CN113236711B - End connection for a steel cord and method of making a steel cord end connection - Google Patents

End connection for a steel cord and method of making a steel cord end connection Download PDF

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Publication number
CN113236711B
CN113236711B CN202110483087.2A CN202110483087A CN113236711B CN 113236711 B CN113236711 B CN 113236711B CN 202110483087 A CN202110483087 A CN 202110483087A CN 113236711 B CN113236711 B CN 113236711B
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wire rope
connecting piece
steel wire
wall
protrusion
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CN113236711A (en
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王荣钧
魏建雄
胡照旭
李二飞
乌都
狄瑞
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Shenhua Zhungeer Energy Co Ltd
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Shenhua Zhungeer Energy Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G11/00Means for fastening cables or ropes to one another or to other objects; Caps or sleeves for fixing on cables or ropes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G11/00Means for fastening cables or ropes to one another or to other objects; Caps or sleeves for fixing on cables or ropes
    • F16G11/02Means for fastening cables or ropes to one another or to other objects; Caps or sleeves for fixing on cables or ropes with parts deformable to grip the cable or cables; Fastening means which engage a sleeve or the like fixed on the cable

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ropes Or Cables (AREA)

Abstract

The end connecting piece for the steel wire rope comprises a cylindrical connecting piece body and a protrusion formed on the inner wall of the connecting piece body, and is simple in structure and capable of forming the protrusion on the cylindrical inner wall of the connecting piece body so as to form tooth-shaped meshing fit with the steel wire rope in the connecting process, and therefore the connecting strength is improved; and, this connecting piece is the tube-shape, only needs to cup joint on wire rope's outer wall, and restraint through withhold machine is pressed alright completion and is connected, and the connected mode is simple, and production efficiency is high.

Description

End connection for a steel cord and method of making a steel cord end connection
Technical Field
The invention belongs to the technical field of steel wire rope connection, and particularly relates to a steel wire rope end connecting piece and a steel wire rope end joint method.
Background
Steel wire ropes are widely used in fields such as mines, metallurgy, chemical industry, ports and industrial and mining enterprises. The ends of the steel cord must be fixed during use. Because the steel wire rope is applied to the places in the aspects of lifting, lifting and winding, new requirements are provided for the connection and fixation of the steel wire rope, namely, the fixed strength of the end joint is greater than the tensile strength of the steel wire rope.
The commonly used fixing methods include a braiding method, a steel wire rope clamp fixing, a sleeve lead-filled fixing and the like. In the above-mentioned fixing method by knitting method, the operation is complicated and the efficiency is low, and it is difficult to achieve the high standard strength requirement. And the strength of the end joint fixed by the steel wire rope clamp is difficult to ensure. The sleeve is filled with lead, professional high-pressure press equipment and corresponding dies are needed in the pressing process, enterprises are limited to make the wire rope end connector in a self-made mode to a large extent, and particularly the production of connectors with different specifications and sizes is difficult to improve.
Therefore, it is required to invent an end connector for a wire rope and a method of end jointing a wire rope for securing a connection strength while improving a production efficiency.
Disclosure of Invention
The present invention has been made keeping in mind some or all of the above problems occurring in the prior art, and an object of the present invention is to provide an end connector for a steel cord and a method of connecting an end of a steel cord. The end connecting piece for the steel wire rope is simple in structure, and can form a protrusion on the cylindrical inner wall of the end connecting piece so as to form tooth-shaped snap fit with the steel wire rope in the connecting process, so that the connecting strength is improved. And, this connecting piece is the tube-shape, only needs to cup joint on wire rope's outer wall, and restraint through withhold machine is pressed alright completion and is connected, and the connected mode is simple, and production efficiency is high.
According to an aspect of the present invention, there is provided an end connector for a steel wire rope, comprising a connector body for the steel wire rope to pass through, the connector body being cylindrical, and a protrusion formed on an inner wall of the connector body, the protrusion being for forming a snap connection with the steel wire rope after being constrained by a crimper.
In one embodiment, a circumferentially extending annular groove is provided on the inner wall of the connector body, the protrusion being formed outside the annular groove.
In one embodiment, a plurality of the ring grooves are axially spaced on the inner wall of the connector body, and the cross-sectional area of the protrusion is gradually reduced in a direction from the outer wall to the inner wall.
In one embodiment, the magnitude of the reduction in the cross-sectional area of the protrusions located at the axial middle is large relative to the magnitude of the reduction in the cross-sectional area of the protrusions located at both axial sides.
In one embodiment, the cross-section of the protrusions at the axial middle is configured as a triangle, and the cross-section of the protrusions at both axial sides is configured as a trapezoid.
In one embodiment, a rotating thread is provided on the inner wall of the protrusion.
According to another aspect of the present invention, there is provided a method for connecting ends of a steel wire rope, wherein after the ends of the steel wire rope are inserted into the inner cavity of the connector body, the connector is pressed by a crimping machine for forming the steel wire rope by crimping.
In one embodiment, the bundling process is performed in stages, each bundling stroke being 0.5-3 mm.
In one embodiment, the stroke of the beam pressure is progressively decreased during the phasing of the beam pressure.
In one embodiment, the end of the steel wire rope protrudes 2-3 mm from the connecting piece, and the total stroke is 3-8 mm during the bundling process until the steel wire rope is shrunk and deformed to the selected mould model of the withholding machine.
Compared with the prior art, the invention has the advantages that: the connecting piece is provided with the tubular connecting piece body, only needs to be sleeved on the outer wall of the steel wire rope in the connecting process, is simple in connecting mode, can be formed by bundling through a crimping machine, and is low in requirement on equipment, so that the production efficiency is very high. The inner wall of the connecting piece is provided with the protrusion, after the connection and the pressing are carried out, the protrusion and the steel wire rope form a toothed occlusion force, the steel wire rope and the connecting piece are effectively and tightly connected into a whole, and therefore the connecting strength of the connecting piece and the steel wire is improved, and the use requirement is met.
Drawings
Preferred embodiments of the present invention will be described in detail below with reference to the attached drawing figures, wherein:
figure 1 shows a cross-section of an end connection for a steel cord according to one embodiment of the invention.
The figures are not drawn to scale.
Detailed Description
In order to make the technical solutions and advantages of the present invention more apparent, the following describes exemplary embodiments of the present invention in further detail with reference to the accompanying drawings. It is clear that the described embodiments are only a part of the embodiments of the invention, and not an exhaustive list of all embodiments. And the embodiments and features of the embodiments may be combined with each other without conflict.
Embodiments of the present invention provide an end connector for a steel cord. As shown in fig. 1, an end connector 10 for a steel wire rope includes a connector body 1 and a protrusion 2. Wherein, the connecting piece body 1 is the tube-shape for wrap up wire rope. The protrusions 2 are formed on the inner wall of the coupler body 1. In the use, wire rope's one end inserts in the inner chamber of connecting piece body 1, and the connected mode is simple. The steel wire rope and the connecting piece 10 can be formed by bundling and pressing through a crimping machine, and the requirement on equipment is low, so that the production efficiency is very high. In the binding and pressing process, the protrusion 2 and the steel wire rope can form a toothed occlusion force, so that the steel wire rope and the connecting piece 10 are effectively and tightly connected into a whole, the connection strength of the connecting piece 10 and the steel wire is improved, and the use requirement is met.
In one embodiment, a circumferentially extending annular groove 3 is provided on the inner wall of the connector body 1. By providing the ring groove 3, the protrusion 2 is formed outside the ring groove 3. The connecting piece 10 with the structure has simple structure, easy processing and convenient realization.
A plurality of ring grooves 3 are axially arranged on the inner wall of the connecting piece body 1 at intervals. And, the sectional area of the protrusion 2 is gradually reduced in a direction from the outer wall to the inner wall. For example, the sectional shape of the protrusion 2 may be trapezoidal, triangular, or the like. In fig. 1 an embodiment is shown in which the protrusions 2 are trapezoidal in cross-section. This arrangement makes the inner wall end of the protrusion 2 more easily deformed during the crimping process to have a stronger engagement with the wire rope. Of course, in the present application, the protrusion 2 is not limited to the above-described shape, and for example, the protrusion 2 may also be square, or the protrusion 2 may be configured in a spiral shape on the inner wall of the connector body 1.
In a specific embodiment, the magnitude of the reduction in the cross-sectional area of the protrusions 2 located at the axial middle is large relative to the magnitude of the reduction in the cross-sectional area of the protrusions 2 located at both axial sides. For example, the protrusions 2 are three, the cross section of the protrusion 2 located at the middle in the axial direction is configured as a triangle, and the cross sections of the protrusions 2 located at both sides in the axial direction are configured as a trapezoid. In the bundling and pressing process, the protrusion 2 in the middle has stronger deformation capacity, forms relatively larger engaging force with the steel wire rope, stabilizes the position of the steel wire rope and prevents the steel wire rope from being pulled out. Meanwhile, the contact area between the protrusions 2 on the two sides and the steel wire rope is large, so that not only is the occlusal force formed, but also a relatively large abutting friction force can be formed, the generated occlusal force in the middle is protected, and the stability of the steel wire rope is improved. This connection method can improve the connection strength of the steel wire rope and the connection body 10 as a whole.
In a preferred embodiment, a rotating thread (not shown in the figures) is provided on the inner wall of the protrusion 2. This arrangement can increase the friction between the inner wall of the connecting body 10 and the steel wire rope, thereby improving the bonding strength between the two. In addition, the connector 10 is a steel sleeve for easy press-forming to meet strength requirements. Of course, the connecting member 10 may be made of copper, aluminum or other materials according to the requirement of tensile strength.
The application also relates to a method of end fitting of a steel cord. Specifically, in the process of performing end joint of the steel wire rope, the end of the steel wire rope is inserted into the inner cavity of the connector body 1, and then the connector 10 is pressed by using a crimping machine for bundling and pressing. In the application, the buckling and pressing machine of the equipment for manufacturing the high-pressure hydraulic oil pipe joint is adopted, so that a special tool is avoided, and the application range of the method can be enlarged. In addition, the term "crimping" is used herein to refer to the pressing of the connector 10 in a manner that applies a uniform radial force to the annular cross-section to achieve a more uniform shrinkage plastic deformation effect.
The invention is described in detail by taking the manufacture of a connector of a steel wire rope with the model number of 6 multiplied by 19-20 as an example. The outer diameter of the connecting piece 10 is phi 40mm, and the minimum diameter of the inner hole is correspondingly matched with the outer diameter of the steel wire rope and is phi 20 mm. The axial length of the connecting piece 10 is more than or equal to 45 mm. The axial length of the connector 10 is increased, the tightening force after pressing is also increased, and the selection of the axial length of the connector 10 is generally changed in proportion to the radial dimension for ensuring the strength of the connection.
The invention adopts the characteristic that the die of the crimping machine has uniform shrinkage in the circumferential direction to carry out compression manufacturing on the connecting piece 10 of the steel wire rope. The outer diameter of the connecting piece 10 is phi 40mm, and the model of phi 36mm is selected by the mould of the crimping machine, so that the connecting piece 10 can be shrunk to phi 36 mm.
Installing a phi 36mm mould on the crimping machine, setting input relevant parameters, installing the connecting piece 10 at the end part of the steel wire rope, enabling the steel wire rope to slightly protrude out of the connecting piece 10 by 2-3 mm, then placing the steel wire rope into the mould, and starting to perform crimping. The beam pressing operation is performed step by step, and the beam pressing stroke is 0.5-3 mm each time. In addition, the stroke of the beam pressure is gradually decreased in the process of beam pressure. For example, for the connecting member 10 and the steel wire rope, the bundling is performed in three times, the first bundling stroke is 2mm, and the second bundling stroke and the third bundling stroke are both 1mm, until the whole bundling of phi 36mm is finally approached or reached.
After the bundling is completed, the steel wire rope needs to be subjected to a tension test. In the testing process, the hydraulic pump, the hydraulic oil cylinder and the related devices are pressed by hands, the steel wire rope fixed joint is detected, related data are obtained, and whether the bearing capacity of the pressing joint is larger than the tensile force using requirement of the hoisting equipment or not is determined according to calculation of the hoisting power of the field equipment and the like. In a field test, the outer diameter of the connecting piece 10 before compression joint is 40mm, the length of the connecting piece is 44mm, the outer diameter of the connecting piece after compression joint is 36.4mm, the length of the connecting piece is 47mm, the bearable tensile force in the test reaches 9571.92kg, and the effect is very good.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, the appended claims are intended to be construed to include preferred embodiments and all such changes and/or modifications as fall within the scope of the invention, and all such changes and/or modifications as are made to the embodiments of the present invention are intended to be covered by the scope of the invention.

Claims (7)

1. An end connector for steel wire rope, comprising:
a connecting piece body for a steel wire rope to pass through, the connecting piece body is cylindrical,
a protrusion formed on the inner wall of the connector body, the protrusion being used to form a snap connection with the wire rope after being constrained by a crimping machine,
wherein set up the annular that circumference extends on the inner wall of connecting piece body and be used for the outside of annular forms the protrusion, the annular is a plurality of and on the inner wall of connecting piece body axial interval formula sets up, in the direction from outer wall to inner wall, the cross-sectional area of protrusion reduces gradually, and is located axial centre the range that the cross-sectional area of protrusion reduces is big for being located axial both sides the range that the cross-sectional area of protrusion reduces.
2. An end connection for a steel cord according to claim 1, characterised in that the cross-section of the protrusions at the axial middle is configured as a triangle, while the cross-section of the protrusions at both axial sides is configured as a trapezoid.
3. An end connection for a steel cord according to claim 1 or 2, characterised in that a rotating thread is provided on the inner wall of the protrusion.
4. A method of end-piecing a steel wire rope, characterized in that after the end of the steel wire rope is inserted into the inner cavity of the connector body according to any one of claims 1 to 3, the connector is pressed by a crimping machine for the bundling.
5. A method of making a steel cord end fitting according to claim 4, characterised in that the bundling is performed in stages with each bundling stroke being 0.5-3 mm during the bundling press.
6. A method of making a steel cord end fitting according to claim 5 wherein the stroke of the crimping is progressively reduced in sequence during the crimping stage.
7. A method of making a steel cord end fitting according to any one of claims 4 to 6 wherein the ends of said steel cord of type 6 x 19 "20 protrude 2-3 mm beyond said connector and said connector 10 has an outer diameter of 40mm and an inner diameter of 20mm to match said steel cord for a total stroke of 4mm during crimping until said connector is shrunk and deformed to the selected die type of said crimper having a die type of 36 mm.
CN202110483087.2A 2021-04-30 2021-04-30 End connection for a steel cord and method of making a steel cord end connection Active CN113236711B (en)

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