CN113263653A - High-speed kneading machine is used in production of soft PVC material - Google Patents
High-speed kneading machine is used in production of soft PVC material Download PDFInfo
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- CN113263653A CN113263653A CN202110543097.0A CN202110543097A CN113263653A CN 113263653 A CN113263653 A CN 113263653A CN 202110543097 A CN202110543097 A CN 202110543097A CN 113263653 A CN113263653 A CN 113263653A
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- stirring
- soft pvc
- pvc material
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- 239000000463 material Substances 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 5
- 238000004898 kneading Methods 0.000 title abstract description 8
- 238000003756 stirring Methods 0.000 claims description 129
- 230000007246 mechanism Effects 0.000 claims description 70
- 238000001514 detection method Methods 0.000 claims description 31
- 238000000227 grinding Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000003287 optical effect Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000009825 accumulation Methods 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 75
- 238000002156 mixing Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 3
- 239000002002 slurry Substances 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 18
- 239000011347 resin Substances 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 229920000915 polyvinyl chloride Polymers 0.000 description 8
- 239000004800 polyvinyl chloride Substances 0.000 description 8
- 239000003381 stabilizer Substances 0.000 description 8
- 238000005192 partition Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 6
- 235000011837 pasties Nutrition 0.000 description 5
- 239000000203 mixture Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/12—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
- B29B7/16—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention provides a high-speed kneading machine for producing a soft PVC material, and belongs to the technical field of PVC manufacturing. The high-speed mixer solves the problems that when the existing high-speed mixer runs, the mode of adding raw materials in batches is often used externally, so that various raw material components cannot be effectively contacted and mixed, the working efficiency is reduced, and meanwhile, the viscosity of formed slurry is not well monitored in the mixing process, and the quality of a formed product is reduced. The high-speed kneading machine for producing the soft PVC material comprises a base, wherein a first settling cavity is defined on the left side of a central line of the base in the base, a second settling cavity is defined on the right side of the central line of the base in the base, and a supporting block is arranged on the left side of the central line of the base at the upper end of the base. When the high-speed kneading machine for producing the soft PVC material is used, the raw materials are better mixed, and the viscosity of a finished product is more stable.
Description
Technical Field
The invention belongs to the technical field of PVC (polyvinyl chloride) manufacturing, and relates to a high-speed kneading machine for producing a soft PVC material.
Background
The high-speed mixer blends various raw material components through a large amount of friction shearing heat generated by relative motion of the raw materials arranged under high-speed rotation, so that the proportion of each component in each small volume in the stockpile is consistent.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a high-speed kneader for producing soft PVC materials.
The purpose of the invention can be realized by the following technical scheme: a high-speed kneading machine for producing soft PVC materials comprises a base, wherein a first placing cavity is limited on the left side of a base central line in the base, a second placing cavity is limited on the right side of the base central line in the base, a supporting block is arranged on the left side of the base central line at the upper end of the base, a stirring barrel is arranged on the supporting block, an air duct is limited in the stirring barrel, a power mechanism for driving a driving device to operate is arranged on the right side of the base central line at the upper end of the base, a stirring mechanism is arranged in the stirring barrel, a detection mechanism is arranged above the stirring mechanism in the stirring barrel, a check mechanism is respectively arranged on the left side and the right side of the detection mechanism in the stirring barrel, a first blanking mechanism is arranged on the upper end of the stirring barrel, a second blanking mechanism is respectively arranged on the left side of the first blanking mechanism at the upper end of the base twice, a discharge plate is arranged in the lower end wall of the stirring barrel, the lower end of the discharging plate is provided with a trigger rod positioned in the base.
As preferred, power unit is including setting up the base upper end is located bellows directly over the chamber is settled to the second, bellows with the intercommunication has the tuber pipe between the ventiduct, the bellows upper end is equipped with control motor, the control motor output links firmly and runs through bellows extend to the motor shaft in the intracavity is settled to the second, the motor shaft is located the cover is equipped with the fan in the part in the bellows, the motor shaft is located the cover is equipped with first gear in the part in the second settlement intracavity, first settlement intracavity rotates to be connected with and extends to (mixing) shaft in the agitator, the (mixing) shaft is located the cover is equipped with the second gear in the part in first settlement intracavity, the second gear with connect through chain drive between the first gear.
Preferably, the stirring mechanism comprises a stirring frame sleeved on the part, located in the stirring barrel, of the power mechanism stirring shaft, at least two stirring wheels are arranged on the part, located above the stirring frame, of the periphery of the power mechanism stirring shaft, a filter box is arranged between every two adjacent stirring wheels, and at least two grinding balls are arranged in each filter box.
Preferably, the first blanking mechanism comprises a first material box arranged at the upper end of the base, a first feed inlet is formed in the upper end of the first material box, a stop block is connected to the upper end wall of the base in a sliding mode, a connecting rod is arranged at the upper end of the stop block, a floating ball is arranged at the upper end of the connecting rod, a T-shaped drainage channel is formed in the stop block, and a stop rod is connected to the vertical end of the T-shaped drainage channel in a sliding mode through a spring.
Preferably, the second blanking mechanism comprises a second material box arranged at the upper end of the base, a second feed port is formed in the second material box, the upper end wall of the base is located at each position, a sliding groove is formed in the lower portion of the second material box, a partition plate is connected in the sliding groove in a sliding mode, and an elastic plate is arranged at one end, close to the central line of the stirring barrel, of the partition plate.
Preferably, the detection mechanism is established including the cover two first check rod on the power unit (mixing) shaft, first check rod for the position of power unit (mixing) shaft is higher than rabbling mechanism, first check rod is kept away from the one end of power unit (mixing) shaft central line is connected with the second check rod through holding power subassembly rotation, power unit (mixing) shaft top is equipped with first disc, it has two at least butt pieces, a plurality of to follow first disc circumferencial direction equipartition on the first disc be equipped with the second disc on the butt piece, be equipped with two fixed blocks on the second disc, every sliding connection have in the fixed block with first feed mechanism complex ejector pin, the ejector pin with correspond connect through the stay cord transmission between the second check rod.
Preferably, the grid blocking mechanism comprises four arc blocks arranged on the inner wall of the stirring barrel, an optical axis is arranged between the four arc blocks, and a sheet shifting wheel matched with an elastic plate of the second blanking mechanism is sleeved on the optical axis.
The working principle is as follows:
before product preparation, preheating a stirring barrel from a supporting block, starting a control motor, controlling the motor to control a motor shaft to rotate at a low speed, driving a fan to generate certain wind in an air box when the motor shaft rotates, driving a stirring shaft to rotate through transmission between a first gear and a second gear when the motor shaft rotates, enabling the device to be in an idle running state, after the device runs for a certain time, putting resin raw materials into the stirring barrel along a cover plate, and primarily stirring the resin materials in the stirring barrel by a stirring frame under the driving of the stirring shaft;
after the resin is stirred for a certain period of time, a certain amount of raw materials such as a stabilizer are put into the second feed box along the second feed port, the resin stirred in the stirring barrel collides on the stirring wheel when running along a path, the raw materials collide on the stirring wheel to rotate on the optical axis, the stirring wheel stops the running speed of the raw materials on one hand and intermittently stirs the elastic plate on the other hand, the partition plate is controlled to intermittently slide into the chute, and the raw materials such as the stabilizer in the second feed box are controlled to be scattered on the raw materials stopped by the stirring wheel even if the opening below the second feed box is intermittently opened, so that the raw materials such as the stabilizer are better mixed with the resin;
the raw materials after passing through the shifting wheel fall into the filter box, the raw materials entering the filter box are continuously discharged from the lower part of the filter box through the collision and grinding of a plurality of grinding balls, and the particle size of the raw materials is changed through the treatment of the plurality of grinding balls in the filter box, so that the raw materials are better mixed;
after the raw materials are mixed for a certain period of time, injecting liquid raw materials into a first material box along a first feeding hole, initially enabling a floating ball to float towards the direction close to the first feeding hole by the raw materials entering the first material box, controlling a stop block to be located in the first material box, discharging the liquid raw materials into a stirring barrel along an opening, located below the stop block, in the upper end wall of a base, mixing the liquid raw materials with solid raw materials in the stirring barrel, enabling the floating ball to be gradually reduced in buoyancy along with the reduction of the amount of the liquid raw materials in the first material box, enabling the floating ball to move downwards in the first material box at the moment, enabling the floating ball to drive the stop block to move downwards through a connecting rod, enabling the opening in the upper end wall of the base in the stop block to block, and enabling the liquid raw materials in the first material box to be incapable of being discharged;
due to the arrangement of the first disc, the plurality of abutting blocks and the second disc above the stirring shaft, the liquid raw material discharged into the stirring barrel in the first material box impacts the second disc and the plurality of abutting blocks, and the impacted raw material falls into the stirring barrel in a scattering mode so as to control better mixing between the liquid raw material and the solid raw material;
the mixed solid and liquid raw materials gradually become pasty along with the rise of the temperature in the stirring barrel, meanwhile, the stirring shaft drives the two first detection rods to rotate in the stirring barrel when rotating, when the pasty raw materials in the stirring barrel have low viscosity, the second detection rod cannot be unfolded on the first detection rod to be in a parallel state with the first detection rod, the ejector rod slides to the outside of the fixed block under the transmission of a cord, the ejector rod is jacked up to slide upwards in the T-shaped drainage channel, the liquid in the first material box is controlled to flow into the stirring barrel again through the T-shaped drainage channel, and the viscosity of the raw materials in the stirring barrel is reduced;
take the raw materials to mix a section of back that finishes long, open the valve on the tuber pipe, in the wind that produces by the fan in the control bellows entered into the air duct along the tuber pipe, to the rapid cooling processing in the agitator, when waiting for the temperature to drop to the reservation, the control trigger bar will be arranged the flitch and open from the agitator below, discharge the raw materials that mix in the agitator to carry out process on next step.
Compared with the prior art, the high-speed kneading machine for producing the soft PVC material has the following advantages:
1. because the design of rabbling mechanism, the special shape design of stirring frame, make the raw materials stir the frame in the agitator under the drive of stirring frame, the agitator inner wall, the motion of the two oval routes of (mixing) shaft periphery side, stir the in-process simultaneously, the raw materials can fall into in the filter box, the raw materials that get into in the filter box continue to discharge from the filter box below through the collision grinding of a plurality of grinding balls, through the processing of a plurality of grinding balls in the filter box, change the raw materials particle diameter size, make better mixing between the raw materials.
2. Due to the design of the detection mechanism, when the pasty raw material in the stirring barrel is low in viscosity, the second detection rod cannot be unfolded on the first detection rod to be in a parallel state with the first detection rod, the ejector rod slides to the outside of the fixed block under the transmission of the thread rope, the ejector rod is jacked up to slide upwards in the T-shaped drainage channel, and the liquid in the first material box is controlled to flow into the stirring barrel again through the T-shaped drainage channel, so that the viscosity of the raw material in the stirring barrel is reduced;
3. because the design of check fender mechanism, the striking is taken turns at the plectrum when the raw materials of stirring in the agitator moves along the route, the striking at the raw materials is taken turns at the plectrum and is rotated on the optical axis, plectrum wheel rotation in-process on the one hand stops raw materials functioning speed, on the other hand plectrum wheel intermittent type nature stirs the elastic plate, control baffle intermittent type nature slides to the spout, even opening intermittent type nature is opened below the second workbin, raw materials such as the stabilizer in the control second workbin spill on the raw materials that is blockked by the plectrum wheel, make raw materials such as stabilizer mix with the raw materials better.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic top view of fig. 1 according to the present invention.
Fig. 3 is a schematic view of the invention in the direction of a-a in fig. 2.
Fig. 4 is a partially enlarged schematic view of the invention at B in fig. 3.
Fig. 5 is an enlarged partial schematic view at C of fig. 3 of the present invention.
Fig. 6 is an enlarged partial schematic view of the invention at D in fig. 3.
In the figure, a base 100, a bellows 101, a control motor 102, a motor shaft 103, a fan 104, a first gear 105, a second mounting chamber 106, a first mounting chamber 107, a stirring shaft 108, a second gear 109, a support block 110, a stirring barrel 111, an air duct 112, an air duct 113, a stirring frame 114, a stirring wheel 115, a filter box 116, a first detection rod 117, a second detection rod 118, a first disk 119, an abutment block 120, a second disk 121, a fixed block 122, a top rod 123, an arc block 124, an optical axis 125, a shifting wheel 126, a grinding ball 127, a first material box 128, a first feed port 129, a floating ball 130, a connecting rod 131, a stopper 132, a stopper 133, a T-shaped drainage channel 134, a second material box 137, a second feed port 138, a chute 139, a partition 140, an elastic plate 141, a cover plate 142, a discharge plate 143, and a trigger rod 144 are provided.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 and 3, a high-speed kneader for producing soft PVC material comprises a base 100, a first placing cavity 107 is defined in the base 100 on the left side of the center line of the base 100, a second placing cavity 106 is defined in the base 100 on the right side of the center line of the base 100, a supporting block 110 is disposed on the upper end of the base 100 on the left side of the center line of the base 100, a stirring barrel 111 is disposed on the supporting block 110, an air duct 112 is defined in the stirring barrel 111, a power mechanism for driving the driving device to operate is disposed on the upper end of the base 100 on the right side of the center line of the base 100, a stirring mechanism is disposed in the stirring barrel 111, a detecting mechanism is disposed above the stirring mechanism in the stirring barrel 111, a barrier mechanism is disposed on each of the left side and the right side of the detecting mechanism in the stirring barrel 111, a first blanking mechanism is disposed on the upper end of the stirring barrel 111, a second blanking mechanism is disposed on the left side of the first blanking mechanism and a second blanking mechanism on the upper end of the base 100, a discharge plate 143 is disposed in the lower end wall of the stirring barrel 111, the lower end of the discharging plate 143 is provided with a triggering lever 144 located in the base 100.
As shown in fig. 1 and 3, the power mechanism includes an air box 101 disposed on the upper end of the base 100 and located right above the second placement cavity 106, an air duct 113 is communicated between the air box 101 and the air duct 112, a control motor 102 is disposed on the upper end of the air box 101, an output end of the control motor 102 is fixedly connected to a motor shaft 103 extending into the second placement cavity 106 through the air box 101, a fan 104 is sleeved on a portion of the motor shaft 103 located in the air box 101, a first gear 105 is sleeved on a portion of the motor shaft 103 located in the second placement cavity 106, a stirring shaft 108 extending into the stirring barrel 111 is rotatably connected in the first placement cavity 107, a second gear 109 is sleeved on a portion of the stirring shaft 108 located in the first placement cavity 107, and the second gear 109 is connected with the first gear 105 through a chain transmission.
As shown in fig. 3 and 6, the stirring mechanism includes a stirring frame 114 sleeved on the power mechanism stirring shaft 108 in the stirring barrel 111, at least two stirring wheels 115 are disposed on the outer periphery of the power mechanism stirring shaft 108 above the stirring frame 114, a filtering box 116 is disposed between two adjacent stirring wheels 115, and at least two grinding balls 127 are disposed in each filtering box 116.
As shown in fig. 3 and 4, the first blanking mechanism includes a first material box 128 disposed at the upper end of the base 100, a first material inlet 129 is disposed at the upper end of the first material box 128, a stopper 132 is slidably connected to the upper end wall of the base 100, a connecting rod 131 is disposed at the upper end of the stopper 132, a floating ball 130 is disposed at the upper end of the connecting rod 131, a T-shaped drainage channel 134 is disposed in the stopper 132, and a stop rod 133 is slidably connected to the vertical end of the T-shaped drainage channel 134 through a spring.
As shown in fig. 3 and 5, the second blanking mechanism includes a second bin 137 disposed at the upper end of the base 100, a second feeding hole 138 is disposed on the second bin 137, a sliding slot 139 is disposed below each second bin 137 on the upper end wall of the base 100, a partition 140 is slidably connected in the sliding slot 139, and an elastic plate 141 is disposed at one end of the partition 140 close to the center line of the stirring barrel 111.
As shown in fig. 3 and 4, the detection mechanism includes two first detection rods 117 sleeved on the power mechanism stirring shaft 108, the first detection rod 117 is higher than the stirring mechanism relative to the power mechanism stirring shaft 108, one end of the first detection rod 117 away from the central line of the power mechanism stirring shaft 108 is rotatably connected with a second detection rod 118 through a force accumulation component, a first disc 119 is arranged at the top end of the power mechanism stirring shaft 108, at least two abutting blocks 120 are uniformly distributed on the first disc 119 along the circumferential direction of the first disc 119, a second disc 121 is arranged on the plurality of abutting blocks 120, two fixed blocks 122 are arranged on the second disc 121, an ejector rod 123 matched with the first blanking mechanism 133 is slidably connected in each fixed block 122, and the ejector rod 123 is connected with the corresponding second detection rod 118 through a pull rope transmission.
As shown in fig. 3 and 5, the blocking mechanism includes four arc blocks 124 disposed on the inner wall of the stirring barrel 111, an optical axis 125 is disposed between the front and rear arc blocks 124, and a shifting wheel 126 engaged with the elastic plate 141 of the second blanking mechanism is sleeved on the optical axis 125.
The working principle is as follows:
before product preparation, the stirring barrel 111 is preheated from the supporting block 110, the control motor 102 is started, the control motor 102 controls the motor shaft 103 to rotate at a low speed, the motor shaft 103 drives the fan 104 to generate certain wind in the bellows 101 when rotating, and drives the stirring shaft 108 to rotate through transmission between the first gear 105 and the second gear 109 when rotating, so that the device is in an idle running state, after the device runs for a certain period of time, resin raw materials are put into the stirring barrel 111 along the cover plate 142, the stirring frame 114 is driven by the stirring shaft 108 to primarily stir the resin materials in the stirring barrel 111, and due to the special shape design of the stirring frame 114, the raw materials are driven by the stirring frame 114 to move in a double-elliptical path of the stirring frame 114, the inner wall of the stirring barrel 111 and the outer peripheral side of the stirring shaft 108 in the stirring barrel 111;
after the resin is stirred for a certain period of time, a certain amount of raw materials such as a stabilizer are put into the second feed box 137 along the second feed port 138, the resin stirred in the stirring barrel 111 collides on the plectrum wheel 126 when running along a path, the raw materials collide on the plectrum wheel 126 and rotate on the optical axis 125, the plectrum wheel 126 stops the running speed of the raw materials on one hand and intermittently stirs the elastic plate 141 on the other hand, the plectrum wheel 126 controls the partition plate 140 to intermittently slide into the sliding groove 139, and even if the opening below the second feed box 137 is intermittently opened, the raw materials such as the stabilizer in the second feed box 137 are controlled to be scattered on the raw materials stopped by the plectrum wheel 126, so that the raw materials such as the stabilizer are better mixed with the resin;
the raw materials after passing through the plectrum wheel 126 drop in the filter box 116, the raw materials entering the filter box 116 continue to be discharged from the lower part of the filter box 116 through the collision and grinding of a plurality of grinding balls 127, and the particle size of the raw materials is changed through the treatment of the plurality of grinding balls 127 in the filter box 116, so that the raw materials are better mixed;
after the raw materials are mixed for a certain period of time, injecting liquid raw materials into the first material box 128 along the first feeding hole 129, initially, the raw materials entering the first material box 128 enable the floating ball 130 to float towards the direction close to the first feeding hole 129, controlling the stop block 132 to be located in the first material box 128, discharging the liquid raw materials into the stirring barrel 111 along an opening in the upper end wall of the base 100 and below the stop block 132, mixing the liquid raw materials with the solid raw materials in the stirring barrel 111, wherein the floating ball 130 is gradually reduced by buoyancy along with the reduction of the amount of the liquid raw materials in the first material box 128, at the moment, the floating ball 130 moves downwards in the first material box 128, the floating ball 130 drives the stop block 132 to move downwards through the connecting rod 131, so that the opening in the upper end wall of the base 100 is stopped in the stop rod 132, and the;
due to the arrangement of the first disk 119, the plurality of abutting blocks 120 and the second disk 121 above the stirring shaft 108, the liquid raw material discharged into the stirring barrel 111 in the first material box 128 impacts on the second disk 121 and the plurality of abutting blocks 120, and the impacted raw material falls into the stirring barrel 111 in a scattering manner, so as to control better mixing between the liquid raw material and the solid raw material;
along with the temperature rise in the stirring barrel 111, the mixed solid and liquid raw materials gradually become pasty, meanwhile, the stirring shaft 108 drives the two first detection rods 117 to rotate in the stirring barrel 111 when rotating, when the pasty raw materials in the stirring barrel 111 have low viscosity, the second detection rod 118 cannot be unfolded on the first detection rod 117 to be in a parallel state with the first detection rod 117, at the moment, the ejector rod 123 slides to the outside of the fixed block 122 under the transmission of the cord, the ejector rod 123 jacks 133 to slide upwards in the T-shaped drainage channel 134, the liquid in the first material box 128 is controlled to flow into the stirring barrel 111 again through the T- shaped drainage channels 134 and 133, and the viscosity of the raw materials in the stirring barrel 111 is reduced;
after the raw materials are mixed for a period of time, a valve on an air pipe 113 is opened, air generated by a fan 104 in an air box 101 enters an air duct 112 along the air pipe 113, the interior of the stirring barrel 111 is rapidly cooled, when the temperature is lowered to a preset value, a trigger rod 144 is controlled to open a discharge plate 143 from the lower part of the stirring barrel 111, and the mixed raw materials in the stirring barrel 111 are discharged to perform the next process.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a production of soft PVC material is with high-speed kneader, includes base (100), it has first arrangement chamber (107) to lie in base (100) central line left side in base (100), it has second arrangement chamber (106) to lie in base (100) central line right side in base (100) to be injectd, base (100) upper end lies in base (100) central line left side and is equipped with supporting shoe (110), be equipped with agitator (111) on supporting shoe (110), it has air duct (112) to injectd in agitator (111), its characterized in that: base (100) upper end is located base (100) central line right side and is equipped with the power unit of drive arrangement operation, be equipped with rabbling mechanism in agitator (111), be located in agitator (111) the rabbling mechanism top is equipped with detection mechanism, be located in agitator (111) the left and right sides of detection mechanism is equipped with check respectively and keeps off the mechanism, agitator (111) upper end is equipped with first unloading mechanism, base (100) upper end is located the left side of first unloading mechanism is equipped with second unloading mechanism twice respectively.
2. The high-speed kneader for producing soft PVC material according to claim 1, characterized in that: a material discharging plate (143) is arranged in the lower end wall of the stirring barrel (111), and a trigger rod (144) located in the base (100) is arranged at the lower end of the material discharging plate (143).
3. The high-speed kneader for producing soft PVC material according to claim 1, characterized in that: the power mechanism comprises an air box (101) arranged at the upper end of the base (100) and positioned right above the second placement cavity (106), an air pipe (113) is communicated between the air box (101) and the air duct (112), a control motor (102) is arranged at the upper end of the air box (101), the output end of the control motor (102) is fixedly connected with a motor shaft (103) which penetrates through the air box (101) and extends to the second placement cavity (106), a fan (104) is sleeved on the part of the motor shaft (103) positioned in the air box (101), a first gear (105) is sleeved on the part of the motor shaft (103) positioned in the second placement cavity (106), a stirring shaft (108) which extends into the stirring barrel (111) is rotatably connected in the first placement cavity (107), and a second gear (109) is sleeved on the part of the stirring shaft (108) positioned in the first placement cavity (107), the second gear (109) is in transmission connection with the first gear (105) through a chain.
4. The high-speed kneader for producing soft PVC material according to claim 1, characterized in that: the stirring mechanism comprises a stirring frame (114) which is sleeved on the part, inside the stirring barrel (111), of the power mechanism stirring shaft (108), the outer periphery side of the power mechanism stirring shaft (108) is located above the stirring frame (114) and is provided with at least two stirring wheels (115), a filtering box (116) is arranged between every two adjacent stirring wheels (115), and each filtering box (116) is internally provided with at least two grinding balls (127).
5. The high-speed kneader for producing soft PVC material according to claim 1, characterized in that: first feed mechanism is including setting up first workbin (128) of base (100) upper end, first workbin (128) upper end is equipped with first feed inlet (129), sliding connection has dog (132) in base (100) upper end wall, dog (132) upper end is equipped with connecting rod (131), connecting rod (131) upper end is equipped with floater (130), T type drainage way (134) have been seted up in dog (132), there is pin (133) vertical end of T type drainage way (134) through spring sliding connection.
6. The high-speed kneader for producing soft PVC material according to claim 1, characterized in that: second unloading mechanism is including setting up second workbin (137) of base (100) upper end, be equipped with second feed inlet (138) on second workbin (137), base (100) upper end wall is located every spout (139) have been seted up to second workbin (137) below, sliding connection has baffle (140) in spout (139), baffle (140) are close to the one end of agitator (111) central line is equipped with elastic plate (141).
7. The high-speed kneader for producing soft PVC material according to claim 1, characterized in that: the detection mechanism comprises two first detection rods (117) sleeved on the power mechanism stirring shaft (108), the positions of the first detection rods (117) relative to the power mechanism stirring shaft (108) are higher than that of the stirring mechanism, one end, away from the central line of the power mechanism stirring shaft (108), of each first detection rod (117) is rotatably connected with a second detection rod (118) through a force accumulation assembly, a first disc (119) is arranged at the top end of the power mechanism stirring shaft (108), at least two abutting blocks (120) are uniformly distributed on the first disc (119) in the circumferential direction of the first disc (119), a plurality of second discs (121) are arranged on the abutting blocks (120), two fixed blocks (122) are arranged on the second discs (121), and an ejector rod (123) matched with the first blanking mechanism blocking rod (133) is slidably connected in each fixed block (122), the ejector rod (123) is in transmission connection with the corresponding second detection rod (118) through a pull rope.
8. The high-speed kneader for producing soft PVC material according to claim 1, characterized in that: the check keep off the mechanism including setting up arc piece (124), two around four of agitator (111) inner wall be equipped with optical axis (125) between arc piece (124), the cover be equipped with on optical axis (125) with second unloading mechanism elastic plate (141) complex plectrum wheel (126).
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| Publication number | Publication date |
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| CN113263653B (en) | 2023-10-20 |
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Denomination of invention: A high-speed kneading machine for the production of soft PVC materials Granted publication date: 20231020 Pledgee: Kaiping Sub branch of Postal Savings Bank of China Co.,Ltd. Pledgor: Guangdong Guanxing New Material Co.,Ltd. Registration number: Y2024980015550 |
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