High concentration filling twin-stage horizontal mixer
Technical field
The present invention relates to the mixer technical field, especially a kind of high concentration filling twin-stage horizontal mixer that is used for the mill tailings processing.
Background technology
For fully reclaiming subterranean resource, strengthen the ecological protection dynamics, filling method mining has become the mining industry Development Trend.Therefore; Through mine tailing condition, mine tailing conveying technology, the mechanism research of low-heat high-strength plastic gel material and necessary detection means are reduced filling cost; To improving mine tailing preparation and stowage capacity; Realize the continuous filling of mine tailing high concentration, further improve cemented fill intensity, extremely important meaning is arranged.
Existing nowadays in the filling in mine engineering project, the high concentration mixer is the important component part of preparation lotion, general domestic employing mostly be vertical mixer.There is certain limitation in the processing capacity of vertical mixer; And the problem that vertical mixer exists is also a lot, and along with the mixer increase of service time, the cylindrical shell bottom has a large amount of lotion accumulation; Not only increased the power consumption of mixer, and operating efficiency reduces greatly also.
Summary of the invention
The technical problem that the present invention will solve is: overcome the deficiency in the prior art, provide a kind of stirring efficiency high, the high concentration filling twin-stage horizontal mixer of mixing effect good and reduction power consumption and filling cost.
The technical solution adopted for the present invention to solve the technical problems is: a kind of high concentration filling twin-stage horizontal mixer; Comprise one-level mixer and secondary mixer; The discharging opening of one-level mixer links to each other with the feeding mouth of secondary mixer; The one-level mixer comprises U-shaped housing and the one-level shaft that is arranged on two counter-rotatings in the U-shaped housing, and wherein an one-level shaft is provided with left-handed blade sheet, then is provided with dextrorotation blade sheet on another root one-level shaft; The secondary mixer comprises U-shaped body and the secondary shaft that is arranged on two counter-rotatings in the U-shaped body; Wherein be staggeredly equipped with outer left-hand screw blade and internal layer right-hand screw blade respectively on a secondary shaft; Another root secondary shaft then is staggeredly equipped with internal layer left-hand screw blade and outer right-hand screw blade respectively; Outer left-hand screw blade tactical diameter is greater than internal layer right-hand screw blade, and outer right-hand screw blade tactical diameter is greater than internal layer left-hand screw blade.
One-level shaft and secondary shaft are connected with variable-frequency motor through shaft coupling respectively.
In order to improve stirring efficiency, the angle of inclination between left-handed blade sheet and dextrorotation blade sheet and the one-level shaft is 10 ° to 20 °.
Outer left-hand screw blade is crossed support arm with outer right-hand screw blade pass and is connected with the secondary shaft, and described internal layer right-hand screw blade is crossed inner support with internal layer left-hand screw blade pass and is connected with the secondary shaft.
In order further to improve stirring efficiency, the angle of inclination between inner support and support arm and the secondary shaft is 10 ° to 20 °.
U-shaped housing medial surface is pasted with the U-shaped internal layer liner plate that can improve U-shaped housing bottom height and compressive strength.
U-shaped body medial surface is pasted with two blocks of C shape liner plates that can agree with spiral stirring movement track and improve mixing effect.
The open top of U-shaped body is arranged at intervals with the pull bar that prevents the U-shaped body deformation between the both sides.
The invention has the beneficial effects as follows: high concentration filling twin-stage horizontal mixer provided by the invention is simple in structure, and stirring efficiency is high, and mixing effect is good, and has reduced power consumption, filling cost, fault rate and maintenance cost.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the vertical view of figure one.
Fig. 3 is the axonometric drawing of one-level mixer among the present invention.
Fig. 4 is the axonometric drawing of secondary mixer among the present invention.
The outer right-hand screw blade of the outer left-hand screw blade of the feeding mouth 2-2.U shape body 2-3. secondary shaft 2-4. of the left-handed blade sheet of the discharging opening 1-2.U shape housing 1-3. one-level shaft 1-4. 1-5. dextrorotation blade sheet 1-6.U shape interior lining panel 2-1. secondary mixer of 1-1. one-level mixer 2-5. internal layer right-hand screw blade 2-6. internal layer left-hand screw blade 2-7. 2-8. support arm 2-9. inner support 2-10.C shape liner plate 2-11. pull bar 3. shaft couplings 4. variable-frequency motors among the figure
The specific embodiment
Combine accompanying drawing and preferred embodiment that the present invention is further described now.These accompanying drawings are the sketch map of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
To a kind of high concentration filling twin-stage horizontal mixer shown in Figure 4, comprise one-level mixer and secondary mixer like Fig. 1, the discharging opening 1-1 of one-level mixer links to each other with the feeding mouth 2-1 of secondary mixer.The secondary shaft 2-3 of the one-level shaft 1-3 of one-level mixer and secondary mixer is connected with variable-frequency motor 4 through shaft coupling 3 respectively.
The one-level mixer comprises U-shaped housing 1-2 and the one-level shaft 1-3 that is arranged on two counter-rotatings in the U-shaped housing 1-2; Wherein an one-level shaft 1-3 is provided with left-handed blade sheet 1-4, then is provided with dextrorotation blade sheet 1-5 on another root one-level shaft 1-3.Left-handed blade sheet 1-4 is connected with one-level shaft 1-3 through fixed head with dextrorotation blade sheet 1-5.Angle of inclination between left-handed blade sheet 1-4 and dextrorotation blade sheet 1-5 and the one-level shaft 1-3 is 15 °.U-shaped housing 1-2 medial surface is pasted with U-shaped internal layer liner plate 1-6.
The secondary mixer comprises U-shaped body 2-2 and the secondary shaft 2-3 that is arranged on two counter-rotatings in the U-shaped body 2-2; Wherein be staggeredly equipped with outer left-hand screw blade 2-4 and internal layer right-hand screw blade 2-5 respectively on a secondary shaft 2-3; Another root secondary shaft 2-3 then is staggeredly equipped with internal layer left-hand screw blade 2-6 and outer right-hand screw blade 2-7 respectively; Outer left-hand screw blade 2-4 tactical diameter is greater than internal layer right-hand screw blade 2-5, and outer right-hand screw blade 2-7 tactical diameter is greater than internal layer left-hand screw blade 2-6.Outer left-hand screw blade 2-4 is connected with secondary shaft 2-3 through support arm 2-8 with outer right-hand screw blade 2-7, and described internal layer right-hand screw blade 2-5 is connected with secondary shaft 2-3 through inner support 2-9 with internal layer left-hand screw blade 2-6.Angle of inclination between support arm 2-8 and inner support 2-9 and the secondary shaft 2-3 is 15 °.U-shaped body 2-2 medial surface is pasted with two C shape liner plate 2-10.U-shaped body 2-2 open top is arranged at intervals with pull bar 2-11 between the both sides.
Get into the one-level oar blade type in the feeding mouth entering one-level mixer of slip that needs to stir and stir active section by the one-level mixer; The left-handed blade sheet 1-4 and the dextrorotation blade sheet 1-5 that are distributed on the one-level shaft 1-3 stir slip; It is mixed; Pass through the feeding mouth 2-1 entering secondary screw type stirring active section of secondary mixer via the discharging opening 1-1 of one-level mixer; The outer left-hand screw blade 2-4, internal layer right-hand screw blade 2-5, internal layer left-hand screw blade 2-6 and the outer right-hand screw blade 2-7 that are arranged on the secondary shaft 2-3 carry out secondary screw type stirring conveying to slip; The lotion for preparing is at last accomplished whole workflow from the discharging opening output of secondary mixer.
Stir active section at the one-level oar blade type, the one-level mixer adopts U-shaped housing 1-2, has avoided lower housing portion to have angle and the accumulation that produces slip, has effectively lowered traditional " dead band " area; Be provided with U-shaped liner plate 1-6 in the U-shaped housing 1-2, U-shaped liner plate 1-6 is highly less, has improved the height and the compressive strength of U-shaped housing 1-2 bottom; In addition through systematically calculating and the spacing of testing between the optimal spacing confirmed between left-handed blade sheet 1-4 and dextrorotation blade sheet 1-5 and the U-shaped housing 1-2 and the two one-level shaft 1-3; Thereby make U-shaped housing 1-2 bottom can not exist stirring less than phenomenon; Can not produce simultaneously the situation that left-handed blade sheet 1-4 or dextrorotation blade sheet 1-5 get to U-shaped housing 1-2 yet; Utilize the space in the limited U-shaped housing 1-2, produce maximum efficient.
Stir active section at secondary screw type; The secondary mixer adopts U-shaped body 2-2, is provided with two C shape liner plate 2-10 in the U-shaped body 2-2, has agreed with the movement locus of spiral stirring; Avoid slip accumulation and generation stirring " dead band " below blade crosses, make mixing effect better; Several pull bars 2-11 that between U-shaped body 2-2 open top both sides, is provided with has at interval guaranteed that then U-shaped body 2-2 can be because of the U-shaped body 2-2 distortion that in reason or the slip whipping process U-shaped body 2-2 impact is caused service time.When stirring; Wherein the outer left-hand screw blade 2-4 on secondary shaft 2-3 is rotated counterclockwise; Turn clockwise with its coaxial internal layer right-hand screw blade 2-5, and the outer right-hand screw blade 2-7 on another root secondary shaft 2-3 turns clockwise, be rotated counterclockwise with its coaxial internal layer left-hand screw blade 2-6; Two so coaxial reverse rotation modes can promote stirring efficiency biglyyer, and it is more even to make slurry mix ground.Traditional helical blade is directly to be fixed together with secondary shaft 2-3, though concentricity is better, can cause the helical blade and the place of touching that is coupling to have the slip accumulation and produce " dead angle ".Though and the stirring of new-type shaftless can solve " dead angle " problem, concentricity is difficult to guarantee that vane stability is not enough.And this active section can solve " dead angle " problem, and guarantee concentricity well through adopting fixing each helical blade of inner support 2-9 and support arm 2-8.Through the location of inner support 2-9 and support arm 2-8, connecting meets the demands, and when helical blade damaged, the corresponding helical blade that only needs repairing greatly reduced maintenance cost.
The present invention adopts two-shipper to stir active section; It is more even that slip is mixed, stirring efficiency and effect be improved significantly, when effectively reducing filling cost; Can effectively solve the dust distinct issues that other mixers exist, improve the work on the spot environment; When reducing the part transmission link, reduce fault rate and maintenance cost, and effectively improved the transmission efficiency of equipment, played energy-conservation effect.
The foregoing description only is explanation technical conceive of the present invention and characteristics; Its purpose is to let the personage that is familiar with this technology can understand content of the present invention and implements; Can not limit protection scope of the present invention with this; All equivalences that spirit is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.