CN113262700A - Two-stage horizontal split-flow mixer for stirring mine paste - Google Patents
Two-stage horizontal split-flow mixer for stirring mine paste Download PDFInfo
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- CN113262700A CN113262700A CN202110414499.0A CN202110414499A CN113262700A CN 113262700 A CN113262700 A CN 113262700A CN 202110414499 A CN202110414499 A CN 202110414499A CN 113262700 A CN113262700 A CN 113262700A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/811—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/72—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/402—Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/407—Mixers using gas or liquid agitation, e.g. with air supply tubes by blowing gas on the material from above
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses a two-stage horizontal split-flow mixer for mixing mine paste, which comprises a primary mixing tank, a secondary mixing tank and a base, wherein the primary mixing tank and the secondary mixing tank are arranged on the base, the primary mixing tank is higher than the secondary mixing tank, the primary mixing tank and the secondary mixing tank are connected through a pipeline, a primary mixing wheel is arranged in the primary mixing tank, the primary mixing wheel is a spiral auger, and a mixing assembly is also arranged in the secondary mixing tank; the stirring process of doublestage can add the material and mix and fully homogenize separately and go on in two regions, carries out the interpolation of raw and other materials in the one-level stirring pond, for example cement powder ash and water, carries out elementary stirring in the one-level stirring pond, carries out simple mixing, and the thick liquids of tail end output are not enough even in the one-level mixing pond, unable direct use, and second grade stirring pond is used for with thick liquids intensive mixing, puts into in the second grade stirring pond than the more detailed stirring subassembly in one-level stirring pond.
Description
Technical Field
The invention relates to the field of stirrers, in particular to a two-stage horizontal split-flow stirrer for stirring mine paste.
Background
A stirring device is a device commonly used in industry for mixing materials into a homogeneous mixture and discharging the mixture to a subsequent process. The quality of the mixing quality directly influences the use performance.
In the prior art, the stirring effect of the stirring device is limited, and most of the stirring devices only perform a mechanical stirring process, such as stirring in a fluid by using helical blades or circumferentially distributed flat plates to mix materials, most of the stirring devices cannot touch the core position of unmixed powder lumps, and only stir a fluid layer around the unmixed lumps back and forth.
A large number of mixers are used in mine filling projects, a high-concentration mixer is an important part for manufacturing paste for filling, the filling is directly influenced by the quality of the mixing effect, the mixing effect is enhanced, and the problem of preparing high-concentration uniform mixed liquid is urgently needed to be solved.
Disclosure of Invention
The invention aims to provide a two-stage horizontal split-flow stirrer for stirring mine paste, which is used for solving the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
a two-stage horizontal split-flow stirrer for stirring mine paste comprises a primary stirring tank, a secondary stirring tank and a base, wherein the primary stirring tank and the secondary stirring tank are both arranged on the base, the primary stirring tank is higher than the secondary stirring tank, the primary stirring tank and the secondary stirring tank are connected through a pipeline, a primary stirring wheel is arranged in the primary stirring tank, the primary stirring wheel is a spiral auger, and a stirring assembly is also arranged in the secondary stirring tank; the stirring process of doublestage can add the material and mix and fully homogenize separately and go on in two regions, carries out the interpolation of raw and other materials in the one-level stirring pond, for example cement powder ash and water, carries out elementary stirring in the one-level stirring pond, carries out simple mixing, and the thick liquids of tail end output are not enough even in the one-level mixing pond, unable direct use, and second grade stirring pond is used for with thick liquids intensive mixing, puts into in the second grade stirring pond than the more detailed stirring subassembly in one-level stirring pond.
Further, doublestage horizontal reposition of redundant personnel mixer still includes the gas injection subassembly, and the gas injection subassembly includes gas tank and gas injection pump, and gas tank and gas injection pump are fixed on one-level stirring pond, and during the gas injection pump pours into the thick liquids in the one-level stirring pond with the gas injection in the gas tank, the gas that persists in the gas tank is soluble gas for treating mixed thick liquids.
The soluble gas is dissolved in the slurry after being injected into the slurry, the injected amount reaches the saturated gas amount at the temperature, namely, no more gas can be injected at the temperature, the dissolved gas can be separated out when the pressure is reduced or the temperature is increased, the invention utilizes the principle of separating out the gas by reducing the pressure, a certain amount of gas substances are dissolved in the slurry, the flow rate of the slurry is increased near a stirring impeller, the flow rate is increased according to the characteristics of hydrodynamics, the flow rate is increased in continuous flow, the pressure is reduced, namely, the gas components in the slurry part with large flow speed can separate out the slurry to form small bubbles, moreover, the separation of the bubbles is mostly generated at the position where solid substances are attached, the powder materials which are not mixed yet are in the slurry to be mixed, the powder materials are distributed in the slurry fluid in a lumpy manner, and the gas dissolved in the surrounding fluid is stirred along with the stirring impeller, the pressure is reduced, the powder agglomerates are precipitated to form bubbles near the powder agglomerates, and then in the flowing process, the flow speed is reduced when the powder agglomerates flow away from the stirring wheel, the fluid pressure is increased, or the fluid pressure is increased when the powder agglomerates are extruded by the stirring wheel in the processing direction of the stirring wheel, and the solubility of the fluid for the gas returns to the degree of completing the dissolution, so that the bubbles are quickly broken out, the cavity at the bubble position is quickly filled by the surrounding fluid, shock waves are generated at the bubble position, the adjacent powder agglomerates which are not stirred uniformly are scattered by the shock and enter the surrounding fluid to form uniformly mixed slurry, the process always exists after the gas injection is completed, the gas selection which affects the stirring efficiency is proper, the specific gas selection is different according to the different components of the slurry, and the selection principle is that: the solubility is not small, if the solubility is large, a large amount of injected gas cannot reach the saturation condition, for example, the ammonia gas injected into water consumes a large amount of ammonia gas, the solubility cannot be too small, otherwise, the injected gas is saturated quickly, redundant gas floats up quickly at the gas injection position, only a small amount of gas is insensitive to pressure change, and only a little bubbles can be separated out after the pressure is reduced, so that the stirring effect of bubble collapse is influenced.
Further, doublestage horizontal reposition of redundant personnel mixer still includes the blender, the blender sets up on the flow path of thick liquids, the blender includes the urceolus, the inner tube, awl mouth filter screen and flight, urceolus and inner tube coaxial setting, interbedded axial one side sets up the flight of connecting urceolus inner wall and inner tube outer wall between urceolus and the inner tube, the flight axis is the inner tube axis, the interbedded department at the flight side between urceolus and the inner tube sets up the awl mouth filter screen, the inner tube includes the convergent section, choke and drainage tube, the convergent section sets up the one side at the choke, the convergent section macrostoma is outwards, awl mouth filter screen inclination is the same with the convergent section inclination, awl mouth filter screen microcurrent end is connected with the convergent section macrostoma, the drainage tube extends radially from the choke wall, the drainage tube is kept away from the choke and is stretched into in the interbedded between urceolus and the inner tube.
The mixer is an efficient mixing component, when fluid slurry passes through the mixer, large powder which is not uniformly mixed is intercepted by the cone-mouth filter screen and guided to the inner cylinder, the uniform slurry can smoothly pass through the cone-mouth filter screen and enter an interlayer region between the inner cylinder and the outer cylinder, after entering the interlayer, the slurry rotates and flows along with the diversion of the spiral sheet, during the rotation process, the slurry with high concentration has large viscosity and low rotation speed, the slurry with low concentration has small viscosity, the rotation speed is increased more, the micro-cluster with high rotation speed is subjected to larger centrifugal force, therefore, after the slurry which passes through the cone-mouth filter screen is subjected to rotation and transduction by the same spiral sheet, the fully mixed slurry can generate a micro-layering effect in the interlayer of the inner cylinder and the outer cylinder, thin slurry is positioned at the radial outer end, namely closer to the inner wall of the outer cylinder, and thick slurry is positioned at the radial inner end, namely, the slurry is closer to the outer wall of the inner cylinder, and the slightly layered slurry flows backwards along the axial direction; the slurry entering the inner cylinder has a tapered section, the flowing speed is higher and higher, the maximum flow speed is achieved in the throat pipe, the flow speed is high, the pressure is low, and the pressure is lower than that of the fluid in the interlayer of the inner cylinder and the outer cylinder, so the fluid in the inner cylinder and the outer cylinder can enter the throat pipe along the drainage tube, the powder agglomerate which is not uniformly stirred can be filtered by the tapered filter screen and guided into the flow channel in the inner cylinder, the drainage tube extends into the position close to the inner wall of the outer cylinder, the thin thick slurry with lower concentration which is centrifugally layered is drained from the inner cylinder and the outer cylinder, and the thin thick slurry enters the throat pipe to impact the powder agglomerate in the vertical flowing direction, so that the thin thick slurry is crushed and mixed with the powder agglomerate to form the slurry with proper concentration, and the efficient stirring effect is achieved.
Preferably, the pipeline is a siphon pipe, and the mixer is arranged at the descending section in the siphon pipe.
The siphon can make the gas in the slurry fully separated out when passing through the siphon, when the slurry rises in the siphon, the pressure is gradually reduced, the speed of pressure reduction is different along with the difference of the density of the slurry, for example, the pressure corresponding to ten meters of water column is an atmospheric pressure, for the gas injected in the slurry, the bubble can be separated out only by slightly reducing the pressure, the more the pressure is reduced, the more the bubble is separated out, the longer the rising section of the siphon is, the more the bubble content is at the highest point, then, in the descending section, the slurry pressure is gradually increased, the bubble dissolution and collapse are carried out, the bubble impact homogenizing is carried out, and the mixer arranged in the descending section of the siphon can improve the mixing effect because the powder block mass can not only be filtered and guided into the inner cylinder by the cone-mouth filter screen, but also because the outer surface is the interface between the slurry and the powder, the boundary is the preferred position for the air bubble to separate out, namely, when the powder agglomerate rises along with the slurry in the rising section, the outer surface separated gas wraps the powder agglomerate, when the falling section enters the inner cylinder, the powder agglomerate and the slurry around the powder agglomerate are separated by the gas layer, so that the powder agglomerate is better filtered and separated by the cone-shaped filter screen, after the powder agglomerate enters the inner cylinder, the outer surface of the powder agglomerate is fully exposed, and therefore when the thin slurry in the interlayer of the inner cylinder and the outer cylinder impacts the powder agglomerate through the drainage tube, the powder agglomerate can be fully contacted, and the mixing effect is enhanced. The top of the siphon is provided with a vacuum pipe and a control valve for establishing and disconnecting the siphon process.
Further, set up second grade stirring wheel in the second grade stirring pond, second grade stirring wheel includes inner circle and outer lane, inner circle and outer lane are the opposite helix wheel of the spiral direction of coaxial setting, inner circle and outer lane pass through the connection piece and fix together, second grade stirring wheel has the heater block, second grade stirring wheel heats the degasification second grade stirring wheel to it when stirring thick liquids in the second grade stirring pond and carries out final stirring and heats the gas of detaching the injection in thick liquids in the stirring, if gaseous follow-up process to thick liquids has not influenced, also can not get rid of.
As another preferred scheme, the double-stage horizontal split-flow stirring machine further comprises a translation drive, the tail portions of the mixers are symmetrically connected in an end-to-end mode, the axial lines of the mixers are parallel, the stacks form a disc-shaped component, the disc-shaped component formed by the mixers is placed in the secondary stirring tank, the translation drive is installed on the side wall of the secondary stirring tank, and the translation drive drives the mixers to perform translation motion in the secondary stirring tank along the length direction of the secondary stirring tank.
Compared with the single mixer which is arranged in the siphon and only flows once, the structure connects the tail of the mixer to the tail so as to allow bidirectional flow, then drives a group of stacked mixers to move back and forth in the secondary stirring tank through translation driving, the slurry in the secondary stirring tank is efficiently mixed once when passing through the primary mixer, the efficient stirring capacity of the mixer is fully exerted, gas is separated out in the mixer, and in the process that the flow speed of the slurry entering the inner cylinder is increased and the pressure is reduced in the tapered section, a gas layer is preferentially separated out around powder agglomerates in the process, although the degree of pressure reduction is lower than that in the siphon, the frequency of fluid passing through the mixer is increased, and the mixing effect is better.
Furthermore, the gas reserved in the gas box is carbon dioxide, the chemical activity of the carbon dioxide is relatively low, the solubility is moderate, and the carbon dioxide is quickly separated out when the pressure is reduced, so that the method is an applicable gas selection for mixing most of slurry.
The first-stage stirring tank and the second-stage stirring tank are arranged on a unified channel steel base. The channel-section steel base provides a unified mounted position for each part of device, only need during transport and the installation unable adjustment base can.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the soluble gas is injected into the slurry through the gas injection assembly, when the slurry is rolled and stirred, the pressure at the position with larger flow velocity is reduced, the gas is separated out to form bubbles, the pressure is increased in the flowing process and is quickly broken, the surrounding slurry fills the cavity to generate impact force, and un-mixed powder lumps near the bubbles are dispersed and diffused, so that more uniform slurry is obtained; the mixer for promoting mixing has a shunting function, powder agglomerates, thick slurry and thin slurry flow in a layered mode, the thin slurry is guided to a vertical flow path of the powder agglomerates and is subjected to impact mixing, the slurry has uniform slurry concentration when flowing out of the mixer, and the uniformly mixed slurry is discharged out of the device at one side of the bottom of the secondary stirring tank; the siphon pipe is used for reducing pressure on a large size, more bubbles are separated out, and the mixing effect provided by bubble collapse is better.
Drawings
In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
FIG. 1 is a schematic view of the structure of the siphon tube used in the present invention;
FIG. 2 is a schematic view of the structure of the mixer installed in the pipeline according to the present invention;
FIG. 3 is a block diagram of the mixer of the present invention;
FIG. 4 is a schematic diagram of the operation of the mixer of the present invention installed in a secondary mixing tank;
FIG. 5 is a schematic diagram of the mixer of the present invention connected end-to-end.
In the figure: 1-first-stage stirring tank, 2-second-stage stirring tank, 3-first-stage stirring wheel, 4-gas injection assembly, 41-gas tank, 42-gas injection pump, 5-second-stage stirring wheel, 51-outer ring, 52-inner ring, 6-pipeline, 7-mixer, 71-outer cylinder, 72-inner cylinder, 721-tapered section, 722-throat pipe, 723-drainage pipe, 73-cone filter screen, 74-spiral sheet, 8-translation drive and 9-base.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, a two-stage horizontal split-flow mixer for mixing mine paste comprises a first-stage mixing tank 1, a second-stage mixing tank 2 and a base 9, wherein the first-stage mixing tank 1 and the second-stage mixing tank 2 are both arranged on the base 9, the first-stage mixing tank 1 is higher than the second-stage mixing tank 2, the first-stage mixing tank 1 is connected with the second-stage mixing tank 2 through a pipeline 6, a first-stage mixing wheel 3 is arranged in the first-stage mixing tank 1, the first-stage mixing wheel 3 is a spiral auger, and a mixing assembly is also arranged in the second-stage mixing tank 2; the stirring process of doublestage can add the material and mix and fully homogenize separately and go on in two regions, carries out the interpolation of raw and other materials in one-level stirring pond 1, for example cement powder ash and water carry out elementary stirring in one-level stirring pond 1, carries out simple mixing, and the thick liquids of tail end output are not enough even in one-level mixing pond 1, unable direct use, and second grade stirring pond 2 is used for with thick liquids intensive mixing, puts into in the second grade stirring pond 2 than the more detailed stirring subassembly in one-level stirring pond 1.
As shown in fig. 1, the two-stage horizontal split-flow mixer further includes a gas injection assembly 4, the gas injection assembly 4 includes a gas tank 41 and a gas injection pump 42, the gas tank 41 and the gas injection pump 42 are fixed on the one-stage mixing tank 1, the gas injection pump 42 injects the gas in the gas tank 41 into the slurry in the one-stage mixing tank 1, and the gas remaining in the gas tank 41 is soluble gas relative to the slurry to be mixed.
The soluble gas is dissolved in the slurry after being injected into the slurry, the injected amount reaches the saturated gas amount at the temperature, namely, no more gas can be injected at the temperature, the dissolved gas can be separated out when the pressure is reduced or the temperature is increased, the invention utilizes the principle of separating out the gas by reducing the pressure, a certain amount of gas substances are dissolved in the slurry, the flow rate of the slurry is increased near a stirring impeller, the flow rate is increased according to the characteristics of hydrodynamics, the flow rate is increased in continuous flow, the pressure is reduced, namely, the gas components in the slurry part with large flow speed can separate out the slurry to form small bubbles, moreover, the separation of the bubbles is mostly generated at the position where solid substances are attached, the powder materials which are not mixed yet are in the slurry to be mixed, the powder materials are distributed in the slurry fluid in a lumpy manner, and the gas dissolved in the surrounding fluid is stirred along with the stirring impeller, the pressure is reduced, the powder agglomerates are precipitated to form bubbles near the powder agglomerates, and then in the flowing process, the flow speed is reduced when the powder agglomerates flow away from the stirring wheel, the fluid pressure is increased, or the fluid pressure is increased when the powder agglomerates are extruded by the stirring wheel in the processing direction of the stirring wheel, and the solubility of the fluid for the gas returns to the degree of completing the dissolution, so that the bubbles are quickly broken out, the cavity at the bubble position is quickly filled by the surrounding fluid, shock waves are generated at the bubble position, the adjacent powder agglomerates which are not stirred uniformly are scattered by the shock and enter the surrounding fluid to form uniformly mixed slurry, the process always exists after the gas injection is completed, the gas selection which affects the stirring efficiency is proper, the specific gas selection is different according to the different components of the slurry, and the selection principle is that: the solubility is not small, if the solubility is large, a large amount of injected gas cannot reach the saturation condition, for example, the ammonia gas injected into water consumes a large amount of ammonia gas, the solubility cannot be too small, otherwise, the injected gas is saturated quickly, redundant gas floats up quickly at the gas injection position, only a small amount of gas is insensitive to pressure change, and only a little bubbles can be separated out after the pressure is reduced, so that the stirring effect of bubble collapse is influenced.
As shown in FIGS. 1 to 3, the two-stage horizontal split mixer further comprises a mixer 7, the mixer 7 is disposed on the flow path of the slurry, the mixer 7 comprises an outer cylinder 71 and an inner cylinder 72, the conical filter 73 and the spiral sheet 74, the outer cylinder 71 and the inner cylinder 72 are coaxially arranged, the spiral sheet 74 connecting the inner wall of the outer cylinder 71 and the outer wall of the inner cylinder 72 is arranged at one axial side of an interlayer between the outer cylinder 71 and the inner cylinder 72, the axis of the spiral sheet 74 is the axis of the inner cylinder 72, the conical filter 73 is arranged at an inlet at the spiral sheet 74 side of the interlayer between the outer cylinder 71 and the inner cylinder 72, the inner cylinder 72 comprises a tapered section 721, a throat 722 and a drainage tube 723, the tapered section 721 is arranged at one side of the throat 722, the large opening of the tapered section 721 faces outwards, the inclination of the conical filter 73 is the same as that of the tapered section 721, the small opening end of the conical filter 73 is connected with the large opening of the tapered section 721, the drainage tube 723 radially extends from the wall surface of the throat 722, and the drainage tube 723 extends into the interlayer between the outer cylinder 71 and the inner cylinder 72 away from the throat 722.
The mixer 7 is an efficient mixing component, when fluid slurry passes through the mixer, large powder which is not uniformly mixed is intercepted by the cone-mouth filter screen 73 and guided to the inner cylinder 72, the uniform slurry can smoothly pass through the cone-mouth filter screen 73 and enter an interlayer region between the inner cylinder 72 and the outer cylinder 71, after entering the interlayer, the slurry rotates and flows along with the flow guide of the spiral sheet 74, in the rotating process, the slurry with high concentration has high viscosity and low rotating speed, the slurry with low concentration has low viscosity and more rotation speed increase, micro-clusters with high rotating speed are subjected to larger centrifugal force, therefore, after the slurry is subjected to the rotating and guiding by the same spiral sheet 74, the slurry which passes through the cone-mouth filter screen 73 and is sufficiently mixed can generate micro-layering effect in the interlayer of the inner cylinder and the thin slurry is positioned at the radial outer end, namely closer to the inner wall of the outer cylinder 71, the thick slurry is positioned at the radial inner end, namely closer to the outer wall of the inner cylinder 72, and the slightly layered slurry flows backwards along the axial direction; the slurry entering the inner cylinder 72 has a tapered section 721, the flow velocity is higher and higher, the maximum flow velocity is reached in the throat pipe 722, the flow velocity is high, the pressure is low, and the pressure is lower than the fluid in the interlayer of the inner cylinder and the outer cylinder, therefore, the fluid in the interlayer of the inner cylinder and the outer cylinder enters the throat pipe along the drainage pipe 723, as mentioned above, the powder agglomerate which is not stirred uniformly is filtered by the cone filter 73 and guided into the flow channel in the inner cylinder 72, the drainage pipe 723 extends into the position close to the inner wall of the outer cylinder 71, the thin and thick slurry which is centrifugally layered and has lower concentration is drained from the interlayer of the inner cylinder and the outer cylinder, and the thin and thick slurry enters the throat pipe 722 to impact the powder agglomerate in the vertical flow direction, so that the powder agglomerate is crushed and mixed with the powder agglomerate to form slurry with proper concentration, thereby achieving the efficient stirring effect.
As shown in fig. 1, the pipe 6 is a siphon pipe, and the mixer 7 is provided in a descending section inside the siphon pipe.
The siphon tube is provided to make the gas in the slurry fully separated out when passing through the siphon tube, when the slurry rises in the siphon tube, the pressure is gradually reduced, the speed of pressure reduction is different according to the density of the slurry, for example, the pressure corresponding to ten meters of water column is an atmospheric pressure, for the gas injected in the slurry, the bubble can be separated out only by slightly reducing the pressure, the more the pressure is reduced, the more bubbles are separated out, the longer the rising section of the siphon tube is, the more the bubble content is at the highest point, then, in the falling section, the slurry pressure is gradually increased, the bubble dissolution and collapse are carried out, the bubble impact homogenizing is carried out, and the mixer 7 arranged in the falling section of the siphon tube can improve the mixing effect because the powder block mass is not only filtered and guided by the cone-mouth filter screen 73 to the inner cylinder 72, but also because the outer surface is the interface of the slurry and the powder, the boundary is the preferred position for air bubble precipitation, namely, when the slurry rises in the rising section, the outer surface of the powder agglomerate wraps itself with the precipitated gas, when the falling section enters the inner cylinder 72, the powder agglomerate and the surrounding slurry are separated by the gas layer, so that the powder agglomerate is better filtered and separated by the cone-shaped filter screen, after the powder agglomerate enters the inner cylinder 72, the outer surface of the powder agglomerate is fully exposed, so that when the thin slurry in the interlayer of the inner cylinder and the outer cylinder impacts the powder agglomerate through the drainage tube 723, full contact can be generated, and the mixing effect is enhanced. The top of the siphon is provided with a vacuum pipe and a control valve for establishing and disconnecting the siphon process.
As shown in fig. 1, a second-stage stirring wheel 5 is arranged in the second-stage stirring tank 2, the second-stage stirring wheel 5 comprises an inner ring 51 and an outer ring 52, the inner ring 51 and the outer ring 52 are coaxially arranged helical wheels with opposite helical directions, the inner ring 51 and the outer ring 52 are fixed together through a connecting sheet, the second-stage stirring wheel 5 is provided with a heating part, the second-stage stirring wheel 5 heats and degasses the slurry in the second-stage stirring tank 2 when stirring the slurry, the second-stage stirring wheel 5 carries out final stirring and heats and removes gas injected into the slurry while stirring, and if the gas has no influence on the subsequent process of the slurry, the gas can not be removed.
As shown in fig. 4 and 5, the two-stage horizontal split-flow mixer further comprises a translation drive 8, the mixers 7 are symmetrically connected end to end and stacked in parallel axial lines to form a disc-shaped component, the disc-shaped component formed by the mixers 7 is arranged in the second-stage mixing tank 2, the translation drive 8 is arranged on the side wall of the second-stage mixing tank 2, and the translation drive 8 drives the mixers 7 to perform translation motion in the second-stage mixing tank 2 along the length direction of the second-stage mixing tank 2.
This is another way of operating the mixer 7, the present arrangement connects the mixer 7 end to allow bi-directional flow, as opposed to a single mixer 7 mounted in a siphon to flow the slurry only once, and then, the translation drive 8 drives a group of stacked mixers 7 to move back and forth in the secondary stirring tank 2, the slurry in the secondary stirring tank 2 passes through the primary mixer 7 to be efficiently mixed for the first time, the efficient stirring capacity of the mixers 7 is fully exerted, gas evolution is also present in the mixer 7, and during the process of the slurry entering the inner cylinder 72, the flow velocity of the slurry rises in the tapered section and the pressure is reduced, in this process, a gas layer is preferentially deposited around the powder agglomerates, and although the pressure is reduced to a degree not higher than that in the siphon, the number of times the fluid passes through the mixer 7 increases, and the mixing effect is rather better.
The gas reserved in the gas box 41 is carbon dioxide, the carbon dioxide is relatively low in chemical activity and moderate in solubility, and the carbon dioxide is rapidly separated out when the pressure is reduced, so that the carbon dioxide is an applicable gas choice for mixing most of slurry.
As shown in fig. 1, the primary stirring tank 1 and the secondary stirring tank 2 are arranged on a uniform channel steel base 9. The channel steel base 9 provides a uniform installation position for each part of the device, and only the fixed base 9 is needed during carrying and installation.
The main use process of the device is as follows: raw material powder and raw material liquid are added into the primary stirring pool 1 from one side of the primary stirring pool 1 far away from the pipeline 6, the gas injection assembly 4 injects dissolved gas inwards, when the slurry is stirred in a rolling mode, the pressure at the position with larger flow velocity is reduced, the gas is separated out to form bubbles, the pressure is increased in the flowing process and is rapidly broken out, surrounding slurry fills cavities to generate impact force, powder lumps which are not mixed near the bubbles are dispersed and diffused, and therefore more uniform slurry is obtained, the mixer 7 has a shunting function, the powder lumps, thick slurry and thin slurry flow in a layering mode, the thin slurry is guided to a vertical flowing path of the powder lumps and is subjected to impact mixing, when the slurry flows out of the mixer 7, the slurry has uniform slurry concentration, and the slurry which is uniformly mixed is discharged from the device on one side of the bottom of the secondary stirring pool 2.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. The utility model provides a mine lotion stirring is with doublestage horizontal reposition of redundant personnel mixer which characterized in that: the two-stage horizontal split-flow stirrer comprises a first-stage stirring tank (1), a second-stage stirring tank (2) and a base (9), wherein the first-stage stirring tank (1) and the second-stage stirring tank (2) are both arranged on the base (9), the first-stage stirring tank (1) is higher than the second-stage stirring tank (2), the first-stage stirring tank (1) and the second-stage stirring tank (2) are connected through a pipeline (6), a first-stage stirring wheel (3) is arranged in the first-stage stirring tank (1), the first-stage stirring wheel (3) is a spiral auger, and a stirring assembly is also arranged in the second-stage stirring tank (2);
the double-stage horizontal split-flow stirrer further comprises a mixer (7), the mixer (7) is arranged on a flow path of slurry, the mixer (7) comprises an outer cylinder (71), an inner cylinder (72), a cone mouth filter screen (73) and a spiral sheet (74), the outer cylinder (71) and the inner cylinder (72) are coaxially arranged, the spiral sheet (74) connecting the inner wall of the outer cylinder (71) and the outer wall of the inner cylinder (72) is arranged on one axial side of an interlayer between the outer cylinder (71) and the inner cylinder (72), the axis of the spiral sheet (74) is the axis of the inner cylinder (72), the cone mouth filter screen (73) is arranged on the inlet of the spiral sheet (74) side of the interlayer between the outer cylinder (71) and the inner cylinder (72), the inner cylinder (72) comprises a tapered section (721), a throat pipe (722) and a drainage pipe (723), the tapered section (721) is arranged on one side of the throat pipe (722), and the large mouth of the tapered section (721) faces outwards, the inclination of the cone-mouth filter screen (73) is the same as that of the tapered section (721), the small-mouth end of the cone-mouth filter screen (73) is connected with the large-mouth end of the tapered section (721), the drainage tube (723) radially extends from the wall surface of the throat pipe (722), and the drainage tube (723) is far away from the throat pipe (722) and extends into an interlayer between the outer cylinder (71) and the inner cylinder (72).
2. The two-stage horizontal split-flow mixer for mixing mine paste according to claim 1, wherein: the pipeline (6) is a siphon, and the mixer (7) is arranged at a descending section in the siphon.
3. The two-stage horizontal split-flow mixer for mixing mine paste according to claim 2, wherein: set up second grade stirring wheel (5) in second grade stirring pond (2), second grade stirring wheel (5) are including inner circle (51) and outer lane (52), inner circle (51) and outer lane (52) are the opposite helix wheel of the spiral direction of coaxial setting, and inner circle (51) and outer lane (52) are together fixed through the connection piece, second grade stirring wheel (5) have the heater block, and second grade stirring wheel (5) heats the degasification to the thick liquids in stirring second grade stirring pond (2) when.
4. The two-stage horizontal split-flow mixer for mixing mine paste according to claim 1, wherein: the double-stage horizontal flow-dividing stirring machine further comprises a translation drive (8), the mixer (7) is connected symmetrically at the tail end and stacked and accumulated in parallel with the axis to form a disc-shaped component, the disc-shaped component formed by the mixer (7) is arranged in the second-stage stirring pool (2), the translation drive (8) is installed on the side wall of the second-stage stirring pool (2), and the translation drive (8) drives the mixer (7) to move in translation along the length direction of the second-stage stirring pool (2) in the second-stage stirring pool (2).
5. The two-stage horizontal split-flow mixer for mixing mine paste according to claim 1, wherein: the primary stirring tank (1) and the secondary stirring tank (2) are arranged on a unified channel steel base (9).
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CN202110414499.0A CN113262700B (en) | 2020-07-10 | 2020-07-10 | Two-stage horizontal shunt mixer for mine paste stirring |
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CN202110414499.0A CN113262700B (en) | 2020-07-10 | 2020-07-10 | Two-stage horizontal shunt mixer for mine paste stirring |
CN202010661003.5A CN111773996B (en) | 2020-07-10 | 2020-07-10 | Mine lotion stirring is with doublestage horizontal reposition of redundant personnel mixer |
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CN202010661003.5A Active CN111773996B (en) | 2020-07-10 | 2020-07-10 | Mine lotion stirring is with doublestage horizontal reposition of redundant personnel mixer |
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CN105688729A (en) * | 2016-04-13 | 2016-06-22 | 赵扬 | Hydromechanical auto-control three-stage mixing equipment |
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CN103867228B (en) * | 2014-04-03 | 2016-05-18 | 山东科技大学 | A kind of Tailing Paste Filling device |
CN205895307U (en) * | 2016-07-18 | 2017-01-18 | 镇江宝城注浆设备有限公司 | Intellectuality is paste filling hybrid system in pit |
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WO1996020041A1 (en) * | 1994-12-28 | 1996-07-04 | Weimin Huang | An agitated reactor |
US20050173336A1 (en) * | 2001-06-12 | 2005-08-11 | Johnny Arnaud | Methods and apparatus for enhancing venturi suction in eductor mixers |
WO2004005691A1 (en) * | 2002-07-03 | 2004-01-15 | Peter Holmes Ellmers | Fluid mixing venturi |
US20070221383A1 (en) * | 2006-03-23 | 2007-09-27 | Kelly Mason | Venturi siphon atomization liquid lift apparatus and method |
CN102728267A (en) * | 2012-06-26 | 2012-10-17 | 孙泽云 | High concentration filled two stage horizontal stirrer |
CN105688729A (en) * | 2016-04-13 | 2016-06-22 | 赵扬 | Hydromechanical auto-control three-stage mixing equipment |
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CN111773996A (en) | 2020-10-16 |
CN113262700B (en) | 2023-06-30 |
CN111773996B (en) | 2021-05-25 |
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