CN113264449A - Intelligent building site Internet of things cooperation system and method for realizing intelligent tower crane - Google Patents
Intelligent building site Internet of things cooperation system and method for realizing intelligent tower crane Download PDFInfo
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- CN113264449A CN113264449A CN202110810520.9A CN202110810520A CN113264449A CN 113264449 A CN113264449 A CN 113264449A CN 202110810520 A CN202110810520 A CN 202110810520A CN 113264449 A CN113264449 A CN 113264449A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/06—Arrangements or use of warning devices
- B66C15/065—Arrangements or use of warning devices electrical
Abstract
The application provides a realize wisdom building site thing networking cooperative system of intelligence tower crane. Specifically, the job planning layer is used to generate a production plan. The cooperative scheduling layer can comprise a job execution scheduling center which is used for processing the production plan and generating the time sequence control instruction. The internet of things integration interface can be provided with a translation coordinator, wherein the translation coordinator is used for establishing a configuration item form, correspondingly updating the configuration item form according to the time sequence control instruction, and translating the configuration items in the configuration item form by the translation coordinator to obtain the operation instruction. The field layer may include an intelligent tower crane for responding to the operation instructions. The intelligent tower crane is beneficial to identifying site and environment safety factors, and various materials are accurately conveyed at fixed points within specified time according to the flow and sequence of a production plan; in addition, the system can also autonomously plan and decide a production plan, and timely carry out fault early warning and fault treatment, thereby reducing the dependence of the tower crane on people and improving the safety and efficiency of tower crane operation.
Description
Technical Field
The application relates to the technical field of intelligent construction sites, in particular to an intelligent construction site Internet of things cooperation system and method for achieving an intelligent tower crane.
Background
A tower crane is an important engineering facility. The tower crane can perform mobile transportation in the vertical direction and the horizontal direction on large materials through actions such as lifting, amplitude variation, rotation and the like, so that the tower crane is widely applied to scenes such as construction sites. However, the traditional tower crane requires a driver to drive in an operation cabin, and depends on the skill and experience of the driver.
In order to promote the convenience and the security of tower crane operation, there is an intelligent tower crane that can assist the driver to operate among the prior art. The intelligent tower crane mainly utilizes facilities such as various sensors, cameras and the like to monitor the operation condition in the operation process, and then shows the operation condition to a driver through an instrument and a display, so that the driver can judge, adjust and control the operation condition. Therefore, the existing intelligent tower crane only plays a role in assisting judgment and adjustment of a driver, and cannot autonomously judge and identify site and environmental safety factors; it is also impossible to automatically and accurately carry various materials at fixed points within a specified time according to the production planning flow and sequence.
Disclosure of Invention
The application provides a wisdom building site thing networking cooperative system and method of realizing intelligent tower crane to solve or partially solve above-mentioned problem or other at least one not enough among the prior art that relate to in the background art.
The application provides such wisdom building site thing networking cooperative system of realizing intelligent tower crane can include: the system comprises an operation planning layer, a cooperative scheduling layer, an Internet of things integration interface and a field layer. The job planning layer may include a production plan management module to generate a production plan. The cooperative scheduling layer can comprise a job execution scheduling center which is used for processing the production plan and generating the time sequence control instruction. The internet of things integration interface can be provided with a translation coordinator, wherein the translation coordinator is used for establishing a configuration item form, correspondingly updating the configuration item form according to the time sequence control instruction, and translating the configuration items in the configuration item form by the translation coordinator to obtain the operation instruction. The field layer may include an intelligent tower crane for responding to the operation instructions.
In some embodiments, the field layer may further include: a perception module and a worksite intelligence module. And the sensing module is used for acquiring and uploading environmental data of the intelligent tower crane and the intelligent building site module. The building site intelligent module is used for assisting the intelligent tower crane to respond to the operation instruction, and the intelligent tower crane and the building site intelligent module also respectively upload control data, operation planning data and safety guarantee data corresponding to the intelligent tower crane and the building site intelligent module.
In some embodiments, the field layer is further configured to determine anomaly data for the environmental data, the control data, the operational planning data, and the safety and security data, and generate an alert message.
In some embodiments, the internet of things integration interface is further configured to add environmental data, control data, operational planning data, safety and security data, and alarm messages to the data message stack.
In some embodiments, the cooperative scheduling layer may further include: the system comprises a field data virtual center and a field state management and fault processing center. The field data virtual center may have a display interface for reading and displaying environmental data, control data, operation planning data, safety assurance data, and alarm messages stored in the data message stack. And the field state management and fault processing center is used for analyzing and monitoring the state of a field layer according to the environment data, the control data, the operation planning data and the safety guarantee data and combining the alarm message to generate a fault early warning, an actual operation action quality evaluation result, a conflict judgment result and a fault prediction result.
In some embodiments, the job planning layer may further include: a fault response module and a security authentication module. And the fault response module is used for generating shutdown and maintenance instructions according to the fault early warning. And the safety certification module is used for performing safety evaluation according to the environmental data, the control data, the operation planning data, the safety guarantee data and the alarm message and in combination with the fault prediction result, performing safety audit on the intelligent tower crane and the intelligent building site module, stopping the authorization of the time-series control instruction in response to the non-compliant audit result, and performing on-site voice broadcast prompting.
In some embodiments, the present application may further include a cloud support platform, wherein the cloud support platform may include: the system comprises a big data analysis module, an expert intelligent auxiliary module, an advanced scheduling module and a client. The big data analysis module is used for sharing environmental data, control data, operation planning data and safety guarantee data with the plurality of field data virtual centers, and respectively analyzing and obtaining big data indexes corresponding to the environmental data, the control data, the operation planning data and the safety guarantee data of the field layer. And the expert intelligent auxiliary module is used for providing auxiliary opinions for the operation planning layer through an expert system rule model. The high-level scheduling module is used for interacting with the cloud management system. The client is used for interacting with a user.
In some embodiments, the co-scheduling layer may also include a co-bus. The cooperative bus is used for providing an information interaction channel for a field layer, an operation execution scheduling center, a field data virtual center, a field state management and fault processing center, an operation planning layer and a cloud supporting layer.
The application also provides such wisdom building site thing networking cooperative method of realizing intelligent tower crane can include: generating a production plan by the operation planning layer; processing the production plan by the cooperative scheduling layer to generate a time sequence control instruction; establishing a configuration item form by an Internet of things integration interface, correspondingly updating the configuration item form according to a time sequence control instruction, and translating configuration items in the configuration item form by a translation coordinator arranged in the Internet of things integration interface to obtain an operation instruction; and responding the operation instruction by a field layer with the intelligent tower crane.
In some embodiments, after responding to the operation instruction by the field layer with the intelligent tower crane, the method further comprises the following steps: acquiring self environmental data, control data, operation planning data, safety guarantee data and alarm information by a field layer; the field state management and fault processing center of the cooperative scheduling layer analyzes and monitors the state of the field layer according to the environmental data, the control data, the operation planning data, the safety guarantee data and the alarm message, and generates a fault early warning; and generating a shutdown and maintenance instruction by a fault response module of the operation planning layer according to the fault early warning.
According to the technical scheme of the embodiment, at least one of the following advantages can be obtained.
According to the intelligent building site Internet of things cooperation system and method for realizing the intelligent tower crane, the intelligent tower crane is used as a core, the wireless Internet of things is covered on a building site, the sensing module is accessed, other building site intelligent modules for realizing autonomous operation are fused, grid cooperation of the intelligent tower crane and the building site intelligent modules is realized, and operation related data are shared. By the mode, the intelligent tower crane is favorable for identifying site and environment safety factors by combining with site voice broadcast prompts, and various materials are accurately conveyed at fixed points within specified time according to the flow and sequence of a production plan; in addition, the system can also autonomously plan and decide a production plan, and timely carry out fault early warning and fault treatment, thereby reducing the dependence of the tower crane on people and improving the safety and efficiency of tower crane operation.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, with reference to the accompanying drawings in which:
fig. 1 is a schematic structural diagram of a smart site internet of things coordination system for implementing an intelligent tower crane according to an exemplary embodiment of the present application; and
fig. 2 is a flowchart of a method for achieving intelligent building site internet of things cooperation of an intelligent tower crane according to an exemplary embodiment of the application.
Detailed Description
For a better understanding of the present application, various aspects of the present application will be described in more detail with reference to the accompanying drawings. It should be understood that the detailed description is merely illustrative of exemplary embodiments of the present application and does not limit the scope of the present application in any way. Like reference numerals refer to like elements throughout the specification. The expression "and/or" includes any and all combinations of one or more of the associated listed items.
In the drawings, the size, dimension, and shape of elements have been slightly adjusted for convenience of explanation. The figures are purely diagrammatic and not drawn to scale. As used herein, the terms "approximately", "about" and the like are used as table-approximating terms and not as table-degree terms, and are intended to account for inherent deviations in measured or calculated values that would be recognized by one of ordinary skill in the art. In addition, in the present application, the order in which the processes of the respective steps are described does not necessarily indicate an order in which the processes occur in actual operation, unless explicitly defined otherwise or can be inferred from the context.
It will be further understood that terms such as "comprising," "including," "having," "including," and/or "containing," when used in this specification, are open-ended and not closed-ended, and specify the presence of stated features, elements, and/or components, but do not preclude the presence or addition of one or more other features, elements, components, and/or groups thereof. Furthermore, when a statement such as "at least one of" appears after a list of listed features, it modifies that entire list of features rather than just individual elements in the list. Furthermore, when describing embodiments of the present application, the use of "may" mean "one or more embodiments of the present application. Also, the term "exemplary" is intended to refer to an example or illustration.
Unless otherwise defined, all terms (including engineering and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In addition, the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Fig. 1 is a schematic structural diagram of a smart building site internet of things coordination system for realizing an intelligent tower crane according to an exemplary embodiment of the present application.
As shown in FIG. 1, the application provides an intelligent building site Internet of things cooperative system for realizing an intelligent tower crane, which can comprise an operation planning layer 4, a cooperative scheduling layer 3, an Internet of things integrated interface 2 and a field layer 1. The job planning layer 4 may include a production plan management module 41 for generating a production plan. The cooperative scheduling layer 3 may include a job execution scheduling center 32 for processing the production plan and generating the timing control instructions. The internet of things integration interface 2 may have a translation coordinator 21, configured to establish the configuration item form, update the configuration item form according to the timing control instruction, and translate the configuration item in the configuration item form by the translation coordinator 21 to obtain the operation instruction. The field layer 1 may include an intelligent tower crane 11 for responding to the operation instructions.
In some embodiments, site layer 1 includes smart tower crane 11, perception module 12, and site intelligence module 13. Specifically, the intelligent tower crane 11 is also called an intelligent tower robot, and is used for transporting the target material to the target location within a specified time according to the operation instruction. The number of intelligent tower cranes 11 in this application is not limited here, and can be an intelligent tower crane cluster. The sensing module 12 can adopt a camera, a sensor, a laser or millimeter wave radar, a laser or an ultrasonic distance meter, etc. to collect the environmental data of the areas where the intelligent tower crane 11 and the construction site intelligent module 13 are located respectively. Specifically, the camera is used for respectively acquiring images of the areas where the intelligent tower crane 11 and the construction site intelligent module 13 are located. The sensors are used for respectively acquiring environmental parameters of areas where the intelligent tower crane 11 and the construction site intelligent module 13 are located, for example, a photosensitive sensor is used for acquiring illumination numerical values, and a wind speed sensor is used for acquiring wind speeds and the like. Whether objects exist around the intelligent tower crane 11 and the building site intelligent module 13 or not is detected by utilizing laser or millimeter wave radar respectively. And respectively detecting the distances between the intelligent tower crane 11 and the building site intelligent module 13 and surrounding objects by using laser or an ultrasonic distance measuring instrument. It should be noted that the sensing module 12 may be configured with various types of sensing devices according to sensing requirements, and is not limited to the above.
In some embodiments, the sensing module 12 may be directly disposed on the main body of the smart tower crane 11, and/or on the main body of the worksite smart module 13. Of course, the sensing module 12 may also be disposed in the environment of the intelligent tower crane 11 and/or the site intelligent module 13, and is not limited herein.
In some embodiments, the site intelligent module 13 may be an intelligent transportation tool, an intelligent auxiliary handling tool, a welding robot, and the like, so as to assist the intelligent tower crane 11 to complete the instruction of carrying the target material.
In some embodiments, the control data, operation planning data, safety guarantee data and the like of the intelligent tower crane 11 and the construction site intelligent module 13 can be shared through a wireless internet of things.
In some embodiments, an alarm message is generated when there is abnormal data exceeding a preset threshold, such as a wind speed level of six, etc., in the operation-related data, such as environmental data, control data, operation planning data, safety data, etc., of the intelligent tower crane 11 or the worksite intelligent module 13, or when there is other abnormal problem on the site layer 1, such as failure of the sensing device 12, etc. Further, the field layer 1 uploads job-related data and alarm messages to the internet of things integration interface 2.
In some embodiments, the intelligent tower crane 11, the sensing module 12 and the site intelligent module 13 are all connected to a wireless internet of things covering a site, and interact with the internet of things integration interface 2.
In some embodiments, since smart tower cranes 11, perception modules 12, and worksite smart modules 13 of worksite layer 1 are all of various types and different factory manufacturers, there are differences in the implemented communication standards. In order to facilitate information interaction between the field layer 1 and the cooperative scheduling layer 3, the internet of things integration interface 2 is arranged as a transition interface between the field layer 1 and the cooperative scheduling layer 3.
Specifically, the internet of things integration interface 2 converts the job related data and the alarm message uploaded by the field layer 1 according to a uniform format, and adds the converted job related data and the alarm message into a corresponding data message stack, for example, adding the environment data into the environment data stack, adding the alarm message into the alarm message stack, and the like, so that the cooperative scheduling layer 3 reads the data according to a time sequence mechanism. The internet of things integration interface 2 may also be used to maintain the data message stack. Of course, the internet of things integration interface 2 can also be used for translating the batched time sequence control instructions of the cooperative scheduling layer 3 into operation instructions which can be recognized by the intelligent tower crane 11, the sensing module 12 and the construction site intelligent module 13, so that information interaction between the site layer 1 and the cooperative scheduling layer 3 is realized. Specifically, the internet of things integration interface 2 establishes corresponding configuration item forms for the intelligent tower crane 11, the sensing module 12 and the construction site intelligent module 13 in advance, and correspondingly updates and maintains the configuration item forms according to the time sequence control instruction of the cooperative scheduling layer 3. It should be noted that each configuration item form includes a plurality of configuration items, where each configuration item indicates a control instruction for the intelligent tower crane 11, the sensing module 12, or the worksite intelligent module 13. Further, a translation coordinator 21 arranged in the internet of things integration interface 2 translates a plurality of configuration items in the corresponding configuration form into operation instructions capable of being recognized by the intelligent tower crane 11, the sensing module 12 or the construction site intelligent module 13 according to a format and a time sequence mechanism agreed by a communication protocol corresponding to the intelligent tower crane 11, the sensing module 12 or the construction site intelligent module 13. Further, the translated operation command is issued to the field layer 1 for identification and response.
In the application, in the face of various module facilities of a field layer 1 in a large number, heterogeneous and complex manner, a relatively uniform and simplified transmission mechanism is established through an internet of things integration interface 2, so that the difference of communication protocols of all parts is shielded, and information interaction is facilitated.
In some embodiments, the internet of things integration interface 2 is further provided with a security firewall (not shown). The safety firewall carries out safety protection on various module facilities of the field layer 1, and the operation safety of each module facility of the field layer 1 is ensured. Specifically, for control instructions and data transmitted to each modular facility in the field layer 1, particularly to the intelligent tower crane 11, the security firewall verifies the authority and the security according to a preset security policy, so as to prevent pseudo instructions sent by trojans and viruses from being transmitted to the tower crane facility 11 of the field layer 1, or prevent instructions without authority from being transmitted to facilities such as the intelligent tower crane 11 of the field layer 1.
In some embodiments, the cooperative scheduling layer 3 includes a cooperative bus 31, a job execution scheduling center 32, a field data virtual center 33, and a field status management and fault handling center 34, wherein the job execution scheduling center 32, the field data virtual center 33, and the field status management and fault handling center 34 are used as the worksite hub-level centers.
Specifically, the cooperative bus 31 is a message bus among the site layer 1, the operation planning layer 4, the cloud support layer 5 and the site center level center, and removes direct coupling between the site center level center and the site layer 1, the operation planning layer 4 and the cloud support layer 5, and provides an information interaction channel for the site center level center, thereby greatly reducing the workload of carrying the information interaction channel of the system of the present application. Through the cooperative bus 31, the job related data and the alarm message of the field layer 1 can be provided to any one or more of the corresponding job planning layer 4, the cloud support layer 5, the job execution scheduling center 32, the field data virtual center 33 and the field state management and fault processing center 34, so as to realize transparent management of the intelligent construction site. In addition, the timing control instructions of the job planning layer 4, the cloud support layer 5, the job execution scheduling center 32, the field data virtual center 33 and the field state management and fault processing center 34 can be sent to the field layer 1 through the cooperative bus 31, so that the field layer 1 can receive and respond to the instructions.
Specifically, the operation execution scheduling center 32 may obtain the production plan sent by the production plan management module 41 by using the cooperative bus 31, analyze the production plan into the batch time-series control instructions for the intelligent tower crane 11, the sensing module 12 and the site intelligent module 13 of the field layer 1, and transmit the batch time-series control instructions to the field layer 1 through the cooperative bus 31 and the internet of things integrated interface 2. The specific process of transmitting the timing control command to the field layer 1 by the internet of things integration interface 2 can refer to the above, and is not described herein again.
Specifically, the field data virtual center 32, as a data center, may read job-related data of the field layer 1 and an alarm message from the data message stack through the cooperative bus 31 and store them in the history database for recall. In addition, the field data virtual center 32 further has a display interface, which can monitor the read real-time operation related data and historical operation related data, and display the alarm message, so as to realize the transparency of the intelligent construction site.
Specifically, the field status management and fault processing center 33 obtains the real-time operation related data and the historical operation related data of the field layer 1 from the field data virtual center 32 by using the cooperative bus 31, and obtains the real-time alarm message of the field layer 1 from the internet of things integration interface 2. Further, the intelligent tower crane 11, the sensing module 12 and the construction site intelligent module 13 are subjected to state analysis and monitoring, and it should be noted that the state information includes operation action states of each module facility of the field layer 1. More specifically, the site state management and fault processing center 33 performs real-time visual transparent monitoring on each module facility of the site layer 1, and can check the real-time operation related data curve and the historical operation related data curve of each module facility, and further determine the current production state of the module facility, so as to quickly make a processing decision when a fault occurs, for example, report a fault warning to the fault response module 42. The site state management and fault processing center 33 can also obtain target operation parameters corresponding to each control command in the time-sequenced control commands from the job execution scheduling center 31, and analyze the actual operation parameters of each module facility of the site layer 1 in the operation process in real time, so as to judge the quality and conflict of the actual operation. In addition, the field state management and fault handling center 33 can also perform fault prediction and maintenance on the field layer 1. Specifically, the field state management and fault processing center 33 pre-determines whether each module facility of the field layer 1 has a fault risk according to the real-time operation related data, the historical operation related data, and the real-time alarm message of each module facility of the field layer 1 according to a preset fault prediction rule, and sends a fault prediction result to the security authentication module 43 for processing, thereby avoiding an accident and damage to the module facility of the field layer 1. The fault prediction rules may include: static threshold rules, dynamic threshold rules, statistical distribution rules, message event rules, and engineer-defined rules, among others.
In some embodiments, the job planning layer 4 is located at a remote center of the intelligent worksite, and the upper and lower layers of interaction with the respective hub-level centers of the cooperative scheduling layer 3 are realized through the cooperative bus 31. The job planning layer 4 in this application may include a production plan management module 41, a fault response module 42, and a security certification module 43.
Specifically, the production plan management module 41 issues a work order of the production plan of the current work time period, that is, a macro work plan for the entire intelligent construction site, to the work execution scheduling center 32 according to the construction schedule of the entire project. Of course, the work order of the production plan is transmitted to the job execution scheduling center 31 through the cooperation bus 31.
Specifically, the fault response module 42 obtains the on-site state management and the fault early warning reported by the fault processing center 34 through the cooperative bus 31; and according to the fault condition, issuing control instructions such as shutdown and the like to the field layer 1 through the cooperative bus 31 and the internet of things integration interface 2, wherein the control instructions need to be translated by the internet of things integration interface 2 to obtain operation instructions recognizable by the field layer 1, and the specific translation rules are referred to above and are not described herein again. Further, the fault response module 42 may remotely issue a maintenance instruction to a maintenance department according to the fault condition, so as to assist the field layer 1 in troubleshooting.
Specifically, the safety certification module 43 first obtains the real-time job related data, the historical job related data, the real-time alarm message, and the fault prediction result of the field layer 1 from the field state management and fault processing center 34 through the cooperative bus 31, and performs safety evaluation on them. Further, the safety certification module 43 performs safety audit on the construction operation of the intelligent tower crane 11 and the intelligent building site module 13 on the site layer 1, and when the audit result is that the current construction operation is not compliant, for example, the operation action amplitude is too large, the load capacity of the intelligent tower crane 11 exceeds a threshold value, the wind speed is too large, and the like, the authorization of the current control instruction is stopped, and a site voice broadcast prompt is performed, so that an efficient and intuitive safety prompt is provided for a user.
In addition, when the intelligent tower crane 11 needs to perform an irregular operation, the safety certification module 43 may also respond to a certification request of the operation execution scheduling center 32. In other words, the safety certification module 43 performs safety certification on the irregular operation action according to the operation related data of the intelligent tower crane 11, and after the certification is passed, the operation execution scheduling center 32 can add the irregular operation action into the corresponding time-sequence control instruction, and issue the irregular operation action to the intelligent tower crane 11 on the field layer 1 through the cooperation bus 31 and the internet of things integrated interface 2.
In some embodiments, the present application is further provided with a cloud support platform 5. The cloud supporting platform 5 serves as a cloud computing and big data center and is used for providing background data support for the operation planning layer 4. The cloud support platform 5 may include an index big data analysis module 51, an expert intelligence assistance module 52, an advanced scheduling module 53, and a client 54.
Specifically, the big data analysis module 51 serves as a cloud big data center, and is configured to share the job-related data of the field layer 1 with the plurality of field data virtual centers 33 of different intelligent construction sites, so as to accumulate a large amount of job-related data of the field layer 1 of the intelligent construction site. Furthermore, the big data indexes of all equipment modules of the field layer 1 are obtained through artificial intelligence data analysis algorithm mining.
Specifically, the expert intelligent assistance module 52 provides assistance opinions on the aspects of generation of a sequencing control instruction, conflict discrimination and decision, evaluation of actual work quality, fault cause analysis, safety evaluation, authentication of unconventional work actions, and the like according to the requirements of the field coordinated scheduling layer 3 and the work planning layer 4 through an expert system rule model.
Specifically, the advanced scheduling module 53 is configured to interact with a cloud management system such as Supply Chain Management (SCM), material energy saving and environmental protection certification, and life cycle management, so as to implement high-level resource scheduling, task tracking, and visual management.
Specifically, the client 54 is used to interact with a user. Specifically, the mobile terminals of the personnel such as the construction project contracting party, the construction party, the material party and the like can be connected and interacted with the system of the application through the client 54.
According to the wisdom building site thing networking cooperative system of realization intelligence tower crane of this application embodiment to the intelligence tower crane is the core, covers wireless thing networking at the building site, inserts the perception module, fuses other building site intelligent object that realize independently the operation, realizes the meshing cooperation of intelligence tower crane and building site intelligent object to and the sharing of the relevant data of operation. By the mode, the intelligent tower crane is beneficial to identifying site and environment safety factors, and various materials are accurately conveyed at fixed points within a specified time according to the flow and sequence of a production plan; in addition, the system can also autonomously plan and decide a production plan, and timely carry out fault early warning and fault treatment, thereby reducing the dependence of the tower crane on people and improving the safety and efficiency of tower crane operation.
Fig. 2 is a flowchart of a method for achieving intelligent building site internet of things cooperation of an intelligent tower crane according to an exemplary embodiment of the application.
As shown in fig. 2, the application further provides an intelligent building site internet of things cooperation method for realizing the intelligent tower crane, which comprises the following steps:
in step S1, a production plan is generated by the job planning layer.
Specifically, the operation planning layer is arranged in a remote center of the intelligent construction site, and the interaction between the operation planning layer and the upper and lower layers of the center-level centers of the cooperative scheduling layer is realized through the cooperative bus. The job planning layer may include a production plan management module in the present application. And the production plan management module issues a work order of the production plan of the current operation time period to the operation execution scheduling center of the cooperative scheduling layer according to the construction schedule of the whole project, namely the macro operation plan facing the whole intelligent construction site. Of course, the work order of the production plan is transferred to the job execution scheduling center through the collaboration bus.
And step S2, processing the production plan by the cooperative scheduling layer to generate a time-sequence control instruction.
Specifically, the cooperative scheduling layer may include a cooperative bus and a job execution scheduling center. The cooperative bus is a message bus among the field layer, the job execution scheduling center and the job planning layer, so that the direct coupling among the job execution scheduling center, the field layer and the job planning layer is eliminated, an information interaction channel is provided for the job execution scheduling center, and the workload of carrying the information interaction channel required by the method is greatly reduced. The production plan work order of the production plan management module can be sent to the operation execution scheduling center through the cooperative bus so as to be received and processed conveniently.
Specifically, the operation execution scheduling center can obtain the production plan work order sent by the production plan management module by using the cooperative bus, and analyze the production plan work order into the time sequence control instructions of the batch of the intelligent tower crane, the sensing module and the construction site intelligent module facing to the field layer.
Step S3, the configuration item form is established by the Internet of things integration interface, the configuration item form is correspondingly updated according to the time sequence control instruction, and the configuration items in the configuration item form are translated by a translation coordinator arranged in the Internet of things integration interface to obtain the operation instruction.
Specifically, because the intelligent tower crane, the perception module and the intelligent module on the site layer all have various types and different factory manufacturers, the executed communication standards are different. In order to facilitate information interaction between the field layer and the cooperative scheduling layer, the integrated interface of the internet of things is used as a transition interface between the field layer and the cooperative scheduling layer. The internal translation coordinator of the integrated interface of the Internet of things translates the batched time sequence control instructions of the cooperative scheduling layer into operation instructions which can be identified by the intelligent tower crane, the sensing module and the intelligent building site module respectively, so that information interaction between the site layer and the cooperative scheduling layer is realized. Specifically, the internet of things integration interface respectively establishes corresponding configuration item forms for the intelligent tower crane, the sensing module and the construction site intelligent module in advance, and correspondingly updates and maintains the configuration item forms according to a time sequence control instruction of the cooperative scheduling layer. It should be noted that each configuration item form includes a plurality of configuration items, where each configuration item indicates a control instruction for the intelligent tower crane, the sensing module, or the site intelligent module. Furthermore, a translation coordinator arranged in the integrated interface of the internet of things translates a plurality of configuration items in the corresponding configuration form into operation instructions capable of being identified by the intelligent tower crane, the perception module or the intelligent construction site module according to a format and a time sequence mechanism agreed by a communication protocol corresponding to the intelligent tower crane, the perception module or the intelligent construction site module. Further, the translated operation instruction is issued to the field layer for identification and response.
And step S4, responding the operation instruction by the field layer with the intelligent tower crane.
Specifically, the intelligent tower crane is also called an intelligent tower robot and is used for carrying the target material to a target place within a specified time according to an operation instruction. The number of intelligent tower cranes in the application is not limited here, and the intelligent tower crane can be an intelligent tower crane cluster.
In some embodiments, after responding to the operation instruction by the field layer with the intelligent tower crane, the method further comprises the following steps:
the field layer acquires own environmental data, control data, operation planning data, safety guarantee data and alarm information.
In particular, the field layer may also include a perception module and a worksite intelligence module. The perception module can adopt a camera, a sensor, a laser or millimeter wave radar, a laser or an ultrasonic distance meter and the like, and is used for respectively acquiring environmental data of the area where the intelligent tower crane and the intelligent building site module are located. Specifically, the camera is utilized to collect images of the areas where the intelligent tower crane and the intelligent building site module are located respectively. The sensor is used for respectively acquiring environmental parameters of areas where the intelligent tower crane and the intelligent building site module are located, for example, a photosensitive sensor is used for acquiring illumination numerical values, and a wind speed sensor is used for acquiring wind speeds and the like. Whether objects exist around the intelligent tower crane and the intelligent building site module or not is detected by utilizing laser or millimeter wave radar. And respectively detecting the distances between the intelligent tower crane and the intelligent building site module and the surrounding objects by utilizing laser or an ultrasonic distance meter. It should be noted that the sensing module may be configured with various types of sensing devices according to sensing requirements, and is not limited to the above.
In some embodiments, the perception module can be directly correspondingly arranged on the main body of the intelligent tower crane and/or the main body of the intelligent building site module. Of course, the sensing module may also be disposed in the environment of the intelligent tower crane and/or the intelligent module at the construction site, which is not limited herein.
In some embodiments, the building site intelligent module can be an intelligent transportation tool, an intelligent auxiliary loading and unloading tool, a welding robot and the like so as to assist the intelligent tower crane to complete the instruction of carrying the target material.
In some embodiments, control data, operation planning data, safety guarantee data and the like of the intelligent tower crane and the intelligent building site module can be shared through the wireless internet of things.
In some embodiments, when abnormal data exceeding a preset threshold exists in operation related data such as environment data, control data, operation planning data, safety and security data of the intelligent tower crane or the intelligent building site module, for example, the wind speed level reaches six levels, or when other abnormal problems exist in a field layer, for example, sensing equipment failure, and the like, an alarm message is generated. Further, the field layer uploads operation related data and alarm information to the Internet of things integration interface.
It should be noted that, in order to facilitate information interaction between the field layer and the cooperative scheduling layer and avoid differentiation of communication standards, the internet of things integration interface of the present application may further convert job-related data and alarm messages uploaded by the field layer according to a uniform format and add the converted job-related data and alarm messages to a corresponding data message stack, for example, add environment data to an environment data stack, add alarm messages to an alarm message stack, and the like, so that the cooperative scheduling layer reads the data according to a time sequence mechanism.
And the field state management and fault processing center of the cooperative scheduling layer analyzes and monitors the state of the field layer according to the environmental data, the control data, the operation planning data, the safety guarantee data and the alarm message, and generates fault early warning.
Specifically, the field data virtual center of the cooperative scheduling layer serves as a data center, and the data related to the operation of the field layer can be read from the data message stack through the cooperative bus and stored in the historical database so as to be called. The site state management and fault processing center reads the relevant data of the real-time operation and the relevant data of the historical operation from the historical database of the site data virtual center, and obtains the real-time alarm message of the site layer 1 from the integrated interface 2 of the internet of things. And further, the intelligent tower crane, the sensing module and the intelligent building site module are subjected to state analysis and monitoring, and it needs to be explained that the state information comprises the operation action states of all module facilities on the site layer. More specifically, the field state management and fault processing center performs real-time visual transparent monitoring on each module facility of the field layer, and can check a real-time operation related data curve and a historical operation related data curve of each module facility, so as to determine the current production state of the module facility, so as to quickly make a processing decision when a fault occurs, for example, report a fault early warning to the fault response module.
And generating a shutdown and maintenance instruction by a fault response module of the operation planning layer according to the fault early warning.
Specifically, the operation planning layer is arranged in a remote center of the intelligent construction site, and the interaction between the operation planning layer and the upper and lower layers of the center-level centers of the cooperative scheduling layer is realized through the cooperative bus. The job planning layer may include a fault response module in the present application. The fault response module obtains the on-site state management and the fault early warning reported by the fault processing center through the cooperative bus; and issuing control instructions such as shutdown and the like to the field layer through the cooperative bus and the internet of things integrated interface according to the fault condition, wherein the control instructions need to be translated by the internet of things integrated interface to obtain operation instructions which can be identified by the field layer, and specific translation rules refer to the above, which are not described herein again. Furthermore, the fault response module can remotely issue maintenance and other instructions to a maintenance department according to the fault condition so as to assist the field layer to remove the fault.
The intelligent building site Internet of things cooperation method for realizing the intelligent tower crane is a key step of the system, the principle of the method is the same as that of the system, and the specific implementation steps can refer to the first embodiment and are not repeated herein.
According to the intelligent building site Internet of things cooperation method for realizing the intelligent tower crane, the intelligent tower crane serves as a core, the wireless Internet of things is covered on a building site, the sensing module is accessed, other building site intelligent modules for realizing autonomous operation are integrated, grid cooperation of the intelligent tower crane and the building site intelligent modules is realized, and operation related data are shared. By the mode, the intelligent tower crane is beneficial to identifying site and environment safety factors, and various materials are accurately conveyed at fixed points within a specified time according to the flow and sequence of a production plan; in addition, the system can also autonomously plan and decide a production plan, and timely carry out fault early warning and fault treatment, thereby reducing the dependence of the tower crane on people and improving the safety and efficiency of tower crane operation.
The objects, technical solutions and advantageous effects of the present invention are further described in detail with reference to the above-described embodiments. It should be understood that the above description is only a specific embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a realize wisdom building site thing networking cooperative system of intelligence tower crane which characterized in that includes:
the operation planning layer comprises a production plan management module and is used for generating a production plan;
the cooperative scheduling layer comprises a job execution scheduling center and is used for processing the production plan and generating a time-sequence control instruction;
the Internet of things integration interface is provided with a translation coordinator and is used for establishing a configuration item form, updating the configuration item form correspondingly according to the time sequence control instruction, and translating the configuration items in the configuration item form by the translation coordinator to obtain an operation instruction; and
and the field layer comprises an intelligent tower crane and is used for responding to the operation instruction.
2. The system of claim 1, wherein the field layer further comprises: a perception module and a worksite intelligence module,
the sensing module is used for acquiring and uploading environmental data of the intelligent tower crane and the intelligent building site module; and
the construction site intelligent module is used for assisting the intelligent tower crane to respond to the operation instruction,
the intelligent tower crane and the construction site intelligent module also respectively upload control data, operation planning data and safety guarantee data corresponding to the intelligent tower crane and the construction site intelligent module.
3. The system of claim 2, wherein the site layer is further configured to determine anomaly data for the environmental data, the control data, the operational planning data, and the safety and safety data, and to generate an alert message.
4. The system of claim 3, wherein the IOT integration interface is further configured to add the environmental data, the control data, the operation planning data, the safety and safety data, and the alarm message to a data message stack.
5. The system of claim 4, wherein the co-scheduling layer further comprises:
the field data virtual center is provided with a display interface and is used for reading and displaying the environment data, the control data, the operation planning data, the safety guarantee data and the alarm message which are stored in the data message stack; and
and the field state management and fault processing center is used for analyzing and monitoring the state of the field layer according to the environment data, the control data, the operation planning data and the safety guarantee data and combining the alarm message to generate a fault early warning, an actual operation action quality evaluation result, a conflict judgment result and a fault prediction result.
6. The system of claim 5, wherein the job planning layer further comprises:
the fault response module is used for generating a shutdown and maintenance instruction according to the fault early warning; and
and the safety certification module is used for carrying out safety evaluation according to the environmental data, the control data, the operation planning data, the safety guarantee data and the alarm message in combination with the fault prediction result, carrying out safety audit on the intelligent tower crane and the construction site intelligent module, responding to the non-compliant audit result, stopping authorizing the sequencing control instruction and carrying out on-site voice broadcast prompting.
7. The system of claim 6, further comprising a cloud support platform, wherein the cloud support platform comprises:
the big data analysis module is used for sharing the environment data, the control data, the operation planning data and the safety guarantee data with the field data virtual centers and respectively analyzing and obtaining big data indexes corresponding to the environment data, the control data, the operation planning data and the safety guarantee data of the field layer;
the expert intelligent auxiliary module is used for providing auxiliary opinions for the operation planning layer through an expert system rule model;
the high-level scheduling module is used for interacting with the cloud management system; and
and the client is used for interacting with the user.
8. The system of claim 7, wherein the co-scheduling layer further comprises:
and the cooperation bus is used for providing an information interaction channel for the field layer, the operation execution scheduling center, the field data virtual center, the field state management and fault processing center, the operation planning layer and the cloud supporting layer.
9. The utility model provides a realize wisdom building site thing networking cooperative method of intelligence tower crane which characterized in that includes:
generating a production plan by the operation planning layer;
processing the production plan by a cooperative scheduling layer to generate a time sequence control instruction;
establishing a configuration item form by an Internet of things integration interface, correspondingly updating the configuration item form according to the time sequence control instruction, and translating configuration items in the configuration item form by a translation coordinator arranged in the Internet of things integration interface to obtain an operation instruction; and
and responding the operation instruction by a field layer with an intelligent tower crane.
10. The method of claim 9, after said responding to said operation instructions by the site layer having a smart tower crane, further comprising:
acquiring self environmental data, control data, operation planning data, safety guarantee data and alarm information by the field layer;
the field state management and fault processing center of the cooperative scheduling layer analyzes and monitors the state of the field layer according to the environment data, the control data, the operation planning data, the safety guarantee data and the alarm message, and generates a fault early warning; and
and generating a shutdown and maintenance instruction by a fault response module of the operation planning layer according to the fault early warning.
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