, so that the research and development of the Q-phase cement clinker with excellent performance has important significance.
Disclosure of Invention
Aiming at the problems in the prior art, the invention discloses a Q/P phase cement clinker containing calcium aluminate phosphate, which can fully utilize industrial raw materials of high-magnesium limestone, bauxite and phosphorus ashThe stone is prepared into a product with the dominant Q/P phase and CPA, C2S,C4AF and other minerals.
The technical scheme adopted by the invention for realizing the purpose is as follows:
the invention provides a Q/P phase cement clinker containing calcium aluminate, which is prepared from Q/P phase-calcium aluminate phosphate (C)8A6P) -Calcium Aluminate (CA) -dicalcium silicate (C)2S) -Tetracalcium aluminoferrite (C)4AF) five mineral phases.
Further, the mineral phase composition of the cement clinker is as follows:
Q/P phase 40-60%
20 to 40 percent of calcium phosphoaluminate
5 to 20 percent of calcium aluminate
0 to 10 percent of dicalcium silicate
0-5% of tetracalcium aluminoferrite.
Further, the P-phase mineral is 6CaO ∙ 4Al2O3∙FeO∙SiO2Abbreviated as C6A4F' S; the Q-phase mineral is C6A4MS, 6CaO ∙ 4Al2O3∙MgO∙SiO2Or C20A16-vM v S v,v∈(2.5-3.5)。
The invention also provides a preparation method of the calcium aluminate phosphate-containing Q/P phase cement clinker, which is characterized in that the raw materials are weighed according to the mineral proportion, the raw materials are sieved by a standard sieve, stirred by a ball mill, dried, prepared into a sample, placed into a low-temperature oven for drying, and then placed into a high-temperature calcining furnace for high-temperature calcining.
Further, the aperture of the standard sieve is 200 meshes.
Further, the high-temperature calcination is carried out for 2 hours at 1300 ℃ and 1350 ℃.
The Q/P phase mineral used in the invention can be prepared by synthesis between oxides, and can also be formed by solid phase reaction of calcium aluminate and phases containing silicon, magnesium and iron, namely calcium aluminate and C are formed firstly under different alkalinity2S、C2AS, which then reacts with MgO/FeO to form the Q/P phase. Calcining water by adopting industrial raw materialsIn the case of clinker, the inevitable introduction of large amounts of silicon, in the form of C2The form of AS exists in the clinker ore phase, C2As an inert material, the hydration activity is extremely low, and the hydration activity is along with C in clinker2The increase of AS content seriously affects the hydration activity of cement. Therefore, limestone with high magnesium and low calcium, fly ash and apatite are selected as raw materials, redundant silicon in the raw materials is combined with calcium aluminate and magnesium/iron contained in the raw materials, and the raw materials are calcined at high temperature. Because the industrial raw material contains partial small amount of iron, Q/P phase and C4AF can coexist at low temperature, and a small amount of C in clinker4The presence of AF lowers the cement firing temperature and, with Fe2O3 The content of the Q/P phase is increased when the doping amount is increased. But at higher temperatures C4AF partially dissolves MgO in a solid state, so that the content of MgO for forming the Q phase is reduced, and the generation of the Q phase is suppressed, so that Fe is contained in a large amount2O3The formation of the Q phase is adversely affected. When higher Fe2O3When mixing, the amount of C is added4MgO with AF content of about 1/30 can be supplemented with C4The content of MgO in AF solid solution is not affected and the forming temperature is greatly reduced, therefore, the Q phase can be generated only under the condition of rich magnesium.
The invention is realized by adding a certain amount of P into the system2O5Not only promotes the generation of Q/P phase, but also reduces the cement firing temperature due to the introduction of the iron phase and promotes the generation of calcium phosphoaluminate, so that part of calcium aluminate is converted into calcium phosphoaluminate to replace part of C2S to ensure later strength growth.
The invention has the beneficial effects that; the cement clinker prepared by the invention has the advantages of low sintering temperature, good hydration performance, high early strength and no reverse shrinkage of later strength.
Detailed Description
The technical solution of the present invention is further explained and illustrated by the following specific embodiments.
A Q/P phase phosphoaluminate cement clinker comprises the following cement minerals in percentage by mass and sintering conditions:
the experimental raw materials adopted by the invention are as follows: high-magnesium limestone, bauxite, apatite, slag powder and fly ash are all industrial raw materials, and specific mineral oxide compositions are shown in tables 1-3.
Example 1
The raw materials are calculated and weighed according to the mineral proportion, the raw materials are 200g, the granularity is that the raw materials pass through a standard sieve of 200 meshes, and the residue on the sieve is 6-10%. And then stirring by using a ball mill, drying and preparing a sample. The sample is a cake-shaped sample with the diameter of 40mm, is put into a low-temperature oven for drying, is then placed into a high-temperature calcining furnace for sintering at 1350 ℃, and is kept warm for 2 hours.
The clinker minerals comprise the following components in percentage by weight:
Q/P phase: 40 percent of
Calcium aluminophosphate: 35 percent of
Calcium aluminate: 10 percent of
Dicalcium silicate: 10 percent of
Tetracalcium aluminoferrite: 5 percent.
Example 2
The raw materials are calculated and weighed according to the mineral proportion, the raw materials are 200g, the granularity is that the raw materials pass through a standard sieve of 200 meshes, and the residue on the sieve is 6-10%. And then stirring by using a ball mill, drying and preparing a sample. The sample is a cake-shaped sample with the diameter of 40mm, is put into a low-temperature oven for drying, is then placed into a high-temperature calcining furnace for sintering at 1350 ℃, and is kept warm for 2 hours.
The clinker minerals comprise the following components in percentage by weight:
Q/P phase: 45 percent of
Calcium aluminophosphate: 40 percent of
Calcium aluminate: 10 percent of
Dicalcium silicate: 3 percent of
Tetracalcium aluminoferrite: 2 percent.
Example 3
The raw materials are calculated and weighed according to the mineral proportion, the raw materials are 200g, the granularity is that the raw materials pass through a standard sieve of 200 meshes, and the residue on the sieve is 6-10%. And then stirring by using a ball mill, drying and preparing a sample. The sample is a cake-shaped sample with the diameter of 40mm, is put into a low-temperature oven for drying, is then placed into a high-temperature calcining furnace for sintering at 1350 ℃, and is kept warm for 2 hours.
The clinker minerals comprise the following components in percentage by weight:
Q/P phase: 50 percent of
Calcium aluminophosphate: 35 percent of
Calcium aluminate: 8 percent of
Dicalcium silicate: 5 percent of
Tetracalcium aluminoferrite: 2 percent.
Comparative example 1
The raw materials of apatite, bauxite and fly ash are ground to be fine and pass through a standard sieve with 200 meshes, and the screen residue is 6-10%. The raw materials are calculated and weighed according to the mineral proportion to be 200g, and then stirred by a ball mill, dried and prepared into samples. The sample is a round cake-shaped sample with the diameter of 40mm, the round cake-shaped sample is placed into a low-temperature oven for drying, then the round cake-shaped sample is placed into a high-temperature calcining furnace for calcining at 1300 ℃, the temperature is kept for 2 hours, and the round cake-shaped sample is taken out and then is quenched to obtain the cement clinker.
The clinker minerals comprise the following components in percentage by weight:
calcium aluminophosphate: 60 percent of
Calcium aluminate: 10 percent of
E, gehlenite: 20 percent of
Dicalcium silicate: 8 percent of
Tetracalcium aluminoferrite: 2 percent.
TABLE 1 apatite mineral oxide composition
TABLE 2 bauxite oxide composition
TABLE 3 high-magnesium limestone oxide composition
TABLE 4 fly ash oxide composition
Effect embodiment: test for compressive Strength
And (3) putting the clinker and the steel balls into a ball milling tank, milling to a certain fineness, sieving by a 200-mesh sieve, and controlling the screen residue to be 0.2-0.5% to obtain the Q-phase cement. The mold is molded by 2cm × 2cm × 2cm, the water-cement ratio is 0.35, the mold is maintained in a room temperature curing chamber for 24 hours, the mold is removed, then the samples prepared in the embodiments and the comparative examples are placed in a curing box, the samples are cured for 3 d, 7 d and 28 d respectively under the standard conditions of constant temperature and constant humidity, and then the compression strength test is carried out respectively, and the specific results are shown in table 5.
TABLE 5 mechanical Properties of samples of examples and comparative examples at different ages
Claims (6)
1. A Q/P phase cement clinker containing calcium aluminate, characterized in that the cement clinker is prepared from Q/P phase-calcium aluminate phosphate (C)8A6P) -Calcium Aluminate (CA) -dicalcium silicate (C)2S) -Tetracalcium aluminoferrite (C)4AF) five mineral phases.
2. The calcium aluminate-containing Q/P phase cement clinker as claimed in claim 1, characterized in that the mineral phase composition of said cement clinker is:
Q/P phase 40-60%
20 to 40 percent of calcium phosphoaluminate
5 to 20 percent of calcium aluminate
0 to 10 percent of dicalcium silicate
0-5% of tetracalcium aluminoferrite.
3. The calcium alumino-phosphate containing Q/P phase cement clinker according to claims 1 or 2, characterized in that said P phase mineral is 6CaO ∙ 4Al2O3∙FeO∙SiO2Abbreviated as C6A4F' S; the Q-phase mineral is C6A4MS, 6CaO ∙ 4Al2O3∙MgO∙SiO2Or C20A16-vM v S v,v∈(2.5-3.5)。
4. A process for the preparation of a Q/P phase cement clinker containing calcium aluminate phosphates, as defined in any of the claims from 1 to 3, characterized by the following steps: weighing raw materials according to the mineral proportion, sieving the raw materials by a standard sieve, stirring the raw materials by a ball mill, drying, preparing a sample, putting the sample into a low-temperature oven for drying, and then putting the sample into a high-temperature calcining furnace for high-temperature calcining.
5. The method of claim 4, wherein the standard sieve has a pore size of 200 mesh.
6. The method according to claim 4 or 5, wherein the high-temperature calcination is performed by holding at 1300-1350 ℃ for 2 h.
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CN115784653A (en) * | 2022-12-20 | 2023-03-14 | 江苏容汇通用锂业股份有限公司 | Preparation method of phosphoaluminate cement clinker and phosphoaluminate cement clinker |
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Cited By (1)
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CN115784653A (en) * | 2022-12-20 | 2023-03-14 | 江苏容汇通用锂业股份有限公司 | Preparation method of phosphoaluminate cement clinker and phosphoaluminate cement clinker |
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