CN113249601B - Alloying method for inducing icosahedron quasicrystal phase in-situ self-generated strengthening cast aluminum-lithium alloy - Google Patents
Alloying method for inducing icosahedron quasicrystal phase in-situ self-generated strengthening cast aluminum-lithium alloy Download PDFInfo
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- 229910001148 Al-Li alloy Inorganic materials 0.000 title claims abstract description 69
- 239000001989 lithium alloy Substances 0.000 title claims abstract description 63
- JFBZPFYRPYOZCQ-UHFFFAOYSA-N [Li].[Al] Chemical compound [Li].[Al] JFBZPFYRPYOZCQ-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 238000005275 alloying Methods 0.000 title claims abstract description 53
- 239000013079 quasicrystal Substances 0.000 title claims abstract description 42
- 238000011065 in-situ storage Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 23
- 230000001939 inductive effect Effects 0.000 title claims abstract description 13
- 238000005728 strengthening Methods 0.000 title abstract description 10
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 91
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- 238000001556 precipitation Methods 0.000 claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 46
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 46
- 239000011777 magnesium Substances 0.000 claims description 23
- 229910052749 magnesium Inorganic materials 0.000 claims description 22
- 229910052744 lithium Inorganic materials 0.000 claims description 21
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 14
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000011888 foil Substances 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000002344 surface layer Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 238000007872 degassing Methods 0.000 claims description 5
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- 239000002994 raw material Substances 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims 1
- OPHUWKNKFYBPDR-UHFFFAOYSA-N copper lithium Chemical compound [Li].[Cu] OPHUWKNKFYBPDR-UHFFFAOYSA-N 0.000 abstract description 19
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Abstract
一种诱导二十面体准晶相原位自生强化铸造铝锂合金的合金化方法,涉及一种诱导准晶相原位自生强化铸造铝锂合金的方法。本发明是要解决现有的铸造铝锂合金过程中δ'‑Al3Li粒子的大量析出将加剧共面滑移倾向,晶界处的应力集中现象愈加明显,将导致合金的强韧性明显下降的技术问题。本发明涉及一种诱导准晶相原位自生增强铸造铝锂合金的合金化方法,准晶强化铸造铝锂合金中Al3Li强化粒子析出数量被抑制的同时,二十面体准晶相T2‑Al6CuLi3的析出数量大大增加,合金的强塑积提高了五倍以上。
An alloying method for inducing icosahedral quasi-crystal phase in-situ in-situ strengthening of cast aluminum-lithium alloy relates to a method for inducing quasi-crystal phase in-situ in-situ strengthening of cast aluminum-lithium alloy. The invention aims to solve the problem that the large amount of precipitation of δ'-Al 3 Li particles in the existing process of casting aluminum-lithium alloy will aggravate the tendency of coplanar slip, and the phenomenon of stress concentration at the grain boundary will become more obvious, which will lead to a significant decrease in the strength and toughness of the alloy. technical issues. The invention relates to an alloying method for inducing a quasi-crystal phase in-situ self-generated reinforced cast aluminum-lithium alloy. While the precipitation quantity of Al 3 Li strengthening particles in the quasi-crystal reinforced cast aluminum-lithium alloy is suppressed, the icosahedral quasi-crystal phase T 2 ‑ The amount of precipitation of Al 6 CuLi 3 is greatly increased, and the strength-plastic product of the alloy is increased by more than five times.
Description
技术领域technical field
本发明涉及一种诱导准晶相原位自生强化铸造铝锂合金的方法。The invention relates to a method for inducing a quasi-crystal phase in-situ in-situ strengthening and casting aluminum-lithium alloy.
背景技术Background technique
随着石油资源的日益短缺及现代结构器件构造的愈加复杂化,特别是在航空航天、军工等重大装备高端制造领域,迫切需要新制备技术、新材料的发展。铝锂合金具有密度低、比强度高和比刚度高、耐蚀性好和抗疲劳性能好等优点,用其取代常规铝合金能使构件质量减轻10%~20%,刚度提高15%~20%,是一种理想的航空航天结构材料。With the increasing shortage of petroleum resources and the increasingly complex structure of modern structural devices, especially in the high-end manufacturing fields of major equipment such as aerospace and military industry, the development of new preparation technologies and new materials is urgently needed. Aluminum-lithium alloy has the advantages of low density, high specific strength and specific stiffness, good corrosion resistance and good fatigue resistance. Using it to replace conventional aluminum alloy can reduce the quality of components by 10% to 20% and increase the stiffness by 15% to 20%. %, is an ideal aerospace structural material.
目前铝锂合金的研究开发几乎完全局限于变形铝锂合金。铝锂合金不但具有优良的高比特性,而且还有较好的铸造性能,特别是该合金对细小结构型腔的复制能力一般要优于普通铝合金,有利于航空用薄壁件的成形;同时,铸造铝锂合金中Li含量允许的范围宽,构件减重效果更加明显。因此,开展铸造铝锂合金的研究具有重要意义,将铸造成形技术独特的优越性与性能优良的铝锂合金相结合,有望加快推进铸造铝锂合金铸件在航空航天领域的应用进程。与变形合金不同,铸造铝锂合金在时效前不能进行预变形处理,合金中的有效沉淀强化相T1-Al2CuLi及S/S'-Al2CuMg等由于形核特质的限制而析出数量很少,合金基本只能依靠δ'-Al3Li粒子的弥散强化增强,限制了合金的应用范围。此外,相比变形合金,铸造铝锂合金最大的问题是其强韧性较低,原因是随着合金的Li含量提高,δ'-Al3Li粒子的大量析出将加剧共面滑移倾向,晶界处的应力集中现象愈加明显,将导致合金的强韧性明显下降。因此,为满足航空航天领域对轻质、高强度和高刚度铸件的需求,一种力学性能优良的铸造铝锂合金有待研究开发。At present, the research and development of aluminum-lithium alloys is almost completely limited to deformed aluminum-lithium alloys. Aluminum-lithium alloy not only has excellent high-speed characteristics, but also has good casting performance, especially the ability of the alloy to replicate small structure cavities is generally better than that of ordinary aluminum alloys, which is conducive to the forming of thin-walled parts for aviation; At the same time, the allowable range of Li content in the cast aluminum-lithium alloy is wide, and the weight reduction effect of the component is more obvious. Therefore, it is of great significance to carry out research on cast aluminum-lithium alloys. Combining the unique advantages of casting forming technology with aluminum-lithium alloys with excellent performance is expected to accelerate the application process of cast aluminum-lithium alloy castings in the aerospace field. Different from deformed alloys, cast Al-Li alloys cannot be pre-deformed before aging, and the effective precipitation strengthening phases T 1 -Al 2 CuLi and S/S'-Al 2 CuMg in the alloy are limited by the nucleation characteristics. Very rarely, the alloy can only rely on the dispersion strengthening of δ'-Al 3 Li particles, which limits the application range of the alloy. In addition, compared with deformed alloys, the biggest problem of cast Al-Li alloys is their lower strength and toughness. The reason is that with the increase of Li content in the alloy, the precipitation of δ'-Al 3 Li particles will aggravate the tendency of coplanar slip, and the crystallinity The stress concentration at the boundary becomes more and more obvious, which will lead to a significant decrease in the strength and toughness of the alloy. Therefore, in order to meet the demand for lightweight, high-strength and high-rigidity castings in the aerospace field, a cast aluminum-lithium alloy with excellent mechanical properties needs to be researched and developed.
发明内容SUMMARY OF THE INVENTION
本发明是要解决现有的铸造铝锂合金过程中δ'-Al3Li粒子的大量析出将加剧共面滑移倾向,晶界处的应力集中现象愈加明显,将导致合金的强韧性明显下降的技术问题,而提供一种诱导二十面体准晶相原位自生强化铸造铝锂合金的合金化方法。The invention aims to solve the technology that the large amount of precipitation of δ'-Al3Li particles in the existing process of casting aluminum-lithium alloy will aggravate the tendency of coplanar sliding, the phenomenon of stress concentration at the grain boundary will become more obvious, and the strength and toughness of the alloy will be obviously decreased. The problem is to provide an alloying method for inducing icosahedral quasicrystal phase in situ to strengthen the cast aluminum-lithium alloy.
本发明的诱导二十面体准晶相原位自生强化铸造铝锂合金的合金化方法是按以下步骤进行的:The alloying method for inducing an icosahedral quasicrystal phase in-situ self-strengthening cast aluminum-lithium alloy of the present invention is carried out according to the following steps:
一、选取纯铝、纯镁、纯锂粒、Al-50Cu中间合金、Al-4Zr中间合金和含合金化元素的铝基中间合金,再将选取的上述原料去除表面氧化皮和表层;1. Select pure aluminum, pure magnesium, pure lithium particles, Al-50Cu master alloy, Al-4Zr master alloy and aluminum-based master alloy containing alloying elements, and then remove the surface oxide scale and surface layer from the selected raw materials;
用铝箔将纯镁和纯锂粒分别进行包裹;Wrap pure magnesium and pure lithium particles with aluminum foil respectively;
所述的含合金化元素的铝基中间合金为Al-10Ni中间合金,且最终制备的铝锂合金中按质量分数组成为:1.8%~3.2%的Li、0.5%~2%的Cu、0.5%~1.8%的Mg、0.04%~0.21%的Zr、0.2%~0.95%的Ni,其余为Al;The aluminum-based master alloy containing alloying elements is an Al-10Ni master alloy, and the final prepared aluminum-lithium alloy is composed of: 1.8%-3.2% Li, 0.5%-2% Cu, 0.5% %~1.8% Mg, 0.04%~0.21% Zr, 0.2%~0.95% Ni, and the rest are Al;
所述的含合金化元素的铝基中间合金还可以为Al-4V中间合金,且最终制备的铝锂合金中按质量分数组成为:1.8%~3.2%的Li、0.5%~2%的Cu、0.5%~1.8%的Mg、0.04%~0.21%的Zr、0.2%~0.95%的V,其余为Al;The aluminum-based master alloy containing alloying elements can also be an Al-4V master alloy, and the final prepared aluminum-lithium alloy consists of: 1.8%-3.2% Li, 0.5%-2% Cu according to mass fraction , 0.5%-1.8% Mg, 0.04%-0.21% Zr, 0.2%-0.95% V, and the rest is Al;
二、将坩埚空载加热至400℃~420℃并保温2h~2.5h,调高炉温至750℃~800℃,然后向坩埚内加入步骤一称取的纯铝、Al-50Cu合金、Al-4Zr中间合金和含合金化元素的铝基中间合金,待全部熔融后调低炉温至720℃~730℃,利用石墨压罩将铝箔包裹的纯镁和铝箔包裹的纯锂粒均压入熔体中并通入保护气体,当合金全部熔化后调整炉温到740℃~750℃并加入C2Cl6进行除气,静置10min~15min,调节炉温至720℃~725℃,将熔体浇注到预热好的模具中形成合金铸锭;2. Heat the crucible to 400℃~420℃ without load and keep the temperature for 2h~2.5h, increase the furnace temperature to 750℃~800℃, and then add the pure aluminum, Al-50Cu alloy, Al- 4Zr master alloy and aluminum-based master alloy containing alloying elements, after all melting, lower the furnace temperature to 720 ℃ ~ 730 ℃, use a graphite pressure cover to press the aluminum foil-wrapped pure magnesium and aluminum foil-wrapped pure lithium particles into the melt Introduce protective gas into the body, adjust the furnace temperature to 740 ℃ ~ 750 ℃ after the alloy is completely melted and add C 2 Cl 6 for degassing, let stand for 10 min ~ 15 min, adjust the furnace temperature to 720 ℃ ~ 725 ℃, put the melting The body is poured into a preheated mold to form an alloy ingot;
三、对步骤二制备的合金铸锭进行热处理,热处理制度是结合铸锭的DSC结果制定,得到铝锂合金。3. Heat treatment to the alloy ingot prepared in
本发明基于合金化诱导准晶相析出机制提出一种诱导准晶相原位自生增强铸造铝锂合金的合金化设计方法,所述的合金化元素包含两种类型:一是所添加的合金化元素可诱导二十面体准晶相T2-Al6CuLi3或前驱相R-Al4.8CuLi3原位自生,降低了二十面体准晶相T2-Al6CuLi3于铸造铝锂合金中析出所需的外部条件,可扩大准晶相(或前驱体)析出所需合金成分范围或工艺条件;二是所添加的合金化元素可掺杂于二十面体准晶相T2-Al6CuLi3晶格结构中,降低了准晶相析出的生成焓;从而实现了利用传统铸造方法生产一种原位自生准晶相增强的铸造铝锂合金,不仅可显著地提高铸造铝锂合金的强韧性,且适用于大尺寸复杂结构铸件的制备。The present invention proposes an alloying design method for inducing quasicrystal phase in-situ self-generated enhanced cast aluminum-lithium alloy based on the alloying-induced quasicrystal phase precipitation mechanism. The alloying elements include two types: one is the added alloying elements. The icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 or the precursor phase R-Al 4.8 CuLi 3 can be induced to in-situ autogenerate, which reduces the precipitation of the icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 in cast Al-Li alloys The required external conditions can expand the alloy composition range or process conditions required for the precipitation of the quasicrystal phase (or precursor); the second is that the added alloying elements can be doped into the icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 In the lattice structure, the formation enthalpy of the precipitation of the quasicrystal phase is reduced; thus, the traditional casting method is used to produce an in-situ quasicrystal-enhanced cast aluminum-lithium alloy, which can not only significantly improve the strength of the cast aluminum-lithium alloy. It is tough and suitable for the preparation of large-scale and complex structural castings.
所述铸造铝锂合金中涉及二十面体准晶相T2-Al6CuLi3原位自生的凝固路径包含U8型包晶反应:The in-situ solidification path involving the icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 in the cast Al-Li alloy includes U 8 type peritectic reaction:
所述铸造铝锂合金中涉及二十面体准晶相T2-Al6CuLi3原位自生的凝固路径包含U11型包晶反应:The in-situ solidification path involving the icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 in the cast Al-Li alloy includes U 11 -type peritectic reaction:
所述铸造铝锂合金中涉及二十面体准晶相T2-Al6CuLi3原位自生的凝固路径包含P2型包晶反应:The in-situ solidification path involving the icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 in the cast Al-Li alloy includes P 2 type peritectic reaction:
所述的合金化元素特征可分为两类:The alloying element characteristics described can be divided into two categories:
一、本发明在合金化处理后合金中所形成的金属间化合物AlxMy(M指代所添加的合金化元素Ni或V)具有特定的晶格结构/常数,可作为富Cu/Mg相的异质形核质点(类似于“吸附”作用)而改变合金成分使之偏离原有凝固路径,诱发上述U8型、U11型或P2型凝固反应的发生,促进二十面体准晶相T2-Al6CuLi3的原位自生;1. The intermetallic compound AlxMy (M refers to the added alloying element Ni or V) formed in the alloy after the alloying treatment of the present invention has a specific lattice structure/constant, which can be used as a heterogenous Cu/Mg-rich phase. Mass nucleation particles (similar to the "adsorption" effect) to change the alloy composition to deviate from the original solidification path, induce the above-mentioned U 8 , U 11 or P 2 solidification reaction, and promote the icosahedral quasicrystal phase T 2 -In situ self-generation of Al 6 CuLi 3 ;
二、在于所选取的合金化元素应具有与Cu相近的原子半径及电负性,因此合金化元素将掺杂于二十面体准晶相T2-Al6CuLi3晶格结构中,降低准晶相析出的生成焓,促进准晶相的原位自生。2. The selected alloying elements should have the atomic radius and electronegativity similar to Cu, so the alloying elements will be doped in the icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 lattice structure, reducing the quasi-crystal structure. The formation enthalpy of crystalline phase precipitation promotes the in-situ autogenesis of quasicrystalline phase.
本发明涉及一种诱导准晶相原位自生增强铸造铝锂合金的合金化方法,准晶强化铸造铝锂合金中Al3Li强化粒子析出数量被抑制的同时,二十面体准晶相T2-Al6CuLi3的析出数量大大增加,合金的强塑积提高了五倍以上。The invention relates to an alloying method for inducing a quasicrystal phase in-situ in-situ reinforced cast aluminum-lithium alloy. While the precipitation quantity of Al 3 Li strengthening particles in the quasicrystal reinforced cast aluminum-lithium alloy is suppressed, the icosahedral quasicrystal phase T 2 - The amount of precipitation of Al 6 CuLi 3 is greatly increased, and the strength-plastic product of the alloy is increased by more than five times.
本发明重点阐述一种可诱导铝锂合金中二十面体准晶相T2-Al6CuLi3原位自生的合金化方法(包括合金化元素种类及添加量等),合金的制备仍沿袭现有铝锂合金的制备工艺及设备,并不显著增加合金的生产成本。The present invention focuses on an alloying method (including types and additions of alloying elements, etc.) that can induce in-situ icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 in aluminum-lithium alloys. There is a preparation process and equipment for aluminum-lithium alloy, which does not significantly increase the production cost of the alloy.
附图说明Description of drawings
图1为试验一制备的铝锂合金富Al端相图;Fig. 1 is the Al-rich end phase diagram of the aluminum-lithium alloy prepared in
图2为试验二中制备的铝锂合金的TEM;Fig. 2 is the TEM of the aluminum-lithium alloy prepared in experiment two;
图3为试验一中制备的铝锂合金的TEM;Fig. 3 is the TEM of the aluminum-lithium alloy prepared in test one;
图4为图3中圆棒状沉淀相进行选区衍射图;Fig. 4 is the selected area diffraction pattern of the round rod-shaped precipitated phase in Fig. 3;
图5为图3中圆棒状沉淀相的原子排列TEM;Fig. 5 is the atomic arrangement TEM of the round rod-shaped precipitated phase in Fig. 3;
图6为工程拉伸应力-应变曲线图;Figure 6 is an engineering tensile stress-strain curve diagram;
图7是合金拉伸曲线所包围面积的对比图。Figure 7 is a comparison of the area enclosed by the alloy tensile curve.
具体实施方式Detailed ways
具体实施方式一:本实施方式为一种诱导二十面体准晶相原位自生强化铸造铝锂合金的合金化方法,具体是按以下步骤进行的:Embodiment 1: This embodiment is an alloying method for inducing icosahedral quasicrystal phase in-situ self-strengthening cast aluminum-lithium alloy, which is specifically carried out according to the following steps:
一、选取纯铝、纯镁、纯锂粒、Al-50Cu中间合金、Al-4Zr中间合金和含合金化元素的铝基中间合金,再将选取的上述原料去除表面氧化皮和表层;1. Select pure aluminum, pure magnesium, pure lithium particles, Al-50Cu master alloy, Al-4Zr master alloy and aluminum-based master alloy containing alloying elements, and then remove the surface oxide scale and surface layer from the selected raw materials;
用铝箔将纯镁和纯锂粒分别进行包裹;Wrap pure magnesium and pure lithium particles with aluminum foil respectively;
所述的含合金化元素的铝基中间合金为Al-10Ni中间合金,且最终制备的铝锂合金中按质量分数组成为:1.8%~3.2%的Li、0.5%~2%的Cu、0.5%~1.8%的Mg、0.04%~0.21%的Zr、0.2%~0.95%的Ni,其余为Al;The aluminum-based master alloy containing alloying elements is an Al-10Ni master alloy, and the final prepared aluminum-lithium alloy is composed of: 1.8%-3.2% Li, 0.5%-2% Cu, 0.5% %~1.8% Mg, 0.04%~0.21% Zr, 0.2%~0.95% Ni, and the rest are Al;
所述的含合金化元素的铝基中间合金还可以为Al-4V中间合金,且最终制备的铝锂合金中按质量分数组成为:1.8%~3.2%的Li、0.5%~2%的Cu、0.5%~1.8%的Mg、0.04%~0.21%的Zr、0.2%~0.95%的V,其余为Al;The aluminum-based master alloy containing alloying elements can also be an Al-4V master alloy, and the final prepared aluminum-lithium alloy consists of: 1.8%-3.2% Li, 0.5%-2% Cu according to mass fraction , 0.5%-1.8% Mg, 0.04%-0.21% Zr, 0.2%-0.95% V, and the rest is Al;
二、将坩埚空载加热至400℃~420℃并保温2h~2.5h,调高炉温至750℃~800℃,然后向坩埚内加入步骤一称取的纯铝、Al-50Cu合金、Al-4Zr中间合金和含合金化元素的铝基中间合金,待全部熔融后调低炉温至720℃~730℃,利用石墨压罩将铝箔包裹的纯镁和铝箔包裹的纯锂粒均压入熔体中并通入保护气体,当合金全部熔化后调整炉温到740℃~750℃并加入C2Cl6进行除气,静置10min~15min,调节炉温至720℃~725℃,将熔体浇注到预热好的模具中形成合金铸锭;2. Heat the crucible to 400℃~420℃ without load and keep the temperature for 2h~2.5h, increase the furnace temperature to 750℃~800℃, and then add the pure aluminum, Al-50Cu alloy, Al- 4Zr master alloy and aluminum-based master alloy containing alloying elements, after all melting, lower the furnace temperature to 720 ℃ ~ 730 ℃, use a graphite pressure cover to press the aluminum foil-wrapped pure magnesium and aluminum foil-wrapped pure lithium particles into the melt Introduce protective gas into the body, adjust the furnace temperature to 740 ℃ ~ 750 ℃ after the alloy is completely melted and add C 2 Cl 6 for degassing, let stand for 10 min ~ 15 min, adjust the furnace temperature to 720 ℃ ~ 725 ℃, put the melting The body is poured into a preheated mold to form an alloy ingot;
三、对步骤二制备的合金铸锭进行热处理,得到铝锂合金。3. Heat-treating the alloy ingot prepared in
具体实施方式二:本实施方式与具体实施方式一不同的是:步骤一中所述的含合金化元素的铝基中间合金为Al-10Ni中间合金,且最终制备的铝锂合金中按质量分数组成为:2.51%的Li、1.11%的Cu、1.38%的Mg、0.21%的Zr、0.24%的Ni,其余为Al。其他与具体实施方式一相同。Specific embodiment 2: The difference between this embodiment and
具体实施方式三:本实施方式与具体实施方式一或二不同的是:步骤一中所述的含合金化元素的铝基中间合金为Al-10Ni中间合金,且最终制备的铝锂合金中按质量分数组成为:2.35%的Li、0.96%的Cu、1.22%的Mg、0.19%的Zr、0.44%的Ni,其余为Al。其他与具体实施方式一或二相同。Embodiment 3: The difference between this embodiment and
具体实施方式四:本实施方式与具体实施方式一至三之一不同的是:步骤一中所述的含合金化元素的铝基中间合金为Al-10Ni中间合金,且最终制备的铝锂合金中按质量分数组成为:2.62%的Li、1.03%的Cu、1.53%的Mg、0.18%的Zr、0.91%的Ni,其余为Al。其他与具体实施方式一至三之一相同。Embodiment 4: The difference between this embodiment and one of
具体实施方式五:本实施方式与具体实施方式四不同的是:步骤一中所述的含合金化元素的铝基中间合金为Al-4V中间合金,且最终制备的铝锂合金按质量分数包括0.2%的V。其他与具体实施方式四相同。Embodiment 5: The difference between this embodiment and
具体实施方式六:本实施方式与具体实施方式五不同的是:步骤一中去除表面氧化皮和表层的方法为:先用质量浓度为0.2%的NaOH水溶液清洗干净,烘干,打磨。其他与具体实施方式五相同。Embodiment 6: The difference between this embodiment and
具体实施方式七:本实施方式与具体实施方式六不同的是:步骤二中将坩埚空载加热至400℃并保温2h,调高炉温至750℃,然后向坩埚内加入步骤一称取的纯铝、Al-50Cu合金、Al-4Zr中间合金和含合金化元素的铝基中间合金,待全部熔融后调低炉温至720℃,利用石墨压罩将铝箔包裹的纯镁和铝箔包裹的纯锂粒均压入熔体中并通入保护气体,当合金全部熔化后调整炉温到740℃并加入C2Cl6进行除气,静置10min,调节炉温至720℃,将熔体浇注到预热好的模具中形成合金铸锭。其他与具体实施方式六相同。Embodiment 7: The difference between this embodiment and
具体实施方式八:本实施方式与具体实施方式七不同的是:步骤二中加入C2Cl6的重量为铝锂合金重量的千分之六。其他与具体实施方式七相同。Embodiment 8: This embodiment is different from Embodiment 7 in that the weight of C 2 Cl 6 added in
具体实施方式九:本实施方式与具体实施方式八不同的是:步骤二中所述的保护气体为氩气。其他与具体实施方式八相同。Embodiment 9: This embodiment differs from
具体实施方式十:本实施方式与具体实施方式九不同的是:步骤二中预热模具的温度为200℃。其他与具体实施方式九相同。Embodiment 10: This embodiment differs from Embodiment 9 in that the temperature of the preheating mold in
用以下试验对本发明进行验证:The present invention was verified with the following experiments:
试验一:本试验为一种诱导二十面体准晶相原位自生强化铸造铝锂合金的合金化方法,本试验利用Ni合金化诱导二十面体准晶相T2-Al6CuLi3原位自生增强铸造铝锂合金,并确定合适的Ni合金化添加量。具体是按以下步骤进行的:Test 1: This test is an alloying method for inducing icosahedral quasicrystal phase in situ to strengthen cast Al-Li alloys. This test uses Ni alloying to induce icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 Strengthen the cast aluminum-lithium alloy and determine the appropriate amount of Ni alloying addition. Specifically, follow these steps:
一、选取纯铝、纯镁、纯锂粒、Al-50Cu中间合金、Al-4Zr中间合金和含合金化元素的铝基中间合金,再将选取的上述原料去除表面氧化皮和表层;1. Select pure aluminum, pure magnesium, pure lithium particles, Al-50Cu master alloy, Al-4Zr master alloy and aluminum-based master alloy containing alloying elements, and then remove the surface oxide scale and surface layer from the selected raw materials;
用铝箔将纯镁和纯锂粒分别进行包裹;Wrap pure magnesium and pure lithium particles with aluminum foil respectively;
所述的含合金化元素的铝基中间合金为Al-10Ni中间合金;The aluminum-based master alloy containing alloying elements is an Al-10Ni master alloy;
步骤一中去除表面氧化皮和表层的方法为:先用质量浓度为0.2%的NaOH水溶液清洗干净,120℃烘干,用400#砂纸打磨;The method of removing the surface oxide scale and the surface layer in
二、将坩埚空载加热至400℃并保温2h,调高炉温至750℃,然后向坩埚内加入步骤一称取的纯铝、Al-50Cu合金、Al-4Zr中间合金和含合金化元素的铝基中间合金,待全部熔融后调低炉温至720℃,利用石墨压罩将铝箔包裹的纯镁和铝箔包裹的纯锂粒均压入熔体中并通入氩气,当合金全部熔化后调整炉温到740℃并加入C2Cl6进行除气,静置10min,调节炉温至720℃,将熔体浇注到预热好的模具中形成合金铸锭;步骤二中加入C2Cl6的重量为铝锂合金重量的千分之六;步骤二中预热模具的温度为200℃;2. Heat the crucible to 400°C without load and keep it for 2h, adjust the furnace temperature to 750°C, and then add the pure aluminum, Al-50Cu alloy, Al-4Zr master alloy and alloying elements weighed in
三、对步骤二制备的合金铸锭进行热处理,得到铝锂合金,热处理工艺为固溶处理+水淬25℃+时效处理,具体见表2。3. Heat treatment to the alloy ingot prepared in
图1为试验一制备的铝锂合金富Al端相图(包含涉及二十面体准晶相T2-Al6CuLi3原位自生的凝固路径)。Fig. 1 is the Al-rich terminal phase diagram of the Al-Li alloy prepared in Experiment 1 (including the in-situ solidification path involving the icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 ).
试验二:本试验为对比试验,与试验一的区别是:在步骤一中没有加入含合金化元素的铝基中间合金,以及每种元素的质量分数不同,具体见表1。其它与试验一相同。Test 2: This test is a comparative test. The difference from
图2为试验二中制备的铝锂合金的TEM,图3为试验一中制备的铝锂合金的TEM,由图可见试验二中铝锂合金的大量的小球状δ'-Al3Li粒子(直径约15nm)大部分转变为试验一中铝锂合金中的圆棒状沉淀相(截面直径约35nm)。图4为图3中圆棒状沉淀相进行选区衍射图,可见这些圆棒状沉淀相的衍射斑点呈现五重对称结构。Fig. 2 is the TEM of the aluminum-lithium alloy prepared in the second experiment, and Fig. 3 is the TEM of the aluminum-lithium alloy prepared in the experiment one. It can be seen from the figure that a large number of small spherical δ'-Al 3 Li particles ( The diameter of about 15nm) was mostly transformed into the round rod-like precipitate phase (section diameter of about 35nm) in the aluminum-lithium alloy in experiment one. FIG. 4 is a selected area diffraction pattern of the round rod-shaped precipitates in FIG. 3 . It can be seen that the diffraction spots of these round rod-shaped precipitates have a fivefold symmetrical structure.
利用高分辨TEM图3中圆棒状沉淀相的原子排列情况,见图5,发现这些沉淀相的原子结构为二十个原子包围一个中心原子的结构。由图5和图4可判断这些圆棒状沉淀相是二十面体准晶相T2-Al6CuLi3。由此可确定Ni是一种可以诱导准晶相原位自生增强铸造铝锂合金的合金化元素,且优化添加量应为0.251wt.%。Using the atomic arrangement of the round rod-like precipitates in high-resolution TEM Fig. 3, see Fig. 5, it is found that the atomic structure of these precipitates is a structure in which twenty atoms surround a central atom. From FIGS. 5 and 4 , it can be determined that these round rod-like precipitates are icosahedral quasicrystal phases T 2 -Al 6 CuLi 3 . From this, it can be determined that Ni is an alloying element that can induce quasicrystal phase in situ in-situ enhanced cast Al-Li alloys, and the optimal addition amount should be 0.251wt.%.
试验三:本试验与试验一的区别是:在步骤一中每种元素的质量分数不同,具体见表1。其它与试验一相同。Experiment 3: The difference between this experiment and
试验四:本试验与试验一的区别是:在步骤一中每种元素的质量分数不同,具体见表1。其它与试验一相同。Experiment 4: The difference between this experiment and
图6为工程拉伸应力-应变曲线图,曲线1为试验二中制备的铝锂合金,曲线2为试验一中制备的铝锂合金,曲线3为试验三中制备的铝锂合金,曲线4为试验四中制备的铝锂合金。Fig. 6 is an engineering tensile stress-strain curve diagram,
图7是合金拉伸曲线所包围面积的对比图,所围成的面积是描述合金的强塑积,其物理意义是表征合金的强度及塑性的综合性能,曲线1为试验二制备的铝锂合金,曲线2为试验一制备的铝锂合金。Figure 7 is a comparison diagram of the area enclosed by the tensile curve of the alloy. The enclosed area describes the strong-plastic product of the alloy. Its physical meaning is to characterize the comprehensive properties of the alloy's strength and plasticity.
表1Table 1
注:合金成分中其余的为铝。Note: The remainder of the alloy composition is aluminum.
表2Table 2
从表1可以看出本发明所述诱导准晶相原位自生增强铸造铝锂合金的合金化方法,准晶强化铸造铝锂合金相较对比试验,抗拉强度提高~20MPa,抗拉强度提高~50MPa,延伸率~62.5%,强塑积提升超过五倍,其中试验一的效果最佳。It can be seen from Table 1 that the alloying method for inducing quasicrystal phase in-situ enhanced cast aluminum-lithium alloy according to the present invention, compared with the comparative test, the tensile strength of quasicrystal-strengthened cast aluminum-lithium alloy is increased by ~ 20MPa, and the tensile strength is increased by ~ 50MPa, the elongation is ~62.5%, the strength and plastic product is increased by more than five times, and the effect of
特别地,Ni合金化处理后合金中所形成的金属间化合物Al3Ni相具有斜方晶系结构,晶格常数为a=6.6114nm,b=7.3662nm,c=4.8112nm,相较于α-Al基体(立方晶系结构,晶格常数为a=b=4.0494nm),更易作为富Cu相(主要为Al2Cu相,体心立方结构,晶格常数为a=b=6.063nm,c=4.872nm)的异质形核质点(类似于“吸附”基体中Cu原子的作用),可以改变合金成分使之偏离原有凝固路径,诱发U8型凝固反应的发生,促进二十面体准晶相T2-Al6CuLi3的原位自生。In particular, the intermetallic compound Al 3 Ni phase formed in the alloy after Ni alloying treatment has an orthorhombic structure, and the lattice constants are a=6.6114nm, b=7.3662nm, c=4.8112nm, compared with α -Al matrix (cubic crystal structure, lattice constant is a=b=4.0494nm), more easily used as Cu-rich phase (mainly Al 2 Cu phase, body-centered cubic structure, lattice constant is a=b=6.063nm, c=4.872nm) heterogeneous nucleation particles (similar to the effect of "adsorbing" Cu atoms in the matrix), which can change the alloy composition to deviate from the original solidification path, induce the occurrence of U8 -type solidification reaction, and promote the icosahedron In situ autogenesis of the quasicrystal phase T 2 -Al 6 CuLi 3 .
U8型包晶反应:U 8 type peritectic reaction:
试验五:本试验与试验一的区别是:本试验利用V合金化诱导二十面体准晶相T2-Al6CuLi3原位自生增强铸造铝锂合金,并确定V合金化的优化添加量。Experiment 5: The difference between this experiment and
特别地,相较于Al基体,所选取的V元素具有与Cu相近的原子半径和电负性(Cu:原子半径0.157nm,电负性1.90;V:原子半径0.192nm,电负性1.63;Al:原子半径0.182nm,电负性1.61)。In particular, compared with the Al matrix, the selected V element has an atomic radius and electronegativity similar to Cu (Cu: atomic radius 0.157 nm, electronegativity 1.90; V: atomic radius 0.192 nm, electronegativity 1.63; Al: atomic radius 0.182 nm, electronegativity 1.61).
根据元素间的交互作用强度公式:According to the interaction strength formula between elements:
式中,RA和RB分别为溶质A与溶剂B的原子半径,NA和NB分别为溶质A与溶剂B的电负性,WA-B即为元素A、B的交互作用强度,该参数可半定量地表征元素间形成化合物的倾向。由上式计算可知,WAl-V=0.1375;WCu-V=2.802。In the formula, RA and RB are the atomic radii of solute A and solvent B , respectively, NA and NB are the electronegativity of solute A and solvent B , respectively, W AB is the interaction strength of elements A and B, the The parameter can semi-quantitatively characterize the propensity of elements to form compounds. It can be known from the calculation of the above formula that W Al-V =0.1375; W Cu-V =2.802.
因此可推断V元素易于与Cu元素结合成为化合物,即推测V可掺杂于二十面体准晶相T2-Al6CuLi3晶格结构中,替换部分Cu原子占据晶格中心位置,降低准晶相析出的生成焓,可促进准晶相的原位自生,V的优化添加量为0.2wt.%。Therefore, it can be inferred that the V element is easy to combine with the Cu element to form a compound, that is to say, it is inferred that V can be doped in the icosahedral quasicrystal phase T 2 -Al 6 CuLi 3 lattice structure, replacing part of the Cu atoms to occupy the center of the lattice, reducing the quasi-crystal lattice structure. The formation enthalpy of crystalline phase precipitation can promote the in-situ autogenesis of quasicrystalline phase, and the optimal addition amount of V is 0.2 wt.%.
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