CN113240231A - Finished product technical state management system - Google Patents

Finished product technical state management system Download PDF

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CN113240231A
CN113240231A CN202110344726.7A CN202110344726A CN113240231A CN 113240231 A CN113240231 A CN 113240231A CN 202110344726 A CN202110344726 A CN 202110344726A CN 113240231 A CN113240231 A CN 113240231A
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finished
technical state
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information
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隋少春
邓乾豹
高恒一
胡均
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Chengdu Aircraft Industrial Group Co Ltd
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Abstract

The invention relates to the technical field of product technical management and information, in particular to a finished product technical state management system which comprises a finished product warehouse, a finished product technical state baseline management unit, a finished product technical state change unit, a finished product technical state actual management unit, a finished product actual software management module, a finished product fault processing module, a system integration module, a finished product metering inspection unit, a finished product warehouse-out inspection unit, a finished product pre-loading test unit, a finished product assembly unit and a matching software filling management unit. By the system, the centralized and integrated control and management of the finished product data information in the manufacturing process can be realized, and the finished product data cooperation between companies and finished product suppliers is realized.

Description

Finished product technical state management system
Technical Field
The invention relates to the technical field of product management and information technology, in particular to a finished product technical state management system.
Background
At present, the related data of the finished product is various and messy, and the searching and the use are very difficult. For the manufacturing company and the finished product supplier thereof, the collection, storage and sharing of the aircraft finished product data information lack corresponding tools and channels, and are very disadvantageous to the cooperation between the manufacturing company and the supplier and the control and tracing of the finished product state. Therefore, a management system for the technical state of finished products for manufacturing is needed to serve as an information center and an integrated framework for the technical state management of finished products in the manufacturing process, so as to construct an integrated management and control environment for finished products and information related to finished products in the manufacturing process, and to realize the coordination of finished product data between the manufacturing company and the finished product supplier. The method has the advantages that the finished product and the relevant data information of the finished product are effectively acquired and managed, the relevant processes of collecting, organizing, storing, maintaining, applying and managing the finished product data information of the airplane in the manufacturing process are effectively controlled, and the effective control and tracing of the state of the finished product are realized.
The establishment of existing systems has the following problems: 1. the system construction is complicated in major part, relates to multiple departments, multiple roles and multiple specialties, and is relatively complex; 2. the finished product technology state management system oriented to manufacturing needs to be deeply fused with business, and conversion of business processes and business modes is involved. 3. The construction of a manufacturing-oriented finished product technology state management system involves the integrated integration of multiple IT systems and tools.
Disclosure of Invention
In order to solve the technical problems, the invention provides a finished product technical state management system which can realize centralized and integrated control and management of finished product data information in the manufacturing process, realize effective control and tracing of the finished product state and realize finished product data cooperation between a manufacturing company and a finished product supplier.
The invention is realized by adopting the following technical scheme:
a finished product technical state management system is characterized in that: the system comprises a finished product warehouse, a finished product technical state management module, a finished product object software management module, a finished product assembly management module, a finished product fault processing module and a system integration module; the finished product technical state management module comprises a finished product technical state baseline management unit, a finished product technical state change unit and a finished product technical state actual management unit; the finished product assembly management module comprises a finished product metering inspection unit, a finished product ex-warehouse inspection unit, a finished product pre-assembly test unit, a finished product assembly unit and a software-matched filling management unit; the finished product library is used for storing all finished products and data information of related finished products; the finished product technical state management module is used for recording and changing the technical state of a finished product and storing the recorded information and the changed information into a finished product library; the finished product assembly management module is used for carrying out measurement inspection, test and assembly on finished products and recording the process information into a finished product library; the finished product fault processing module is used for carrying out fault detection and troubleshooting on finished products and storing detection information and troubleshooting information into a finished product library; the system integration module is used for providing an open integration interface and realizing the exchange of data.
The system integration module also comprises a graphic visual heterogeneous data format conversion mapping tool and a monitoring unit, and is used for realizing the conversion of the data format and supporting the state query and monitoring of each module and each unit.
The finished product warehouse comprises a design end finished product warehouse and a manufacturing end finished product warehouse; the manufacturing end finished product library is used for carrying out centralized control on finished product data information, classifying finished products in a structured tree form, and organizing and associating each data information between the finished products and related finished products; and the manufacturing end finished product library is also synchronized with the design end finished product library through the system integration module.
The finished product technical state baseline management unit is used for acquiring corresponding finished products and finished product technical files related to the finished products according to the finished product figure numbers, creating an initial technical state baseline corresponding to each finished product, confirming the initial technical state baseline, and then issuing and storing the initial technical state baseline in a finished product library.
The finished product technical state changing unit is used for changing a finished product technical state baseline, and comprises technical state design change, deviation permission and yield; the technical state design change comprises the change according to a finished product technical protocol, the change of a unit quality acceptance letter or the change of a technical notice/change technical letter.
The finished product technical state management module is used for recording and managing delivery state information, installation state information, spare part state information and finished product change information of finished products, sorting and outputting the finished products in the form of a real report or a report by taking the finished products as a main line, and storing the finished products in a finished product library.
The finished product object software management module is used for managing the incidence relation between the finished product and the related attributes of the software and defining and constraining the incidence relation between the finished product and the software.
The finished product fault processing module is used for carrying out fault detection on finished products and troubleshooting the fault finished products by at least two detection units, each detection unit comprises two independent detection pieces, the fault finished products are split into ordinary mechanical finished products and nonstandard component finished products, and the two detection pieces are used for troubleshooting the ordinary mechanical finished products and the nonstandard component finished products respectively.
The finished product assembling unit is specifically used for associating parts and finished product information required by each assembling outline with processes in the assembling outline when assembling finished products, starting completion information and inspection information of related processes between systems are used as dismounting information and inspection information of the parts and the finished products, and the dismounting information is recorded in a log mode.
Compared with the prior art, the invention has the beneficial effects that:
1. the finished product technical state management system can be used as an information center and an integrated framework for finished product technical state management in the manufacturing process. An information portal based on roles is established by constructing an integrated control environment of finished products and relevant information of the finished products in the manufacturing process, and finished product data cooperation between a manufacturing company and a finished product supplier is realized. The method comprises the steps of effectively acquiring and managing finished products and relevant data information of the finished products, managing and controlling states of finished product manufacturing, installation and software through construction of a finished product object library, ensuring consistency, reliability and effectiveness of finished product data information in the manufacturing process, and effectively controlling and tracing the states of the finished products. The method comprises the following steps of combing business processes managed by finished product technical states in the manufacturing process, and establishing and optimizing a work center as a finished product technical state management system for manufacturing: the service flows related to the system are combed from the aspects of finished product physical management, finished product supplier management, finished product installation information management, finished product manufacturing information management, finished product software management and the like, and the existing service flows are refined, optimized, reconstructed, established and the like by combining with the application background of the digital technology based on the finished product technology state management system facing to manufacturing.
2. The system integration module can realize the data integration of a manufactured finished product technology state management system and other business systems, provides an open integration interface to ensure the accurate, efficient and complete transmission of data among various business systems, ensures the stability, accuracy and sustainability in the process of model development tasks, can also realize the conversion of data formats, supports the state query and monitoring of each module and each unit, and ensures that the finished product technology state management is more timely and accurate.
3. The finished product warehouse comprises a design end finished product warehouse and a manufacturing end finished product warehouse; the manufacturing end finished product library is used for carrying out centralized control on finished product data information, classifying finished products in a structured tree form, and organizing and associating each data information between the finished products and related finished products; the finished product library at the manufacturing end is synchronous with the finished product library at the design end through a system integration module, so that the integrated maintenance and management of finished product data information with a finished product BOM structure as a core are realized, and the standardization and standardization of finished product data application and the consistency of finished product data are ensured.
4. And acquiring a corresponding finished product and a finished product technical file associated with the finished product according to the finished product figure number, and establishing an initial technical state baseline corresponding to each finished product, wherein the finished product initial technical state baseline can be used as a reference for subsequent development and production, actual assembly and use activities of the finished product, and a technical state basis for technical state change judgment.
5. The finished product object software management module can realize the management of installation relations of finished products in different states and software in different states, and ensure the relevance and accuracy of data between the finished products and the software. For example, managing and controlling software of different versions and states of finished product filling; and managing and controlling finished products with software installed in different states so as to realize unified configuration management of the software and finished product equipment.
6. In the finished product fault processing module, fault finished products are cleared by at least two detection units, each detection unit comprises two independent detection pieces, the fault finished products are split into ordinary mechanical finished products and nonstandard component finished products, the two detection pieces are used for clearing faults of the ordinary mechanical finished products and the nonstandard component finished products respectively, and therefore the faults are cleared in multiple aspects, fault detection is more accurate, and processing suggestions are more professional.
7. In the process of airplane assembly, parts and finished product information required by each assembly outline are associated with processes in the assembly outline, start-up information and inspection information of related processes between systems are used as disassembly and assembly information and inspection information of the parts and the finished products, and the disassembly and assembly information is recorded in a log mode, so that problems of the installed parts and the finished products can be traced and related personnel can follow responsibility later.
Drawings
The invention will be described in further detail with reference to the following description taken in conjunction with the accompanying drawings and detailed description, in which:
FIG. 1 is a schematic diagram of a product library according to the present invention;
FIG. 2 is a schematic flow chart of a baseline management unit for a finished product technical state according to the present invention;
FIG. 3 is a diagram illustrating a technical state design change triggered by a finished product technical protocol change according to the present invention;
FIG. 4 is a schematic diagram of the design change according to the technical state triggered by the change of the per unit mass function in the present invention;
FIG. 5 is a schematic diagram of the change of technical state design triggered by the change of technical report/change technical function according to the present invention;
FIG. 6 is a schematic flow chart of a finished product technical state management module according to the present invention;
FIG. 7 is a schematic flow chart of a finished product entity software management module according to the present invention;
FIG. 8 is a schematic flow chart of the product measurement and inspection unit of the present invention;
FIG. 9 is a schematic flow chart of the product warehouse-out inspection unit according to the present invention;
FIG. 10 is a schematic flow diagram of the final assembly unit of the present invention;
FIG. 11 is a schematic flow chart of a software loading management unit according to the present invention;
FIG. 12 is a schematic flow chart of a product failure processing module according to the present invention.
Detailed Description
Example 1
As a basic implementation mode of the invention, the invention comprises a finished product technical state management system, which comprises a finished product warehouse, a finished product technical state management module, a finished product object software management module, a finished product assembly management module, a finished product fault processing module and a system integration module; the finished product technical state management module comprises a finished product technical state baseline management unit, a finished product technical state change unit and a finished product technical state actual management unit; the finished product assembly management module comprises a finished product metering inspection unit, a finished product ex-warehouse inspection unit, a finished product pre-assembly test unit, a finished product assembly unit and a software-matched filling management unit.
In the construction process of the finished product technical state management system for manufacturing, according to the actual business requirements of an aircraft manufacturing company, data integration between the finished product technical state management system for manufacturing and other business systems needs to be realized so as to ensure effective transmission of data among various business systems. The system integration module provides an open integration interface for the manufactured finished product technical state management system, and supports the exchange of data between each module and each unit in the manners of REST, storage process, external file and the like. When the system transfers and exchanges data with a design tool, an NICE system, an MOM system and an SERP system, the accurate, efficient and complete transfer of various data can be ensured through an open data integration interface, and the stability, the accuracy and the sustainability in the process of model development tasks are ensured. The system integration module also comprises a graphic visual heterogeneous data format conversion mapping tool and a monitoring unit, and is used for realizing the conversion of the data format and supporting the state query and monitoring of each module and each unit.
The finished product warehouse comprises a design end finished product warehouse and a manufacturing end finished product warehouse. When the finished product library is established and published by a design material list EBOM, all finished product library structures are found from the finished product library from bottom to top by the published finished products used in the design material list EBOM, and the published finished products under all installation models are found from bottom to top by a protocol finished product and are synchronized to a manufacturing plant.
The finished product technical state baseline management unit is used for collecting information such as finished product digital models, finished product technical protocols, finished product technical coordination lists, finished product inconsistency processing lists, finished product technical specifications, finished product use and maintenance specifications, finished product supplier information, finished product service guarantees and the like associated with finished products according to the finished products and the system, establishing an initial technical state baseline corresponding to each finished product, confirming the initial technical state baseline, and then issuing and storing the initial technical state baseline in a finished product library. The initial technical state baseline of the finished product is used as a reference for subsequent development and production, actual assembly and use activities of the finished product, and a technical state basis for technical state change judgment.
After the finished product technical state baseline management unit establishes the baseline, the finished product technical state change unit is used for changing the finished product technical state baseline, and the change comprises technical state design change, deviation permission and yield; the technical state design change comprises the change according to a finished product technical protocol, the change of a unit quality acceptance letter or the change of a technical notice/change technical letter. When the parameters of the components do not meet the design specification requirements, but the parameters of the components in the state do not influence the overall quality of the product after inspection, and yielding or deviating treatment can be selected for the technical state baseline according to different parameter ranges.
The finished product technical state management module is used for generating process records, manufacturing records and guarantee records step by step in each stage of the whole life cycle of a finished product, and recording product design, process, manufacturing, test/test flight and subsequent use data completely to establish a single data source suitable for the whole life cycle of the finished product.
The finished product object software management module is used for supporting the construction and integration of a finished product library and a software configuration library, realizing the association between a finished product and relevant installation software, realizing the management of the association relationship between the finished product and relevant attributes of the software, and defining and constraining the association relationship between the finished product and the software. The management of the installation relation of finished products in different states and software in different states is realized, and the relevance and the accuracy of data between the finished products and the software are ensured. For example, software of different versions and states of finished product filling is managed and controlled; and managing and controlling finished products with software installed in different states so as to realize unified configuration management of the software and finished product equipment.
The finished product metering and inspecting unit and the finished product ex-warehouse inspecting unit specifically refer to the following steps: under the participation of the role of a manufacturing user, the measurement and inspection flow of finished products after the finished products arrive and the finished product delivery inspection flow finished when the logistics center has the material distribution requirement are finished in a finished product technical state management system facing the manufacturing.
The finished product pre-loading test unit is used for carrying out finished product loading tests on specially-made finished products or special mechanical finished products before sending the specially-made finished products to the finished product assembly unit. After the finished product assembling unit receives or needs to test the finished product, the finished product pre-assembly testing unit performs pre-assembly retest on the finished product, and corresponding information such as a pre-assembly test conclusion, a retest period, a pre-assembly test date, a tester and the like is given, so that the tested qualified finished product can be sent to the finished product assembling unit for installation.
The finished product assembly unit is used for associating parts and finished product information required by each assembly outline with processes in the assembly outline when the finished products are assembled, taking start-up and finish information and inspection information of related processes among systems as disassembly and assembly information and inspection information of the parts and the finished products, and recording the disassembly and assembly information in a log mode so as to trace problems of the installed parts and the finished products and trace responsibility of related personnel at a later stage.
A software-matching filling management unit is used for filling finished product software into finished product hardware according to a software filling plan and a filling scheme, and then creating a software version checking record table, a finished product function verification test record report, a software loading book and a software filling information record table after verification tests are carried out on the functions and software versions of the finished products; a hand-over log book is created when the finished software is received for filling.
The finished product fault processing module comprises a finished product fault handling unit and an assembly finished product dismounting unit. The finished product fault handling unit carries out fault detection on finished products, at least two detection units carry out fault elimination on the fault finished products, each detection unit comprises two independent detection pieces, the fault finished products are split into ordinary mechanical finished products and non-standard part finished products, and the two detection pieces carry out fault elimination on the ordinary mechanical finished products and the non-standard part finished products respectively.
Example 2
As the best implementation mode of the invention, the invention comprises a finished product technical state management system, which comprises a finished product warehouse, a finished product technical state management module, a finished product object software management module, a finished product assembly management module, a finished product fault processing module and a system integration module; the finished product technical state management module comprises a finished product technical state baseline management unit, a finished product technical state change unit and a finished product technical state actual management unit; the finished product assembly management module comprises a finished product metering inspection unit, a finished product ex-warehouse inspection unit, a finished product pre-assembly test unit, a finished product assembly unit and a software-matched filling management unit.
The system integration module can provide an open integration interface, adopt a standard REST to perform data interaction, support data exchange between each module and each unit, and provide a data exchange process and data tracking capability for an external system. The standard REST is a relatively mature data exchange mode suitable for cross-platform; the connecting technical requirement and the limitation of an operating platform can be reduced; and the REST bottom layer adopts XML to exchange data, so that maintenance and interaction are facilitated. The system integration module can provide a graphic visualization heterogeneous data format conversion mapping tool, and can simply, conveniently and quickly convert data from one format into another format. The input data and the output data can be converted between different formats (such as structured XML, non-XML or Java object data), so that heterogeneous applications can be quickly integrated without considering the format adopted by the representation data. The system integration module provides a management console based on a browser, and can be used for carrying out state query and monitoring management on monitoring nodes, services, components and business processes. The system integration module can also provide complete support for REST, support common standard protocols of REST, and support file adapters for reading and writing structured and unstructured files, support database adapters for accessing various databases such as Oracle, DB2, SQL Server, SyBase, MySql, Excel, Access, and support communication adapters for supporting various communication protocols such as FTP, SMTP/POP3, REST, and the like, and reduce the development workload of programmers and realize rapid application integration capability through the ready-made adapters.
The specific operation method of the management system may include the steps of:
a. and (5) constructing a finished product library.
In order to perform centralized and integrated control and management on finished product data information in the manufacturing process, a finished product technical state management system facing the manufacturing is constructed by combining the business requirements on finished products in the manufacturing process, and the centralized classified management on the finished products and related data information in the manufacturing process is realized.
Referring to the attached figure 1 of the specification, in a finished product technical state management system for manufacturing, finished product data information is centrally controlled, finished product suppliers are organized in a structured tree form, the finished product suppliers are classified according to the types of the suppliers and the functions of finished products, data such as finished product related finished products, finished product protocols, technical data, quality files, manufacturing information and installation information are organized and associated to construct a finished product library, and a finished product data integrated maintenance and management with a finished product BOM structure as a core is realized by utilizing a data control mode cooperated by a factory to be integrated and synchronized with a design end finished product library, so that the standardization and standardization of the application of the finished product data and the consistency of the finished product data are ensured.
b. And the finished product technical state baseline management unit establishes a finished product state baseline.
Referring to the attached figure 2 of the specification, the comparison of the technical states of the finished products mainly obtains the differences between different technical states of the finished products, such as the range of the installed batch number of the finished products, the change record of the finished products and the related difference information of software and hardware of the finished products, according to the part numbers of the finished products and the corresponding electronic histories. The finished product technical state baseline management unit selects finished products for establishing the baseline in the finished product library structure tree, the system collects related finished product technical files according to the figure number by default, the related files can be manually added or removed, the finished product baseline needs to be checked after the baseline is established, and the finished product technical state baseline is issued after the check is passed.
c. The finished product technical state changing unit changes a finished product state baseline.
And the finished product technical state changing unit changes, including technical state design change, deviation permission and yield. The technical state design change comprises the change according to a finished product technical protocol, the change of a unit quality acceptance letter or the change of a technical notice/change technical letter.
1. A finished product change triggered by a finished product technical protocol change.
Referring to the specification and the attached fig. 3, when the technical state change affects the interchangeability of finished products, the technical protocol should be changed first, and then the distribution and finished product technical state file can be changed. Changes to technical agreements, changes requirements and change applications are recorded using engineering change recommendations (ECP). The method specifically comprises the following steps:
c1judging the type of change, if the product is improved and optimized, entering step c2If the technical protocol of the finished product is changed, go to step c3
c2Judging whether the finished product technical protocol change is involved, if so, entering the step c3If not, go to step c7
c3Creating a finished product technical protocol change suggestion;
c4checking a finished product technical protocol change suggestion;
c5issuing a new finished product technical protocol;
c6the system automatically creates a baseline change order and then performs step c9
c7Notifying a finished baseline creator or a finished baseline maintainer;
c8creating a baseline change ticket;
c9perform a finished technical state baseline update.
2. And (5) carrying out finished product change triggered by the unit mass function.
Referring to the specification and the attached figure 4, when the finished product does not meet the technical protocol requirement or the finished product is improved and optimized, the distribution technical state file and the finished product technical state file are changed. The method specifically comprises the following steps: the finished product technical state changing unit receives the pushed finished product quality letter developed by the undertaking unit, the system automatically creates a notice according to the finished product quality letter, the finished product baseline creator and the baseline maintainer receive the notice, create a baseline changing list and execute the finished product technical state baseline changing.
3. Technical bulletin/change technical letter triggered product change.
Referring to the attached figure 5 of the specification, when the software and hardware finished products which are identified/shaped and delivered to users are changed in an external field, the technical state change unit of the finished products sends out technical reports according to the technical report management requirements jointly compiled and sent by factories and military houses.
d. And the finished product technical state real-time management unit comprises finished product real-time management, single machine real-time management and finished product and software state real-time.
Wherein finished product consolidation management means: in the process of managing finished product data, the finished product technical state record management unit can record and manage the delivery state, the installation state, the spare part state and all change information according to the delivery process and the installation process of a finished product and the whole process management of spare parts, finally, a corresponding template can be made for various types of record data according to actual needs, the finished product is taken as a main line, and relevant data such as the delivery state information, the installation state information, the spare part information and the like are arranged and output in the form of a record report/report form.
Wherein, stand-alone record management means: in the finished product technical state real management unit, the finished product data can be comprehensively managed, the relevance of various data is utilized, the airplane is taken as a main line, and filtering can be carried out in a system in a single frame according to actual business requirements. Meanwhile, in the process of generating and changing various types of data, the finished product technical state real management unit records various types of states of the data object, organizes the required data according to the established data template, and finally forms the required data such as a single machine equipment list, the state information before first flight/military inspection, the state information after delivery and the like.
The finished product technical state real management unit can output various state real documents based on information and process management of finished product states and software, meets basic requirements for finished product state and airborne software real management, and mainly comprises real documents such as equipment real documents and equipment state change documents.
e. And the finished product object software management module operates.
Referring to the attached figure 7 of the specification, software is loaded into finished product equipment for use, and a finished product object software management module associates a finished product with related installation software and defines and manages the association relationship between the finished product and the software. And for finished products in different states and software in different states, the management of the installation relation of the finished products in different states and the software in different states is realized according to the association of the data information of the finished products and the data information such as the software name, the version and the like, and the association and the accuracy of the data between the finished products and the software are ensured.
When finished products are put in storage, checking a software inventory on a finished product record book (the inventory does not have requirements and does not need checking), initially generating finished product physical software version information all the time by the software name and version, and submitting the information to storage; if the comparison of the software information of the real object and the software information of the list is different, updating the finished product software list according to the latest design requirement, or changing the finished product record book, or transacting a reservation note to finish warehousing operation.
f. And the finished product metering and checking unit and the finished product ex-warehouse checking unit operate.
1. And (5) metering and managing finished products. Referring to the attached figure 8 of the specification, after the finished product arrives, a series of judgment and measurement detection are needed, and the finished product can be stored in a warehouse after passing. In the finished product technical state management system facing the manufacturing, the finished product metering and checking unit can manage and record the flow from the delivery to the checking and warehousing of the finished product, so that the finished product metering and warehousing process can be conveniently realized by the participation of multiple departments (a logistics center and a checking and detecting part) together. The finished product metering and inspecting unit automatically pushes a test order and an examination and signing process to a person to be inspected, carries out quality numbering on the order, outputs an electronic measurement report after metering and inspecting are finished and stores the electronic measurement report in a system, wherein the electronic measurement report is mutually associated with finished products stored in a warehouse, and then a user with authority can look up and store the electronic measurement report when searching the finished products or the electronic measurement report.
2. And (5) finished product delivery inspection management. Referring to the attached figure 9 of the specification, before the finished product is ready to be delivered to a warehouse, the quality, the matching performance, the quality document certification, the software name/version and the like of the finished product also need to be checked one by one, after the quality, the matching performance, the quality document certification, the software name/version and the like pass the check, the finished product is provided with a certification, and the finished product with the certification can be delivered to the warehouse. In a finished product technical state management system for manufacturing, a finished product ex-warehouse inspection unit manages and records the whole process of finished products from material issuing requirement proposing to ex-warehouse inspection, qualification certificate issuing and final ex-warehouse, and the process is realized by a production management part, a logistics center and an inspection detection part participating in the process in stages.
g. And (5) operating the test unit before loading the finished product. The finished product pre-loading test unit is used for carrying out finished product loading tests on specially-made finished products or special mechanical finished products before sending the specially-made finished products to the finished product assembly unit. After the finished product assembling unit receives or needs to test the finished product, the finished product pre-assembly testing unit performs pre-assembly retest on the finished product, and corresponding information such as a pre-assembly test conclusion, a retest period, a pre-assembly test date, a tester and the like is given, so that the tested qualified finished product can be sent to the finished product assembling unit for installation.
h. The finished assembly unit is operated. Matching finished products after receiving the finished products, forming non-class finished product matching information, installing the finished products according to an installation and assembly outline AO document compiled by the process, recording information of the installed finished products, and filing the assembly outline AO if no problem exists; if the mounted finished product has a fault, compiling a temporary assembly outline AO to guide to dismount the mounted finished product and forming a dismounting record; and (3) performing field troubleshooting on the disassembled finished product to form a matched replacement record, re-installing the finished product according to the assembly outline AO if the fault is removed and solved, submitting a secondary matched application if the fault is not solved, returning the failed finished product to a warehouse, and re-installing the finished product after secondary matching.
Referring to the specification and the attached figure 10, the method specifically comprises the following steps:
h1the finished product assembling unit receives and matches finished products, calls an installation and assembly outline AO document compiled by the process, and starts to execute an assembling step according to the assembly outline AO, namely, the AO starts to work.
h2The finished product assembly unit performs finished product installation.
h3Recording information of finished product installation by a finished product assembly unit, performing completion audit, judging whether problems exist, if so, compiling a temporary assembly outline AO, performing field change, and entering the step h4If not, the assembly outline AO is filed, and the step h is entered7. Wherein, judging whether the problems exist refers to judging whether the problems are caused by the reasons of tools, raw materials and the like in the assembling process.
h4And disassembling and checking the finished product, and forming a disassembly record.
h5Carrying out on-site troubleshooting to form a matched replacement record; and judging whether the fault is solved, if yes, entering step h2If not, go to step h6
h6Submitting a secondary matching application, returning the failed finished product to the warehouse, performing secondary matching, and entering the step h2
h7Mail closing and status cleaning.
h8And ending.
Finished product assembly and single finished product installation are divided into two conditions: 1. and (6) mounting the finished product assembly. When the outline AO matching material is assembled, when a part assembly containing a finished product is received, the information of the finished product certification of the sub-part is displayed, after the assembly installation process is installed, the system forms information of a matching machine type, a whole machine/part quality number, an installation drawing number, a receiving worker, time, verification and inspection time and the like of the part assembly into a matching record of the finished product of the sub-part according to a paper attached sheet requirement format, and an assembly installation unit needs to verify. 2. And (6) mounting a single finished product. The process name of finished product installation is 'installation', finished products need to be installed and bound in a 'delivery column' of the installation process, and after the process is finished, the system automatically acquires 'machine type, component/part quality number, installation unit, installation drawing number, worker and completion time of the installation process, process inspection and inspection auditing time' as installation records.
i. And a software filling management unit operates. Referring to the attached figure 11 of the specification, a software-matching filling management unit can create a software version checking record table, a software filling information record table, a function verification test record report, a software loading book and a handover record book which are related after software filling; the created attribute information of different bills can be displayed according to the selected different bill types; all software filling documents can be issued and used after being examined and checked through the signing and checking process.
j. The product failure handling module operates.
The finished products are subjected to fault detection, and fault finished products are cleared by at least two detection units, wherein the detection units can be finished product suppliers and professional engineering technical departments. When the finished product fault processing module judges that the finished product is unqualified, whether the finished product is a performance problem is judged, and the finished product is returned to a supplier and a treatment suggestion is given by an engineering technical department. And the finished product fault processing module executes corresponding processing flows according to different problem reasons. And the process management specification from troubleshooting to processing to retesting and warehousing is realized. Referring to fig. 12 of the specification, a more specific process flow includes:
j1a finished product fault processing module carries out fault detection on a finished product, initiates a defective product notice and judges whether the finished product is a performance problem; the engineering technical part gives treatment opinions according to the judgment of the inspection and detection part, and if the treatment opinions are performance problems, the step j is carried out2If not, go to step j3(ii) a Meanwhile, the finished product fault processing module organizes the fault elimination of suppliers according to the unqualified product notice sheet and enters the step j5
j2Compiling an assembly outline AO by a finished product fault processing module, dismounting a finished product, splitting the finished product into a common mechanical finished product and a non-standard part finished product, sending the non-standard part finished product back to a professional factory for retesting, retesting the common mechanical finished product in the professional factory, and performing step j if the retesting is qualified6(ii) a If not, go to step j4. The common mechanical finished product is a product material of a common metal part, and the nonstandard part finished product is a non-national standard finished product, namely a nonstandard part, and is a finished product which needs to be designed specially and is produced specially.
j3.The finished product fault processing module compiles an assembly outline AO and dismantles a finished product;
j4returning the finished product to the factory, releasing a new product by the finished product fault processing module, and entering the step j6
j5After confirming the troubleshooting according to the opinion of the supplier, the product failure processing module proceeds to step j7
j6The finished product fault processing module carries out installation verification, judges whether the finished product is qualified or not, and if the finished product is qualified, the step j is carried out7(ii) a If not, returning to perform retest;
j7confirming the returned-to-zero unqualified product notice.
In summary, after reading the present disclosure, those skilled in the art should make various other modifications without creative efforts according to the technical solutions and concepts of the present disclosure, which are within the protection scope of the present disclosure.

Claims (9)

1. A finished product technical state management system is characterized in that: the system comprises a finished product warehouse, a finished product technical state management module, a finished product object software management module, a finished product assembly management module, a finished product fault processing module and a system integration module; the finished product technical state management module comprises a finished product technical state baseline management unit, a finished product technical state change unit and a finished product technical state actual management unit; the finished product assembly management module comprises a finished product metering inspection unit, a finished product ex-warehouse inspection unit, a finished product pre-assembly test unit, a finished product assembly unit and a software-matched filling management unit; the finished product library is used for storing all finished products and data information of related finished products; the finished product technical state management module is used for recording and changing the technical state of a finished product and storing the recorded information and the changed information into a finished product library; the finished product assembly management module is used for carrying out measurement inspection, test and assembly on finished products and recording the process information into a finished product library; the finished product fault processing module is used for carrying out fault detection and troubleshooting on finished products and storing detection information and troubleshooting information into a finished product library; the system integration module is used for providing an open integration interface and realizing the exchange of data.
2. A finished technical state management system according to claim 1, characterized in that: the system integration module also comprises a graphic visual heterogeneous data format conversion mapping tool and a monitoring unit, and is used for realizing the conversion of the data format and supporting the state query and monitoring of each module and each unit.
3. A finished technical state management system according to claim 1, characterized in that: the finished product warehouse comprises a design end finished product warehouse and a manufacturing end finished product warehouse; the manufacturing end finished product library is used for carrying out centralized control on finished product data information, classifying finished products in a structured tree form, and organizing and associating each data information between the finished products and related finished products; and the manufacturing end finished product library is also synchronized with the design end finished product library through the system integration module.
4. A finished technical state management system according to claim 1, characterized in that: the finished product technical state baseline management unit is used for acquiring corresponding finished products and finished product technical files related to the finished products according to the finished product figure numbers, creating an initial technical state baseline corresponding to each finished product, confirming the initial technical state baseline, and then issuing and storing the initial technical state baseline in a finished product library.
5. A finished technical state management system according to claim 1, characterized in that: the finished product technical state changing unit is used for changing a finished product technical state baseline, and comprises technical state design change, deviation permission and yield; the technical state design change comprises the change according to a finished product technical protocol, the change of a unit quality acceptance letter or the change of a technical notice/change technical letter.
6. A finished technical state management system according to claim 1, characterized in that: the finished product technical state management module is used for recording and managing delivery state information, installation state information, spare part state information and finished product change information of finished products, sorting and outputting the finished products in the form of a real report or a report by taking the finished products as a main line, and storing the finished products in a finished product library.
7. A finished technical state management system according to claim 1, characterized in that: the finished product object software management module is used for managing the incidence relation between the finished product and the related attributes of the software and defining and constraining the incidence relation between the finished product and the software.
8. A finished technical state management system according to claim 1, characterized in that: the finished product fault processing module is used for carrying out fault detection on finished products and troubleshooting the fault finished products by at least two detection units, each detection unit comprises two independent detection pieces, the fault finished products are split into ordinary mechanical finished products and nonstandard component finished products, and the two detection pieces are used for troubleshooting the ordinary mechanical finished products and the nonstandard component finished products respectively.
9. A finished technical state management system according to claim 1, characterized in that: the finished product assembling unit is specifically used for associating parts and finished product information required by each assembling outline with processes in the assembling outline when assembling finished products, starting completion information and inspection information of related processes between systems are used as dismounting information and inspection information of the parts and the finished products, and the dismounting information is recorded in a log mode.
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