CN113247911A - Modification method of silicon dioxide aerogel - Google Patents

Modification method of silicon dioxide aerogel Download PDF

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Publication number
CN113247911A
CN113247911A CN202110647314.0A CN202110647314A CN113247911A CN 113247911 A CN113247911 A CN 113247911A CN 202110647314 A CN202110647314 A CN 202110647314A CN 113247911 A CN113247911 A CN 113247911A
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container
inert gas
modifier
aerogel
gas
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沈士琪
赵易成
施益欣
沈茹阳
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University of Shaoxing
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/14Colloidal silica, e.g. dispersions, gels, sols
    • C01B33/157After-treatment of gels
    • C01B33/158Purification; Drying; Dehydrating
    • C01B33/1585Dehydration into aerogels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention discloses a modification method of silicon dioxide aerogel, which comprises the following steps: putting the dried hydrophilic aerogel into a container A, and vacuumizing the container A; adding a modifier into another container B, heating to a plurality of temperatures, maintaining the temperature, introducing inert gas below the liquid level of the modifier, and forming a mixture of the modifier gas and the inert gas above the liquid level of the container B; opening the switches of the connecting pipelines of the container A and the container B under the condition of continuously introducing the inert gas, and inputting the mixture of the modifier gas and the inert gas into the container A from the container B; maintaining for a certain time to modify; and (4) blowing air or inert gas. The method takes inert gas as driving gas, and mixed gas with a certain proportion is continuously generated in the continuous introducing process, so that the aerogel can be continuously modified; can generate mixed gas of the modifier and the inert gas at a lower temperature, and can also improve the reaction safety.

Description

Modification method of silicon dioxide aerogel
Technical Field
The invention relates to the technical field of silicon dioxide aerogel, in particular to a modification method of silicon dioxide aerogel.
Background
Aerogel is a solid amorphous material with a nano porous network structure, has the advantages of low density, low heat conductivity coefficient and the like, and is highly concerned by academia and industry as an excellent light heat-insulating material at present; wherein, the common silicon dioxide aerogel and the fiber reinforced composite material thereof have been produced on a large scale at home and abroad. In practical use, since aerogel is an open-cell and porous material, the moisture absorbed and adsorbed in air has a negative effect on thermal conductivity, and even causes performance failure. It is therefore important to have good hydrophobicity. Therefore, in the production of aerogel materials, hydrophobization of aerogels with poor or hydrophilic properties is a very important step.
In the known art, the hydrophobicization treatment consists of a modification before drying and a modification after drying of the aerogel. The former is mainly to add a hydrophobizing agent to a precursor for copolymerization or to soak a wet gel in an organic solvent containing a hydrophobizing modifying agent, thereby reacting hydrophilic groups on the surface of the gel with the hydrophobic groups to obtain hydrophobized groups. Such methods can provide aerogel materials with good hydrophobicity, but also have some disadvantages: on one hand, before the reaction with the hydrophilic groups on the surface of the aerogel, the hydrophobic modification reagent reacts with water and alcohols in the aerogel, so that the utilization rate of the modifier is reduced; in addition, because of the large amount of organic solvent used, the safety in large-scale production is great; meanwhile, the recovery and treatment of the solvent also become a negative factor in production under the increasingly severe environmental protection pressure. In addition to the two types of pre-modification methods described above, in chinese invention patent CN1241952A, it is proposed to fumigate a hydrogel with siloxane vapor in the presence of a catalyst to obtain a hydrophobic aerogel; however, in order to keep the porous structure of the gel from collapsing, the water content is required to be more than 50%, the modification temperature must be strictly controlled below 100 ℃, and similarly to the above-mentioned case, the hydrophobization modifying agent reacts with water, which affects the utilization rate of the modifying agent.
In the art of modifying aerogels after drying, US6005012 first proposed hydrophobization of aerogels with halogen-containing silane gas, and chinese invention patent CN103523790A also proposed hydrophobization of aerogels with methyl chloroacetate. Although the halogen-containing compound has higher reactivity, the residual halogen in the modified aerogel can seriously limit the application range of the aerogel; if the heat-insulating material is used as a coating, the coated metal pipeline can be continuously corroded, and the service life of the heat-insulating material is damaged. The gaseous hydrophobic modification processes based on siloxanes and silazanes are proposed in both chinese patents CN1317188C and CN109607551A, but the former uses low temperature (less than 40 ℃), and the condensation and re-volatilization of the gaseous modifier are easy to occur in the actual production, which has a certain damage to the structure of the aerogel, and may be mixed with oxygen in the air to generate explosive mixture in the actual operation; the latter uses acid catalyzed fumigation of the siloxane, the acid is highly corrosive to equipment and can remain in the product and interfere with use. Chinese patent CN104787772A reports a process of inputting trimethylsilanol, hexamethyldisilazane, and trimethylchlorosilane as gaseous hydrophobic modifiers into hydrophilic aerogel under vacuum state, setting of modification temperature and time is more beneficial to process production, the obtained aerogel also has good hydrophobicity, but preferred trimethylsilanol and hexamethyldisilazane have high gasification temperature, resulting in rapid reaction and large consumption of the modifiers, secondary drying treatment of the residual modifiers and their decomposition products is required after modification is completed, and excessive modification results in reduced combustion performance, and it is difficult to ensure that the product reaches a2 level.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a method for modifying silicon dioxide aerogel.
The technical scheme of the invention is as follows:
a method for modifying silica aerogel, comprising the following steps:
step one, putting the dried hydrophilic aerogel into a container A, and vacuumizing the container A;
step two, adding a modifier into another container B, heating to a plurality of temperatures, maintaining the temperatures, and introducing inert gas until the temperature is below the liquid level of the modifier, wherein a mixture of the modifier gas and the inert gas is formed above the liquid level of the container B;
step three, opening the switch of the connecting pipeline of the container A and the container B under the condition of continuously introducing the inert gas, and inputting the mixture of the modifier gas and the inert gas into the container A from the container B;
step four, maintaining for a certain time to modify;
and step five, purging with air or inert gas.
Preferably, in the step one, the hydrophilic aerogel is silica aerogel and aerogel felt, plate and profile which are compounded with the reinforcing material;
further preferably, the reinforcing material is any one or combination of more of glass fiber, ceramic fiber, asbestos, rock wool, pre-oxidized fiber, polyester fiber, aramid fiber and polyimide fiber; the silica aerogel comprises aerogel dried by normal pressure, supercritical, subcritical and freezing modes.
Preferably, in the second step, the modifier includes one or more of trimethylsilanol, hexamethyldisilazane, trimethylchlorosilane, ethyl orthosilicate, methyltriethoxysilane, dimethyldiethoxysilane, methyltrimethoxysilane, dimethyldimethoxysilane, and hexamethyldisiloxane.
Preferably, in the second step, the temperature is from 30 ℃ below the boiling point temperature of the modifier to 20 ℃ above the boiling point temperature, and if the modifier is a combination of more than one compound, the boiling point is lower.
Preferably, in the second and fifth steps, the inert gas includes any one or a combination of more of nitrogen, argon, helium and carbon dioxide.
Preferably, in the fourth step, the time is 0.5 to 10 hours.
The modification method of the silicon dioxide aerogel has the following advantages:
1. taking inert gas as a driving gas, continuously generating mixed gas in a certain proportion in the continuous introducing process, and continuously modifying the aerogel;
2. the mixed gas of the modifier and the inert gas can be generated at a lower temperature, the concentration of the modifier in the mixed gas is lower, so that the mixed gas has better reaction selectivity and is more uniformly distributed in the container A, the condition that (1) the use amount of the modifier is larger due to nonuniform modification is avoided, and the residual modifier and the decomposition products thereof need to be dried for the second time after the modification is finished; (2) the combustion performance is reduced due to excessive modification;
3. the modifiers are dangerous chemicals, and compared with the modification of pure modifier gas, the proportion of the modified gas is reduced, and the proportion of the inert gas is increased, so that the safety risks of explosion, combustion and the like caused by leakage, static electricity and the like can be reduced.
Detailed Description
Example 1
A method for modifying silica aerogel, comprising the following steps:
step one, putting the dried hydrophilic aerogel into a container A, and vacuumizing the container A;
step two, adding a modifier into another container B, heating to a plurality of temperatures, maintaining the temperatures, and introducing inert gas until the temperature is below the liquid level of the modifier, wherein a mixture of the modifier gas and the inert gas is formed above the liquid level of the container B;
step three, opening the switch of the connecting pipeline of the container A and the container B under the condition of continuously introducing the inert gas, and inputting the mixture of the modifier gas and the inert gas into the container A from the container B;
step four, maintaining for a certain time to modify;
and step five, purging with air or inert gas.
In the first step, the hydrophilic aerogel is an aerogel felt formed by compounding silicon dioxide aerogel and a reinforcing material; the mass fraction of the reinforcing material in the aerogel felt is 55%;
the reinforcing material is glass fiber;
the silicon dioxide aerogel is an aerogel dried under normal pressure.
In the second step, the modifier is a combination of trimethylsilanol and ethyl orthosilicate in a mass ratio of 1: 1.
In the second step, the temperature is 105 ℃.
In the second and fifth steps, the inert gas is nitrogen.
In the fourth step, the time is 8 hours.
Example 2
A method for modifying silica aerogel, comprising the following steps:
step one, putting the dried hydrophilic aerogel into a container A, and vacuumizing the container A;
step two, adding a modifier into another container B, heating to a plurality of temperatures, maintaining the temperatures, and introducing inert gas until the temperature is below the liquid level of the modifier, wherein a mixture of the modifier gas and the inert gas is formed above the liquid level of the container B;
step three, opening the switch of the connecting pipeline of the container A and the container B under the condition of continuously introducing the inert gas, and inputting the mixture of the modifier gas and the inert gas into the container A from the container B;
step four, maintaining for a certain time to modify;
and step five, purging with air or inert gas.
In the first step, the hydrophilic aerogel is an aerogel felt formed by compounding silicon dioxide aerogel and a reinforcing material; the mass fraction of the reinforcing material in the aerogel felt is 62%;
the reinforcing material is a combination of glass fibers and ceramic fibers in a mass ratio of 3: 1; the silicon dioxide aerogel is dried aerogel in a supercritical mode.
In the second step, the modifier is a combination of trimethylsilanol and ethyl orthosilicate in a mass ratio of 1: 5.
In the second step, the temperature is 105 ℃.
In the second and fifth steps, the inert gas is argon.
In the fourth step, the time is 10 hours.
Example 3
A method for modifying silica aerogel, comprising the following steps:
step one, putting the dried hydrophilic aerogel into a container A, and vacuumizing the container A;
step two, adding a modifier into another container B, heating to a plurality of temperatures, maintaining the temperatures, and introducing inert gas until the temperature is below the liquid level of the modifier, wherein a mixture of the modifier gas and the inert gas is formed above the liquid level of the container B;
step three, opening the switch of the connecting pipeline of the container A and the container B under the condition of continuously introducing the inert gas, and inputting the mixture of the modifier gas and the inert gas into the container A from the container B;
step four, maintaining for a certain time to modify;
and step five, purging with air or inert gas.
In the first step, the hydrophilic aerogel is an aerogel plate formed by compounding silicon dioxide aerogel and a reinforcing material; the mass fraction of the reinforcing material in the aerogel felt is 75 percent;
the reinforcing material is a combination of glass fibers, ceramic fibers, polyester fibers and polyimide fibers in a mass ratio of 1:2:4: 3; the silicon dioxide aerogel is the aerogel dried under normal pressure.
In the second step, the modifier is trimethylsilanol.
In the second step, the temperature is 105 ℃.
In the second and fifth steps, the inert gas is helium.
In the fourth step, the time is 0.5 h.
Example 4
A method for modifying silica aerogel, comprising the following steps:
step one, putting the dried hydrophilic aerogel into a container A, and vacuumizing the container A;
step two, adding a modifier into another container B, heating to a plurality of temperatures, maintaining the temperatures, and introducing inert gas until the temperature is below the liquid level of the modifier, wherein a mixture of the modifier gas and the inert gas is formed above the liquid level of the container B;
step three, opening the switch of the connecting pipeline of the container A and the container B under the condition of continuously introducing the inert gas, and inputting the mixture of the modifier gas and the inert gas into the container A from the container B;
step four, maintaining for a certain time to modify;
and step five, purging with air or inert gas.
In the first step, the hydrophilic aerogel is a special-shaped piece formed by compounding silica aerogel and a reinforcing material; the mass fraction of the reinforcing material in the aerogel felt is 57%;
the reinforcing material is glass fiber; the silicon dioxide aerogel is an aerogel dried in a freezing mode.
In the second step, the modifier is tetraethoxysilane.
In the second step, the temperature is 155 ℃.
In the second step and the fifth step, the inert gas is the combination of nitrogen and carbon dioxide with the mass ratio of 5: 1.
In the fourth step, the time is 2 hours.
Example 5
A method for modifying silica aerogel, comprising the following steps:
step one, putting the dried hydrophilic aerogel into a container A, and vacuumizing the container A;
step two, adding a modifier into another container B, heating to a plurality of temperatures, maintaining the temperatures, and introducing inert gas until the temperature is below the liquid level of the modifier, wherein a mixture of the modifier gas and the inert gas is formed above the liquid level of the container B;
step three, opening the switch of the connecting pipeline of the container A and the container B under the condition of continuously introducing the inert gas, and inputting the mixture of the modifier gas and the inert gas into the container A from the container B;
step four, maintaining for a certain time to modify;
and step five, purging with air or inert gas.
In the first step, the hydrophilic aerogel is an aerogel felt formed by compounding silicon dioxide aerogel and a reinforcing material; the mass fraction of the reinforcing material in the aerogel felt is 48%;
the reinforcing material is ceramic fiber; the silica aerogel includes aerogel dried by normal pressure.
In the second step, the modifier is a combination of trimethylsilanol and ethyl orthosilicate in a mass ratio of 3: 1.
In the second step, the temperature is 115 ℃.
In the second and fifth steps, the inert gas is nitrogen.
In the fourth step, the time is 8 hours.
The silica aerogels prepared in examples 1 to 5 were examined as follows, and the following examination results were obtained, and the specific examination results are shown in table 1.
Table 1: physical property test results of the silica aerogels prepared in examples 1 to 5;
Figure BDA0003109599410000081
from the above test data, it can be seen that the silica aerogel prepared according to the present invention has very good strength and very low thermal conductivity.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (7)

1. A method for modifying silica aerogel is characterized by comprising the following steps:
step one, putting the dried hydrophilic aerogel into a container A, and vacuumizing the container A;
step two, adding a modifier into another container B, heating to a plurality of temperatures, maintaining the temperatures, and introducing inert gas until the temperature is below the liquid level of the modifier, wherein a mixture of the modifier gas and the inert gas is formed above the liquid level of the container B;
step three, opening the switch of the connecting pipeline of the container A and the container B under the condition of continuously introducing the inert gas, and inputting the mixture of the modifier gas and the inert gas into the container A from the container B;
step four, maintaining for a certain time to modify;
and step five, purging with air or inert gas.
2. The method for modifying silica aerogel according to claim 1, wherein in the first step, the hydrophilic aerogel is silica aerogel and aerogel blanket, plate and profile made by combining silica aerogel with reinforcing material.
3. The method for modifying silica aerogel according to claim 2, wherein the reinforcing material is any one or a combination of more of glass fibers, ceramic fibers, asbestos, rock wool, pre-oxidized fibers, polyester fibers, aramid fibers, and polyimide fibers; the silica aerogel comprises aerogel dried by normal pressure, supercritical, subcritical and freezing modes.
4. The method for modifying silica aerogel according to claim 1, wherein in the second step, the modifying agent comprises any one or more of trimethylsilanol, hexamethyldisilazane, trimethylchlorosilane, tetraethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, methyltrimethoxysilane, dimethyldimethoxysilane, and hexamethyldisiloxane.
5. The method for modifying silica aerogel according to claim 1, wherein in the second step, the temperature is from 30 ℃ below the boiling point temperature of the modifier to 20 ℃ above the boiling point temperature, and if the modifier is a combination of more than one compound, the boiling point is lower.
6. The method for modifying silica aerogel according to claim 1, wherein said inert gas comprises any one or more of nitrogen, argon, helium, and carbon dioxide in the second and fifth steps.
7. The method for modifying silica aerogel according to claim 1, wherein in the fourth step, the time is 0.5 to 10 hours.
CN202110647314.0A 2021-06-10 2021-06-10 Modification method of silicon dioxide aerogel Pending CN113247911A (en)

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CN114751718A (en) * 2022-04-01 2022-07-15 巩义市泛锐熠辉复合材料有限公司 Method for preparing hydrophobic silica aerogel felt under normal pressure
CN114773027A (en) * 2022-06-16 2022-07-22 巩义市泛锐熠辉复合材料有限公司 Aerogel felt prepared at low cost and preparation method thereof
CN115259167A (en) * 2022-07-25 2022-11-01 巩义市泛锐熠辉复合材料有限公司 Vacuum continuous modification process and device

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CN114773027A (en) * 2022-06-16 2022-07-22 巩义市泛锐熠辉复合材料有限公司 Aerogel felt prepared at low cost and preparation method thereof
CN115259167A (en) * 2022-07-25 2022-11-01 巩义市泛锐熠辉复合材料有限公司 Vacuum continuous modification process and device
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Application publication date: 20210813