CN113231560A - Metal stamping part processing equipment and processing method - Google Patents
Metal stamping part processing equipment and processing method Download PDFInfo
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- CN113231560A CN113231560A CN202110777394.1A CN202110777394A CN113231560A CN 113231560 A CN113231560 A CN 113231560A CN 202110777394 A CN202110777394 A CN 202110777394A CN 113231560 A CN113231560 A CN 113231560A
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- wall
- shell
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- gear
- stamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/14—Control arrangements for mechanically-driven presses
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a metal stamping part processing device and a processing method, wherein the part processing device comprises a shell, a motor is fixedly arranged at the rear side of the shell, a feed pipe is fixedly arranged at the top of the shell, the bottom of the feed pipe extends into the shell, a PLC processor is arranged at the left side of the shell, a configuration is arranged on the PLC processor, a support plate is fixedly arranged in the shell, a monitor is arranged at the bottom of the support plate, a control box is arranged at the top of the support plate, a blanking mechanism is arranged in the control box, a movable pipe is fixedly arranged on the inner wall of the bottom of the shell, a bearing plate is connected in the movable pipe in a sliding manner, a stamping mechanism is arranged on the inner wall of the bottom of the shell, a blanking pipe is fixedly connected at the bottom of the support plate, a third bevel gear is connected on the inner wall of the rear side of the shell in a sliding manner, the invention rotates through an output shaft of the motor, and realizes automatic cycle stamping processing, the stability of the processed metal during stamping is improved.
Description
Technical Field
The invention relates to the technical field of stamping, in particular to a metal stamping part processing device and a processing method.
Background
The stamping processing is a production technology which makes the plate directly bear deformation force and deform in a die by means of the power of conventional or special stamping equipment so as to obtain a product part with certain shape, size and performance, wherein the plate, the die and the equipment are three factors of the stamping processing, and the three factors are divided into hot stamping and cold stamping according to the stamping processing temperature, and the former is suitable for the processing of the plate with high deformation resistance and poor plasticity; the latter is carried out at room temperature, is a common stamping method for thin plates, is one of the main methods for metal plastic processing, and belongs to the material forming engineering technology.
The metal stamping part processing equipment in the prior art cannot automatically feed and perform stamping processing when working, is poor in stability when stamping and is not beneficial to completing stamping processing, and therefore the metal stamping part processing equipment and the metal stamping part processing method are provided.
Disclosure of Invention
The invention provides a metal stamping part processing device and a processing method based on the technical problems that the metal stamping part processing device cannot automatically feed and stamp when working, and is not favorable for completing stamping due to poor stability when stamping.
The invention provides metal stamping part processing equipment, which comprises a shell, wherein a motor is fixedly arranged on the rear side of the shell, a feeding pipe is fixedly arranged on the top of the shell, the bottom of the feeding pipe extends into the shell, a PLC processor is arranged on the left side of the shell and is provided with a configuration, a supporting plate is fixedly arranged in the shell, a monitor is arranged on the bottom of the supporting plate, a control box is arranged on the top of the supporting plate, a blanking mechanism is arranged in the control box, a movable pipe is fixedly arranged on the inner wall of the bottom of the shell, a bearing plate is connected in the movable pipe in a sliding mode, a stamping mechanism is arranged on the inner wall of the bottom of the shell, a blanking pipe is fixedly connected to the bottom of the supporting plate, a third bevel gear is connected to the inner wall of the rear side of the shell in a sliding mode, one end of the third bevel gear extends out of the shell, and the same control belt is fixedly sleeved on the outer wall of an output shaft of the motor and the outer wall of the third bevel gear, the equal fixedly connected with baffle of bottom inner wall of shell, and the baffle is two.
Preferably, the blanking mechanism comprises a positioning plate, a rotating deflector rod, a first bevel gear, a gear column, a second bevel gear, a transmission belt and a rotating ring, and two positioning plates, a rotating deflector rod, a first bevel gear, a gear column, a second bevel gear and a transmission belt are arranged, the positioning plates are fixedly arranged on the inner wall of the control box, the rotating deflector rod is rotatably connected with one end of the positioning plate, the first bevel gear is fixedly arranged at the rear side of the rotating deflector rod, the rotating ring is fixedly arranged in the control box, one ends of the two gear columns, which are close to each other, are symmetrically and rotatably connected in the rotating ring, the second bevel gear is fixedly sleeved on the outer wall of the gear column, and the second bevel gear is meshed with the third bevel gear, the outer walls of the two first bevel gears are fixedly sleeved with the same transmission belt, and the blanking mechanism plays a role in circularly guiding the processed metal to descend so as to facilitate stamping.
Preferably, the outer wall of drive belt is equidistant to be equipped with a plurality of slurcam, and the slurcam plays the effect that conveniently promotes the processing metal and remove.
Preferably, the top of control box is connected and is equipped with the feed inlet with the bottom of inlet pipe, and is equipped with the discharge gate in the backup pad, and the feed inlet conveniently processes the metal and gets into the control box in, plays simultaneously and conveniently guides processing metal to get into the unloading pipe through the discharge gate.
Preferably, the punching mechanism comprises a rotating wheel, a rotating rod, an access board, a rack, a control gear, a threaded pipe, a threaded column, a punching device, a connecting rod, a sliding plate, a pulling plate and a control plate, the rotating wheel, the rotating rod, the access board, the rack, the control gear, the threaded pipe, the threaded column, the punching device, the connecting rod, the sliding plate, the pulling plate and the control plate are respectively two, the rotating wheel is rotatably connected to the inner wall of the control box, the front side of the rotating rod is fixedly connected with the rear side of the rotating wheel, the access board is slidably connected with the inner wall of the shell, the top of the rack is fixedly connected with the bottom of the access board, the control gear is rotatably connected to the inner wall of the shell, the control gear is movably meshed with the rack, one end, which is far away from each other, of the two threaded pipes is fixedly connected with one side, which is close to each other, of the outer wall of the threaded column is in threaded connection with the inner wall of the threaded pipe, the baffle is all run through to the one end that two screw thread posts are close to each other, and the one side that two punching presses were kept away from each other and the one end fixed connection that two screw thread posts are close to each other, the connecting rod rotates the bottom of connecting at the punching press, and one side that two slides were kept away from each other is sliding connection in the one side that two baffles are close to each other respectively, the pulling plate rotates the bottom of connecting at the slide, control panel sliding connection is at the bottom inner wall of shell, and the one side that two control panels were kept away from each other rotates with the one end that two pulling plates are close to each other and is connected, and the effect of stability when the punching press mechanism conveniently increases the punching press when automatic carrying out the punching press to the processing metal.
Preferably, the front side fixedly connected with rotary spring who rotates the wheel, and rotary spring's one end and the inner wall fixed connection of control box, the top fixed mounting of access board has control spring, and control spring's one end and the top inner wall fixed connection of shell, conveniently drives through rotary spring's elasticity and rotates the wheel and carry out the return, and elasticity through control spring conveniently drives the access board and carries out the return.
Preferably, the equal fixedly connected with movable area in one side that two control panels are close to each other, and the movable area is two, the both sides inner wall of movable pipe all rotates and is connected with the friction pulley, and the friction pulley is two, the fixed symmetry fixed mounting in bottom of loading board has the bracing piece, and the bracing piece is two, the bottom of bracing piece and the one end fixed connection in movable area, and the outer wall of friction pulley contacts with the outer wall in movable area, when the control panel removed, conveniently driven the loading board through movable area and bracing piece and removed, the friction pulley played the effect that reduces the loss when the movable area stimulates simultaneously.
Preferably, the bottom fixedly connected with return spring of loading board, and return spring's one end and the bottom inner wall fixed connection of shell, the elasticity through return spring conveniently drives the loading board and carries out the return.
The invention also provides a processing method of the metal stamping part processing equipment, which comprises the following steps:
s1: firstly, a PLC processor starts a motor, an output shaft of the motor is controlled to rotate circularly, the output shaft of the motor drives a third bevel gear to rotate circularly through a control belt, when the third bevel gear rotates forwards, the third bevel gear drives a gear column to rotate through a second bevel gear, the gear column drives a transmission belt to rotate through a first bevel gear, and the transmission belt guides a push plate to move and drives processing metal in a feeding pipe to move and pushes the processing metal to enter a blanking pipe through a discharge hole;
s2: the machining metal falls onto the bearing plate along with the guiding of the blanking pipe, the first bevel gear pushes the rotating rod to rotate through the rotating deflector rod, the rotating rod drives the control gear to rotate through the rack, the control gear drives the threaded pipe to rotate, the threaded pipe guides the threaded column to move through the threads, and the threaded column moves to drive the punch to move;
s3: along with the movement of the stamping device, the stamping device pulls the sliding plate to move through the connecting rod, the sliding plate guides the control plate to move through the pulling plate, meanwhile, the control plate pulls the supporting rod to move through the movable belt, the supporting rod drives the bearing plate to descend, and the PLC processor starts the stamping device to stamp the processing metal on the bearing plate;
s4: at the moment, the PLC processor starts the monitor to monitor the punching processing condition and feeds the monitored condition back to the configuration of the PLC processor, the calculation formula for the PLC processor starting the monitor to monitor the punching processing condition is as follows,
wherein s represents a state of monitoring press working, 0 represents normal, and 1 represents occurrence of deviation; y represents a real-time picture of opposite punching processing shot by a monitor, m (×) represents the feature of an image extracted by using a twin network, l (×) represents the feature of an image extracted by using a convolution network trained by using cross entropy, f (×) represents the super-resolution reconstruction of the image by using a generated countermeasure network to obtain a clearer image, and concat represents the combination of the feature after the super-resolution reconstruction and the feature of the real-time picture of opposite punching processing shot by the monitor into a one-dimensional feature;
when the stamping processing normally works, a worker can effectively observe and guarantee the accuracy of the work through the configuration, and when the stamping work has deviation, the worker can conveniently observe and adjust through observing the configuration, so that the work is prevented from continuously making mistakes;
s5: and finally, the third bevel gear is reversed, the third bevel gear slides and idles through the characteristic of right-angle tooth lines of the second bevel gear, meanwhile, the rack and the rotating rod are driven to return through the elasticity of the control spring, the whole device returns, the stamping device cancels the stamping of the processed metal at the moment, the metal after processing is taken out by a worker, the bearing plate returns through the return spring, and the cyclic feeding stamping processing is conveniently carried out.
The invention has the beneficial effects that:
1. through the cooperation between PLC treater, motor, control band, No. three bevel gears, No. two bevel gears, gear column and a bevel gear, guide a bevel gear rotation and drive the drive belt and rotate, simultaneously when the drive belt rotated, the drive belt guide slurcam removed and drives the processing metal in the inlet tube and remove.
2. Along with the promotion of slurcam, through the slurcam, the unloading pipe, the loading board, a bevel gear, rotate the driving lever, the dwang, the rack, control gear, the screwed pipe, cooperate between screw thread post and the punching press, the punching press passes through connecting rod pulling slide and removes, when the slide removed simultaneously, through the slide, the pulling board, a control panel, cooperate between activity area and the bracing piece, bracing piece pulling loading board descends this moment, PLC treater starts the processing metal of punching press on to the loading board and carries out the punching press simultaneously, cooperate through two punching presses, the stability of processing metal when increasing the punching press.
3. Simultaneously, the condition of stamping processing is monitored and the monitored condition is fed back to the configuration of the PLC processor through matching between the PLC processor and the monitor, when the stamping processing normally works, the staff can effectively observe and guarantee the accuracy of the work through the configuration, when the stamping work deviates, the staff can conveniently observe and adjust through observing the configuration, the work is prevented from continuously making mistakes, at the moment, the third bevel gear is adopted, the second bevel gear is adopted, a control spring, a rotary spring is adopted, the rack and the rotating rod are matched to drive the whole device to return, at the moment, the stamping device cancels stamping of the processed metal, the metal after being processed is taken out by the staff, the bearing plate returns through the return spring, and the cyclic feeding stamping processing is conveniently carried out.
The output shaft of the motor rotates, automatic circulation is achieved, and meanwhile punching machining is conducted, the stability of the machined metal during punching is improved.
Drawings
Fig. 1 is a front sectional view of a metal stamped part processing apparatus according to the present invention;
FIG. 2 is a rear view of a metal stamped part processing apparatus in accordance with the present invention;
FIG. 3 is a three-dimensional view of the structure of a metal stamping part processing device according to the present invention;
FIG. 4 is a schematic structural diagram of a return spring, a bearing plate, a control plate, a support rod and a movable belt of the metal stamping part processing apparatus according to the present invention;
FIG. 5 is a schematic structural diagram of a control box structure of a metal stamping part processing apparatus according to the present invention;
FIG. 6 is a schematic structural diagram of a second bevel gear tooth structure of a metal stamping part processing device according to the present invention;
fig. 7 is a system block diagram of a machining method of a metal stamping part machining apparatus according to the present invention.
In the figure: the device comprises a shell 1, a feeding pipe 2, a motor 3, a PLC processor 4, a monitor 5, a supporting plate 6, a baffle 7, a control box 8, a positioning plate 9, a rotating deflector rod 10, a bevel gear 11I, a rotating wheel 12, a rotating spring 13, a rotating rod 14, a rack 15, a lapping plate 16, a control spring 17, a rotating ring 18, a gear column 19, a bevel gear 20 II, a transmission belt 21, a blanking pipe 22, a movable pipe 23, a return spring 24, a bearing plate 25, a control gear 26, a threaded pipe 27, a threaded column 28, a punch 29, a connecting rod 30, a sliding plate 31, a pull plate 32, a control plate 33, a support rod 34, a movable belt 35, a bevel gear 36 III, a control belt 37 and a friction wheel 38.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Examples
Referring to fig. 1-7, the embodiment provides a metal stamping part processing device, which includes a housing 1, a motor 3 is fixedly installed at the rear side of the housing 1, a feeding pipe 2 is fixedly installed at the top of the housing 1, the bottom of the feeding pipe 2 extends into the housing 1, a PLC processor 4 is installed at the left side of the housing 1, a configuration is provided on the PLC processor 4, a supporting plate 6 is fixedly installed in the housing 1, a monitor 5 is installed at the bottom of the supporting plate 6, a control box 8 is installed at the top of the supporting plate 6, a blanking mechanism is installed in the control box 8, a movable pipe 23 is fixedly installed on the inner wall of the bottom of the housing 1, a bearing plate 25 is slidably connected in the movable pipe 23, a stamping mechanism is installed on the inner wall of the bottom of the housing 1, a blanking pipe 22 is fixedly connected at the bottom of the supporting plate 6, a third bevel gear 36 is slidably connected to the inner wall of the rear side of the housing 1, and one end of the third bevel gear 36 extends out of the housing 1, the outer wall of the output shaft of the motor 3 and the outer wall of the third bevel gear 36 are fixedly sleeved with the same control belt 37, the inner wall of the bottom of the shell 1 is fixedly connected with two baffles 7, and the number of the baffles 7 is two.
In this embodiment, the blanking mechanism includes a positioning plate 9, a rotary deflector rod 10, a first bevel gear 11, a gear column 19, a second bevel gear 20, a transmission belt 21 and a rotary ring 18, and two positioning plates 9, a rotating deflector rod 10, a first bevel gear 11, a gear column 19, a second bevel gear 20 and a transmission belt 21 are arranged, the positioning plates 9 are fixedly arranged on the inner wall of the control box 8, a rotating deflector rod 10 is rotatably connected at one end of the positioning plate 9, a first bevel gear 11 is fixedly arranged at the rear side of the rotating deflector rod 10, a rotating ring 18 is fixedly arranged in the control box 8, the mutually adjacent ends of two gear columns 19 are symmetrically and rotatably connected in the rotating ring 18, a second bevel gear 20 is fixedly sleeved on the outer wall of the gear columns 19, the second bevel gear 20 is meshed with the third bevel gear 36, the outer walls of the first bevel gears 11 are fixedly sleeved with the same transmission belt 21, and the blanking mechanism plays a role in circularly guiding the processed metal to descend so as to facilitate stamping; a plurality of pushing plates are arranged on the outer wall of the transmission belt 21 at equal intervals, and the pushing plates play a role in conveniently pushing the machined metal to move; the top of the control box 8 is connected with the bottom of the feeding pipe 2 and is provided with a feeding hole, a discharging hole is formed in the supporting plate 6, the feeding hole facilitates the processed metal to enter the control box 8, and meanwhile, the processed metal is guided to enter the discharging pipe 22 through the discharging hole; the punching mechanism comprises a rotating wheel 12, a rotating rod 14, an access board 16, a rack 15, a control gear 26, a threaded pipe 27, a threaded column 28, a punch 29, a connecting rod 30, a sliding plate 31, a pulling plate 32 and a control plate 33, wherein the rotating wheel 12, the rotating rod 14, the access board 16, the rack 15, the control gear 26, the threaded pipe 27, the threaded column 28, the punch 29, the connecting rod 30, the sliding plate 31, the pulling plate 32 and the control plate 33 are all two, the rotating wheel 12 is rotatably connected with the inner wall of the control box 8, the front side of the rotating rod 14 is fixedly connected with the rear side of the rotating wheel 12, the access board 16 is slidably connected with the inner wall of the shell 1, the top of the rack 15 is fixedly connected with the bottom of the access board 16, the control gear 26 is rotatably connected with the inner wall of the shell 1, the control gear 26 is movably meshed with the rack 15, one ends of the two threaded pipes 27 far away from each other are fixedly connected with one side of the two control gears 26 close to each other, the outer wall of the threaded column 28 is in threaded connection with the inner wall of the threaded pipe 27, one ends, close to each other, of the two threaded columns 28 penetrate through the baffle 7, one sides, far away from each other, of the two punches 29 are fixedly connected with one ends, close to each other, of the two threaded columns 28, the connecting rod 30 is rotatably connected to the bottoms of the punches 29, one sides, far away from each other, of the two sliding plates 31 are respectively and slidably connected to one sides, close to each other, of the two baffles 7, the pulling plates 32 are rotatably connected to the bottoms of the sliding plates 31, the control plates 33 are slidably connected to the inner wall of the bottom of the shell 1, one sides, far away from each other, of the two control plates 33 are rotatably connected with one ends, close to each other, of the; a rotary spring 13 is fixedly connected to the front side of the rotating wheel 12, one end of the rotary spring 13 is fixedly connected with the inner wall of the control box 8, a control spring 17 is fixedly mounted at the top of the butt strap 16, one end of the control spring 17 is fixedly connected with the inner wall of the top of the shell 1, the rotating wheel 12 is conveniently driven to return through the elastic force of the rotary spring 13, and the butt strap 16 is conveniently driven to return through the elastic force of the control spring 17; one side of each of the two control plates 33, which is close to each other, is fixedly connected with a movable belt 35, the number of the movable belts 35 is two, the inner walls of the two sides of the movable tube 23 are rotatably connected with friction wheels 38, the number of the friction wheels 38 is two, the bottom of the bearing plate 25 is fixedly and symmetrically provided with two support rods 34, the bottom ends of the support rods 34 are fixedly connected with one ends of the movable belts 35, the outer walls of the friction wheels 38 are in contact with the outer walls of the movable belts 35, when the control plates 33 move, the bearing plate 25 is conveniently driven to move through the movable belts 35 and the support rods 34, and meanwhile, the friction wheels 38 play a role in reducing loss when the movable belts 35 are pulled; the bottom fixedly connected with return spring 24 of loading board 25, and return spring 24's one end and the bottom inner wall fixed connection of shell 1, conveniently drive loading board 25 through return spring 24's elasticity and go on the return.
In this embodiment, in actual operation, the PLC processor 4 starts the motor 3, controls the output shaft of the motor 3 to rotate circularly, and simultaneously, the output shaft of the motor 3 drives the third bevel gear 36 to rotate circularly through the control belt 37, when the third bevel gear 36 rotates forward, the third bevel gear 36 drives the second bevel gear 20 to rotate, the tooth pattern of the second bevel gear 20 is a right-angle tooth pattern, when the second bevel gear 20 rotates, the second bevel gear 20 drives the gear column 19 to rotate, when the gear column 19 rotates, the gear column 19 drives the first bevel gear 11 to rotate, at this time, the first bevel gear 11 drives the transmission belt 21 to rotate, when the transmission belt 21 rotates, the transmission belt 21 guides the push plate to move and drives the processing metal in the feeding pipe 2 to move, and along with the push of the push plate, the push plate pushes the processing metal to enter the discharging pipe 22 through the discharging port, the machined metal falls onto the bearing plate 25 under the guiding of the blanking pipe 22, the first bevel gear 11 drives the rotary shift lever 10 to rotate, the rotary shift lever 10 pushes the rotary rod 14 to rotate, when the rotary rod 14 rotates, the rotary rod 14 drives the rack 15 to move, when the rack 15 moves, the rack 15 drives the control gear 26 to rotate, when the control gear 26 rotates, the control gear 26 drives the threaded pipe 27 to rotate, when the threaded pipe 27 rotates, the threaded pipe 27 moves through the threaded guide threaded post 28, when the threaded post 28 moves, the punch 29 moves, when the punch 29 moves, the punch 29 pulls the sliding plate 31 to move through the connecting rod 30, when the sliding plate 31 moves, the sliding plate 31 pulls the control plate 33 to move through the pull plate 32, and when the sliding plate 31 moves, the control board 33 pulls the support rod 34 to move through the movable belt 35, meanwhile, the support rod 34 drives the bearing plate 25 to descend, at the same time, the PLC processor 4 starts the stamping device 29 to stamp the processing metal on the bearing plate 25, the PLC processor 4 starts the monitor 5 to monitor the stamping processing condition and feed the monitored condition back to the configuration of the PLC processor 4, when the stamping processing normally works, a worker can effectively observe and ensure the accuracy of the work through the configuration, when the stamping work has deviation, the worker can conveniently observe and adjust through observing the configuration to prevent the work from continuing to make mistakes, when the third bevel gear 36 reverses, the third bevel gear 36 slides and idles through the characteristic of the right-angled tooth line of the second bevel gear 20, and simultaneously, the rack 15 and the rotating rod 14 are driven to return through the elasticity of the control spring (17), and then along with rack 15 and the return of dwang 14 drive whole device and carry out the return, the punching press 29 cancellation punches to processing metal this moment, and the staff takes out the metal after processing simultaneously, and loading board 25 carries out the return through return spring 24, conveniently circulates feeding punching press processing.
The invention also provides a processing method of the metal stamping part processing equipment, which comprises the following steps:
s1: firstly, the PLC 4 starts the motor 3, controls the output shaft of the motor 3 to circularly rotate, simultaneously drives the third bevel gear 36 to circularly rotate through the control belt 37, when the third bevel gear 36 rotates forwards, the third bevel gear 36 drives the gear column 19 to rotate through the second bevel gear 20, at the moment, the gear column 19 drives the transmission belt 21 to rotate through the first bevel gear 11, and simultaneously, the transmission belt 21 guides the push plate to move and drives the processed metal in the feeding pipe 2 to move and pushes the processed metal to enter the discharging pipe 22 through the discharging port;
s2: along with the guiding of the blanking pipe 22, the machined metal falls onto the bearing plate 25, and at the same time, the bevel gear 11I pushes the rotating rod 14 to rotate through the rotating deflector rod 10, at this time, the rotating rod 14 drives the control gear 26 to rotate through the rack 15, and the control gear 26 drives the threaded pipe 27 to rotate, at the same time, the threaded pipe 27 guides the threaded column 28 to move through the threads, at this time, the threaded column 28 moves to drive the punch 29 to move;
s3: along with the movement of the punch 29, the punch 29 pulls the sliding plate 31 to move through the connecting rod 30, at the moment, the sliding plate 31 guides the control plate 33 to move through the pulling plate 32, meanwhile, the control plate 33 pulls the supporting rod 34 to move through the movable belt 35, and the supporting rod 34 drives the bearing plate 25 to descend, at the moment, the PLC processor 4 starts the punch 29 to punch the processing metal on the bearing plate 25;
s4: at the moment, the PLC processor 4 starts the monitor 5 to monitor the punching condition and feeds the monitored condition back to the configuration of the PLC processor 4, the calculation formula for the PLC processor 4 to start the monitor 5 to monitor the punching condition is as follows,
wherein s represents a state of monitoring press working, 0 represents normal, and 1 represents occurrence of deviation; y represents the real-time picture of the counter-punching processing shot by the monitor 5, m (×) represents the feature of the picture extracted by using the twin network, l (×) represents the feature of the picture extracted by using the convolution network trained by using cross entropy, f (×) represents the super-resolution reconstruction of the picture by using the generated countermeasure network to obtain a clearer picture, and concat represents the combination of the feature after the super-resolution reconstruction and the feature of the real-time picture of the counter-punching processing shot by the monitor 5 into a one-dimensional feature;
when the stamping processing normally works, a worker can effectively observe and guarantee the accuracy of the work through the configuration, and when the stamping work has deviation, the worker can conveniently observe and adjust through observing the configuration, so that the work is prevented from continuously making mistakes; the advantage of adding the formula is that the state of stamping can be monitored, and labor is saved;
s5: and finally, the third bevel gear 36 rotates reversely, the third bevel gear 36 slides and idles through the characteristic of right-angle tooth lines of the second bevel gear 20, meanwhile, the rack 15 and the rotating rod 14 are driven to return through the elasticity of the control spring 17, the whole device returns, the stamping of the processed metal is cancelled by the stamping device 29 at the moment, the processed metal is taken out by a worker, and the bearing plate 25 returns through the return spring 24, so that the circular feeding stamping processing is facilitated.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. The utility model provides a metal stamping parts machining equipment, includes shell (1), its characterized in that, the rear side fixed mounting of shell (1) has motor (3), and the top fixed mounting of shell (1) has inlet pipe (2), and in the bottom of inlet pipe (2) extended to shell (1), the left side of shell (1) was equipped with PLC treater (4), and is equipped with the configuration on PLC treater (4), and fixed mounting has backup pad (6) in shell (1), the bottom of backup pad (6) is equipped with watch-dog (5), and the top of backup pad (6) is equipped with control box (8), be equipped with unloading mechanism in control box (8), the bottom inner wall fixed mounting of shell (1) has movable pipe (23), sliding connection has loading board (25) in movable pipe (23), and the bottom inner wall of shell (1) is equipped with the punching press mechanism, and the bottom fixedly connected with unloading pipe (22) of backup pad (6), the rear side inner wall sliding connection of shell (1) has No. three bevel gears (36), and the one end of No. three bevel gears (36) extends to outside shell (1), the outer wall of motor (3) output shaft and the fixed cover of the outer wall of No. three bevel gears (36) are equipped with same control band (37), the equal fixedly connected with baffle (7) of bottom inner wall of shell (1), and baffle (7) are two.
2. The metal stamping part processing equipment according to claim 1, wherein the blanking mechanism comprises two positioning plates (9), two rotating shift rods (10), two first bevel gears (11), two gear columns (19), two second bevel gears (20), a transmission belt (21) and a rotating ring (18), the positioning plates (9), the two rotating shift rods (10), the two first bevel gears (11), the two gear columns (19), the two second bevel gears (20) and the transmission belt (21), the positioning plates (9) are fixedly arranged on the inner wall of the control box (8), the rotating shift rods (10) are rotatably connected to one ends of the positioning plates (9), the first bevel gears (11) are fixedly arranged on the rear side of the rotating shift rods (10), the rotating ring (18) is fixedly arranged in the control box (8), and the ends, close to each other, of the two gear columns (19) are symmetrically and rotatably connected in the rotating ring (18), the second bevel gear (20) is fixedly sleeved on the outer wall of the gear column (19), the second bevel gear (20) is meshed with the third bevel gear (36), and the same transmission belt (21) is fixedly sleeved on the outer walls of the two first bevel gears (11).
3. The metal stamped part processing apparatus of claim 2, wherein the outer wall of the belt (21) is equally spaced with a plurality of pusher plates.
4. The metal stamping part processing device according to claim 2, wherein the top of the control box (8) is connected with the bottom of the feeding pipe (2) and is provided with a feeding port, and the support plate (6) is provided with a discharging port.
5. The metal stamping part processing equipment according to claim 1, wherein the stamping mechanism comprises a rotating wheel (12), a rotating rod (14), an access board (16), a rack (15), a control gear (26), a threaded pipe (27), a threaded column (28), a stamping device (29), a connecting rod (30), a sliding plate (31), a pulling plate (32) and a control plate (33), the rotating wheel (12), the rotating rod (14), the access board (16), the rack (15), the control gear (26), the threaded pipe (27), the threaded column (28), the stamping device (29), the connecting rod (30), the sliding plate (31), the pulling plate (32) and the control plate (33) are all two, the rotating wheel (12) is rotatably connected to the inner wall of the control box (8), the front side of the rotating rod (14) is fixedly connected with the rear side of the rotating wheel (12), the access board (16) is slidably connected with the inner wall of the housing (1), the top of the rack (15) is fixedly connected with the bottom of the butt strap (16), the control gear (26) is rotatably connected to the inner wall of the shell (1), the control gear (26) is movably meshed with the rack (15), one end, far away from each other, of each of the two threaded pipes (27) is fixedly connected with one side, close to each other, of each of the two control gears (26), the outer wall of each threaded column (28) is in threaded connection with the inner wall of each threaded pipe (27), one ends, close to each other, of the two threaded columns (28) penetrate through the baffle plate (7), one side, far away from each other, of each of the two stamping devices (29) is fixedly connected with one end, close to each other, of the two threaded columns (28), the connecting rod (30) is rotatably connected to the bottom of each stamping device (29), one side, far away from each of the two sliding plates (31), is slidably connected to one side, close to each other, of the two, the control plates (33) are connected to the inner wall of the bottom of the shell (1) in a sliding mode, and one sides, far away from each other, of the two control plates (33) are connected with one ends, close to each other, of the two pull plates (32) in a rotating mode.
6. The metal stamping part processing equipment as claimed in claim 5, wherein a rotary spring (13) is fixedly connected to the front side of the rotating wheel (12), one end of the rotary spring (13) is fixedly connected with the inner wall of the control box (8), a control spring (17) is fixedly installed at the top of the butt strap (16), and one end of the control spring (17) is fixedly connected with the inner wall of the top of the shell (1).
7. The metal stamping part processing equipment according to claim 5, wherein one side of each of the two control plates (33) close to each other is fixedly connected with a movable belt (35), the number of the movable belts (35) is two, the inner walls of the two sides of the movable pipe (23) are rotatably connected with friction wheels (38), the number of the friction wheels (38) is two, the bottom of the bearing plate (25) is fixedly and symmetrically provided with two support rods (34), the number of the support rods (34) is two, the bottom end of each support rod (34) is fixedly connected with one end of each movable belt (35), and the outer wall of each friction wheel (38) is in contact with the outer wall of each movable belt (35).
8. The metal stamping part processing device according to claim 1, wherein a return spring (24) is fixedly connected to the bottom of the bearing plate (25), and one end of the return spring (24) is fixedly connected to the inner wall of the bottom of the housing (1).
9. The machining method of the metal stamping part machining equipment is characterized by comprising the following steps of:
s1: firstly, a PLC (programmable logic controller) processor (4) starts a motor (3), controls an output shaft of the motor (3) to circularly rotate, simultaneously drives a third bevel gear (36) to circularly rotate through a control belt (37), when the third bevel gear (36) rotates forwards, the third bevel gear (36) drives a gear column (19) to rotate through a second bevel gear (20), at the moment, the gear column (19) drives a transmission belt (21) to rotate through a first bevel gear (11), and simultaneously, the transmission belt (21) guides a pushing plate to move and drives processing metal in a feeding pipe (2) to move, and the processing metal is pushed to enter a discharging pipe (22) through a discharging port;
s2: the machining metal falls onto the bearing plate (25) along with the guiding of the blanking pipe (22), the first bevel gear (11) pushes the rotating rod (14) to rotate through the rotating deflector rod (10), the rotating rod (14) drives the control gear (26) to rotate through the rack (15), the control gear (26) drives the threaded pipe (27) to rotate, the threaded pipe (27) guides the threaded column (28) to move through threads, and the threaded column (28) moves to drive the punch (29) to move;
s3: along with the movement of the stamping device (29), the stamping device (29) pulls the sliding plate (31) to move through the connecting rod (30), at the moment, the sliding plate (31) guides the control plate (33) to move through the pulling plate (32), meanwhile, the control plate (33) pulls the supporting rod (34) to move through the movable belt (35), the supporting rod (34) drives the bearing plate (25) to descend, and at the moment, the PLC processor (4) starts the stamping device (29) to stamp the processing metal on the bearing plate (25);
s4: at the moment, the PLC processor (4) starts the monitor (5) to monitor the punching processing condition and feeds the monitored condition back to the configuration of the PLC processor (4), the calculation formula for the PLC processor (4) to start the monitor (5) to monitor the punching processing condition is as follows,
wherein s represents a state of monitoring press working, 0 represents normal, and 1 represents occurrence of deviation; y represents a real-time picture of the counter punching processing shot by the monitor (5), m (×) represents the feature of the picture extracted by using the twin network, l (×) represents the feature of the picture extracted by using the convolution network trained by using cross entropy, f (×) represents the super-resolution reconstruction of the picture by using the generated countermeasure network to obtain a clearer picture, and concat represents the combination of the feature after the super-resolution reconstruction and the feature of the real-time picture of the counter punching processing shot by the monitor (5) into a one-dimensional feature;
s5: and finally, the third bevel gear (36) is reversed, the third bevel gear (36) slides and idles through the characteristic of right-angle insection of the second bevel gear (20), meanwhile, the rack (15) and the rotating rod (14) are driven to return through the elasticity of the control spring (17), then the whole device returns, at the moment, the stamping of the processing metal is cancelled by the stamping device (29), the processed metal is taken out by a worker, the bearing plate (25) returns through the return spring (24), and the circular feeding stamping processing is convenient to perform.
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| CN202110777394.1A CN113231560A (en) | 2021-07-09 | 2021-07-09 | Metal stamping part processing equipment and processing method |
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| CN202110777394.1A CN113231560A (en) | 2021-07-09 | 2021-07-09 | Metal stamping part processing equipment and processing method |
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| CN203209521U (en) * | 2013-04-26 | 2013-09-25 | 俞武军 | Punching device for punching symmetrical holes in metal straight pipe workpiece |
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Application publication date: 20210810 |