CN113235561A - Plate inserting machine and construction method of plastic drainage plate - Google Patents

Abstract

The utility model belongs to the technical field of soft ground processing and specifically relates to a construction method of picture peg machine and plastics drain bar is related to, and it includes the organism, fixedly connected with material dish on the organism, material book are the annular, and the material is rolled up and is connected on the material dish, material dish lower part fixedly connected with layer board, it supplies material book to put to have seted up on the layer board and put thing groove confession material book, the fixed axle that two symmetries of fixedly connected with on the material dish supplies material book cover to connect, be provided with pushing mechanism between the fixed axle, the layer board is kept away from material shelf on one side fixedly connected with of material dish, upward be provided with push mechanism on the material shelf, push mechanism is used for rolling up the material propelling movement extremely on the fixed axle. This application has the quick replacement of being convenient for carry out the material to the picture peg machine, reduces the effect of changing the influence of in-process to the construction progress.

Description

Plate inserting machine and construction method of plastic drainage plate

Technical Field

The application relates to the field of soft foundation treatment, in particular to a plate inserting machine and a construction method of a plastic drainage plate.

Background

The soft soil has the engineering characteristics of high water content, high compressibility, poor water permeability, low strength, long deformation stabilization time and the like, so the soft soil can not be directly used as a natural foundation generally, and needs to be reinforced to reduce the settlement or uneven settlement of a road foundation under the load action. Subgrade settlement is the main cause of subgrade deformation and damage, so whether the soft soil foundation is properly treated or not only influences the investment of a process, but also directly influences the service performance and the engineering quality of a road. When the soft soil foundation is treated, a plastic drainage plate or a powder spraying pile is used for reinforcing the soft soil foundation.

The plastic drainage plate is also named as a plastic drainage belt and has various shapes such as a wave shape, a harmonica shape and the like. The middle is an extrusion-molded plastic core plate which is a framework and a channel of a drainage belt, the cross sections of the plastic core plate are in parallel connection, the two sides of the plastic core plate are wrapped by non-woven geotextiles to be used as filter layers, the core belt plays a supporting role and upwards discharges water infiltrated into the filter layers, and the plastic core plate is a good vertical channel for carrying out soft foundation treatment on saturated viscosity and miscellaneous fill such as silt, mucky soil, filling soil and the like by using a drainage consolidation method, so that the soft soil consolidation time is greatly shortened.

The powder spraying pile is characterized by that it utilizes cement and lime as main agent of solidifying agent, and utilizes a special stirring machine to forcedly stir the soft soil and solidifying agent (slurry form and powder form) on site, and utilizes a series of physical and chemical reactions produced between solidifying agent and soft soil to make the soft soil be hardened into high-quality foundation with integrity, water stability and a certain strength. The powder spraying pile is a method for performing soft foundation stirring treatment by adopting a powder curing agent.

In the related art, a plastic drainage plate is pressed to a ground base part through a plate inserting machine, the plate inserting machine sinks towards a jack position through a vibration hammer after being in place, the drainage plate penetrates through a sleeve and is connected with an anchor shoe at an end, the sleeve abuts against the anchor shoe to insert the drainage plate to a designed soil penetration depth, after the sleeve is pulled up, the anchor shoe and the drainage plate are left in soil together, and then the continuous drainage plate is cut off, so that the operation of inserting the drainage hole into the ground base part is completed.

In view of the above-mentioned related technologies, the inventor believes that when the plate inserting machine is in use, besides a worker performs cutting on a plastic plate beside a machine body, the worker needs to support a material tray, and when a roll of plastic drainage plate is used, the plate inserting machine needs to be stopped to carry another plastic drainage plate for replacement.

Disclosure of Invention

In order to facilitate the rapid replacement of materials for the board inserting machine and reduce the influence on the construction progress in the replacement process, the application provides a board inserting machine, a construction method of a plastic drainage plate and a construction method of the plastic drainage plate.

In a first aspect, the plate inserting machine provided by the application adopts the following technical scheme:

the plate inserting machine comprises a machine body, wherein a material disc is fixedly connected to the machine body, the material roll is in an annular shape and is connected to the material disc, a supporting plate is fixedly connected to the lower portion of the material disc, a material containing groove is formed in the supporting plate and used for containing the material roll, two symmetrical fixing shafts are fixedly connected to the material disc and used for sleeving the material roll, a pushing mechanism is arranged between the fixing shafts, one side, far away from the material disc, of the supporting plate is fixedly connected with a material loading frame, a pushing mechanism is arranged on the material loading frame and used for pushing the material roll to the fixing shafts.

Through adopting above-mentioned technical scheme, the material is rolled up and is cup jointed on the fixed axle, take animal material to roll up to rotate and insert plastics drain bar in the soft soil foundation when the organism functions, carry out the ground reinforcement, before a volume material is rolled up and is finished using, it is rolling up the material with reserve material and place putting the thing inslot, the lateral wall butt that the thing was rolled up is on putting the lateral wall in thing groove, reserve material rolls up cup saucer plate and fixes between last work or material rest and material tray, after the material is rolled up and is finished using, it is fixed to cup joint material book propelling movement to fixed axle department through pushing mechanism and pushing mechanism's cooperation, carry out the material loading fast, save and remove material and fixed time, and then improve work efficiency, and material loading process alone can operate, practice thrift the manpower simultaneously.

Optionally, one side of the material tray is fixedly connected with a limiting rod, and the limiting rod is abutted to the side wall of the material roll and used for limiting the material roll from falling.

Through adopting above-mentioned technical scheme, when reserve material was placed putting the thing inslot, the material book had certain height, had the possibility of empting, rolled up one side of material through spacing line restriction, made the material book stably place, also can be through the material book butt in the qualitative butt location of one side of gag lever post, the workman of being convenient for place the material at every turn and roll up in the same position department, convenient follow-up material loading.

Optionally, the pushing mechanism includes a plurality of pushing shafts, a moving shaft and a moving rod, the moving shaft is horizontally slidably connected to the feeding frame, the moving shaft is coaxially disposed with the material roll placed on the supporting plate, one end of the moving rod is rotatably connected to one end of the moving shaft, the other end of the moving rod is rotatably connected to the pushing shaft, the plurality of pushing shafts are symmetrically disposed along the moving shaft and horizontally slidably connected to the feeding frame, a moving block is fixedly connected to the moving rod, the moving block is rotatably connected to the feeding frame and used for limiting displacement of the moving rod, the pushing mechanism pushes the moving shaft, the moving shaft pushes the moving rod to move, the moving rod pushes the pushing shaft to be close to the material roll when moving, and the pushing shaft pushes the material roll to a fixed shaft.

Through adopting above-mentioned technical scheme, promote the removal axle through pushing mechanism, the removal axle moves to one side of keeping away from the material book along the horizontal direction, drive the carriage release lever and remove, the carriage release lever is carried out spacing rotation in certain extent by the spacing ring, ensure that the carriage release lever accurately promotes the propelling movement axle under the promotion of removal axle, the one end of carriage release lever promotes the propelling movement axle and moves to one side near the material book, promote the material book to cup jointing on the fixed axle, and the propelling movement axle sets up along removing the axial symmetry, make the material book thrust of receiving unanimous from top to bottom, guarantee the material book steady movement, accurate cover is established on the fixed axle, need not workman's transport to aim at and cup joint, reduce the time of material loading, and then the efficiency of spile machine has been improved.

Optionally, the material loading frame is provided with a reset piece, the reset piece comprises a reset spring horizontally arranged, one end of the reset spring is fixedly connected to the material loading frame, and the other end of the reset spring is fixedly connected to one end, far away from the material roll, of the moving shaft.

Through adopting above-mentioned technical scheme, remove the axle and be promoted to the one side removal of keeping away from the material book, when the material book is rolled up and is promoted to cup jointing the back on the fixed axle, reset spring is compressed, and pushing mechanism recovers the back, and reset spring reconversion drives and removes the axle and return far position, is convenient for carry out subsequent material loading, need not the manual adjustment that recovers of workman.

Optionally, pushing mechanism includes cylinder and push rod, cylinder fixed connection be in on the material dish, the telescopic link of cylinder with the level is flexible between the fixed axle, the horizontal fixed connection of push rod is in on the telescopic link of cylinder, the push rod with the removal axle coaxial arrangement just is approximately worn to establish the book core department that the material was rolled up.

Through adopting above-mentioned technical scheme, start the cylinder, the cylinder telescopic link promotes the push rod and removes, and the push rod promotes the removal axle and drives the carriage release lever and the removal of propelling movement axle, with the material book propelling movement to the fixed axle on, during the material loading with the material book place put the thing inslot between push rod and removal axle, need not the workman and carry out the pay-off, the quick definite position is rolled up the material and is established on the fixed axle.

Optionally, the fixed shaft is fixedly connected with a sleeve, a butting rod is slidably connected in the sleeve and used for limiting the material roll from sliding downwards the fixed shaft, one end of the butting rod is hinged with a connecting rod, and the other end of the connecting rod is hinged on the push rod.

Through adopting above-mentioned technical scheme, along with the cylinder drives the push rod and removes, the pull rod is along with push rod pulling butt rod, and during the material loading, the butt rod gets back to the horizontality and does not influence the material and roll up the cover and establish on the spool, recovers the back when the push rod, and the landing fixed axle is coiled to butt rod upset restriction material, ensures that the material is rolled up and can not drop from the fixed axle in the use.

Optionally, a guide plate is fixedly connected to one side of the material tray, a guide roller is rotatably connected to the guide plate, and the inner side of the plastic drainage plate abuts against the guide roller when the material roll is unreeled.

Through adopting above-mentioned technical scheme, the material is rolled up and is used the in-process, needs a workman to roll up the material and lead through holding in one side, leads at the plastics drain board side through the guide roll butt, uses manpower sparingly, and the direction is more stable.

Optionally, one side of the supporting plate, which is far away from the limiting rod, is vertically and slidably connected with a feeding plate, and a lifting piece is arranged below the feeding plate.

Through adopting above-mentioned technical scheme, the flitch moves down in the lift drive, puts the material book on last flitch, and the lift drives the material book and rises, promotes the material and rolls up the joint and put the thing inslot, reduces the strength of workman's material loading transport for the material loading is lighter.

In a second aspect, the application provides a construction method of a plastic drainage plate, which adopts the following technical scheme:

a construction method of a plastic drainage plate of a plate inserting machine comprises the following construction steps: (1) paving a sand cushion layer on the surface of the soft soil foundation; (2) positioning the punching machine according to the punching plate position mark; (2) mounting a pipe boot, sleeving a material roll on a fixed shaft, placing a standby material roll at a supporting plate, and abutting one side of the material roll on a limiting rod; (3) starting up and punching to the designed elevation; (4) a hoisting sleeve; (5) shearing the plastic drainage plate; (6) checking and recording the printing conditions such as plate positions and the like; (7) moving the board inserting machine to the next board position; (9) after the material roll is used, the air cylinder is started to drive the push rod to push the moving shaft, and the moving shaft drives the moving rod and the pushing shaft to push and sleeve the standby material roll on the fixed shaft.

Through adopting above-mentioned technical scheme, carry out the sand cushion earlier and lay soft soil foundation, it confirms the region of punching to lay the back mark location that finishes, the accessory of installation puncher, cup joint the material book on the fixed axle, start the spile machine and carry out the picture peg, the picture peg condition is recorded simultaneously, after the material book finishes using, start the cylinder with reserve material book propelling movement to the fixed axle on, place new reserve material book on the material loading board, shift up through lift platform, promote material book joint in the storage tank, remove the spile machine, carry out subsequent picture peg operation.

In summary, the present application includes at least one of the following beneficial technical effects:

1. before a roll of material roll is used, a standby material roll is placed in the storage groove, the side wall of the material roll is abutted against the side wall of the storage groove, the standby material roll cup tray is fixed between the feeding frame and the material tray, and after the material roll is used, the material roll is pushed to a fixed shaft through the matching of the pushing mechanism and the pushing mechanism to be sleeved and fixed, so that the material is fed quickly, the material moving and fixing time is saved, and the working efficiency is improved;

2. the movable shaft is pushed to move towards one side far away from the material roll, the return spring is compressed after the material roll is pushed to be sleeved on the fixed shaft, and after the pushing mechanism is restored, the return spring restores to the original state to drive the movable shaft to return to a far position, so that subsequent feeding is facilitated, and manual restoration adjustment by workers is not needed;

3. set up the lift and drive the flitch and move down, put the material book on last flitch, the lift drives the material book and rises, promotes the material and rolls up the joint and put the thing inslot, reduces workman's material loading transport's strength for the material loading is lighter.

Drawings

Fig. 1 is a schematic overall structure diagram of a plate inserting machine according to the present application.

Fig. 2 is a schematic view of a partial structure at the loading frame in fig. 1.

Fig. 3 is a schematic partial cross-sectional view at the pallet of fig. 2.

Fig. 4 is a schematic partial cross-sectional view at the stack of fig. 2.

Description of reference numerals: 1. a body; 2. a material tray; 3. a support plate; 31. a storage groove; 32. a chute; 4. a fixed shaft; 5. a pushing mechanism; 51. a cylinder; 52. a push rod; 53. a sleeve; 54. a butting rod; 55. a connecting rod; 6. a feeding frame; 7. a pushing mechanism; 71. a push shaft; 72. a movable shaft; 73. a travel bar; 74. a moving block; 8. a limiting rod; 9. a reset member; 91. a return spring; 10. a guide plate; 101. a guide groove; 11. a guide roller; 12. feeding plates; 121. a non-slip mat; 13. a lifting member; 131. a lifting platform; 14. universal brake wheel.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

The embodiment of the application discloses a plate inserting machine, which refers to fig. 1 and 2 and comprises a machine body 1, wherein a material disc 2 is integrally installed on the machine body 1, the disc surface of the material disc 2 is the circle center, two fixed shafts 4 symmetrical along the axis of the circular surface are welded on the material disc 2, and a material coil is an annular coil and is sleeved on the fixed shafts 4; the welding of 2 lower extremes of material dish has layer board 3, has seted up curved putting thing groove 31 on layer board 3 and has supplied the material to roll up the joint, and the welding of the one end that layer board 3 kept away from material dish 2 has last work or material rest 6, goes up work or material rest 6 and forms for a plurality of steel sheet welding, goes up and is provided with push mechanism 7 on the work or material rest 6 and promotes the material book to fixed axle 4 on, and material dish 2 is provided with 5 cooperation push mechanism 7 uses of push mechanism between two fixed axles 4.

Referring to fig. 1 and 3, a guide plate 10 is welded on one side of a material tray 2, a guide groove 101 is formed in the guide plate 10, a guide roller 11 is rotatably connected in the guide groove 101 through a rotating shaft and a bearing, and when a material roll is unreeled, one side of a strip-shaped plastic drainage plate penetrates through the guide groove 101 and abuts against the guide roller 11; a limiting rod 8 is welded on one side of the material disc 2, the height of the limiting rod 8 from the supporting plate 3 is slightly higher than the radius of the material roll, and when the material roll is placed in the placing groove 31, one side of the material roll is abutted against the limiting rod 8; the radian of the storage groove 31 is consistent with that of the material roll, so that the lower end of the material roll is conveniently and stably clamped; the lower end of the supporting plate 3 is connected with a universal brake wheel 14 through a screw, so that the supporting plate 3 can move along with the machine body 1 conveniently.

Referring to fig. 1 and 2, a chute 32 is provided on one side of the supporting plate 3 away from the limiting rod 8, an upper material plate 12 is slidably connected in the chute 32, a lifting piece 13 is provided at the lower end of the upper material plate 12, the lifting piece 13 selects a shear type lifting platform 131, the lower surface of the lifting platform 131 is abutted to the ground, the upper surface of the lifting platform 131 is connected with a bolt of the upper material plate 12, and an anti-skid pad 121 layer is bonded on the upper material plate 12.

Referring to fig. 2 and 3, the pushing mechanism 5 includes a cylinder 51 and a push rod 52, the cylinder 51 is connected to one side of the material tray 2 far away from the fixed shaft 4 through a bolt, an expansion link of the cylinder 51 penetrates through one end of the material tray 2 welded with the push rod 52, the cylinder 51 drives the push rod 52 to move along the horizontal direction, and the length direction of the push rod 52 is collinear with the material reel axis direction; the one end welding that fixed axle 4 kept away from material dish 2 has sleeve 53, and sliding connection has butt pole 54 in sleeve 53, and butt pole 54 lower extreme articulates there is connecting rod 55, and the other end of connecting rod 55 articulates on push rod 52, and push rod 52 promotes connecting rod 55 and removes when removing, and then the pulling butt pole 54 moves down, makes the material book can cup joint in fixed axle 4 department, and when cylinder 51 did not act on, butt pole 54 vertical setting restricts the material book and slides.

Referring to fig. 3 and 4, the pushing mechanism 7 includes two pushing shafts 71, two moving shafts 72 and two moving rods 73, the two moving shafts 72 are symmetrically and slidably connected to the feeding frame 6 along the push rod 52, the pushing shaft 71 is slidably connected between the two moving shafts 72 of the feeding frame 6 through a shaft sleeve, the axis of the pushing shaft 71 is collinear with the axis of the push rod 52, and both the push rod 52 and the pushing shaft 71 approximately penetrate through the ring center of the stock roll; one end of a moving rod 73 is vertically and rotatably connected to the pushing shaft 71, two moving blocks 74 are welded on the moving rod 73, the middle moving block 74 is rotatably connected to the feeding frame 6 through a bearing, and the upper feeding block is rotatably connected to the side wall of the moving shaft 72 through a bearing; the push rod 52 pushes the moving shaft 72 to move, the moving shaft 72 translates to drive the moving rod 73 to rotate, and the moving rod 73 drives the pushing shaft 71 to move towards the material tray 2 to push and sleeve the material roll on the fixed shaft 4.

Referring to fig. 2 and 4, the material loading frame 6 is provided with the reset piece 9, the reset piece 9 includes a reset spring 91, the reset spring 91 is a compression spring, the reset spring 91 is horizontally arranged, one end of the reset spring 91 is welded on the material loading frame 6, the other end of the reset spring 91 is welded on the movable shaft 72, when the movable shaft 72 moves in the direction away from the material tray 2, the reset spring 91 is compressed, and after the cylinder 51 recovers, the reset spring 91 drives the pushing shaft 71 to reset.

The construction method of the plastic drainage plate of the plate inserting machine, which is applied by the embodiment, comprises the following construction steps: (1) paving a sand cushion layer on the surface of the soft soil foundation; (2) positioning the punching machine according to the punching plate position mark; (2) mounting a pipe boot, sleeving a material roll on the fixed shaft 4, placing a standby material roll at the supporting plate 3, and abutting one side of the material roll on the limiting rod 8; (3) starting up and punching to the designed elevation; (4) a hoisting sleeve; (5) shearing the plastic drainage plate; (6) checking and recording the printing conditions such as plate positions and the like; (7) moving the board inserting machine to the next board position; (9) after the material roll is used, the air cylinder 51 is started to drive the push rod 52 to push the moving shaft 72, and the moving shaft 72 drives the moving rod 73 and the pushing shaft 71 to push and sleeve the standby material roll on the fixed shaft 4.

The implementation principle of the plate inserting machine provided by the embodiment of the application is as follows: when material roll needs to be replaced, start cylinder 51, the telescopic link of cylinder 51 drives push rod 52 and removes, push rod 52 promotes removal axle 72 and drives connecting rod 55 and removes, stimulate butt pole 54 to the level, carriage release lever 73 rotates along with the removal of removal axle 72, drive the direction removal of propelling movement axle 71 to material tray 2, establish the material roll cover on fixed axle 4, cylinder 51 restores the normal position, reset spring 91 stimulates removal axle 72 and restores the normal position, it places on the elevating platform to pick up new material roll, start the elevating platform to layer board 3 height, material roll joint is in putting thing groove 31.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. The utility model provides a board inserting machine, includes organism (1), fixedly connected with material dish (2) on organism (1), the material is rolled up for the annular, and the material is rolled up and is connected on material dish (2), its characterized in that: the material tray is characterized in that a supporting plate (3) is fixedly connected to the lower portion of the material tray (2), a material accommodating groove (31) is formed in the supporting plate (3) and used for accommodating materials, two symmetrical fixing shafts (4) of the material tray (2) are fixedly connected with and used for accommodating the materials, a pushing mechanism (5) is arranged between the fixing shafts (4), the supporting plate (3) is far away from a material loading frame (6) fixedly connected to one side of the material tray (2), a pushing mechanism (7) is arranged on the material loading frame (6), and the pushing mechanism (7) is used for pushing the materials to the fixing shafts (4) in a rolling mode.

2. A board inserter according to claim 1 wherein: and one side of the material disc (2) is fixedly connected with a limiting rod (8), and the limiting rod (8) is abutted against the side wall of the material coil to limit the material coil from falling.

3. A board inserter according to claim 1 wherein: the pushing mechanism (7) comprises a plurality of pushing shafts (71), a moving shaft (72) and a moving rod (73), the moving shaft (72) is horizontally connected to the feeding frame (6) in a sliding mode, the moving shaft (72) and a material roll placed on the supporting plate (3) are coaxially arranged, one end of the moving rod (73) is rotatably connected to one end of the moving shaft (72), the other end of the moving rod (73) is rotatably connected to the pushing shaft (71), the pushing shafts (71) are symmetrically arranged along the moving shaft (72) and are horizontally connected to the feeding frame (6) in a sliding mode, a moving block (74) is fixedly connected to the moving rod (73), the moving block (74) is rotatably connected to the feeding frame (6) and used for limiting displacement of the moving rod (73), and the pushing mechanism (5) pushes the moving shaft (72), the moving shaft (72) pushes and drives the moving rod (73) to move, the moving rod (73) pushes the pushing shaft (71) to be close to the material roll when moving, and the pushing shaft (71) pushes the material roll to the fixed shaft (4).

4. A board inserter according to claim 3 wherein: go up and be provided with on work or material rest (6) and reset piece (9), reset piece (9) including reset spring (91) that the level set up, reset spring (91)'s one end fixed connection go up on work or material rest (6), reset spring (91)'s other end fixed connection move axle (72) keep away from on the material is rolled up one end.

5. A board inserter according to claim 4, characterized in that: push mechanism (5) include cylinder (51) and push rod (52), cylinder (51) fixed connection be in on material dish (2), the telescopic link of cylinder (51) with the level is flexible between fixed axle (4), push rod (52) level fixed connection be in on the telescopic link of cylinder (51), push rod (52) with removal axle (72) coaxial arrangement just is approximately worn to establish the book heart department that the material was rolled up.

6. A board inserter according to claim 5, characterized in that: the material roll limiting device is characterized in that a sleeve (53) is fixedly connected onto the fixed shaft (4), a butting rod (54) is connected in the sleeve (53) in a sliding mode and used for limiting material rolls to slide downwards from the fixed shaft (4), one end of the butting rod (54) is hinged to a connecting rod (55), and the other end of the connecting rod (55) is hinged to the push rod (52).

7. A board inserter according to claim 1 wherein: one side of the material disc (2) is fixedly connected with a guide plate (10), the guide plate (10) is connected with a guide roller (11) in a rotating mode, and the inner side of a plastic drainage plate abuts against the guide roller (11) when the material is coiled and uncoiled.

8. A board inserter according to claim 1 wherein: one side of the supporting plate (3) far away from the limiting rod (8) is vertically connected with an upper material plate (12) in a sliding mode, and a lifting piece (13) is arranged below the upper material plate (12).

9. The method for constructing a plastic drainage plate of a plate inserting machine according to any one of claims 1 to 8, wherein: the construction steps are as follows: (1) paving a sand cushion layer on the surface of the soft soil foundation; (2) positioning the punching machine according to the punching plate position mark; (2) mounting a pipe boot, sleeving a material roll on a fixed shaft (4), placing a standby material roll at a supporting plate (3), and abutting one side of the material roll on a limiting rod (8); (3) starting up and punching to the designed elevation; (4) a hoisting sleeve; (5) shearing the plastic drainage plate; (6) checking and recording the printing conditions such as plate positions and the like; (7) moving the board inserting machine to the next board position; (9) after the material roll is used, the air cylinder (51) is started to drive the push rod (52) to push the moving shaft (72), and the moving shaft (72) drives the moving rod (73) and the pushing shaft (71) to push and sleeve the standby material roll on the fixed shaft (4).

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