CN113257566B - Winding machine with varnish impregnation function - Google Patents
Winding machine with varnish impregnation function Download PDFInfo
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- CN113257566B CN113257566B CN202110512087.0A CN202110512087A CN113257566B CN 113257566 B CN113257566 B CN 113257566B CN 202110512087 A CN202110512087 A CN 202110512087A CN 113257566 B CN113257566 B CN 113257566B
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- groove body
- varnish
- winding machine
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- enameled wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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Abstract
The invention discloses a winding machine with varnish impregnation function, which comprises a winding machine body, an enameled wire winding roll and a supporting seat, wherein a support and a connecting frame are arranged on a bent frame in the winding machine body; a groove body is fixed on the connecting frame, two first guide wheels distributed in the front-back direction are arranged inside the groove body, a second guide wheel is arranged in the groove body between the two first guide wheels, and guide sleeves are embedded in the upper part of the front side wall and the upper part of the rear side wall of the groove body; the winding machine with the varnish impregnation function further comprises a varnish supplementing device; the automatic water replenishing device can automatically replenish standing water into the groove body, so that convenience can be brought to workers, and the intelligence degree of the winding machine is improved.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a winding machine with varnish impregnation function.
Background
The coil is a commonly used electronic device in an electronic circuit, and generally comprises a framework and an enameled wire wound on the framework, after the coil is wound, in order to increase the insulation performance of the enameled wire in the coil, the coil needs to be placed in a varnish impregnation device, and the varnish impregnation device needs to be vacuumized, so that the enameled wire wound on the framework can be fully impregnated with varnish.
In order to bring convenience to the process of impregnating varnish into an enameled wire wound on a framework, a winding machine with varnish impregnation function is available on the market at present, and during operation, the enameled wire sent out by an enameled wire winding roll inside the winding machine can firstly pass through a varnish impregnation device inside the winding machine, and after passing through the varnish impregnation device, the outer surface of the enameled wire can be impregnated with varnish.
However, when a winding machine with a varnish impregnation function in the market works, when the varnish in the varnish impregnation device is insufficient, the varnish needs to be added into the varnish impregnation device manually, which brings inconvenience to workers and has the disadvantage of low intelligence degree.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the winding machine with the varnish impregnation function, when the winding machine is used, when the varnish in the groove body is insufficient, the varnish supplementing device can automatically supplement the varnish into the groove body, and thus, workers do not need to add the varnish into the groove body in a manual mode, so that convenience can be brought to the workers, and the intelligent degree of the winding machine is improved.
The winding machine with the varnish impregnation function comprises a winding machine body, an enameled wire winding roll and a supporting seat for supporting a coil framework, wherein a support and a connecting frame are arranged on a bar frame in the winding machine body; a groove body used for containing varnish is fixed on the connecting frame, two first guide wheels distributed in the front-back direction are arranged inside the groove body, each first guide wheel is rotatably connected with the groove body, a second guide wheel is arranged in the groove body between the two first guide wheels, the second guide wheel is lower than the two first guide wheels, the second guide wheel is rotatably connected with the groove body, guide sleeves are embedded and fixed on the upper portion of the front side wall and the upper portion of the rear side wall of the groove body, the guide sleeves are used for allowing an enameled wire led out from an enameled wire winding disc to pass through, and the leading-out end of the enameled wire passes through the guide sleeve on the rear side of the groove body and sequentially bypasses the first guide wheel on the rear side of the groove body, the second guide wheel between the two first guide wheels and the first guide wheel on the front side of the groove body and then passes through the guide sleeve on the front side of the groove body; the winding machine with the varnish impregnation function further comprises a varnish supplementing device, the varnish supplementing device is used for supplementing varnish into the groove body, and the control panel and the varnish supplementing device are both electrically connected with the controller; after adopting above-mentioned structure, the enameled wire that is seen off by the enameled wire take-up reel is behind the first leading wheel that is located the cell body rear side, the second leading wheel between two first leading wheels and the first leading wheel that is located the cell body front side, and the enameled wire can be soaked in standing water, so, after coiling the enameled wire to the coil skeleton, can make the enameled wire in the coil accomplish standing water's flooding naturally.
The winding machine with the function of impregnation of the varnish comprises a varnish supplementing device, wherein the varnish supplementing device comprises a varnish storage tank, a varnish supplementing pipe is communicated with the side wall of a tank body, a varnish supplementing pump is installed on the varnish storage tank, one end, far away from the tank body, of the varnish supplementing pipe is communicated with the outlet end of the varnish supplementing pump through a first hose, the inlet end of the varnish supplementing pump is communicated with a liquid inlet pipe, one end, far away from the varnish supplementing pump, of the liquid inlet pipe extends into the varnish storage tank, a liquid adding opening is formed in the varnish storage tank, a first liquid level sensor and a second liquid level sensor are installed on the side wall of the tank body and are distributed vertically, the first liquid level sensor and the second liquid level sensor are electrically connected with a controller, and the varnish supplementing pump is electrically connected with the controller through a driving module; the first hose is adopted to connect the liquid supplementing pump and the liquid supplementing pipe, and the reason is that after the first hose is applied to the winding machine, the connecting frame and the groove body are driven to move by the rod arranging frame when the winding machine works, and interference can be avoided after the first hose is adopted; after filling the device through adopting this kind of standing water, when the liquid level of standing water in the cell body was less than second level sensor position department, second level sensor can send the signal for the controller, at this moment, the controller can start the fluid infusion pump, after the fluid infusion pump started, the fluid infusion pump can supply the standing water in the standing water storage tank to the cell body, after the standing water liquid level in the cell body reachd first level sensor position department, first level sensor can send the signal for the controller, at this moment, the fluid infusion pump can be closed to the controller to make the fluid infusion pump stop supplying standing water to the cell body.
The winding machine with the varnish impregnation function is characterized in that the varnish storage box is lower than the groove body, the bottom of the groove body is communicated with a liquid return pipe, one end, far away from the groove body, of the liquid return pipe is provided with an electromagnetic valve, one end, far away from the liquid return pipe, of the electromagnetic valve is communicated with the varnish storage box through a second hose, and the electromagnetic valve is electrically connected with the controller; by adopting the structure, after the winding machine is closed, the electromagnetic valve can be opened by operating the control panel, and the standing water storage tank is lower than the groove body, so that the standing water in the groove body can be recovered to the standing water storage tank for storage; in addition, after the electromagnetic valve is opened by operating the control panel, the first liquid level sensor, the second liquid level sensor and the fluid replacement pump are all in a closed state; the electromagnetic valve and the standing water storage tank are connected by the second hose, because the connecting frame and the tank body are driven by the rod arranging frame to move when the winding machine works after the electromagnetic valve and the standing water storage tank are applied to the winding machine, and interference can be avoided after the second hose is adopted.
The winding machine with the varnish impregnation function is characterized in that a first rotating shaft penetrates through each first guide wheel, each first rotating shaft extends along the axial direction of the first guide wheel, each first guide wheel is fixed with the corresponding first rotating shaft, and two ends of each first rotating shaft are rotatably connected with the groove body through bearings; by adopting the structure, each first guide wheel can be reliably and rotatably connected with the groove body through the first rotating shaft.
The winding machine with the varnish impregnation function is characterized in that a second rotating shaft penetrates through a second guide wheel, the second rotating shaft extends along the axial direction of the second guide wheel, and the second guide wheel is fixed with the second rotating shaft; supporting blocks are vertically and slidably connected to the inner walls of the left side and the right side of the groove body, a shaft hole is formed in each supporting block, two end portions of the second rotating shaft are respectively inserted into the shaft hole in one supporting block and are rotatably connected with the shaft hole, an elastic mechanism is arranged between each supporting block and the groove body, and the elastic mechanism is used for applying a trend of driving the supporting blocks to move downwards to the supporting blocks; after adopting this kind of structure, in-process when the coiling machine with the enameled wire coiling to the coil skeleton, the second leading wheel can realize the adjustment to the rate of tension of enameled wire, promptly when the rate of tension of enameled wire is great, the elasticity trend of elastic mechanism can be overcome and the upward floating to the second leading wheel, in order to reduce the rate of tension of enameled wire, when the rate of tension of enameled wire is less, the second leading wheel can float downwards under the elasticity trend of elastic mechanism, in order to increase the rate of tension of enameled wire, that is to say, the adjustment to the rate of tension of enameled wire can be realized through the fluctuation of second leading wheel, thereby can avoid the enameled wire to appear after the coiling to the coil skeleton that the enameled wire coiling of subregion region's enameled wire coiling is comparatively loose, the too inseparable phenomenon of subregion's enameled wire coiling, and then can ensure the performance after coil production is accomplished.
The winding machine with the varnish impregnation function is characterized in that the inner walls of the left side and the right side of the groove body are respectively provided with a T-shaped sliding groove extending along the vertical direction, each supporting block is in sliding connection with the sliding groove on the corresponding side, the upper end of the groove body is fixedly provided with a blocking frame, and the blocking frame is used for blocking the supporting block to prevent the supporting block from falling out of the sliding groove; the upper end of each elastic mechanism is abutted against the blocking frame, and the lower end of each elastic mechanism is abutted against the supporting block on the corresponding side; through the arrangement of the sliding grooves and the supporting blocks, the supporting blocks are connected in the sliding grooves in a sliding mode, and the two ends of the second rotating shaft are respectively connected with one supporting block in a rotating mode, so that the second guide wheel can vertically slide relative to the groove body, namely, the second guide wheel can vertically float relative to the groove body; in addition, through elastic mechanism's setting, elastic mechanism can exert the trend of ordering about the supporting shoe downstream to the supporting shoe, so, at the in-process of coiling machine on the skeleton with the enameled wire coiling to the coil, the second leading wheel can realize the adjustment to the rate of tension of enameled wire, when the rate of tension of enameled wire is great promptly, the second leading wheel can overcome elastic mechanism's elasticity trend and upwards float, in order to reduce the rate of tension of enameled wire, when the rate of tension of enameled wire is less, the second leading wheel can float downwards under elastic mechanism's elasticity trend, in order to increase the rate of tension of enameled wire, that is to say, the adjustment to the rate of tension of enameled wire can be realized through the fluctuation of second leading wheel.
The winding machine with the varnish impregnation function comprises a winding machine body, a plurality of elastic mechanisms and a plurality of supporting blocks, wherein each elastic mechanism comprises two springs which are distributed in the front-back direction, the upper end of each spring is abutted against a blocking frame, and the lower end of each spring is abutted against the supporting block at the corresponding position; by adopting the elastic mechanism, the spring can reliably apply the tendency of driving the supporting block to move downwards to the supporting block.
The winding machine with the varnish impregnation function is characterized in that blind holes are formed in the upper end face of the supporting block at the position where each spring is located, and the lower end of each spring is inserted into the blind hole in the corresponding position; through the setting of blind hole, the lower extreme homoenergetic of every spring can insert in the blind hole on corresponding the position, so, can avoid the spring the phenomenon that breaks away from the supporting shoe to appear, also can avoid the spring the phenomenon of deviating from in the spout to appear exactly.
The winding machine with the varnish impregnation function is characterized in that each sliding chute is connected with a T-shaped sliding block in a sliding mode, the baffle frame above each sliding chute is vertically provided with an adjusting bolt in a penetrating mode, the adjusting bolt is in threaded connection with the baffle frame, the lower end face of each sliding block abuts against the upper ends of two springs on the corresponding side, and the upper end face of each sliding block abuts against the lower end of the adjusting bolt on the corresponding side; through the arrangement of the sliding block and the adjusting bolt, when the adjusting bolt is screwed to enable the adjusting bolt to push the sliding block to move downwards, the sliding block can further compress the spring, so that the elastic trend of the spring to the supporting block can be increased, the upward floating displacement of the second guide wheel can be reduced in the process that the enameled wire is wound on the coil framework by the winding machine, and the adjustment range of the tension degree of the enameled wire by the second guide wheel can be reduced; when the adjusting bolt is screwed to enable the adjusting bolt to move upwards, the sliding block can move upwards under the pushing of the spring, and therefore the spring can extend, namely the elastic trend of the spring on the supporting block can be reduced, the upward floating displacement of the second guide wheel can be increased in the process that the enameled wire is wound on the coil framework by the winding machine, and namely the adjustment range of the tension degree of the enameled wire by the second guide wheel can be increased; through slider and adjusting bolt's setting, can change the adjustment range of enameled wire rate of tension as required.
The winding machine with the varnish impregnation function is characterized in that impellers are sleeved on the second rotating shafts on the left side and the right side of the second guide wheel, each impeller is coaxially arranged with the second rotating shaft, each impeller is fixed with the second rotating shaft, and the impellers rotate along with the second rotating shafts to stir varnish in the groove body; through the setting of impeller, at the coiling machine with the in-process on the enameled wire coiling to the coil skeleton, can drive the second leading wheel rotation because of the removal of enameled wire, can drive second pivot and impeller rotation again when the second leading wheel rotates, can realize the stirring to the inside standing water of cell body when the impeller rotates to can avoid the standing water in the cell body to appear the phenomenon of sediment.
When the device is used, when the standing water in the groove body is insufficient, the standing water replenishing device can automatically replenish the standing water into the groove body, so that a worker does not need to add the standing water into the groove body manually, convenience can be brought to the worker, and the intelligence degree of the winding machine is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic perspective view of the present invention at a first viewing angle;
FIG. 2 is a perspective view of the present invention at a second viewing angle;
FIG. 3 is a schematic perspective view of the present invention with portions broken away and at a first viewing angle;
FIG. 4 is a left side view schematic diagram of the structure of the standing water replenishing device after being connected with the tank body;
FIG. 5 is a schematic block diagram of the circuit of the present invention;
FIG. 6 is a perspective view of the present invention with portions broken away and at a second viewing angle;
FIG. 7 is a perspective view of the present invention with portions broken away and from a third viewing angle;
FIG. 8 is a schematic cross-sectional view of the present invention with portions broken away;
FIG. 9 is another cross-sectional structural view of the present invention with portions broken away;
fig. 10 is a perspective view of the present invention with a portion of the structure removed and at a fourth viewing angle.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of various embodiments of the present invention. It should be understood, however, that these implementation details should not be taken to limit the invention. That is, in some embodiments of the invention, such practical details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The winding machine with varnish impregnation function comprises a winding machine body 1, an enameled wire winding roll 2 and a support seat 3 for supporting a coil framework, wherein a support 12 and a connecting frame 13 are installed on a bar arranging frame 11 in the winding machine body 1, the enameled wire winding roll 2 is rotatably connected with the support 12, one end of the support seat 3 is fixed with a winding shaft 14 in the winding machine body 1, the other end of the support seat 3 is in threaded connection with a retaining sleeve 31, and the retaining sleeve 31 is used for blocking the coil framework to prevent the coil framework from being separated from the support seat 3 after the coil framework is sleeved on the support seat 3; a groove body 41 for containing varnish is fixed on the connecting frame 13, two first guide wheels 42 distributed in the front-back direction are arranged in the groove body 41, each first guide wheel 42 is rotatably connected with the groove body 41, a second guide wheel 43 is arranged in the groove body 41 between the two first guide wheels 42, the second guide wheel 43 is lower than the two first guide wheels 42, the second guide wheel 43 is rotatably connected with the groove body 41, guide sleeves 44 are embedded in the upper part of the front side wall and the upper part of the rear side wall of the groove body 41, the guide sleeves 44 are used for the enameled wire 21 led out from the enameled wire winding disc 2 to pass through, and the leading-out end of the enameled wire 21 passes through the guide sleeve 44 positioned at the rear side of the groove body 41 and sequentially bypasses the first guide wheel 42 positioned at the rear side of the groove body 41, the second guide wheel 43 between the two first guide wheels 42 and the first guide wheel 42 positioned at the front side of the groove body 41 and then passes through the guide sleeve 44 positioned at the front side of the groove body 41; the winding machine with the varnish impregnation function further comprises a varnish supplementing device, the varnish supplementing device is used for supplementing varnish into the groove body 41, and the control panel 16 and the varnish supplementing device are both electrically connected with the controller 15; after adopting above-mentioned structure, the enameled wire that is seen off by the enameled wire take-up reel is behind the first leading wheel that is located the cell body rear side, the second leading wheel between two first leading wheels and the first leading wheel that is located the cell body front side, and the enameled wire can be soaked in standing water, so, after coiling the enameled wire to the coil skeleton, can make the enameled wire in the coil accomplish standing water's flooding naturally.
The standing water supplementing device comprises a standing water storage tank 51, a liquid supplementing pipe 411 is communicated with the side wall of the tank body 41, a liquid supplementing pump 52 is installed on the standing water storage tank 51, one end, far away from the tank body 41, of the liquid supplementing pipe 411 is communicated with the outlet end of the liquid supplementing pump 52 through a first hose 53, the inlet end of the liquid supplementing pump 52 is communicated with a liquid inlet pipe 54, one end, far away from the liquid supplementing pump 52, of the liquid inlet pipe 54 extends into the standing water storage tank 51, a liquid adding opening 511 is formed in the standing water storage tank 51, a first liquid level sensor 45 and a second liquid level sensor 46 are installed on the side wall of the tank body 41, the first liquid level sensor 45 and the second liquid level sensor 46 are distributed vertically, the first liquid level sensor 45 and the second liquid level sensor 46 are electrically connected with the controller 15, and the liquid supplementing pump 52 is electrically connected with the controller 15 through a driving module 55; the first hose is adopted to connect the liquid supplementing pump and the liquid supplementing pipe, and the reason is that after the first hose is applied to the winding machine, the connecting frame and the groove body are driven to move by the rod arranging frame when the winding machine works, and interference can be avoided after the first hose is adopted; after filling the device through adopting this kind of standing water, when the liquid level of standing water in the cell body was less than second level sensor position department, second level sensor can send the signal for the controller, at this moment, the controller can start the fluid infusion pump, after the fluid infusion pump started, the fluid infusion pump can supply the standing water in the standing water storage tank to the cell body, after the standing water liquid level in the cell body reachd first level sensor position department, first level sensor can send the signal for the controller, at this moment, the fluid infusion pump can be closed to the controller to make the fluid infusion pump stop supplying standing water to the cell body.
The standing water storage tank 51 is lower than the tank body 41, the bottom of the tank body 41 is communicated with a liquid return pipe 47, one end of the liquid return pipe 47, which is far away from the tank body 41, is provided with an electromagnetic valve 56, one end of the electromagnetic valve 56, which is far away from the liquid return pipe 47, is communicated with the standing water storage tank 51 through a second hose 57, and the electromagnetic valve 56 is electrically connected with the controller 15; by adopting the structure, after the winding machine is closed, the electromagnetic valve can be opened by operating the control panel, and the varnish storage tank is lower than the trough body, so that varnish in the trough body can be recovered to the varnish storage tank for storage; in addition, after the electromagnetic valve is opened by operating the control panel, the first liquid level sensor, the second liquid level sensor and the fluid infusion pump are all in a closed state; the electromagnetic valve and the standing water storage tank are connected by the second hose, because the connecting frame and the tank body are driven by the rod arranging frame to move when the winding machine works after the electromagnetic valve and the standing water storage tank are applied to the winding machine, and interference can be avoided after the second hose is adopted.
Each first guide wheel 42 is provided with a first rotating shaft 421 in a penetrating manner, each first rotating shaft 421 extends along the axial direction of the first guide wheel 42, each first guide wheel 42 is fixed with the corresponding first rotating shaft 421, and two ends of each first rotating shaft 421 are rotatably connected with the groove body 41 through bearings 422; by adopting the structure, each first guide wheel can be reliably and rotatably connected with the groove body through the first rotating shaft.
A second rotating shaft 431 penetrates through the second guide wheel 43, the second rotating shaft 431 extends along the axial direction of the second guide wheel 43, and the second guide wheel 43 and the second rotating shaft 431 are fixed; supporting blocks 61 are vertically and slidably connected to the inner walls of the left side and the right side of the groove body 41, a shaft hole 611 is formed in each supporting block 61, two end portions of the second rotating shaft 431 are respectively inserted into the shaft hole 611 in one of the supporting blocks 61 and are rotatably connected with the shaft hole 611, an elastic mechanism is arranged between each supporting block 61 and the groove body 41, and the elastic mechanism is used for applying a trend of driving the supporting block 61 to move downwards to the supporting block 61; after adopting this kind of structure, in the in-process of coiling the enameled wire to the coil skeleton when the coiling machine, the adjustment to the rate of tension of enameled wire can be realized to the second leading wheel, when the rate of tension of enameled wire is great promptly, the elasticity trend of elastic mechanism can be overcome and upwards float to the second leading wheel, in order to reduce the rate of tension of enameled wire, when the rate of tension of enameled wire is less, the second leading wheel can float downwards under the elasticity trend of elastic mechanism, in order to increase the rate of tension of enameled wire, that is to say, can realize the adjustment to the rate of tension of enameled wire through the fluctuation of second leading wheel, thereby can avoid the enameled wire to appear after coiling to the coil skeleton that the enameled wire coiling of subregion is comparatively loose, the enameled wire coiling of subregion is too inseparable phenomenon, and then can ensure the performance after coil production is accomplished.
The inner walls of the left side and the right side of the trough body 41 are respectively provided with a T-shaped sliding groove 412 extending along the vertical direction, each supporting block 61 is connected with the sliding groove 412 on the corresponding side in a sliding manner, the upper end of the trough body 41 is fixedly provided with a blocking frame 48, and the blocking frame 48 is used for blocking the supporting block 61 to prevent the supporting block 61 from falling out of the sliding groove 412; the upper end of each elastic mechanism is abutted against the baffle frame 48, and the lower end of each elastic mechanism is abutted against the supporting block 61 on the corresponding side; through the arrangement of the sliding groove and the supporting blocks, the supporting blocks are connected in the sliding groove in a sliding mode, and the two ends of the second rotating shaft are respectively connected with one supporting block in a rotating mode, so that the second guide wheel can vertically slide relative to the groove body, namely, the second guide wheel can vertically float relative to the groove body; in addition, through elastic mechanism's setting, elastic mechanism can exert the trend of ordering about the supporting shoe downstream to the supporting shoe, so, in-process when the coiling machine on the skeleton with the enameled wire coiling to the coil, the second leading wheel can realize the adjustment to the rate of tension of enameled wire, when the rate of tension of enameled wire is great promptly, the elasticity trend of elastic mechanism can be overcome to the second leading wheel and upwards float, in order to reduce the rate of tension of enameled wire, when the rate of tension of enameled wire is less, the second leading wheel can float downwards under the elasticity trend of elastic mechanism, in order to increase the rate of tension of enameled wire, that is to say, the adjustment to the rate of tension of enameled wire can be realized to the fluctuation through the second leading wheel.
Each elastic mechanism comprises two springs 7 distributed in the front-back direction, the upper end of each spring 7 is propped against the baffle frame 48, and the lower end of each spring 7 is propped against the supporting block 61 at the corresponding position; by using such a resilient mechanism, the spring can reliably apply a tendency to urge the support block downward to the support block.
The upper end face of the supporting block 61 at the position of each spring 7 is provided with a blind hole 612, and the lower end of each spring 7 is inserted into the blind hole 612 at the corresponding position; through the setting of blind hole, the lower extreme homoenergetic of every spring can insert in the blind hole on corresponding the position, so, can avoid the spring the phenomenon that breaks away from the supporting shoe to appear, also can avoid the spring the phenomenon of deviating from in the spout to appear exactly.
A T-shaped sliding block 62 is connected in each sliding groove 412 in a sliding manner, an adjusting bolt 481 in threaded connection with the blocking frame 48 vertically penetrates through the blocking frame 48 above each sliding groove 412, the lower end face of each sliding block 62 abuts against the upper ends of the two springs 7 on the corresponding side, and the upper end face of each sliding block 62 abuts against the lower end of the adjusting bolt 481 on the corresponding side; through the arrangement of the sliding block and the adjusting bolt, when the adjusting bolt is screwed to enable the adjusting bolt to push the sliding block to move downwards, the sliding block can further compress the spring, so that the elastic trend of the spring to the supporting block can be increased, the upward floating displacement of the second guide wheel can be reduced in the process that the enameled wire is wound on the coil framework by the winding machine, and the adjustment range of the tension degree of the enameled wire by the second guide wheel can be reduced; when the adjusting bolt is screwed to enable the adjusting bolt to move upwards, the sliding block can move upwards under the pushing of the spring, and therefore the spring can be stretched, the elastic trend of the spring on the supporting block can be reduced, the upward floating displacement of the second guide wheel can be increased in the process that the enameled wire is wound on the coil framework by the winding machine, and the adjustment range of the tension degree of the enameled wire by the second guide wheel can be increased; through slider and adjusting bolt's setting, can change the adjustment range of enameled wire rate of tension as required.
When needs use the coiling machine, the coiling machine is opened to accessible operation control panel, the back is opened to the coiling machine, the solenoid valve can be closed and the fluid infusion pump is started to the controller, the during operation of fluid infusion pump, the fluid infusion pump can supply the standing water in the standing water storage tank to the cell body, after the standing water liquid level in the cell body reachd first level sensor position department, first level sensor can send the signal for the controller, at this moment, the fluid infusion pump can be closed promptly to the controller to make the fluid infusion pump stop supplying standing water in to the cell body.
When the winding machine needs to wind the enameled wire on the coil framework, the leading-out end of the enameled wire sent out by the enameled wire winding roll penetrates through the guide sleeve positioned on the rear side of the groove body and sequentially bypasses the first guide wheel positioned on the rear side of the groove body, the second guide wheel between the two first guide wheels and the first guide wheel positioned on the front side of the groove body and then penetrates out of the guide sleeve positioned on the front side of the groove body, the enameled wire is wound on the coil framework positioned on the supporting seat after the leading-out end of the enameled wire penetrates out of the guide sleeve positioned on the front side of the groove body, namely, when the supporting seat and the coil framework are driven to rotate by the winding shaft, the enameled wire can be wound on the coil framework, after the winding of the coil framework is completed, the blocking sleeve is screwed off from the supporting seat, then the coil framework after the winding is taken off from the supporting seat, then the new coil framework to be wound is sleeved on the supporting seat, and finally, the blocking sleeve is arranged on the supporting seat and is pressed against the coil framework tightly.
In addition, the enameled wire can be soaked with varnish after passing through the first guide wheel positioned at the rear side of the groove body, the second guide wheel between the two first guide wheels and the first guide wheel positioned at the front side of the groove body, so that the enameled wire in the coil can be naturally soaked with varnish after being wound on the coil framework.
In addition, when the winding machine is in the process of winding the enameled wire onto the coil framework, the second guide wheel can adjust the tension degree of the enameled wire, namely when the tension degree of the enameled wire is large, the second guide wheel can overcome the elastic trend of the elastic mechanism and float upwards to reduce the tension degree of the enameled wire, when the tension degree of the enameled wire is small, the second guide wheel can float downwards under the elastic trend of the elastic mechanism to increase the tension degree of the enameled wire, namely, the tension degree of the enameled wire can be adjusted through the up-and-down floating of the second guide wheel, so that the phenomenon that the enameled wire in a partial area is wound loosely after the enameled wire is wound onto the coil framework can be avoided, the phenomenon that the enameled wire in the partial area is wound too tightly, and the performance of the coil after production is finished can be ensured.
In above-mentioned working process, when the liquid level of the standing water in the cell body was less than second level sensor position department, second level sensor can send a signal for the controller, at this moment, the controller can start the fluid infusion pump, the fluid infusion pump starts the back, the fluid infusion pump can supply the standing water in the standing water storage tank to the cell body, after the standing water liquid level in the cell body reachd first level sensor position department, first level sensor can send a signal for the controller, at this moment, the fluid infusion pump can be closed to the controller to make the fluid infusion pump stop supplying standing water to the cell body.
Finally, it should be noted that, in the present invention, the height of the first liquid level sensor needs to be lower than the height of the guide sleeve and the height of the bearing, so as to avoid the phenomenon that the liquid level of the standing water in the tank body is too high and the standing water leaks out of the tank body from the guide sleeve and/or the bearing; moreover, the height of the second liquid level sensor needs to be higher than the maximum height of the second guide wheel which can float upwards, so that the enameled wire can be ensured to be soaked in standing water when the liquid level in the tank body is at the lowest liquid level; in addition, after the coiling machine stop work, accessible operation control panel closes the coiling machine, and the coiling machine is being closed the back, and the controller can keep fluid infusion pump, first level sensor and second level sensor in the closed condition, and can open the solenoid valve simultaneously, and the solenoid valve is opened the back, and the standing water that remains in the cell body can be retrieved to the standing water storage tank and is saved.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (9)
1. A winding machine with varnish impregnation function comprises a winding machine body (1), an enameled wire winding roll (2) and a supporting seat (3) used for supporting a coil framework, wherein a support (12) and a connecting frame (13) are installed on a bent frame (11) in the winding machine body (1), the enameled wire winding roll (2) is rotatably connected with the support (12), one end of the supporting seat (3) is fixed with a winding shaft (14) in the winding machine body (1), the other end of the supporting seat (3) is in threaded connection with a retaining sleeve (31), and after the coil framework is sleeved on the supporting seat (3), the retaining sleeve (31) is used for blocking the coil framework to prevent the coil framework from being separated from the supporting seat (3); a groove body (41) used for containing varnish is fixed on the connecting frame (13), two first guide wheels (42) distributed in the front-back direction are arranged inside the groove body (41), each first guide wheel (42) is rotatably connected with the groove body (41), a second guide wheel (43) is arranged in the groove body (41) between the two first guide wheels (42), the second guide wheel (43) is lower than the two first guide wheels (42), the second guide wheel (43) is rotatably connected with the groove body (41), guide sleeves (44) are fixedly embedded in the upper portions of the front side wall and the rear side wall of the groove body (41), the guide sleeves (44) are used for allowing the enameled wires (21) led out from the enameled wire winding disc (2) to pass through, the leading-out ends of the enameled wires (21) pass through the guide sleeves (44) positioned on the rear side of the groove body (41) and sequentially pass through the first guide wheels (42) positioned on the rear side of the groove body (41), the second guide wheels (43) between the two first guide wheels (42) and the front guide wheels (41) positioned on the front side of the groove body (41); be fixed with controller (15) in coiling machine body (1), be fixed with control panel (16), its characterized in that on the leading flank of coiling machine body (1): the winding machine with the varnish impregnation function further comprises a varnish supplementing device, the varnish supplementing device is used for supplementing varnish into the groove body (41), and the control panel (16) and the varnish supplementing device are both electrically connected with the controller (15); the device for supplementing the liquid filling with the standing water comprises a standing water storage tank (51), a liquid supplementing pipe (411) is communicated with the side wall of the tank body (41), a liquid supplementing pump (52) is installed on the standing water storage tank (51), one end, far away from the tank body (41), of the liquid supplementing pipe (411) is communicated with the outlet end of the liquid supplementing pump (52) through a first hose (53), the inlet end of the liquid supplementing pump (52) is communicated with a liquid inlet pipe (54), one end, far away from the liquid supplementing pump (52), of the liquid inlet pipe (54) extends into the standing water storage tank (51), a liquid filling opening (511) is formed in the standing water storage tank (51), a first liquid level sensor (45) and a second liquid level sensor (46) are installed on the side wall of the tank body (41), the first liquid level sensor (45) and the second liquid level sensor (46) are vertically distributed, the first liquid level sensor (45) and the second liquid level sensor (46) are electrically connected with a controller (15), and the liquid supplementing pump (52) is electrically connected with the controller (15) through a driving module (55).
2. The winding machine with a varnish impregnation function according to claim 1, wherein the varnish storage tank (51) is lower than the groove body (41), a liquid return pipe (47) is communicated with the bottom of the groove body (41), an electromagnetic valve (56) is installed at one end of the liquid return pipe (47) away from the groove body (41), one end of the electromagnetic valve (56) away from the liquid return pipe (47) is communicated with the varnish storage tank (51) through a second hose (57), and the electromagnetic valve (56) is electrically connected with the controller (15).
3. The winding machine with the varnish impregnation function according to claim 1, wherein a first rotating shaft (421) penetrates through each first guide wheel (42), each first rotating shaft (421) extends in the axial direction of the first guide wheel (42), each first guide wheel (42) is fixed to the corresponding first rotating shaft (421), and two ends of each first rotating shaft (421) are rotatably connected with the groove body (41) through bearings (422).
4. The winding machine with varnish impregnation function according to claim 1, wherein a second rotating shaft (431) penetrates through the second guide wheel (43), the second rotating shaft (431) extends in the axial direction of the second guide wheel (43), and the second guide wheel (43) is fixed to the second rotating shaft (431); supporting blocks (61) are vertically and slidably connected to the inner walls of the left side and the right side of the groove body (41), a shaft hole (611) is formed in each supporting block (61), two end portions of the second rotating shaft (431) are respectively inserted into the shaft hole (611) in one supporting block (61) and are rotatably connected with the shaft hole (611), an elastic mechanism is arranged between each supporting block (61) and the groove body (41), and the elastic mechanisms are used for applying a trend of driving the supporting blocks (61) to move downwards to the supporting blocks (61).
5. The winding machine with the varnish impregnation function according to claim 4, wherein the inner walls of the left side and the right side of the groove body (41) are provided with T-shaped sliding grooves (412) extending in the vertical direction, each supporting block (61) is in sliding connection with the sliding groove (412) on the corresponding side, a blocking frame (48) is fixed to the upper end of the groove body (41), and the blocking frame (48) is used for blocking the supporting block (61) to prevent the supporting block (61) from falling out of the sliding groove (412); the upper end of each elastic mechanism abuts against the stop frame (48), and the lower end of each elastic mechanism abuts against the supporting block (61) on the corresponding side.
6. The winding machine with varnish impregnation function according to claim 5, wherein each elastic mechanism comprises two springs (7) distributed in a front-back direction, an upper end of each spring (7) abuts against the blocking frame (48), and a lower end of each spring (7) abuts against the supporting block (61) at the corresponding position.
7. The winding machine with varnish impregnation function according to claim 6, wherein the supporting block (61) at the position of each spring (7) is provided with a blind hole (612) on the upper end surface thereof, and the lower end of each spring (7) is inserted into the blind hole (612) at the corresponding position.
8. The winding machine with varnish impregnation function according to claim 7, wherein each sliding groove (412) is slidably connected with a T-shaped sliding block (62), a blocking frame (48) above each sliding groove (412) is vertically provided with an adjusting bolt (481) in a penetrating manner, the adjusting bolt is in threaded connection with the blocking frame (48), the lower end face of each sliding block (62) abuts against the upper ends of the two springs (7) on the corresponding side, and the upper end face of each sliding block (62) abuts against the lower end of the adjusting bolt (481) on the corresponding side.
9. The winding machine with the varnish impregnation function according to any one of claims 4 to 8, wherein impellers (432) are sleeved on the second rotating shafts (431) on the left and right sides of the second guide wheel (43), each impeller (432) is coaxially arranged with the second rotating shaft (431), each impeller (432) is fixed with the second rotating shaft (431), and the impellers (432) are used for rotating along with the second rotating shafts (431) to stir the varnish in the tank body (41).
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Effective date of registration: 20221124 Address after: 310000 871 Fuxing Street, Linglong Street, Lin'an City, Hangzhou City, Zhejiang Province (2 buildings) Applicant after: Hangzhou Zhuoyue Electronic Technology Co.,Ltd. Address before: 315000 Room 403, building 2, Lane 1, Chunhui Road, Jinping street, Fenghua City, Ningbo City, Zhejiang Province Applicant before: Li Xiajun |
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