CN113241251A - Automatic flat line of inductance crouches around spooling equipment - Google Patents
Automatic flat line of inductance crouches around spooling equipment Download PDFInfo
- Publication number
- CN113241251A CN113241251A CN202110526365.8A CN202110526365A CN113241251A CN 113241251 A CN113241251 A CN 113241251A CN 202110526365 A CN202110526365 A CN 202110526365A CN 113241251 A CN113241251 A CN 113241251A
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- 238000004804 winding Methods 0.000 claims abstract description 113
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/061—Winding flat conductive wires or sheets
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Coils Or Transformers For Communication (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
An automatic inductance flat wire horizontal winding and winding device comprises a base, a wire feeding assembly, a carrier conveying assembly and a winding assembly, wherein the wire feeding assembly is arranged on the base; the carrier conveying assembly is used for conveying the carrier, the wire winding process of the inductor is realized through mutual matching of the wire feeding assembly and the wire winding assembly, and the purposes of realizing wire winding automation, reducing the workload of workers, improving the wire winding efficiency and ensuring the wire winding quality of the inductor are achieved.
Description
Technical Field
The invention relates to the field of winding production and manufacturing, in particular to automatic horizontal winding and winding equipment for a flat wire of an inductor.
Background
When actually producing the inductance, need carry out the wire winding operation to the inductance, traditional wire winding method is through artifical material loading to mechanical anchor clamps on, recycles the artifical wire winding in order to realize the inductance of mechanical normal running fit, has increased staff's work burden in whole operation process to wire winding inefficiency.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
In order to solve the technical problems, the invention provides automatic horizontal winding and winding equipment for flat wires of inductors, which aims to achieve the purposes of realizing automation of winding, reducing the workload of workers, improving the winding efficiency and ensuring the winding quality of the inductors.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an automatic inductance flat wire horizontal winding and winding device comprises a base, a wire feeding assembly, a carrier conveying assembly and a winding assembly, wherein the wire feeding assembly is arranged on the base;
the wire feeding assembly comprises a wire coil arranged on the base and a tension plate arranged on the base, and a plurality of tension wheels matched with the coils are arranged on the tension plate;
the carrier conveying assembly comprises a carrier track, a carrier cache bin arranged at the head end of the carrier track, and a carrier translation cylinder arranged on the side wall of the carrier track and used for pushing a carrier in the carrier cache bin to the carrier track;
the winding assembly comprises a wire feeder arranged on the base, a winding lower R-shaft die holder arranged on the base, a winding upper R-shaft center column matched with the winding lower R-shaft die holder, pneumatic scissors for cutting wires, a hot air gun for performing hot processing on the winding and a conveying piece for conveying the winding to the carrier; the lower winding R-shaft die holder and the upper winding R-shaft center column are both connected with an R-shaft servo motor; the R-axis center pillar on the winding is further connected with a Z-axis servo motor, and the Z-axis servo motor can drive the R-axis center pillar on the winding to move up and down.
The invention realizes the conveying of the carrier through the carrier conveying assembly, realizes the winding process of the inductor through the mutual matching of the wire feeding assembly and the wire winding assembly, and achieves the purposes of realizing the automation of winding, reducing the work burden of workers, improving the winding efficiency and ensuring the winding quality of the inductor.
Preferably, the base is further provided with a carrier backflow assembly, and the carrier backflow assembly comprises a carrier conveying belt arranged on the base, a carrier conveying rodless cylinder arranged at the end part, close to the wire feeding assembly, of the carrier conveying belt, a carrier conveying upper and lower cylinder arranged at the tail end of the carrier conveying cylinder, and a grabbing piece arranged at the bottom end of the carrier conveying upper and lower cylinders; the carrier conveying belt is also provided with a blocking piece and a carrier in-place sensor. The carrier backflow component formed by the carrier conveying belt, the carrier conveying rodless cylinder, the carrier conveying upper and lower cylinders and the grabbing component realizes cyclic utilization of the carrier, and further improves production efficiency.
Preferably, a carrier pushing cylinder is arranged at the tail end of the carrier track and pushes carriers on the carrier track to the carrier conveying belt through the carrier pushing cylinder. The carrier is returned to the automation on the carrier conveying belt from the carrier track through the carrier pushing cylinder.
Preferably, the carrier track is provided with a carrier positioning cylinder matched with the winding assembly, and the carrier positioning cylinder is provided with a carrier in-place sensor. The fixing of the carrier in the winding process is realized through the carrier positioning cylinder, and the fixing accuracy is improved by utilizing the carrier in-place sensor.
The invention has the following advantages:
1. the invention realizes the conveying of the carrier through the carrier conveying assembly, realizes the winding process of the inductor through the mutual matching of the wire feeding assembly and the wire winding assembly, and achieves the purposes of realizing the automation of winding, reducing the work burden of workers, improving the winding efficiency and ensuring the winding quality of the inductor.
2. The carrier backflow component is composed of the carrier conveying belt, the carrier conveying rodless cylinder, the carrier conveying upper and lower cylinders and the grabbing component, so that the carrier is recycled, and the production efficiency is further improved.
3. The invention realizes the automation of the carrier returning from the carrier track to the carrier conveying belt through the carrier pushing cylinder.
4. The invention realizes the fixation of the carrier in the winding process through the carrier positioning cylinder, and improves the fixation accuracy rate by utilizing the carrier in-place sensor.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a schematic structural view of an automatic inductance flat wire horizontal winding and winding device disclosed in an embodiment of the present invention;
fig. 2 is a schematic structural view of a carrier conveying assembly in an inductance automatic flat wire horizontal winding and winding device disclosed by the embodiment of the invention;
fig. 3 is a schematic structural diagram of a winding assembly in an inductance automatic flat wire horizontal winding and winding device according to an embodiment of the present invention;
the corresponding part names indicated by the numbers and letters in the drawings:
1. base 2, send line subassembly 21, coil of wire 22, tension plate 23, take-up pulley 31, carrier rail
32. Carrier buffer storage bin 33, carrier translation cylinder 34, carrier positioning cylinder 35 and carrier in-place sensor
36. Push carrier cylinder 41, wire feeder 42, winding lower R shaft die holder 43, winding upper R shaft center post
44. Pneumatic scissors 45, hot air gun 46, conveying piece 47, R-axis servo motor 48, Z-axis servo motor
51. Carrier conveying belt 52, carrier conveying rodless cylinder 53, carrier conveying upper and lower cylinders 54 and grabbing piece
55. A barrier.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The invention provides automatic flat wire horizontal winding and winding equipment for an inductor, which has the working principle that the carrier conveying assembly is used for conveying a carrier, and the wire feeding assembly and the wire winding assembly are matched with each other to realize the winding process of the inductor, so that the purposes of realizing the automation of winding, reducing the work load of workers, improving the winding efficiency and ensuring the winding quality of the inductor are achieved.
The present invention will be described in further detail with reference to examples and specific embodiments.
As shown in fig. 1-3, an automatic inductance flat wire horizontal winding and winding apparatus includes a base 1, a wire feeding assembly 2 disposed on the base, a carrier conveying assembly 3 disposed on the base, a wire winding assembly 4 disposed on the base, and a carrier reflow assembly 5 disposed on the base.
Wherein:
the wire feeding assembly comprises a wire coil 21 arranged on the base and a tension plate 22 arranged on the base, and a plurality of tension wheels 23 matched with the coils for use are arranged on the tension plate.
The carrier conveying assembly comprises a carrier track 31, a carrier cache bin 32 arranged at the head end of the carrier track, and a carrier translation cylinder 33 arranged on the side wall of the carrier track and used for pushing a carrier in the carrier cache bin to the carrier track; a carrier positioning cylinder 34 matched with the winding assembly is arranged on the carrier track, and a carrier in-place sensor 35 is matched with the carrier positioning cylinder; a carrier pushing cylinder 36 is arranged at the tail end of the carrier track and pushes the carrier on the carrier track to the carrier conveying belt;
the winding assembly comprises a wire feeder 41 arranged on a base, a winding lower R shaft die holder 42 arranged on the base, a winding upper R shaft center column 43 matched with the winding lower R shaft die holder, pneumatic scissors 44 for cutting wires, a hot air gun part 45 for performing hot processing on the winding and a conveying part 46 for conveying the winding to a carrier; the lower winding R-shaft die holder and the upper winding R-shaft center column are both connected with an R-shaft servo motor 47; the R-axis center pillar on the winding is also connected with a Z-axis servo motor 48, and the Z-axis servo motor can drive the R-axis center pillar on the winding to move up and down.
The carrier reflow component comprises a carrier conveying belt 51 arranged on the base, a carrier carrying rodless cylinder 52 arranged at the end part of the carrier conveying belt close to the wire feeding component, a carrier carrying upper and lower cylinder 53 arranged at the tail end of the carrier carrying cylinder, and a grabbing piece 54 arranged at the bottom end of the carrier carrying upper and lower cylinder; the carrier transport belt is also provided with a blocking piece 55 and a carrier in-place sensor.
The specific use steps of the invention are as follows: as further shown in fig. 1-3, during actual use,
firstly, the track translation cylinder 33 is started to push the carrier in the carrier caching bin 32 to the winding assembly, when the carrier in-place sensor 35 senses the carrier, the carrier positioning cylinder 34 is used for accurately positioning the carrier to wait for the winding wire to be put in;
the wire on the wire coil 21 reaches the wire feeder 41 through the tension wheel 23 on the tension plate 22, the wire feeder feeds the wire material onto the lower winding R-axis die holder 42, and the upper winding R-axis center post 43 moves downwards under the drive of the Z-axis private motor 48 to fix the lead wire; open hot-blast rifle spare 45 simultaneously and with the antedisplacement of hot-blast rifle spare towards the wire winding department and blow hot-blastly, R axle center pillar synchronous revolution on R axle die holder and the wire winding under the drive of R axle servo motor, cooperation tension control machine is around the outgoing line until the wire winding is accomplished, after the wire winding is accomplished, the coil is transferred to the carrier under the effect of conveying (conveying includes Y axle removal track, X axle removal track, the tank chain of setting on Y axle removal track and X axle removal track, thereby realize the removal of optional position in the plane), and flow to next station under the effect of carrier translation cylinder and take off by the staff. The carrier is pushed onto the carrier conveying belt 51 under the action of the carrier pushing cylinder, flows to the grabbing part 54 under the action of the carrier conveying belt, and is conveyed into the carrier buffer storage bin under the action of the carrier conveying rodless cylinder 52 (the carrier conveying rodless cylinder 52 is arranged at the head end position of the carrier track) and the carrier conveying upper and lower cylinders 53, so that the cyclic utilization of the carrier is realized.
Through the mode, the automatic flat wire horizontal winding and winding equipment for the inductor has the advantages that the carrier conveying assembly is used for conveying the carrier, the wire feeding assembly and the wire winding assembly are matched with each other to achieve the winding process of the inductor, and the purposes of achieving automation of winding, reducing the workload of workers, improving the winding efficiency and ensuring the winding quality of the inductor are achieved.
The above description is only the preferred embodiment of the automatic flat wire horizontal winding and winding device for the inductor disclosed in the present invention, and it should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the inventive concept of the present invention, and these modifications and modifications all fall within the scope of the present invention.
Claims (4)
1. An automatic inductance flat wire horizontal winding and winding device is characterized by comprising a base, a wire feeding assembly arranged on the base, a carrier conveying assembly arranged on the base and a winding assembly arranged on the base;
the wire feeding assembly comprises a wire coil arranged on the base and a tension plate arranged on the base, and a plurality of tension wheels matched with the coils are arranged on the tension plate;
the carrier conveying assembly comprises a carrier track, a carrier cache bin arranged at the head end of the carrier track, and a carrier translation cylinder arranged on the side wall of the carrier track and used for pushing a carrier in the carrier cache bin to the carrier track;
the winding assembly comprises a wire feeder arranged on the base, a winding lower R-shaft die holder arranged on the base, a winding upper R-shaft center column matched with the winding lower R-shaft die holder, pneumatic scissors for cutting wires, a hot air gun for performing hot processing on the winding and a conveying piece for conveying the winding to the carrier; the lower winding R-shaft die holder and the upper winding R-shaft center column are both connected with an R-shaft servo motor; the R-axis center pillar on the winding is further connected with a Z-axis servo motor, and the Z-axis servo motor can drive the R-axis center pillar on the winding to move up and down.
2. The automatic inductance flat wire horizontal winding and winding equipment as claimed in claim 1, wherein a carrier reflow assembly is further arranged on the base, and the carrier reflow assembly comprises a carrier conveying belt arranged on the base, a carrier carrying rodless cylinder arranged at the end part of the carrier conveying belt close to the wire feeding assembly, a carrier carrying upper and lower cylinder arranged at the tail end of the carrier carrying cylinder, and a grabbing piece arranged at the bottom end of the carrier carrying upper and lower cylinder; the carrier conveying belt is also provided with a blocking piece and a carrier in-place sensor.
3. The automatic horizontal winding and winding equipment for the flat wires of the inductors according to claim 2, wherein a carrier pushing cylinder is arranged at the tail end of the carrier track, and the carrier pushing cylinder pushes the carriers on the carrier track to the carrier conveying belt.
4. The automatic horizontal winding and winding equipment for the flat wires of the inductors according to claim 1, wherein the carrier track is provided with a carrier positioning cylinder matched with the winding assembly, and the carrier positioning cylinder is provided with a carrier in-place inductor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110526365.8A CN113241251A (en) | 2021-05-14 | 2021-05-14 | Automatic flat line of inductance crouches around spooling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110526365.8A CN113241251A (en) | 2021-05-14 | 2021-05-14 | Automatic flat line of inductance crouches around spooling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113241251A true CN113241251A (en) | 2021-08-10 |
Family
ID=77134281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110526365.8A Pending CN113241251A (en) | 2021-05-14 | 2021-05-14 | Automatic flat line of inductance crouches around spooling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113241251A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04151811A (en) * | 1990-10-15 | 1992-05-25 | Taga Seisakusho:Kk | Work delivery method for automatic winding and device thereof |
| CN212161557U (en) * | 2020-04-07 | 2020-12-15 | 昆山欣佑立自动化有限公司 | Full-automatic winding, bending and cutting integrated equipment for inductance product |
| CN112331475A (en) * | 2020-11-23 | 2021-02-05 | 江苏华磁电子科技有限公司 | SMD integrated into one piece inductance coiling machine |
-
2021
- 2021-05-14 CN CN202110526365.8A patent/CN113241251A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04151811A (en) * | 1990-10-15 | 1992-05-25 | Taga Seisakusho:Kk | Work delivery method for automatic winding and device thereof |
| CN212161557U (en) * | 2020-04-07 | 2020-12-15 | 昆山欣佑立自动化有限公司 | Full-automatic winding, bending and cutting integrated equipment for inductance product |
| CN112331475A (en) * | 2020-11-23 | 2021-02-05 | 江苏华磁电子科技有限公司 | SMD integrated into one piece inductance coiling machine |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210810 |
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| RJ01 | Rejection of invention patent application after publication |